SN500SA Angl

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CONTENT
FOREWORD................................................................................................... I
1. SAFETY INSTRUCTIONS...................................................................... 1-1
1.1 OCCUPATIONAL HEALTH AND SAFETY (OHS) IN GENERAL........... 1-1
1.2 GENERAL POLICY TO FIRST STARTING THE MACHINE.................. 1-2
1.3 REQUIREMENTS FOR OCCUPATIONAL HYGIENE AND SAFETY.... 1-3
1.4 CHECK BEFORE THE LATHE IS SET TO OPERATION...................... 1-5
1.5 WARNING ON DANGEROUS WORKSPACE OF THE LATHE............ 1-5
1.6 EXPOSURE TO DANGER AND RISKS IN RELATION TO OHS.......... 1-5
1.7 AVOIDING DANGEROUS SITUATIONS............................................... 1-13
1.8 MACHINE ATTENDANCE .................................................................... 1-14
1.9 MAINTENANCE AND REPAIRS OF THE MACHINE ........................... 1-14
1.10 OPERATOR´S RESPONSIBILITY......................................................... 1-14
1.11 OPERATOR´S WORK CLOTHING........................................................ 1-17
1.12 OTHER PRECAUTIONS........................................................................ 1-17
2. SPECIFICATIONS.................................................................................. 2-1
3. INSTALLATION OF THE MACHINE ..................................................... 3-1
3.1 GENERAL GUIDANCE........................................................................... 3-1
3.2 TRANSPORT AND LIFTING...................................................................3-2
3.3 INSTALLATION THE MACHINE TOOL.................................................. 3-3
3.4 CLEANING AND REMOVAL OF PROTECTIVE COATING .................. 3-5
3.5 CONNECTING THE MACHINE TO THE MAINS .................................. 3-6
4. OPERATION AND ADJUSTMENT OF THE MACHINE........................ 4-1
4.1 OPERATION........................................................................................... 4-1
4.2 KINEMATIC CHART............................................................................... 4-2
4.3 LUBRICATION........................................................................................ 4-5
4.4 CENTRAL LUBRICATION SYSTEM OF THE CARRIAGES.................. 4-10
4.5 ELECTRICAL EQUIPMENT LAYOUT.................................................... 4-11
4.6 MACHINE START UP............................................................................ 4-12
4.7 FIRST MACHINE START ...................................................................... 4-14
4.8 SPINDLE SPEED CALCULATION......................................................... 4-15
4.9 THREADING........................................................................................... 4-16
5. FUNCTION AND MAINTENANCE OF THE LATHE.............................. 5-1
5.1 GENERAL-PURPOSE CENTRE LATHE................................................ 5-1
5.2 DRIVE..................................................................................................... 5-1
5.3 BEDS...................................................................................................... 5-2
5.4 HEADSTOCK......................................................................................... 5-3
5.5 GEAR BOX............................................................................................. 5-4
5.6 ADJUSTMENT OF THE LAMELLA CLUTCH......................................... 5-5
5.7 LAMELLA BRAKE.................................................................................. 5-6
5.8 HYDRAULIC DISTRIBUTION................................................................. 5-7
5.9 CARRIAGE............................................................................................. 5-8
5.10 TOP SLIDE REST.................................................................................. 5-9
5.11 TAILSTOCK............................................................................................ 5-10
5.12 THREAD CUTTING GEARBOX ............................................................ 5-11
5.13 APRON................................................................................................... 5-12
5.14 COOLING............................................................................................... 5-14
5.15 CHUCK GUARD HOLDER .................................................................... 5-15
5.16 PANEL.................................................................................................... 5-16
5.17 DISTRIBUTION ON THE CARRIAGE.................................................... 5-17
5.18 LEFT COVERS....................................................................................... 5-18
SN 400-500 SA
CONTENT
5.19 EXCHANGEABLE GEARS........................................................................... 5-19

5.20 ELECTRIC CABINET.................................................................................... 5-20
5.21 ELECTRIC EQUIPMENT.............................................................................. 5-21
5.22 LEAD-SCREW AND FEED SHAFT GUARDS.............................................. 5-31
5.23 SINGLE-CLAW CLUTCH – CONTROL........................................................ 5-32
5.24 FRONT COVER WITH LIGHT...................................................................... 5-33
5.25 BACK COVER.............................................................................................. 5-34
5.26 PROTECTIVE CONDUIT............................................................................. 5-35
5.27 LOWER COVER........................................................................................... 5-36
6. STANDARD ACCESSORIES......................................................................... 6-1
6.1 SPINDLE REDUCING SLEEVE................................................................... 6-2
6.2 MORSE 5 TYPE CENTRE .......................................................................... 6-2
6.3 SHEAR PIN.................................................................................................. 6-2
6.4 SWITCH LEVER LOCATED AT THE FEED GEAR BOX............................. 6-3
6.5 CHUCK GUARD........................................................................................... 6-4
7. SPECIAL ACCESSORIES............................................................................ 7-1
8. SPECIAL MODIFICATIONS......................................................................... 8-1
9. WARRANT CONDITIONS............................................................................ 9-1
10. INSTRUCTIONS FOR ORDERING SPARE PARTS.................................... 10-1
11. APPENDIX –SPARE PARTS LIST............................................................... 11-1
12. APPENDIX –SPARE PARTS LIST - SPECIAL ACCESSORIES................. 12-1
SN 400-500 SA
FOREWORD
FOREWORD
Dear users,
Please find attached the instructions for the installation, operation and maintenance of
this general-purpose centre lathe (hereinafter referred to as the "Manual"), we
recommend you read it carefully before commencing use with the machine.
The Manual familiarises you with all the steps to be taken for the correct operation of
this machine tool. All workers, who are involved in the installation, operation and
maintenance, should review this Manual prior to use of the machine. It is of utmost
importance to be well acquainted with all parts of the machine and its maintenance
before actuating the lathe to ensure damage due to incorrect installation, operation or
maintenance.
The machine is fully up-to-date, and we used our experience and know-how to target
maximum performance, accuracy and reliability.
Our production systems and quality control ensure the maximum accuracy and
reliability of the machine. We use the most exact gauges, test equipment and
instruments in our production.
The machine will continue to provide the utmost performance if the following
conditions are adhered to:
1. The machine is placed in the environment for which it has been designed (i. e.
due regard is given towards levels of dust, relative humidity, temperature,
presence of acidic vapours etc.).
2. Metal, cast iron and other filings as well as dust must be removed from the
machine even during a shift to avoid their collecting on guides where excessive
wear may be caused, if present between the slide surfaces.
3. Do not use compressed air to clean the machine as it may carry small iron
filings and other contaminants placing them between the working parts of the
machine thus affecting the smooth running, reduction of accuracy and
shortening of life and reliability.
4. Only the specified oils of the highest quality must be used in the Individual
machine units.
5. It is very important to fully observe the instructions referring to the installation,

attendance and maintenance of the machine, especially those for regular
cleaning and lubrication.
6. After each work shift is over the machine must be thoroughly cleaned. Use only
environmentally friendly, water-diluted cleaners and making sure that no
damage occurs to the electric unit, coating or reduction in the cutting coolant in
the machine.
7. The machine will only achieve maximum performance or maximum speed after
it is sufficiently warmed-up and if all its movable parts are well lubricated.
SN 400-500 A I
FOREWORD
8. A piece of work must always be correctly fixed, aligned, balanced and fastened.
9. Speed and sliding feeds can only be shifted with the spindle at standstill.
WARNING (environmental protection).
When the machine is taken out of operation all its parts should be disposed
of in accordance with the regulations concerning wastes and secondary raw
materials according to the regulations referring to the environment in the
particular country.
II SN 400-500 A
1. SAFETY INSTRUCTIONS 1
1. SAFETY INSTRUCTIONS
1.1. OCCUPATIONAL HEALTH AND SAFETY (OHS) IN GENERAL
This Chapter provides the user of the machine and its accessories with basic
information on the occupational health and safety of the operator and other involved
parties. The centre lathe is regarded as safe if used in compliance with this Manual
An operator is responsible for his / her personal safety during operation of the
machine. The manufacturer bears no responsibility for any injury to personnel or any
damage to the machine if not used and maintained in accordance with the Manual.
The user of the machine is responsible for ensuring that qualified personnel only are
employed for operation maintenance and service of the machine.
The design of the machine meets international standards and regulations applicable
for the manufacture of machine tools. The producer acknowledges this fact in the
Declaration on compliance that accompanies the machine along with the technical
documentation.
The centre lathe is operated in manual mode. The chuck guard with blocking,
workspace cover (the splash guard and the back cover) and that of the exchangeable
gears are provided. Movement in the centre lathe is only initiated in one axis. Spindle
speed can be manually changed and it is only possible to run it by closing of the
above-mentioned covers. Failure to adhere to the safety mechanisms will result in the
machine being inoperative.
An operator separately activates all linear movements of the slides, carriage, tailstock
and spindle revolution. The operator can stop the linear movements or a stop is
provided to shut them down.
The operator can only secure a semi-finished product, or remove work from the
machine with the spindle fully stopped.
A set of workspace covers is provided for the centre lathe. However these will not
prevent the operator's hands and other parts of his body from access, or from the
operator leaning into the workspace or hazard to operator from flying particles and
coolant leakage. A protective cover (ROLO) is provided for the leading screw and the
rail.
Part of the workspace cover is blocked (the splash guard and the back cover) as well
as that of exchange gears to enhance operator's safety. Both these covers together
with the chuck guard must be closed before the lathe is started, otherwise the machine
tool will not start.
Fixed stops secure the end position of the slide towards the headstock and that of the
tailstock from the headstock. The stop secures the position between the slide and the
tailstock to prevent an upper extremity from depressing.
SN 400-500 SA 1-1 1
1 1. SAFETY INSTRUCTINS
The hydraulic-mechanical brake is disengaged simultaneously with the spindle starting

speeds. In the case that hydraulic pressure does not reach the correct level the switch
will not activate and the machine tool will stop.
Indicators check the oil level in the headstock, gearbox and apron. Oil change is
subject to lubrication instructions for the machine.
Electric equipment in the machine meets international regulations on protection

against hazardous contact voltage. All electric instrument compartments and motors
are designed for shielding IP54. The main switch is mechanically blocked at the
opening the door of the electrical cabinet to ensure operator's safety. When the main
switch is in the OFF position, no part of the machine is energized except the
connectors of the main switch with additional covering. If a short circuit occurs in
power, control or slave circuits or if a motor is overloaded the electrical equipment
switches off by itself and the machine is disabled.
The manufacturer will not be liable for any misuse or failure to adhere to the
instructions for use and maintenance of this machine
1.2. GENERAL POLICY TO FIRST STARTING THE MACHINE
Before installing the machine and prior to putting it into operation the user must ensure
that all involved personnel are acquainted with the following:
a) complete documentation accompanying the machine;

b) control and indication devices in the machine;
c) protection features of the machine
d) protective equipment and regulations relating to putting the machine into
operation;
e) other safety requirements and regulations concerning operating of machine
tools.
Operators should be instructed on safe working practice and they must be tested for
understanding the instructions. The purchaser of this machine must ensure than only
authorized personnel who thoroughly understand this Manual are allowed to operate
the machine.
It is recommended that any purchaser of this machine ensure that staff who will be
employed in the use and maintenance of this machine are instructed at the premises
of the manufacturer. This will ensure that the machine is used and maintained in a
safe manner as well as providing maximum operations effectiveness.
Operators should be selected with respect to experience and qualification.
1 1-2 SN 400-500 SA
1. SAFETY INSTRUCTIONS
1.1. OCCUPATIONAL HEALTH AND SAFETY (OHS) IN GENERAL
This Chapter provides the user of the machine and its accessories with basic
information on operator and other involved personnel's occupational health and safety.
The centre lathe is regarded as safe if used in compliance with this Manual
The operator is responsible for his security during attending the machine. The
producer will bear no responsibility for any injury to personnel or any damage to the
machine if not used and attended in accordance with the Manual. The user of the
machine is responsible that qualified personnel can only be employed for attending,
maintenance and service of the machine.
The design of the machine meets international standards and regulations applicable
for building machine tools. The producer acknowledges this fact in the Declaration on
compliance that accompanies the machine along with the technical documentation.
The centre lathe is operated in manual mode. The chuck guard with blocking,
workspace cover (the splash guard and the back cover) and that of the exchange
gears are provided. Movement in the centre lathe is only initiated in one axis. Spindle
speed can be manually changed and is only possible to run it by closing of the above-
mentioned covers. Failure to meet these conditions the machine tool cannot be
started.
The operator separately activates all linear movements of the slides, carriage, tailstock
and spindle revolution. The operator can stop the linear movements or a stop is
provided to shut them down.
The operator can only fasten a semi-finished product, release work from a fixture with
the spindle fully stopped.
A set of workspace covers is provided for the centre lathe. However these will not
prevent operator's hands and other parts of his body from access, leaning to
workspace or hazard to operator from flying particles and coolant leakage. A protective
cover (ROLO) is provided for the leading screw and the rail.
A position of the workspace cover is blocked (the splash guard and the back cover) as
well as that of exchange gears to enhance operator's security. Both these covers
together with the chuck guard must be closed before the lathe is started, otherwise the
machine tool will not start.
Fixed stops secure the end position of the slide towards the headstock and that of the
tailstock from the headstock. The stop secures the position between the slide and the
tailstock to prevent the operator's arm from depressing.
SN 400-500 NA 1-1 1
The hydraulic-mechanical brake is disengaged simultaneously with the spindle starting

speeds. In case the hydraulic pressure will not reach a correct level the switch will not
switch on and the machine tool stops.
Indicators check the oil level in the headstock, gearbox and apron. Oil filling exchange
is subject to lubrication instructions for the machine.
Electric equipment in the machine meets international regulations on protection

against hazardous contact voltage. All electric instrument compartments and motors
are designed for shielding IP54. The main switch is mechanically blocked at opening
the door of the electrical cabinet to ensure operator's security. If the main switch is in
OFF position, no unit of the machine is energized except connectors of the main
switch with additional covering. If a short circuit occurs in power, control or slave
circuits or if a motor is overloaded the electric equipment switches off by itself and
machine start is disabled.
The producer doesn't know the operating conditions of the centre lathe the user will
apply. For that event he considers adhering to the main principles necessary for
machine tool attendance, maintenance and service as important.
1.2 GENERAL POLICY TO FIRST STARTING THE MACHINE.

Before installing the machine and prior to putting it into operation the user must ensure
that all involved personnel are acquainted with the following:
a) complete documentation accompanying the machine;

b) control and indication devices in the machine;
c) protection features of the machine
d) protective equipment and regulations relating to putting the machine into
operation;
e) other safety requirements and regulations concerning attendance of machine
tools.
Operators should be instructed on safe proceedings and they must be tested for
understanding the instructions. A responsible user's worker must only employ
authorized personnel who are acquainted with this Manual. The machine user is
recommended, in relation to its attendance and maintenance, to enable that the
selected workers are instructed for operation, maintenance and repairs at the
manufacturing plant. This procedure will ensure easier and better use of the machine;
its correct maintenance, long-term reliability and work safety will enhance.
Operators should be selected with respect to experience and qualification.
1 1-2 SN 400-500 NA
1.3. REQUIREMENTS FOR OCCUPATIONAL HYGIENE AND SAFETY.
A/ Space requirements
The centre lathe should be located in such a way so as an operator will not be troubled
by neighbouring workstations. During work the back of the operator must not be turned
towards the main lathe. The machine must be located at least 600mm away from fixed
obstacles (walls, columns, other machines etc.) and 1 000 mm away from other
working spaces. These measurements are taken from the maximum external
dimensions of the machine. Additional attachments to the machine as shown in the
specification must also be taken into consideration.
Operation with the installed machine tool must meet current Health and Safety
regulations from the point of view of layout, airflow and minimum cubic space
allocation per person.
In addition to providing country specific workspace for the operator the purchaser must
ensure that a separate room is provided for the storage of auxiliary equipment,
material work in progress and other work to be done. The space must be in
accordance with the layout plan as attached to the Manual. A job pattern may require
the use of a partition or similar measure to ensure that other employees are protected
from flying splinters, coolant splash or other hazard. Attention should be given to
ensure the safety of those who are walking past. In addition, particular attention should
be given to the hard standing area where the machine is situated; this must be
moisture proof, slip-free and capable of being easily cleaned.
B/ Keeping order in a place of work
A place of work must be kept clean and in good working order. Waste (filings) must be
regularly removed from the place of work. It is prohibited to place tools or gauges on
the machine, its slides, rails and the like.
C/ Manipulation with heavy objects
A lifting device, either roof suspended or supporting equipment designed for the shape
of the work piece must be available to fasten and remove heavy compounds, tools and
work, or a helper must be called. The lifting device must ensure a firm and reliable
grasp of an object and its safe lifting with simultaneous fastening in the machine. Only
trained operators can bind and suspend loads to be fastened in the machine. These
operators must be trained in accordance with particular safety regulations. Qualified
workers can only perform binding operations and attend lifting devices.
SN 400-500 A 1-3 1
D/ Cutting fluid
The cutting fluid enables the cooling, lubrication and cleaning of a bit during
machining. This enhances the durability of the razor-edge with the simultaneous
quality finish of the machined surface. The following characteristics are necessary of
the cutting fluid:
• it will cause no corrosion to the work or the machine tool;

• stability during operation;
• low biological irritability;
• neutrality against surface coatings and sealants;
• fire security;
• sedimentation ability;
• foaming resistant
• disposal in an ecologically friendly manner.
E/ Lighting
The machine should be located in such a way that natural daylight is ensured. A light
is fitted on the machine to illuminate the workspace. The light can be set to an arbitrary
position so it enables fixing, fastening and releasing of a work, its easy measuring and
supervision of the cutting process. The machine must also be externally illuminated to
ensure safe attendance i. e. illumination of a workshop in accordance with particular
local regulations.
F/ Harmful substances data
Used lubricants, hydraulic oils and coolant can cause health trouble if they come into a
contact with skin in the case of default in the deadlines for replacement, failure to
respect recommendations for personal protective equipment and negligent personal
hygiene. The owner of the machine is responsible for observing operative hygienic
rules for persons manipulating with the mentioned harmful substances during
attendance and maintenance of the machine. The owner of the machine is responsible
for safe use and removal of all dangerous materials that are processed or used on the
machine.
G/ Fire protection requirements
Oils, lubricants and cutting fluid are not classified as dangerous from a fire point of
view. However, installation must be carried out in such a way that the machine is not
exposed to high ambient heat radiation for a long period and it is prohibited to use a
naked flame close to the machine.
1 1-4 SN 400-500 A
H/ Ventilation requirements
The machine does not produce any detrimental effect on health during operation. A
ventilation system is not required while machining general metal parts. A ventilation
system must be provided for the machine in the case of coolants with negative
hygienic characteristics are used in the machining process, or the materials that
produce hazardous substances for health with concentration exceeding valid limits of
hygienic rules are machined. It is the owner's responsibility to ensure that correct
systems are in place.
1.4. CHECK BEFORE THE LATHE IS SET TO OPERATION

Before putting the machine to operation make sure that:
The machine is installed, fixed and aligned on a foundation according to the
instructions contained within this Manual.
All electrical inlets are checked and functional, and the machine including its
accessories is earthed following the instructions in this Manual.
All safety covers, guards and any ancillary parts removed before transportation and
operation.
1.5. WARNING ON DANGEROUS WORKSPACE OF THE LATHE

Operating personnel are required to adhere to safety instructions during maintenance
and repairs. The producer of the machine insists that the user be aware of the danger
of blocking or circumventing safety devices allowing covers to be open while the
machine is in operation or undergoing maintenance.
1.6. EXPOSURE TO DANGER AND RISKS IN RELATION TO OHS

(IN TERM OF OCCUPATIONAL HEALTH AND SAFETY)
Danger and risks arising from possible contact of operating personnel even
after satisfying basic safety and hygienic requirements imposed on machinery:
1.6.1 Danger and risks in connection with mechanical operation

- workspace
- room of exchange gears and that of an operator
1.6.2 Danger and risks in connection with the electrical operation

- direct touch
- indirect touch
1.6.3 Other danger and risks
SN 400-500 A 1-5 1
1.6.1. Danger and risks in connection with mechanical

operation
A Residual jeopardy and risks of the workspace
1. Danger of depressing of the operator's upper extremity:

a) Risk occurrence: A work piece is manually loaded in to the chuck jaw.
Risk elimination: Use of proper handling devices.
Residual risk: Injury caused to a hand.
b) Risk occurrence: Closing the chuck guard at open front cover.

Risk elimination: Pushing the longitudinal slide away
Residual risk: Depression of an upper extremity.
c) Risk occurrence: The carriage at the headstock, an upper extremity gets between
the apron and ROLO cover box.
Risk elimination: Operator intended activity.
d) Risk occurrence: Fastening the tailstock barrel.

Risk elimination: Always grasp the lever by a handle.
e) Risk occurrence: Loading heavy work pieces

Risk elimination: Use of a handling device.
Residual risk: Depression of upper extremities.
Measure: Follow the instructions for use of the handling device supplied by a
producer.
f) Risk occurrence: Replacement of the chuck

Risk elimination: Use of a handling device.
Residual risk: Injury caused to upper extremities by depression.
2. Danger of depressing and capturing an upper extremity.

a) Risk occurrence: Use of a push button to facilitate speed steps change.
Risk elimination: The push button can only be operated with the spindle stopped.
Residual risk: Injury caused to upper extremities.
b) Risk occurrence: Entering the machining area by circumventing the guards.

Risk elimination: Adhering to the general principles of machine attendance,
operator intended activity.
Residual risk: Danger by pulling-in, capturing or cutting caused to extremities and
body.
3. Danger of cutting.
a) Risk occurrence: Removal of particles from work, bit and the waste tray.
Risk elimination: Use of waste try - J-hook, special devices, gloves.
Residual risk: Injury caused to hands.
1 1-6 SN 400-500 A
b) Risk occurrence: Spiral waste is produced in the machining process.
Risk elimination: Use of specialised cleaning apparatus to remove the waste along
with use of a hook and personal protective equipment
(for hands).
Residual risk: Cutting of hands.
c) Risk occurrence: Removal of waste.
Risk elimination: Use personal protective equipment (for hands).
Residual risk: Cutting of hands.
d) Risk occurrence: Change of speed steps
Risk elimination: Operate the push-button for disengaging the brake to facilitate
speed step change.
Residual risk: Extremities can be injured when the operator manually turns the
spindle during speed step change.
4. Danger from prick or stabbing.

Risk occurrence: Inappropriate machining of work while it is supported by the
tailstock barrel centre.
Risk elimination: The operator controls this procedure.
Measure: Use handling devices and adhere to the general principles of machine
attendance.
5. Danger from scorch by touching a material at a high temperature.

a) Risk occurrence: This may happen if a hot, machined work or waste is manually
removed, or if the operator touches the bit immediately after machining.
Risk elimination: Use personal protective equipment and manipulators (gloves,
loading devices).
Residual risk: Scorch caused to unprotected upper extremities.
b) Risk occurrence: Spiral waste produced.
Risk elimination: Use of specialised cleaning apparatus to remove the waste along
with use of a hook and personal protective equipment. (for hands protection).
Residual risk: Injury by scorch, damage to work clothing.
6. Danger from releasing the bit out of the toolbox.

Risk occurrence: Tools are loose in the toolbox.
Residual risk: Damage to a bit, the cross slide rest surface and slide ways on the
bed.
Measure: Adhering to the general principles of machine attendance; good working
practices.
7. Danger from a centre falling out of the tailstock barrel.

Risk occurrence: This may happen during changing a centre in the tailstock barrel.
Risk elimination: Use personal protective equipment (for hands protection).
8. Danger from work falling out of the chuck.
a) Risk occurrence: Work is incorrectly fastened in the chuck.
SN 400-500 A 1-7 1
Risk elimination: The jaws are asymmetrically set in the chuck or they are set in
wrong order.
Residual risk: Damage to the machine, surfaces of the slide way and the cross
slide rest, bits, waste tray (conveyor) or injury to the operator.
b) Risk occurrence: Work is incorrectly fastened and the tailstock supports it.
Risk elimination: Bring the tip of the tailstock barrel to a correct position if it is out
of a punch mark or it is badly drilled.
Residual risk: damage to the machine - surfaces of the slide way and the slide
rest, waste tray or injury to the operator.
c) Risk occurrence: Manual fastening of the chuck jaws is incorrect and soft, mild
thrust of the tailstock barrel.
Risk elimination: Develop specified scale of torque for use with the chuck and
chuck key; apply correct tailstock barrel thrust after fixing the tailstock.
Residual risk: damage to the machine - surfaces of the slide way and the cross
slide rest, waste tray or injury to the operator.
d) Risk occurrence: Fineness ratio for supporting by the rest and tailstock barrel is
not kept, badly fastened works.
Risk elimination: Keep producer-recommended values.
Residual risk: damage to the machine - surfaces of the slide way and the slide
rest, waste tray or injury to the operator.
1 1-8 SN 400-500 A
B Residual danger and risk of danger to the exchange gears housing and injury to
operator.
1. Danger from scratch by a cover

Risk occurrence: Change in composition of the exchange gears for thread cutting
operation.
Risk elimination: Use of personal protective equipment is recommended (for hands
protection).
Residual risk: Injury to hands.
Measure: Deburring cover edges.
2. Danger from depressing upper extremity.

a) Risk occurrence: Using the lever M - W for shifting feedings and threads.
Risk elimination: The operator controls this procedure; grasp the lever by its
handle only.
b) Risk occurrence: Engaging the single-claw clutch - change in feed direction.

Risk elimination: Grasp the lever by its handle only.
c) Risk occurrence: Rapid traverse of the cross slide rest towards the operator.
Measure: Use a warning label.
d) Risk occurrence: Rapid traverse of the carriage towards the tailstock.

Measure: Use a warning label.
SN 400-500 A 1-9 1
1.6.2. Danger and risks in connection with the electrical

components
A Danger from direct touch.
Risk occurrence: The mains is incorrectly connected to the machine at the user's
facility – protective conductor is not connected, change of the lead cables.
Risk elimination: Before the machine is first started use a tester to measure the
conductors for correct connection.
Residual risk: Injury by hazardous contact voltage, malfunction of the machine.
Measure: Only a trained technician is authorised to undertake electrical
installation. The operator must have no access to live parts of the electrical
equipment. Live electrical equipment, which could be touched by personnel, are
enclosed in an electrical cabinet with safety plates used for warning.
B Danger from indirect touch.
Risk occurrence: Personnel may touch non-live parts that have become live due to
bad conditions or poor maintenance, especially wiring insulation.
Risk elimination: Protective conductor must have correct and functional
connection.
Residual risk: Injury may be caused by hazardous contact voltage during delayed
self-disconnection of defective source section due to the time constant of circuit
breakers.
Measure: A qualified technician must perform regular checks for correct insulation
and cable connections.
1.6.3 Other danger and risks
1. Danger from noise.

a) Risk occurrence: Incorrect machining process is used.
Risk elimination: Use of personal protective equipment (silencers), use correct
tools and cutting procedures.
Residual risk: Damage to hearing.
b) Risk occurrence: Machining non-balanced works.

Risk elimination: Apply reduced cutting speed.
Residual risk: Excessive noise.
2. Danger from touching a hot surface.

Risk occurrence: Repair (maintenance) of the gearbox clutches before the oil filling
is drained.
Risk elimination: Use of personal protective equipment or continue in repair after
cooling the machine down.
Residual risk: Scorch to unprotected upper extremities.
1 1-10 SN 400-500 A
3. Danger from capturing an upper extremity.
Risk occurrence: The operator may access the workspace through the back cover.
Risk elimination: The operator makes interference to other machine parts beyond
the machining area.
4. Danger to the operator from flying particles

Risk occurrence: Compressed air is used for cleaning the machine.
Risk elimination: Compressed air is not recommended for cleaning the machine.
Residual risk: Injury caused to unprotected parts of the operator's body.
5. Danger to the operator from flying splinters

a) Risk occurrence: Objects are discharged into the air.
Risk elimination: Adhering to the general principles of machine attendance, check
for correct work piece gripping, securing the tailstock barrel and its body.
Residual risk: Injury caused to the operator.
b) Risk occurrence: Objects fly away or are shot up.

Risk elimination: The Guards minimize the risk.
6. Danger from a slippery floor

a) Risk occurrence: Maintenance personnel may slip during exchange of the oil
fillings.
Risk elimination: Use correct shoes and dry up oil spots.
Residual risk: Operating personnel may slip or fall down.
b) Risk occurrence: Slip on outflowing coolant.

Risk elimination: Use correct shoes and dry up leaking coolant.
7. Danger from cutting fluid

a) Risk occurrence: Cutting fluid leaks out of the hose on starting of the cooling
system.
Residual risk: The unprotected operator's body can be splashed; damage to work
clothing.
b) Risk occurrence: Coolant flows down from the front splashguard.

Risk elimination: The coolant discharge hose should be in the correct position; use
of personal protective equipment.
Residual risk: Injury caused to upper unprotected extremities.
8. Danger from the handling device

Risk occurrence: The handling device is operated to grip robust work.
Risk elimination: Proceed according to the manual accompanying the handling
device; use of personal protective equipment (for hands protection).
SN 400-500 SA 1-11 1
9. Danger from the chuck key flying off the chuck while machine in operation.
Risk occurrence: The chuck key is left in the chuck.
remove the chuck key from the chuck before its guard is closed.
10. Danger from fire

Risk occurrence: Fire may occur during machining of metal parts.
Risk elimination: Adhere to the cutting conditions, fire precautions and use
personal protective equipment.
Residual risk: The unprotected parts of the operator's body may suffer scorching;
damage to work clothes.
11. Danger from vibration.

Risk occurrence: Cutting operation is carried out under incorrect conditions.
Risk elimination: Terminate the cutting operation in the selected mode, change
cutting conditions and use personal protective equipment.
Residual risk: Damage to hearing by excessive noise.
RISK ANALYSIS
The submitted documents confirm that technical principles and solutions meeting
operative safety standards have been applied in the design of this machine. Individual
risks listed in EN 1050 Standard and those related with commissioning the machine
have been designed out or minimised.
Residual risks that remain after carrying out safety precautions are listed in the Manual
and shown on the labels. It is the operator's responsibility to read and understand the
residual risks and avoid dangerous events by using recommended personal protective
equipment, protective devices and to adhere to the principles of safe machine
attendance.
1 1-12 SN 400-500 SA
3. Danger from capturing an upper extremity.
Risk occurrence: The operator may access the workspace through the back cover.
Risk elimination: The operator makes interference to other machine parts beyond
the machining area.
4. Danger to the operator from flying particles

Risk occurrence: Compressed air is used for cleaning the machine.
Risk elimination: Compressed air is not recommended for cleaning the machine.
Residual risk: Injury caused to unprotected parts of the operator's body.
5. Danger to the operator from flying or shooting up objects

a) Risk occurrence: Objects are discharged into the air.
Risk elimination: Adhering to the general principles of machine attendance, check
for correct work piece gripping, securing the tailstock barrel and its body.
b) Risk occurrence: Objects fly away or are shot up.

Risk elimination: The Guards minimize the risk.
6. Danger from a slippery floor

a) Risk occurrence: Maintenance personnel may slip during exchange of the oil
fillings.
Risk elimination: Use correct shoes and dry up oil spots.
b) Risk occurrence: Slip on outflowing coolant.

Risk elimination: Use correct shoes and dry up leaking coolant.
7. Danger from cutting fluid

a) Risk occurrence: Cutting fluid leaks out of the hose on starting of the cooling
system.
Residual risk: The unprotected operator's body can be splashed; damage to work
clothing.
b) Risk occurrence: Coolant flows down from the front splashguard.

Risk elimination: The coolant discharge hose should be in the correct position; use
of personal protective equipment.
Residual risk: Injury caused to upper unprotected extremities.
8. Danger from the handling device

Risk occurrence: The handling device is operated to grip robust work.
Risk elimination: Proceed according to the manual accompanying the handling
device; use of personal protective equipment (for hands protection).
SN 400-500 NA 1-11 1
9. Danger from the chuck key flying off the chuck while machine in operation.
Risk occurrence: The chuck key is left in the chuck.
remove the chuck key from the chuck before its guard is closed.
10. Danger from fire

Risk occurrence: Fire may occur during machining of metal parts.
Risk elimination: Adhere to the cutting conditions, fire precautions and use
personal protective equipment.
Residual risk: The unprotected parts of the operator's body may suffer scorching;
damage to work clothes.
11. Danger from vibration.

Risk occurrence: Cutting operation is carried out under incorrect conditions.
Risk elimination: Terminate the cutting operation in the selected mode, change
cutting conditions and use personal protective equipment.
Residual risk: Damage to hearing by excessive noise.
RISK ANALYSIS
Residual risks that remain after carrying out safety precautions are listed in the Manual
and shown on the labels. It is the operator's responsibility to read and understand the
residual risks and avoid dangerous events by using recommended personal protective
equipment, protective devices and to adhere to the principles of safe machine
attendance.
1 1-12 SN 400-500 NA
1.7. AVOIDING DANGEROUS SITUATIONS
1. Never allow any untrained persons to operate this machine or perform any
maintenance or repairs.
2. A worker, who detects cases causing violation of work safety, must immediately
inform a responsible person. Do not operate the lathe with while it has a defect.
Resume operation only after the defect is rectified.
3. Managers are responsible for supervising the operator's activity. Managers must
notify the operator without delay if the operator does not respect safety measures
at work or this Manual. Any breach of regulations or in safe working practice will
cause work to be stopped immediately. Disciplinary action may be taken and the
Health and Safety log should be noted.
4. All guards and other protective devices must always be in place. The operator
MUST not remove or tamper with any safety features.
5. Spinning pulleys and running V-belts can represent a source of an accident unless
protected with covers. Never touch rotating and moving parts of the machine. Do
not put your hands into the lathe until it has stopped completely.
6. Ensure that all moving parts of the machine are at a standstill before undertaking
the following operations:
– cleaning of the machine work space;
– unclamping and unclamping of work and semi-finished products;
– checking of tolerance between machining in the work space;
– exchange of a bit and the tool holder;
– maintenance or removal of damaged parts;
– repair of electrical equipment.
7. Do not make any changes or modifications to the machine and its accessories
without prior consent in writing by the manufacturer or distributor. Unauthorised
changes can lead to danger and annul annulment of all warranties.
8. All tools must be stored away from the machine. Pay attention to bit edges when
handling a bit in any way.
9. The chuck can only be used for gripping the work pieces it is designed for and the
dimensions and shape of work pieces ensure perfect fastening. Use only
undamaged screws, washers or other parts for the chuck. Use only proper and
undamaged tools for fastening.
10. Never try to stop or decelerate rotating work or any moving parts with your hands.
11. Keep the lathe and close vicinity clean. Avoid slippery conditions on the floor
through contamination by oil or coolant spillage; remove all obstacles that restrain
safe walking.
SN 400-500 A 1-13 1
1.8. MACHINE ATTENDANCE

1. Under normal conditions – this Manual should be adhered to when the machine is in
normal operation. The operator must read it thoroughly and understand its contents.
The Manual should be co-located with the machine so it is always available for the
operator.
2. In an emergency - if for any reason the operator must stop the machine completely,
use the STOP push-button. Any accident or emergency must be notified to an
appropriate person without delay. It must also be noted with the Health and Safety
representative and entered in the Health and Safety Incident Log. A qualified
technician must restart the machine.
1.9. MAINTENANCE AND REPAIRS OF THE MACHINE

Any maintenance and repair of the machine can only be performed in compliance with
the data set forth in this Manual. The machine must be shut down using the main
switch before any maintenance or repair. The machine must be disconnected from the
mains and the main switch must be secured against accidental switching on by an
unauthorised person during this work. The main electrical switch must be annotated
with the following label:
DO NOT SWITCH ON! - MACHINE UNDERGOING REPAIR
The machine is only safe for maintenance when it has been disconnected from the
mains. Under no means undertake repair or maintenance to the machine when there
is a risk of the machine being switched on.
1.10. OPERATOR´S RESPONSIBILITY
Before any machining operation is started the operator must check and adhere to the
following:
1. Perform a thorough inspection of the machine and clean all uncovered slide ways.
2. Make sure that all protective actuation, control and turn-off devices work properly.
Any failure must be immediately reported to a responsible person who will decide
on further action.
3. All oil levels, lubricants and coolant, and if necessary, top them. All lubricating
points must be lubricated and the lubricating system checked for correct operation.
4. Set and fasten the tools in the correct way. Check them for wear.
5. Set the protective devices to the correct and actual position necessary for the
particular operation.
6. The control levers for correct position.
7. Ensure the clamping jaws and centres are clean and undamaged.
8. Before switching the machine on make sure a work is properly gripped in the
chuck, the tailstock is firmly fixed on the bed, the centre properly supports the
1 1-14 SN 400-500 A
work, a bit is correctly fixed using the retaining screws and is correct for the forth-
coming operation. The cutting edge must not exceed 1.5 - 2 times of the bit height.
9. The machine and its accessories for operation from the point of view of daily
servicing.
10. Bits are designed for the particular job. Also ensure that they are in good condition
and free from deformity or imperfections. Damaged bits may disintegrate and
cause damage to both work and machine operator.
11. Condition of the clamping device, jig and gripping of a work. Seating for fastening
bits and work pieces must be clean and undamaged. Observe manufactureŕ s care
and maintenance instructions related to the clamping/chucking means.
12. Make sure there are no foreign objects in the workspace (clamps, keys, gauges,
bits etc.).
With the lathe in running.

1. The operator is only allowed to use the machine in the way indicated or
determined as safe and correct. The operator must adhere to the instructions and
guidance for safe operation described in this Manual, or other user prepared
operation - safety regulations relating to machine tools.
2. The operator must select the correct direction of spindle rotating as well as
correct machining conditions (cutting depth, speed and amount of feed).
3. In manual operation the operator must watch both the movement of the slide and
that of the cross slide rest and stop the fast feed while the bit is still a safe
distance from the work.
4. The spindle and all feeds must be stopped and the bit must be moved to a safe
distance during exchange of a bit, check of surface quality, chucking or
unclamping a work or any measurement.
5. The operator must not disable protective devices.
6. The operator must immediately inform an appropriate person on failures arisen
during machine in run, and must not continue in operation till safe conditions are
recovered.
7. The machine must be stopped using the main switch during cleaning or if the
operator leaves his place of work.
8. The operator must put the main switch to the OFF position and bring the clutch
lever to the reference position if current supply is interrupted.
9. The operator must pay enhanced attention when the rapid traverse is engaged,
observe the oncoming machine unit and the rapid traverse in the safe distance
from a work.
10. The operator must check the paths of the works that excess the chuck perimeter
whether they do not overhang the biggest circulating diameter.
11. Works can only be clamped in the chuck it is designed for and the dimensions
and shape of a work piece ensure perfect chucking. Do not allow the
clamping/chucking means to exceed the admissible maximum speed.
SN 400-500 A 1-15 1
12. The works with irregular shapes and those with their gravity centre beyond the
axis of rotation can increase vibrations or unbalance that may affect work safety.
Such works should be balanced before turning.
13. If a heavy work is to be clamped using a lifting device, it must stay hung till it is
safely fastened.
14. A bit must be safely fastened and its projection chosen in such a manner so as it
is not excessively overloaded and waste can freely flow off.
15. Only the correct and appropriate tools can only be used for fastening. It is
prohibited to leave the chuck key in the chuck even if it is stopped.
16. If no guards against flying particles are mounted on the lathe or such device
cannot be used, for instance from technological reasons, the operator must use
personal protective equipment (safety goggles, shields etc.).
17. Tools, gages or chuck keys can only be stored on reserved areas.
18. Check spindle stop period every so often.
19. It is recommended that special devices are used for better fastening the chuck on
the spindle, for instance a leather belt as wide as the chuck with a suspension
hook on its end or a wooden jig to place the chuck with its axis just 2mm under
the spindle axis.
20. Fixed centres must be lubricated to reduce friction on contact areas. The centre
tips must be kept clean and undamaged.
21. Use rests when turning long and thin works.
22. Bar stock to be machined must be aligned beforehand. If its diameter is
remarkably smaller to a spindle bore a reducer must be used to ensure correct
guidance with simultaneous noise drop. A protective tube must be provided for a
bar projecting out of the spindle end.
After a shift is over:

1. The operator must remedy his place of work, remove waste from the lathe, lock
away gauges, tools, store works, clean clamping faces and slide ways and also
remove coolant residues. A soft layer of oil should be applied on cleaned and
coolant free slide ways.
2. The operator must use a hook with a handle, scrapers or mops to remove waste or
filings from the lathe while it is at a standstill.
3. It is prohibited to clean the machining area with compressed air as it may carry
small iron filings and other contaminants placing them between the working parts
and diminish the machine reliability or cause danger to the operator from flying
particles.
1 1-16 SN 400-500 A
1.11. OPERATOR´S WORK CLOTHING.
A) The operator must wear undamaged work clothing without loose parts and with
fitted sleeves and trousers while operating the lathe. The blouse must be buttoned
up and inserted into trousers. No overcoat should be worn during operation of the
machine.
B) Long hair must be dressed under headgear. The headgear must have no loose
ends.
C) The operator must wear proper footwear. Light plain shoes or sandals are not
allowed during the operation of this machine.
D) The operator must not wear any jewellery, wristwatch or operate the machine with
while bandaged.
E) Protective gloves can only be used during clamping or exchanging works or tools if
there is danger from cutting or scorch to operator's hands. The machine or its
particular part (e. g. the spindle) must be at a standstill. However, the operator
must not wear gloves while operating the machine.
1.12 OTHER PRECAUTIONS.
A) The purchaser of the machine is liable to adhere to the valid state and local
regulations and directives referring to manipulation, processing or disposal of
harmful materials machined on the machine tool. In these cases we recommend to
consult an industrial waste disposal expert or a safety inspector.
B) Do not start the machine or do not operate it if there are explosives or flammables
and highly inflammable liquids close the machine.
C) Keep the approved type of fire extinguishers in your workshop and ensure that all
workers are familiar with their location and application.
D) Install all energy inlets to the machine so as no person may stumble over them or
destroy them.
E) Where necessary a hook with a handle and a hand shelter, mops or scrapers
should be used for removing waste from the machine in operation and for cleaning.
F) It is prohibited to drag the tailstock in drilling operation (connected to the carriage).
G) If it is exceptionally necessary to treat a work manually using a hand tool, the
following principles must be adhered to:
- the operator must always grasp a file handle with his left hand and its end with his
right hand while filling.
- while using a scraping tool, the tool must be fitted with a bottom on the opposite
side away from the operator.
SN 400-500 A 1-17 1
- polishing - abrasive paper must be forced on the side away from the operator or it
should be stretched on a holder or a "nutcracker" should be used.
- never hold the abrasive paper with your fingers in holes but use a
holder instead.
- it is prohibited to saw or polish the works with projecting parts, cut outs or grooves
by manual operation.
Remove the fastened tool from the machine during all manual operations, or it must be
covered or moved away to a safe distance.
H) Cooling liquid causes aging of the safety glass resulting in lower quality of its
mechanical properties. The user must ensure regular replacement of the safety
glass. The safety glass should be replaced every five years.
1 1-18 SN 400-500 A
2. SPECIFICATIONS 2
2. SPECIFICATIONS
Working range
SN 400 SA SN 500 SA
Swing over bed mm 410 505
Swing over carriage mm 220 270
Swing over gap mm 600 700
Distance between centres mm 1000, 1500, 2000
Length of turning path mm 970, 1470, 1970
Height of centres above bed mm 200 250
Width of gap before face plate mm 230
Spindle:
Nose
- Bayonet B8 type STN ISO 702/III
- Camlock D8 type STN ISO 702/II
- size 8
Bore mm 77
Spindle taper metric 90
Max. admissible torque/limit speed Nm/min-1 1450/50
Tailstock:
Quill diameter mm 80
Quill travel mm 180
Taper in quill Morse 5
Transverse adjustment mm ±12
Carriage:
Cross slide rest travel mm 300

Top - slide travel mm 140
Rotary tool-post number of locked positions 8
Max. tool diameter mm 32x25
SN 400-500 SA 2-1 2
2 2. SPECIFICATIONS
Lead-screw:
Diameter x pitch of the longitudinal lead-

mm 40x6
screw
Diameter x pitch of the cross lead-screw mm 20x4
Feeds:
Number of feed rates 38

Range of speeds
- sliding feed mm.ot-1 0.05-6.4
- transverse feed mm.ot-1 0.025-3.2
Rapid longitudinal traverse mm.min-1 3000
Rapid cross traverse mm.min-1 1500
Speeds:
Number of gears 18
Range of speeds min-1 12.5 - 2000
Backwards speed min-1 12.5 - 2000
Coefficient of speed stepping range 1.25; 1.4
Threads (by lead-screw drive):
Metric threads:
- number 29
- lead mm 0.5 - 40
Whitworth threads:
- number 38
initiating thread
- lead 1 - 80
/1"
Module threads:
- number 26
- lead mm 0.25 - 20
Diametrical Pitch threads:
- number 31
- number of DP rates 2 - 72
2 2-2 SN 400-500 SA
2. SPECIFICATIONS 2
Work piece weight:
Max. work piece weight mounted between

kg 1000
centres
Work piece limit revolutions mounted
min-1 50
between centres
Max. weight of the overhung work piece with
the centre of gravity 100 mm from the face kg 80
plate.
Limit revolutions of the overhung work piece. min-1 50
Drives:
Total power supply kVA 12
Motor power:
- main drive kW 7.5
- pump kW 0.090
- rapid traverse kW 0.550
Motor speed:
- main drive min-1 1450
-1
- pump min 2800
-1
- rapid traverse min 2800
Cooling system:
Pump output dm3 min-1 25
Operation specifications
Max. carriage feed force:
- longitudinal N 8000
- cross N 4800
Geometric precision as per STN ISO 1708 normal
Supply voltage TN - S 400 V ±10%
Frequency 50Hz ± 2%
Declared acoustic power level – LWAd as per
dB /A/ 97
NSST 20 102
Declared sound level at the workspace –
dB /A/ 80
LPAd as per NSST 20 102
o
Ambient temperature range C +5 to +35
Max environmental dustiness mg.m3 10
SN 400-500 SA 2-3 2
2 2. SPECIFICATIONS
Type of climatic resistance as per STN 33 0300 basic

Interference suppression degree as per STN 34 2860 and
3
STN 34 2855
Achieved machining accuracy IT 7
Other specifications
SN 400 SA SN 500 SA
Machine weight including electric equipment
and standard accessories
For centres distance of: - 1000 kg 2200 2300
- 1500 kg 2300 2400
- 2000 kg 2500 2600
Reliability parameters for two-shift operation:

Middle period between failures tp hour 1500
Middle operation work demand for repairs
tpo - 0.03
till average failure
Middle service life tzp year 5
Middle operation work demand for
tpu - 0.015
maintenance till average failure
MATERIAL
The material designed for production of components is selected in accordance with
their functions and operative standards.
The bed, the longitudinal carriage slide and other castings are made of grey cast iron.
The slide ways of the carriage and the tailstock guide are face hardened to a minimum
of 400 HB:
STORAGE
The R u s t i l l o D W X 3 2 preservative agent is applied on the machine for protection
against rust and moisture.
Time of protection - 9 months indoor
- 5 months outdoors
Do not expose the machine to water effect (rain) and high humidity. Renew
preservation after expiration of the protection period.
2 2-4 SN 400-500 SA
3. MACHINE INSTALLING 3
3. INSTALLATION OF THE MACHINE
3.1. GENERAL GUIDANCE

Only qualified personnel trained for packaging operations, lifting and transportation of
loads can operate a lifting device to transport the machine while respecting the safety
precautions listed in the Instructions for installation, operation and maintenance of the
machine (hereinafter referred to as the "Manual").
The safety precautions relating to the transport and installing the machine
- remove the machine from the wooden skid and balks or battens ( according to the
customer's request ) at the place of installation on the foundation prepared
beforehand ( see section 3.2 ).
- the ropes with defined lengths and specific capacity as well as supporting bars
must only be used for lifting the machine with a crane ( the data listed in the
Manual, see section 3.2 ).
- in the case the purchaser will not ensure binding devices as specified in the
Manual, but he will use his own devices for lifting a transportation of the machine,
attention must be paid to the fact the machine centre of gravity does not lie in its
centre. Slots must be provided for the supporting bars along its circumference to
prevent a rope from slip away while lifting the machine. The machine must be
balanced on the crane hook to prevent ropes from slippage in a manner the
tailstock is moved and fixed at the right end position and the carriage is moved
and fixed as maximum to the right as possible. It is important that the individual
ropes with specified lengths are in the particular positions.
In addition the following measures must be taken for lifting and transportation of the
machine:
- dismantle the chuck guard, removable part of the back cover ( 2 pieces ), lower
cover (if supplied with the machine) and also the waste tray.
- ensure the carriage against movement using the lever designed for switching the
nut into the leading screw or tighten the screw to fix the carriage on the lathe bed.
- protect the coating of the machine in the place of contact with binding rope using
rubber of leather pads.
- protect the control levers, leading screw and feed shaft guard or the leading
screw and the feed shaft in the binding rope contact using suitable wooden pads
Note:
The packaging and handling devices described in this Manual are accessories to the
machine therefore if the purchaser of this machine does not order them or will choose
a different lifting and transportation of the machine, the manufacturer will not be liable
for any damage to the machine resulting from incorrect binding.
SN 400-500 SA 3-1 3
3 3. MACHINE INSTALLING
Warning.
Only qualified personnel are authorised to perform any binding and
transportation of the machine using a lifting device.
Only the typified binding devices can be used for safe binding and
transportation of the machine as illustrated in this Manual, otherwise the
manufacturer will not answer for any damage to the machine resulting from
incorrect procedure.
3.2. TRANSPORT AND LIFTING

The machine is fastened on battens or wooden skids with supporting balks before
shipping on the purchaser's request. Wooden boxes are especially used for shipments
to abroad.
During unpacking make sure the accessories are complete.
Unscrew the fastening screws from the skids or wooden bulks (5) and only remove
them when the machine is in the place of installation just before mounting it on the
foundation (this will reduce bending stress and deformation to the lathe bed).
A crane is used to transport the machine to the place of installation (see Figure 3.1).
However, safety measures relating to the transportation and installing the machine
must be adhered to. Suspend the machine in the manner the supporting bars
designed for fastening the ropes pass through the holes on the right and left lathe leg.
Then locate and fasten the ropes with correct lengths as illustrated on the Figure and
the Table below. Before test lifting always ensure the capacity of the lifting and binding
devices must exceed the machine weight (shown in specifications). Carefully lift the
machine a little bit over the ground and check the most suitable position of the
supporting bars for balance. The tailstock must be secured at the right end position
with the carriage moved to the right. Use rings to support the position of the bars.
Prevent damage to control levers and the parts apt for damage by the use of pads
between the binding rope and these parts. The machine tilts a little bit in carrying
operations since it has an off-centre of gravity.
Use the binding devices for transportation comprising of the ropes (1), (2), (3), (4) and
supporting bars. These can also be purchased as a special accessory. See the data in
the Table below.
Rope number
1 2 3, 4
Turning length
Tope length L
(mm) (mm) (mm)
1000 2100
1500 1800 1750 2350
2000 2600
Loading capacity 21 kN
Rope diameter ø 16 mm
Supporting bar diameter ø 48 mm
Supporting bar length 800 mm
Supporting bar bending
min. 600 MPa
strength
3 3-2 SN 400-500 SA
Figure 3.1
Note:
- the ropes produced in the Slovak Republic meet STN 02 4322.41 with the design
as per STN 02 4481.40
- if you move the machine in a different manner, for instance on steel rollers or
tubes, the pre-cast holes on the outer lathe leg sides can be used for lifting the
machine. However, the producer will not be liable for any damage to the machine
if it is lifted in this manner.
3.3. INSTALLATION THE MACHINE TOOL
(Figure 3.2 is on a separate page)

The correct installing position of the machine is the condition for required machine
precision. Therefore it is essential that a rigid concrete foundation meeting the turning
length and the ground bearing capacity be prepared beforehand to prevent
deformation of the lathe bed. Use the screw (3), nut (4) and pad (5) (part of the special
accessories) to fasten the machine.
The machine should be installed in a manner that a sufficient room is provided for the
operator and maintenance. Align the machine using the adjusting screws (1) and
check it according to the test protocol. Place the steel pads (2) under the adjusting
screws on the foundation. Then place a precise engineering water level on the slide
rest and bring the machine to the balance in longitudinal and cross direction using the
adjusting screws. The machine must be transverse aligned to the axis to eliminate
bending stress to the bed.
SN 400-500 SA 3-3 3
A 1000 1500 2000

B 2595 3095 3595
1100 SN 400 SA
C
1150 SN 500 SA
D 1300
E 1525
F 1375 1875 2375
G 2610 3110 3610
Figure 3.2 Installation of the machine P – Electric power supply
3 3-4 SN 400-500 SA
3.4. CLEANING AND REMOVAL OF PROTECTIVE COATING
Remove the anticorrosion coating from all slide ways, the leading screw and feed
shaft. Crude oil products are only recommended for degreasing (mixture of aliphatic
hydrocarbons, technical petrol). After cleaning the machine apply a soft film of
lubricating oil. Check or refill the lubricants in the exchange gears box. Use the
lubricant specified in the Table of this Manual.
SN 400-500 SA 3-5 3
3.5. CONNECTING THE MACHINE TO THE MAINS
Only a qualified technician can connect the machine to the mains.

Before connecting the machine to the mains check the mains voltage for compliance
with the operating voltage of the machine marked on the rating plate fixed on the
electrical cabinet. Use a cable to connect the machine main switch QS1 located in the
electrical cabinet on the instrument board's upper part. The main switch has inlet
terminals 1 - 3 - 5 for phase conductors L1, L2 and L3. There are the terminals N and
PE located just at the main switch to connect a protective cable. The external earthing
clamp, designed for additional protection against electrical accident, is fixed on the left
lathe leg.
A connect cable leads on the floor, for instance in a conduit and an essential free
cable length of 2.0m is above the floor. Cu cable conductors have a minimum cross
section of 6 mm2. The machine can also be installed with the lead cable from above.
With correct phases connection and with the clutch lever in lower position the spindle
spins counter clockwise when viewing from the tailstock. The maximum length of the
cable is limited to allowed voltage drop on the lead cable conductors at the machine
rated load.
Figure 3.3
3 3-6 SN 400-500 SA
4. OPERATION AND ADJUSTMENT OF THE MACHINE 4
4. OPERATION AND ADJUSTMENT OF THE MACHINE
4.1. OPERATION
It is recommended that you read and understand the installation, operation and
maintenance instructions contents of this Manual referring to the machine.
Safety of the machine

For the sake of your safety we request you to read Safety and Hygienic Regulations
contained at the beginning of this Manual.
SN 400-500 A 4-1 4
4 4. OPERATION AND ADJUSTMENT OF THE MACHINE
4.2. KINEMATIC CHART

The torque of the asynchronous motor is transferred from the motor pulley through the
V-belt to the pulley of the clutch shaft gearbox. If the clutches on the shaft are
engaged the direction of the spindle rotation will change. With clutches in the
disengaged position the brake will engage and the spindle stops. To disengage the
brakes depress the push-button on the machine control panel. Brake disengagement
is only active while the push-button is kept depressed which facilitates speed shifting.
This can only be applied with the spindle at a standstill. The Diagram (Figure 4.1 and
4.2) lists the summary on the individual speed steps.
The rotation of the feed shaft and that of the leading screw is derived from the spindle
through the gears or the countershaft through the exchange gears and transmissions
in the feed gearbox. The tables and the machine rating plates are provided to adjust
the size of the thread lead and amount of feeds.
The sequence lever located on the apron selects the feed and its direction.
Longitudinal and cross rapid traverse is equipped with own drive having a constant
speed.
4 4-2 SN 400-500 A
Figure 4.1 Kinematic chart
SN 400-500 A 4-3 4
Figure 4.2 Kinematic chart
4 4-4 SN 400-500 A
4.3. LUBRICATION
The most important units of the machine are automatically lubricated. However, there
are the points that require regular manual lubrication using the push-button of the
central lubrication system and the grease gun included to the special accessories.
These pints and the lubrication intervals are listed in the Lubrication schedule, Figure
4.3.
The machines are shipped from the manufacturing plant without oil fillings. It is
essential that the specified oil be filled to the particular units before the machine first
start as further mentioned.
Used plastic grease and oils must be clean, free of mechanical impurities, with
specified parameters and quantities.
Warning.
Avoid oil leakage and floor contamination during change of oil fillings. If
some oil pours out by accident, immediately dry up oil spots.
HEADSTOCK LUBRICATION
1. Bearings of the spindle (6) are lubricated by fat in the production plant. Producers
of bearings recommend to replace the fat filling after about every 14 000 i.e. after
about 3.5 years of two-shift operation under the condition that the machine
operates within the middle range of revolutions.
In the case of extreme emloyment of maximum spindle revolutions, the interval of
fat replacement is about 6000 hours.
Replacement of fat filling is carried out by experts from the production plant.
2. The oil sump at the bottom of the headstock housing is designed to lubricate its
other points. The filling hole (1) is located on the lid. The oil level indicator (18) is
provided on the front side to check oil level. The box contains around 4.5 litres of
the oil. Discharge the oil by unscrewing the plug (5) and refill the box with a fresh
one.
THREAD CUTTING GEARBOX AND GEARBOX LUBRICATION.

The above-mentioned units are automatically lubricated and they create an integrated
lubrication circuit. The pump in the gearbox is the source of pressure oil.
The filling hole and the plug (19) located on the gearbox are accessible from the rear
side of the machine through the cover opening. Partially refill the oil and start the
machine for a short period so as the oil may reach the thread cutting gearbox. Repeat
this procedure until the specified oil level is achieved in the thread cutting gearbox and
the oil level indicator (2) located on the transmission box cover shows its specified
level. Use the oil level indicator (2) located on the transmission box cover to check the
oil level. This unit contains around 15 litres of the oil.
During refilling operation drain the oil separately from the thread cutting gearbox and
the gearbox by unscrewing the drain plugs (3, 7).
SN 400-500 A 4-5 4
LUBRICATION OF THE APRON, CARRIAGES AND THE LEAD-SCREW.
The apron lubrication system creates an independent circuit. It includes own

circulating pump, which only operates with the feed shaft in motion. The filling hole and
the plug (10) are located on the left side of the apron under the central lubrication
system push-button (11). The oil level indicator (8) located on the front side is
designed to check the oil level. The oil is drained from the apron through the drain
opening (9) at the bottom of the box.
The gears in the apron are automatically lubricated and require no attendance.
Lubrication of the slide ways, slide rest, longitudinal carriage and the leading screw is
lossy. It is connected to the circulating pump designed for lubrication of the apron.
Lubrication oil quantity depends on the period for which the push-button designed for
the central lubrication system is depressed. The pump is powered along with the rapid
traverse or feed. Therefore it is necessary that the rapid traverse or feed be running
while the lubrication push-button is depressed. Normally, it is possible to lubricate
while the bit is in engagement or at a standstill with the rapid traverse motor in run.
Prior to start any shift, keep the push-button of the central lubrication system
depressed for at least 10 seconds to lubricate the carriage slide ways. To prevent
bigger leakage of the oil, we do not recommend lubricating the slide ways of the cross
slide rest at the limit positions. Finish with lubrication at least 15 mm in front of the limit
position.
The leading screw provided for the SN 400 SA-500 SA lathe type is only lubricated
with this screw in motion. The oil flows through the pipe between the leading screw
and the leading nut from the accumulating recess in the apron.
The leading screw in the SN 400 NA-500 NA lathe type is lubricated manually.
The grease gun is used for lubricating the points (12) - the slide rest and the toolbox
(13) - of the tailstock and those of the rear bearing.
4 4-6 SN 400-500 A
Figure 4.3 Lubrication schedule
SN 400-500 A 4-7 4
4
4
Running hours Lubrication instructions Prepared as per STN 20 0053
Thread
Machine unit Headstock Gearbox cutting Apron gears
Tailstock
Carriages
Exchange
Feed shaft
gearbox
Lubrication point Lead screw

1 5 6 18 19 2 3 4 19 7 8 9 10 11 12 13 14 15 16 17
action point / number
Action mark
Action type
Oil level check 8 8 8
Refilling 200 200 200 200 50 50 50 50
Figure 4.4 Machine lubrication - Directions
4-8
Relubrication 8
Exchange of oil filling 2000 14000 2000 2000 4000 4000
Cleaning 2000
Lubricant marking as XCC

VG 46 VG 46 VG 100 G 46 XCCHB2
per ISO HB2
Tank capacity in l
5.0 0.07 15.5 4.2 0.05 0.05 0.01 0.05 0.02 0.05
(dm3)
SN 400-500 A
OIL SORT
DESIGNATIO
BENZINOL MOBIL SHELL BP ESSO FUCHS CASTROL OMV KLŰBER ARAL
N AS PER
ISO
SN 400-500 A
Vactra Vitrea Energol Nuray Renolin Hyspin HYD Klüberoil Vitam
VG 100 OL 100
Oil Heavy 100 CS 100 100 B 30 VG 100 HLP 100 GEM 1-100 GF 100
Vactra
Vitrea Energol Nuray Renolin Hyspin HYD Klüberoil Vitam
VG 46 OL 46 Oil
46 CS 46 46 B 15 VG 46 HLP 46 GEM 1-46 GF 46
Medium
Vactra Voltol Maccurat Febis Renep Magna Lamora Deganit

G 46 Glison 46 GLIDE 68
Oil No.2 Gleitol 68 K 46 2K HG 46 D 68 BWX 68
4-9
Figure 4.5 Comparison table of lubricants
COMPARISON TABLE OF LUBRICANTS
PlastIc Aralub
LT2EP Mobilux 2 Alvania Energrease Beacon Renolit Spheerol SIGNUM Centroplex
lubricant HLP 2
LT3EP Mobilux 3 R2 R3 LC 2 EP 2 MP AP 2 L2 2 EP
XCC HB2 HL 3
Cooling and cutting liquids on the basis of an oil low-alkaline emulsion, according to the kind of machined material and way of tooling.
Do not use synthetic cooling liquids!
4
4
4.4. CENTRAL LUBRICATION SYSTEM OF THE CARRIAGES
The oil from the tank is pumped using the piston pump and is fed to the manual
distributor through the delivery pipe. The pump only delivers the oil with the feeding
shaft in motion. If the distributor (1) is depressed it ensures lubrication of all the main
points on the slide rest. After its push-button is released the central lubrication system
is disabled.
Figure 4.6
4 4-10 SN 400-500 A
4.5. ELECTRICAL EQUIPMENT LAYOUT
Control and safeguarding devices are installed in the electrical cabinet.

The safeguarding devices are also located on the control panel (1). The main switch is
installed in the electrical cabinet (2) and the blocking devices are located on the front
cover console (9) behind the exchange gears housing cover (3) and the chuck guard
(8). The main motor is mounted on the rear part of the left lathe leg (4); cooling system
motor is mounted on the coolant tank (5); controllers and the rapid traverse motor are
located on the right side of the apron (6).
The light with built-in switch (7) is mounted on the longitudinal carriage body. The light
is connected to the 24V AC.
2 1 8 7 9 6
4 3 5
Figure 4.7
SN 400-500 SA 4-11 4
4.6. MACHINE START UP
When the main switch (1) is put to the ON position the white control LED (2) is on - the
machine is ready for operation.
Check if the spindle clutch lever is shifted to the neutral position.
Before starting the spindle by the clutch lever make sure the exchange gears housing
cover, chuck guard and that of the workspace are closed. Then depress the green
push-button (3) for starting the machine.
When the green LED is on the machine is started and ready for operation.
!!! Warning
In the case you will open some of the guards with the spindle in run the
spindle starts intensive braking, machine-driving power will switch off and
the green built-in LED in the START push-button goes out. To restart the
machine repeat the steps listed in the Chapter "First machine start". .
RAPID TRAVERSE
The push-button (4), located on the front carriage side, switches on the contactor of
the rapid traverse motor to drive the slide rest or the longitudinal carriage in
predetermined direction by the lever.
LIGHTING
The light with built-in switch is mounted on the longitudinal carriage body. It is
connected to the 24V AC.
COOLING
The switchover (5) mounted on the control panel switches on the pump designed for
cooling the tools and the valve mounted on the rigid section of the cooling system
controls the amount of flowing coolant.
You can also select the pump switching on mode to deliver coolant with the spindle in
run, and coolant flow automatically shuts down along with the spindle stop.
4 4-12 SN 400-500 SA
4
1 2 3 5
Figure 4.8 Machine starting up
SN 400-500 SA 4-13 4
4.7. FIRST MACHINE START

Before the machine is started up for the first time (Chapter 4.6) it has to be thoroughly
cleaned, relubricated and specified oils must be provided for the headstock, apron and
the feed gearbox. The specified coolant amount must be filled to the coolant tank.
Operating speed should be set to a low step (approx. 125 min-1) according to the
Tables.
Using the clutch lever (1) start and stop the spindle for several times in both directions.
The spindle must rotate in the direction matching the clutch lever movement. Before
you will shift the lever to its lower/upper position it must be deflected to the left and to
the right. This action will release the safety catch ensuring the lever from spontaneous
staring the spindle.
With the machine at a standstill adjust and shift gears for feeds and threading as per
the Tablets and mounted exchange gears.
Manually check the feed of the longitudinal carriage and that of the cross slide rest for
their maximum movements with simultaneous lubrication of the slide ways.
Start the machine up and check out the feeds in all directions using the sequence
lever (2) as well as threads using the handle for engaging and disengaging the half-nut
(3) on the leading screw. The split nut and leading screw can only be engaged with the
sequence lever in the neutral position.
Check out the rapid traverse using the sequence lever and the push-button (4).
Inspect correct function of the protective devices.
The machine can be set to the required mode in the case it has successfully passed
through all the tests.
In the case the machine is stopped in emergency using the "STOP push-button" (5)
located on the headstock or the carriage the machine drives will not spontaneously
actuate after unlocking the controllers. It is necessary to consider reasons for using the
emergency controllers. The machine can be restarted following the steps listed in
Chapter 4.6 - "Machine starting up" after the emergency controllers are unlocked.
In the case of spontaneous or sudden stop of the machine (for instance, fall-out of
electrical energy, overloaded drive e. g. that of the spindle, insufficient lubrication etc.)
all reasons for sudden machine stop must be removed and restart it following the
steps listed in Chapter 4.6 - "Machine starting up". If the operator will not detect any
apparent reasons for sudden stop we recommend that an engineer be contacted.
Warning:
Speeds, feeds and shifters can only be shifted with the spindle at a
standstill.
Use the push-button designed for disengagement of kinematic chain during
shifting gears.
4 4-14 SN 400-500 SA
4.8 SPINDLE SPEED CALCULATION
The optimum spindle speed is calculated from the formulas shown below:
S x 1000
N = ──────── metric
πxD
where D = diameter in mm
S = cutting speed in m/min-1
N = spindle speed in min-1
S x 12
N = ──────── inch
πxD
where D = diameter in inches

S = cutting speed in foot/min-1
N = spindle speed in min-1
Example of spindle speed calculation
Required is roughing a work with the diameter of 150 mm made from middle hard steel
where S = 200m.min-1
What is the required spindle speed?
S x 1000 200x1000
N = ──────── therefore N = ───────── = 424 min-1
πxD 3,14x150
SN 400-500 A 4-15 4
4.9 THREADING
In principal, threading is possible by adjusting a feed matching that of the thread lead.
However, the leading screw feeds the apron during threading operation instead of the
feed shaft. This happens when the levers are shifted to the positions illustrated on the
apron rating plate and the half-nut is screwed onto the leading screw.
Required thread lead is achieved (see Figures 4.9 and 4.10) by shifting the levers
according to the relevant capital letters and figures. Change exchange gears with
regard to the machine version (metric, inch) for individual types of threads (metric,
inch, module and Diametrical pitch). The spindle speed cannot exceed that of the
rating plate - a maximum up to125 min-1 - during threading with the lever set to gear
8:1.
Gear 8:1 would have been disabled with the spindle in higher speeds.
If we do not use an optional thread gauge the half-nut can only be disconnected to
interrupt the feed during threading when the leading screw pitch equals to that of the
machined thread without reminder. For instance, 0.5 - 0.75 - 1 - 1.5 - 2 - 3 - 6 mm. In
all other cases the reverse feed must be shifted for the carriage to bring it to the
reference point. This can be achieved with the single-claw clutch lever in other position
or shift the disengaging one to the opposite position. First of all the bit must be moved
away from a work. When adjusting the values for multiple threads according to the
relevant table adjust the thread lead n-times higher as specified.
Example: Quadruple module thread for module 2.

2x4=8
Set the positions of the levers as per the table value M8 and attain the pitch for the
quadruple thread with module 2. The actual thread pitch of one thread is as follows
2xπx4=8xπ
where π is a constant.
When cutting the Diametrical Pitch thread, where the actual lead value for multiple
threads is not expressed, use the table value n-times lower.
W a r n i n g !!!
Threading with the use of the single-claw clutch is only possible at the
speed of 400 min-1. Threading feed speed nxs /mm.min-1/ may not exceed
800 mm/min-1. With the speed over the mentioned value the direction of the
feed can only be changed if the clutch lever is shifted to a different position.
n - spindle speed in min-1.
s - thread lead in mm.ot-1.
4 4-16 SN 400-500 A
W a r n i n g !!!
The headstock single-claw clutch cannot be used to change the feed
direction for threading with the lever in position 8:1. In such cases it is
essential that shifting the clutch lever to a different position changes the
feed direction.
Figure 4.9 The metric index plate for threading
SN 400-500 A 4-17 4
Figure 4.10 The inch index plate for threading
4 4-18 SN 400-500 A
4. ATTENDANCE AND ADJUSTMENT OF THE MACHINE 4
4.10 OPERATING LEVERS LAYOUT
SN 400-500 SA 4-19 4
4 4. ATTENDANCE AND ADJUSTMENT OF THE MACHINE
1 – Spindle rotation speed control.
2 , 4, 5 - Setting-up the feed amount of slide rests.
3 – Setting-up the type of thread (metric/inch).
6 - Feed control/threading.
7 - Sequence lever for feed direction control of the slide rest.
8 - Operating lever for engaging the nut on the lead-screw in threading operation.
Warning.
The sequence lever (7) cannot be engaged simultaneously with engaging the nut on the
lead-screw.
9 - Clutch lever – START/STOP for spindle revolution.

Warning.
The operator shall make sure that the lever is in neutral with the lathe stopped using the
clutch lever. Otherwise the lathe may unexpectedly actuate by itself.
10 - Disengaging lever to bring the spindle revolution to STOP.

Warning.
The operator shall make sure that the lever is in neutral with the lathe stopped using the
disengaging lever. Otherwise the lathe may unexpectedly actuate by itself
11 - The single-tooth clutch lever for threading.
12 - Control device of the machine central lubrication.
13 – Tailstock barrel arrestment.
14 - Fixing the tailstock to the lathe bed.
15 - Jaw chuck guard.
16 , 17 , 18 - Arrestment of the slide rest feed vernier.
19 - Brake release pushbutton to facilitate gear shifting.
Warning.
The control devices can only be operated with the lathe in stop mode.
Please operate the brake release pushbutton to facilitate gear shifting.
4 4-20 SN 400-500 SA
5. FUNCTION AND MAINTENANCE OF THE MACHINE 5
5. FUNCTION AND MAINTENANCE OF THE LATHE
5.1. GENERAL-PURPOSE CENTRE LATHE

The general-purpose centre lathe is designed for turning rotary parts of both the shaft
and flange type in piece and batch production. It meets up-to-date requirements for
powerful and precision machining. The machine tool robustness corresponds with the
main drive motor output and enables effective usage of tools. Special accessories
enhance the scope of its application.
5.2. DRIVE
The V-belts transfer torque from the motor to the pulley of the gearbox. Tension of the
V-belts is correct if the longest section is sagged to 12 mm under a 20 N load. The
screw (1) is provided to tighten and slacken the indented belts between the headstock
and the gearbox, the screw (2) is provided to tighten and slacken the V-belts between
the gearbox and the motor.
1 2
Figure 5.2
SN 400-500 A 5-1 5
5 5. FUNCTION AND MAINTENANCE OF THE MACHINE
5.3. BED
Permanent accuracy of the bed slide should be maintained as one of the basic
conditions to keep the machine tool's overall precision. It is prohibited to put any things
on the bed slide that may cause damage to its surface.
If you have detected the machine does not meet with the required precision, check or
adjust straightness and flatness of the bed slide.
A push-out waste tray (1) is located under the bed slide between the frames. The so-
called bridge (2) is provided for the bed slide due to variability of machine tools - the
device that enables turning oversized parts when removed.
Warning.
Protective equipment and special tools should be used for removing filings
from the waste tray.
If coolant drips off the waste tray, immediately dry up the contaminated
areas.
1 Figure 5.3
5 5-2 SN 400-500 A
5.4. HEADSTOCK
The spindle, gears, gear shifting mechanism and that of the feeds and threading drive
are mounted in the headstock housing.
The spindle is fixed in special precise bearings.
The radial and axial backlash in the spindle bearings is set in the manufacturing plant.
The radial backlash in the front and rear bearing are set to a maximum of 0.003 mm.
If the backlash in the spindle bearings exceeds limited values and wear doesn't
exceed 0.012mm in diameter, the radial one in the bearings can be adjusted.
If wear is too high and the machine tool is no longer within the precision limits
specified in the accuracy protocol, the bearings must be replaced.
Grease is provided for lubrication of the spindle bearings. A lubrication schedule
specifies replacement of the grease filling. A qualified engineer is only authorised to
perform relubrication.
Remaining parts of the spindle run in oil. The oil-level indicator is provided to control
the oil level.
A pair of indented belts transfers torque on the spindle from the gearbox. If the gears
thrust to each other during gear-change, and gear shifting is impossible, use the push-
button on the panel to disengage the brake to facilitate gear-change. If gear shifting
still remains impossible, the nearest gear should be shifted and engage the clutch for a
few seconds, then try shifting at standstill.
Warning.
The push-button designed for disengaging the brake should only be
operated with the spindle fully stopped. If you manually rotate the spindle by
the chuck, please use protective equipment.
Figure 5.4
SN 400-500 A 5-3 5
5.5. GEARBOX
The gearbox is a separate unit fixed on the bed under the headstock. The V-belts
transfer torque from the motor to the gearbox.
The pair of indented belts transfers torque on the spindle. Tension of the indented belts
is correct if the longest section is sagged to 5 mm under a 36 N load. Mechanical
lamella clutches change the spindle direction of rotation. The hydraulically released
lamella brake stops the spindle.
The clutches can be adjusted through the opening on the rear side of the gearbox. The
oil-level indicator for checking the oil level is mounted on the lid of this opening.
The operator can shift six gear steps of the gearbox on the headstock through the chain
transmission.
If the gears thrust to each other during gear-change, and gear shifting is impossible,
use the push-button on the panel to release the brake to facilitate gear-change. If gear
shifting still remains impossible, engage the clutch for a few seconds, rotate the gears
and then try shifting at a standstill.
Figure 5.5
Warning.
The push-button designed for disengaging the brake should only be
operated with the spindle fully stopped. If you manually rotate the spindle by
the chuck, please use protective equipment.
5 5-4 SN 400-500 A
5.6. ADJUSTMENT OF THE LAMELLA CLUTCH
The lamella clutch is accessible after removing the cover from the gearbox rear side. It
is adjusted at the manufacturer premises therefore readjustment is not recommended.
If it needs readjustment after a long operation, tighten the lock nut (1). The screw (2)
prevents the nut from loosening. Rotating the nut at 150 reduces the clutch backlash
by 0.083mm.
The clutch should be adjusted so it doesn't slip when engaged and generates no heat
when disengaged.
Warning.
The temperature of the gearbox and that of the oil bath prior to draining
should be checked before the clutches undergo any repair or maintenance.
Figure 5.6
SN 400-500 A 5-5 5
5.7. LAMELLA BRAKE

The hydraulically released lamella brake is adjusted at the manufacturer premises. It
requires no maintenance.
The springs develop braking force and hydraulics releases the brake. The limit switch
scans the position of brake release.
The control valve YB1 develops the hydraulic pressure for releasing the brake once
the magnet is energized. The YB1 throttles the oil pump overflow down so the
pressure in the main hydraulic branch rises up and the piston releases the depressed
brake lamellas.
Figure 5.7
5 5-6 SN 400-500 A
5.8. HYDRAULIC DISTRIBUTION
The oil is transported from the pump mounted on the gearbox clutch shaft to the
electro-magnetic distributor. It maintains the pressure at 0.05 MPa and transmits the
oil both to the gearbox and the threading gearbox. If the distributor receives a signal,
the valve shifts, the pressure rises to 1 MPa and the brake is released. When the
signal is changed the distributor valve shifts to the other position and maintains the
pressure at 0.05 MPa, the pressure in the brake drops down and the springs
decelerate the unit.
The unit requires no maintenance and readjustment.
Figure 5.8
SN 400-500 A 5-7 5
5.9. CARRIAGE
The carriage can be equipped with the slide rest carrying a rotary four-bit toolbox, the
toolbox with the MULTIFIX quick-fixing head and the like.
The gib adjusts the sledge backlash on the prismatic guideways by tightening screws
(1). In the case of need the carriage can be fixed with the bolts (9) to the lathe bed in
the longitudinal direction. Either mechanical feed controlled by the sequence lever (2)
or manual one controlled by the hand wheel (3) with the indexing ring (4) can be
applied for moving the carriage in cross direction. The nut (5) releases the indexing
ring and rotates in arbitrary direction. Loose four nuts (7) and half-turn the top slide
rest. Use the scale to move it to the required position. The hand wheel (10) moves the
top slide rest in longitudinal direction.
The gibs take up the clearance in the cross and top slide guideways. The hand wheel
(8) controls the longitudinal carriage feed. A parallel rest is mounted on the top bed
slides.
Warning.
Do not bring the carriage to the end positions with feed and rapid traverse
either in longitudinal or cross direction.
10
7
4
5 8
Figure 5.9
5 5-8 SN 400-500 A
5.10. TOP SLIDE REST
The top slide rest with the four-bit toolbox is fixed on the carriage. Loose four nuts (2)
and rotate the top slide rest (1). Use the scale on the cross slide rest to move it to the
required position. The hand wheel (3) moves the top slide rest in longitudinal direction.
The gibs and screws (4) take up the clearance in the cross and top slide guideways.
Warning.
Do not bring the carriage to the end positions with feed and rapid traverse in
cross direction.
Figure 5.9
SN 400-500 A 5-9 5
5.11. TAILSTOCK
The tailstock is an independent functional unit of rigid construction comprising of two
parts. The tailstock needs no special maintenance. However, the operator must care
for the slide ways on which the tailstock moves, and always keep them clean and
lubricated.
The tailstock sleeve (2) must also be cared for and, except cleaning and lubricating,
the female cone must always be kept clean after the use of any axial tools. If the
bigger axial tools are used for machining operation producing bigger waste the
operator must employ reduction sleeves and tool tangs to prevent accidental tool slip
in the female cone resulting to its damage and seizing.
The MORSE 5 centre can be inserted into the tailstock sleeve.
The centre drives out after shifting the tailstock sleeve to the back position, or use a
wedge to drive it out through a slot. Tools with short female cones without a proper
extractor are not recommended for the use.
The lever with an eccentric (1) locks the tailstock on the lathe bed. The clamp distance
from the bed can be adjusted at the tailstock bottom side. The hand wheel (3 is
designed to move the tailstock sleeve (2). In the case the tailstock is pushed-off with
axial tools during marching operations the clamp distance from the bed must be
adjusted at the tailstock bottom side. Tighten the nut (6) and fix the single yoke giving
additional locking force to the tailstock if axial tools are applied or during roughing and
machining heavy works.
If extended cones are turned loose the nuts (4) and turn the screw (5) using a screw-
wrench to shift the tailstock out of the machine axis.
Warning.
Grasp the lever handle with your hand wit a minimum distance beyond the
handle when fastening the tailstock sleeve. Use protective equipment for
changing a centre in the tailstock sleeve.
1 3
6
4
Figure 5.11
5 5-10 SN 400-500 A
5.12. THREAD CUTTING GEARBOX
The lever (1) on the threading gearbox topside is designed for shifting the gears
between metric and inch thread. The lever (2) and the lever (3) are designed to adjust
the amount of feeds or thread lead according to the index plate on the headstock. The
lever (5) is used to engage the leading screw drive or that of the feed shaft. The third
position of the lever defines the option for thread 19/1".
It is necessary to change the exchange gears for the individual types of threads
following the index plate on the headstock. The gears are accessible after opening
their cover (4). The spindle speed cannot exceed 250 rpm in threading operation with
the lever in the position for transmission 8:1 according the index plate value. If the
spindle exceeds the specified speed transmission 8:1 must be disabled.
If you do not use the thread gauge (special accessory) the half-nut can only be
disconnected to interrupt the feed during threading when the leading screw pitch
equals to that of the machined thread without reminder. In all other cases the reverse
feed must be shifted to bring the carriage to the reference point. First of all the bit must
be moved away from a work.
The shearing pin (6) ensures the lead-screw (9). The shearing pin cuts on exceeding
the maximum feed force and the connection between the leading screw and the
threading gearbox is interrupted.
Release the spring lock (8) and move the ring (7) away to replace the shearing pin. If
the drive is derived from the feed shaft the apron disengaging system protects the
gears against overload
Warning.
Always grasp the lever handle for shifting between M - W.
1 2 5 6 7 8 9
4 3
Figure 5.12
SN 400-500 A 5-11 5
5.13. APRON
The hand wheel (1) with the indexing ring and the minimum feed read value of 0.1mm
(0.05") is designed for manual longitudinal feed. The nut (3) releases the indexing ring.
The sequence lever (4) controls the feed closing system and if overloaded it
automatically returns to the neutral position. The lever in the left or right position
engages the longitudinal feed corresponding with the lever track. The lever in the
upper position engages the cross feed towards a work, the lever in the lower position
engages the cross feed away from a work.
The lever (5) on the apron controls the gearbox lamella clutch through the switching
rod (9). The lever (8) fixed on the switching rod located on the gearbox side is only
used to bring the machine tool to a standstill.
The switching rod (5) must be pushed downwards for normal counter-clockwise
spindle rotation when viewing from the tailstock.
The lever must be pushed upwards for clockwise spindle rotation to ensure the leading
screw always rotates counter-clockwise when viewing from the tailstock.
If the carriage hits a stop or the cutting force is overloaded the feed switches off and
the sequence lever returns to the neutral position. The arresting springs (6) (set to
8000 N in longitudinal direction and to 4800 N in cross direction) limit the maximum
disengaging force. The switching forces must be adequately reduced when hitting the
stops. Loose the screws designed for adjusting the amount of the arresting springs
force (6) to reduce switching forces.
The hand lever (7) on the apron front side is used to engage the leading screw nut.
The feed cannot be engaged simultaneously with the engaged leading screw drive. Oil
is filled to the apron through the hole on its left side. The plug is provided to cover the
hole.
The motor and the rapid traverse controllers are located in the housing and mounted
on the apron right side. The rapid traverse is running with the machine started up. Use
the sequence lever (4) on the apron to change the feed direction. The rapid traverse
can also be engaged with the spindle and feed shaft running.
The black push-button turns on the rapid traverse motor.
Warning!
Do not use the rapid traverse to bring the carriage to the end positions.
5 5-12 SN 400-500 A
5
6
2 1 3
Figure 5.13
SN 400-500 SA 5-13 5
5.14. COOLING
The coolant tank (2) with the pump is located at the rear support under the waste tray.
The valve (3) controls coolant flow rate in the outflow pipe.
The switch (1) controls action of the pump. The coolant tank must be thoroughly
cleaned each time the coolant is changed.
For the purpose of cooling it is necessary to use cooling liquid based on an oil low-
alkaline emulsion, according to the kind of machined material and the way of tooling.
The tank is designed for the capacity of 50 litres.
Do not use synthetic cooling liquids!
Warning!
Adjustment of the passage piping and coolant flow rate can only be made
with the spindle at a standstill. Put the switch to the zero position.
3
1
Figure 5.14
2
5 5-14 SN 400-500 SA
5.15. CHUCK GUARD HOLDER
The chuck guard holder is designed for fastening the chuck guard and the faceplates.
The holder is mounted on the headstock. It also ensures signalling the position of the
guards.
Figure 5.15
SN 400-500 A 5-15 5
5.16. PANEL
The panel is located above the thread cutting gearbox. It bears the buttons for
emergency stop (1), cooling (2), motor start (3) and stop (4), the light signalling the
main motor run (5) and the brake release push-button to facilitate speed steps change
(6).
6 5 4 3 2 1
Figure 5.16
5 5-16 SN 400-500 A
5.17. DISTRIBUTIONS ON THE CARRIAGE
The distribution system covers the rapid traverse motor. It is mounted on the apron
right side. There is the rapid traverse push-button and the emergency stop one on this
side.
There is the smaller cover on the cover left side. Removing this cover enables you
access to the thread gauge (special accessory).
WITH THE SINGLE-CLAW CLUTCH WITHOUT THE SINGLE-CLAW CLUTCH
Figure 5.17
SN 400-500 SA 5-17 5
5.18. LEFT COVERS

The left covers are mounted on the headstock left side and behind it. They cover the
V-belts of the spindle drive, exchange gears, rear part of the headstock and the
gearbox.
VERSION WITH THE SINGLE-CLAW CLUTCH
VERSION WITHOUT THE SINGLE-CLAW CLUTCH
Figure 5.18
5 5-18 SN 400-500 SA
5.19. EXCHANGEABLE GEARS
The exchange gears are designed for shifting speed steps of feeds and threading.
Power is taken-off from the headstock via the indented belt on the exchange gears
shaft. The exchange gears are arranged for required thread lead as per the rating
plate listing the data for a thread and feed. The rating plate is fixed on the headstock.
Follow the index plate instructions on the method and intervals for lubricating the
machine.
Warning.
We recommend the use of protective equipment due to exposure to danger
and residual risk when changing the position of the exchange gears.
Figure 5.19
SN 400-500 A 5-19 5
5.20. ELECTRICAL CABINET

The electrical cabinet is located behind the headstock and the gearbox. The
controllers and circuit breakers are installed in it.
Maintenance personnel can lift-off the cabinet to facilitate assess to the gearbox and
the headstock during an incidental repair.
7,5 kW MOTOR 5,5 kW MOTOR
Figure 5.20
5 5-20 SN 400-500 A
5.21. ELECTRICAL EQUIPMENT
The electrical equipment of the machine is designed for the particular mains with
characteristic voltage and frequency. The basic version of the machine is designed for
the environment and operating conditions defined by EN 60 204-1 - Safety of
electricity operated machines, electrical equipment of machine tools and general
requirements. The basic data of the electrical equipment are listed on the rating plates
referring to the particular device. These plates are located on the electrical cabinet
side. The machine can be connected to the mains with different parameters as those
listed on the rating plate or installed in different climatic conditions only after the
machine is adapted to new conditions in the manufacturing plant.
Installed conductors:
Red - 1.0 mm2 control circuits AC 110V

Red - 1.0 mm2 control circuits AC 24V
Blue - 1.0 mm2 the circuits behind the rectifier
Black - 1, 1.5, 2.5, 4 and 6 mm2 power circuits
The point to connect the machine to the mains:
The "Main switch" with the terminal connectors 1, 3, 5, N and PE, located right at the
main switch, is designed to connect the machine to the mains.
SIZING THE PROTECTIVE DEVICES:
The dimensions of the protective devices are specified according to the machine
supply voltage on the table subject to the wiring diagram.
The wiring diagrams and the tables of electrical items are listed in this Chapter, Page
5- 24 to 5-30.
WORK SAFETY AND PROTECTION AGAINST ELECTRICAL ACCIDENT
The electrical equipment of the machine is designed, produced and tested as per EN
60 204.1.
Put the main switch to the OFF position (the main switch mechanically blocks opening
the door of the electrical cabinet) when handling the live parts of the electrical
equipment. In this case no part of the machine is energized except the main switch
terminal connectors with additional shielding (IP20), which act as the main connecting
terminals.
SN 400-500 A 5-21 5
Regularly check the connection of the main protective conductor on the inlet PE
connector and on the protective clamp. The screw connections must be tightened and
protected against corrosion.
EN 60 204.1 classifies the workers who come into contact with electrical equipment as
follows:
- trained person - EN 60 204.1 čl.3.30
- expert - EN 60 204.1 čl.3.55
- user - EN 60 204.1 čl.3.60
In addition, the standard states the following instructions:
- the machine user is liable for inspections and tests of electrical equipment
according to the valid directions and standards in the user's country that refer to
putting the metal-working machines into operation.
- the machine user is liable for regular revisions of electrical equipment and if the
machine is installed in a foreign country the measurement and tests of the electric
equipment according to the valid directions and standards in the user's country that
refer to operation of metal-working machines must be repeated.
- it is prohibited to make adaptations and repair the machine electrical equipment or

disable the position switches that may affect operator's safety or machine
performance.
Only an expert is authorised to perform any repair of the machine electrical equipment
under voltage.
In this case put the main switch to the ON position for necessary period of repair with
the door open on the electrical cabinet and place a warning label on the machine or
restrain access to the machine.
!!! Warning
Put the main switch to the OFF position after finishing the repair under
voltage i. e. close the door of the electrical cabinet with the switch in the
OFF position.
.
NOTE
When the machine is taken out of operation all its parts should be disposed of in
accordance with the regulations concerning wastes and secondary raw materials
according to the regulations referring to the environment.
5 5-22 SN 400-500 A
Wiring diagrams
SN 400-500 A 5-23 5
5.22. LEADING SCREW AND FEED SHAFT GUARDS
A pair of self-winding covers (1) protects the leading screw and the feed shaft from the
headstock as far as the carriage and from the carriage as far as the end bearing.
These covers are fixed on individual consoles.
The leading screw and feed shaft guard is an important protective equipment which
prevents the operator from being captured by rotating parts - the leading screw and
the feed shaft.
1
Figure 5.22
SN 400-500 SA 5-31 5
5.23. SINGLE-CLAW CLUTCH - OPERATING

The single-claw clutch is designed for the rapid longitudinal reverse feed of the
carriage during threading operations or to stop the carriage. It is advisable to install the
device with a bit rebound device ensuring rapid bit return from engagement. The
single-claw clutch is located in the headstock and is controlled through the
transmission (2) using the lever (1) on the apron. For a left-hand thread push the lever
upwards.
Warning.
It is essential that the lever be always grasped by its handle.
Figure 5.23
5 5-32 SN 400-500 SA
5.24. FRONT COVER WITH LIGHT
The waste guard is fixed at the back of the slide. It protects the operator from
accidents, scorch and flying particles. STN 20 0701 specifies using this guard as the
important protective equipment of the machine. It opens upwards or turns to the right.
The operator can set the guard to a required position with the screw (1) located on the
guard arm's right side. It is not necessary to stop the machine for installing the
MULTIFLEX equipped with the bit rebound device designed for cutting external and
internal threads.
Warning.
Move the carriage with the front cover away from the chuck guard when you
manipulate it.
Figure 5.24
SN 400-500 SA 5-33 5
5.25. BACK COVER

The back cover catches flying particles and splashing and directs it to the waste tray. It
also protects people passing by and neighbouring workstations from troubling.
Warning.
It is dangerous for the operator to make any interference to the machining
area from behind the back cover.
Figure 5.25
5 5-34 SN 400-500 SA
5.26. PROTECTIVE CONDUIT
The protective conduit avoids flying particles to damage electrical cables and the
hoses of the cooling system.
Figure 5.26
SN 400-500 SA 5-35 5
5.27. LOWER COVER

The lower cover is designed to direct waste and coolant to the waste tray.
Figure 5.27
5 5-36 SN 400-500 SA
6. STANDARD ACCESSORIES 6
6. STANDARD ACCESSORIES
− Accompanying documentation: Quantity

o Directions for use 1 + 1 if ordered (charged
separately)
o The protocol on geometric accuracy 1
o The protocol on inspection and test of the electrical equipment
of the machine tool 2 only for Slovakia
o The declaration on CE compliance 1 only for SN 400-500SA
− Adapter V 68 38 003 1
− Centre MK5 M 6700 0050 1
− Shearing pin V 08 06 151 3
− Chuck guard V 68 65 220 1 for SN 500 A
− Chuck guard V 68 65 210 1 for SN 400 A
− Switching lever at the thread cutting gearbox
V 68 38 013 1
− Tools for operation:
o key for the electrical cabinet M 38 13 0048 1
o square socket spanner V 08 04 031 1
o key Camlock V 07 20 019 1 for the Camlock
o handle M 7508 0012 1 for the Camlock
o IMBUS type spanner 8 M 7512 0008 1
o spanner 18 M 7493 0018 1
o spanner 36 M 7493 0036 1
o spanner 24 M 7505 0024 1
SN 400-500 A 6-1 6
6 6. STANDARD ACCESSORIES
6.1. SPINDLE REDUCING SLEEVE

The 90º reducing sleeve male cone is metric. The female cone is Morse 5. Thoroughly
clean the contact area when inserting the reducing sleeve into the spindle.
Figure 6-1
6.2. MORSE 5 TYPE CENTRE

The rigid MORSE 5 centre has a 60° clamping cone and the cone shank MORSE 5.
Thoroughly clean the contact area when inserting the centre into the spindle or the
tailstock sleeve.
Warning.
We recommend the use of protective equipment for changing the centre in
the tailstock sleeve or in the spindle.
Figure 6-2
6.3. SHEARING PIN

The shearing pin connects the output shaft of the thread cutting gearbox with the
leading screw of the machine. The pin breaks on excessive maximum allowable feed
force.
Figure 6.3
6 6-2 SN 400-500 A
6. STANDARD ACCESSORIES 6
6.4. SWITCH LEVER LOCATED AT THE FEED GEARBOX
This lever disengages the gearbox lamella clutch. It is mounted on the switching rod
between the apron and the thread cutting gearbox where it can be moved.
A force applied on the lever cannot actuate the spindle.
Figure 6-4
SN 400-500 A 6-3 6
6 6. STANDARD ACCESSORIES
6.5. CHUCK GUARD

The chuck guard is mounted on the headstock housing. It protects operator against
flying particles and coolant splashing. STN 20 0701 specifies using the chuck guard.
Figure 6-5
6 6-4 SN 400-500 A
7. SPECIAL ACCESSORIES 7
7. SPECIAL ACCESSORIES
− Directins for use
− Exchange gears designed for the special thread lead supplied on request.
− Grease gun M 3650 1315
− Anchoring material V 08 63 000
− Machine carrying device V 68 24 001
− Toolpost grinding machine V 08 44 001
− Rotary centre Mk 5 M 6710 0052
− Rest
o movable 400/10-115 V 08 53 003 – for SN 400A
o movable 500/10-115 V 08 53 108 – for SN 500A
o rigid 400/10-115 V 08 52 003 – for SN 400A
o rigid 500/10-115 V 08 52 108 – for SN 500A
o rigid, expanded 400/100-180 V 08 74 003 – for SN 400A
o rigid, expanded 500/100-250 V 08 74 200 – for SN 500A
o rolling insert for 10-115 V 30 29 020
o rolling insert for 110-250 V 08 74 250 – for SN 500A
o rolling insert for 110-180 V 30 29 034 – for SN 400A
− Carrier plate
o B8/320 V 07 10 002
o B8/258 V 68 38 006
o D8/235 V 31 20 507 - for CAMLOCK
− Separating carrier plate
o B8 V 07 24 002
o D8 V 34 24 002 - for CAMLOCK
− Four-jaw face plate
o B8/500 V 31 18 310 – for SN 500A
o D8/500 V 31 20 633 – for SN 500A / CAMLOCK
o B8/425 V 31 18 309 – for SN 400A
− Four-jaw face plate guard
o 500 V 68 65 450 – for SN 500A
o 425 V 68 65 750 – for SN 400A
− Plain face plate
o B8/500 V 68 27 001 – for SN 500A
o B8/400 V 68 27 101 – for SN 400A
− Plain face plate guard
o 500 V 68 65 400 – for SN 500A
o 400 V 68 65 700 – for SN 400A
− Mandrel for mounting the face plates V 68 26 004
− Chuck with flange
o 315/3/B8 V 07 29 028 – for SN 500A
o 315/4/B8 V 34 30 023 – for SN 500A
o 315/3/D8 V 07 20 450 – for SN 500A / CAMLOCK
o 315/4/D8 V 34 30 001/ – for SN 500A / CAMLOCK
o 250/3/B8 V 31 18 302 – for SN 500A
SN 400-500 SA 7-1 7
7 7. SPECIAL ACCESSORIES
o 250/4/B8 V 07 29 001
o 250/3/D8 V 31 20 625 / CAMLOCK
o 250/4/D8 V 31 20 682 / CAMLOCK
o 200/3/B8 V 31 18 301 for SN 400A
o 200/4/B8 V 31 18 326 for SN 400A
o 200/3/D8 V 31 20 624 for SN 400A / CAMLOCK
− Chuck guard
o 315 V 68 65 200 for SN 500A
o 250 V 68 65 220 for SN 400A
− Flange for chuck
o 350/D8 V 34 73 001 for SN 500A / CAMLOCK
o 315/B8 V 07 10 026 for SN 500A
o 250/B8 V 07 10 041 for SN 500A
o 200/B8 V 31 18 305 for SN 400A
− Back bit holder
o 400 V 08 34 002 for SN 400A
o 500 V 08 34 053 for SN 500A
− Conic ruler*
o 400 V 68 39 014/1 for SN 400A
o 500 V 68 39 014/2 for SN 500A
− Micrometer stop
o longitudinal metric V 08 60 002/4 – for the machines without the leading
screw and feed shaft guide
o longitudinal inch V 08 60 002/5 – for the machines without the leading
o longitudinal metric V 08 60 051/4 – for the machines with the leading
o longitudinal inch V 08 60 051/5 – for the machines with the leading
cross metric
o V 08 76 001/1
o cross inch V 08 76 001/2
− Cross stop V 08 75 000
− Thread gauge
o metric V 30 26 001/1
o inch V 30 26 001/2
− Holder with return motion (for MULTIFIX C)
o CFG IV M 54628570 – for external threads
o GIG IV M 54628571 – for internal threads
Note: * The machine must be adopted for mounting accessories.
7 7-2 SN 400-500 SA
7.1. ANCHORING MATERIAL
The following is supplied with a single machine tool:
Washer 17 DIN125A BN713 M33090170 6 pcs

Nut M16 M32301600 6 pcs
Screw M16x250 DIN529 M31671625 6 pcs
Figure 7.1
7.2. TRANSPORT OF THE MACHINE TOOL

Please see Chapter 3 for details on machine tool transportation.
7.3. TOOLPOST GRINDING MACHINE

Application: This device is designed for achieving a higher surface quality and more
precise geometric shape of the machined work. It can be used either for face,
peripheral or internal grinding.
The micrometer gauge enables a minimum cross feed of 0.01 mm. An exchangeable
spindle is fastened onto the conic spindle nose and fixed by a screw. Should the
grinding wheel happen to vibrate, bring it back into balance by using the mounted
movable weight. Fasten the device onto the central pin in the tool rest after the toolbox
is removed.
The mandrel, fastened in the hollow of the tailstock barrel, is used for stoning the
grinding wheel and is supported by the centre in the spindle. The holder carrying a
diamond inserts into the mandrel.
Figure 7.2
SN 400-500 A 7-3 7
7.4. THE MORSE ROTARY CENTRE
Application: The centre is used during the machining of elongated work that needs to
be supported by the tailstock.
The Morse 5 rotary centre has a 60° clamping cone and a cone shank.
Thoroughly clean the contact area when inserting the centre into the tailstock sleeve.
Figure 7.3
7.5. RESTS
7.5.1. MOVABLE REST
Application: The rests are used during the machining of work with a small diameter to
prevent deformation by cutting, unwanted deflection, vibrations or if required by work
safety.
The movable rest is fastened on the left or right side of the carriage according to the
method of machining.
Care must be taken that friction contacts move on the machined surface of the work.
The following parts must be ordered: - exchangeable tailstock sleeves with rolling
jaws.
Swing over bed ranges: ø 10 to ø 115 mm.
Figure 7.4
7 7-4 SN 400-500 A
7.5.2. RIGID REST
Application: Used during the machining of elongated work where the actual weight of
the work may cause deflection and additionally, the deflection caused by cutting,
vibration or if required by work safety. The rest is also advisable whilst machining an
elongated work face - to produce an opening, a step, squaring-up, de-burring etc.
The rigid rest is fastened on the bed. During machining, care must be taken to have
the work as precisely machined as possible, at the contact with the jaws. The rigid rest
comes with friction jaws.
The following parts must be ordered: - polyamide friction jaws

- exchangeable tailstock sleeves with
rolling jaws
Swing over bed ranges:
ø 10 – 115 mm - rigid rest (small)
ø 100 – 180 mm - rigid rest (large) - for SN 400 A
ø 100 - 250 mm - rigid rest (large) - for SN 500 A
Figure 7.5
7.6. REST ROLLING INSERT

Application: The insert is designed as either a rigid or a movable rest during
machining at higher speeds.
Number for the rigid rest: 3
Number for the movable rest: 2
SN 400-500 A 7-5 7
Figure 7.6
7.7. CARRIER PLATE

Designed for the spindle nose ISO 702/III / Bayonet / B8
Designed for the spindle nose ISO 702/II /Camlock / D8
Application: This plate carries the clamp dog during the turning operation with the use
of centres.
The carrier plate is fastened on the spindle.
Warning.
Maximum speed should be geared up and down with respect to unbalances
of the carrier plate and the clamp dog.
Figure 7.7
7 7-6 SN 400-500 A
7.8. INDEXING CARRIER PLATE
Application: Primarily used for threading multiple threads.
The scale is scored onto the plate, which turns to a particular angle and nuts are
provided to lock it. The centre supports the part and the clamp dog is provided to carry
it.
Figure 7.8
7.9. FOUR-JAW FACE PLATE

Application: The faceplate is used during the machining of oversized parts or those
with an irregular shape.
The jaws can hold turned works both from the inside and from the outside. The pin
enables the jaws to change the fastening method
Warning.
The faceplate is allowed to operate at a maximum of 250 rev./min.-1.
Figure 7.9
SN 400-500 A 7-7 7
7.10. FOUR-JAW FACEPLATE GUARD

Application: The guard protects an operator against flying particles and coolant
leakage.
The faceplate guard is fixed onto the front headstock flange. STN 20 0701 determines
its application.
Figure 7.10
7.11. PLAIN FACEPLATE

Application: The plain faceplate is used during the turning of oversized works with an
irregular shape. Jigs fasten the work being turned. A counterweight must be used to
bring the work into static balance after it is secured.
Warning.
The faceplate is allowed to operate at a maximum of 250 rev./min.-1.
Figure 7.11
7 7-8 SN 400-500 A
7.12. PLAIN FACEPLATE GUARD
leakage.
The faceplate guard is fixed onto the front headstock flange. STN 20 0701 determines
its application.
Figure 7.12
7.13. MANDREL FOR MOUNTING THE FACEPLATES
Application: A mandrel makes mounting and dismounting of the faceplates a simple

job.
Slide the mandrel in to the spindle taper, slip the faceplate over the diameter and fix it
to the spindle.
Figure 7.13
SN 400-500 A 7-9 7
7.14. 3-4 JAW CHUCK WITH FLANGE OF Ø 250 AND Ø 315

Application: This type of chuck is provided for the fastening of rotary works with the
use of a jaw chuck with defined diameters.
A flange is used to fasten the chuck onto the spindle.
Warning.
Maximum allowable speeds are indicated on the chuck.
Figure 7.14
7.15. 3 AND 4 JAW CHUCK GUIDE WITH FLANGE

leakage.
The guide for the 3-4-jaw chuck with a flange is fixed on the front spindle flange.
STN 20 0701 determines its application.
Figure 7.15
7 7-10 SN 400-500 A
7.16. FLANGE FOR CHUCK

Application: The flange is designed for fastening the chuck to the spindle.
The flange is fixed to the spindle.
Figure 7.16
7.17. BACK BIT HOLDER

Application: The holder enables the performance of multiple operations.
The bit holder is fixed to the cross slide rest. It enables the machining of works with the
use of more than one tool at the same time.
Figure 7.17
SN 400-500 A 7-11 7
7.18. CONIC RULER

Application: The ruler is used for turning precise conic shapes to a maximum apical
angle of 30°.
The conic ruler is fixed to the rear of the longitudinal carriage. The machine tool must
be adapted for mounting this ruler and therefore it is advisable to order it along with
the machine. The ruler is recommended for quick engagement and disengagement as
well as for adjusting the apical angle of a machined conic shape during production of
the piece. The angular scale is used for rough adjustment and the mandrel and
deviation meter should be used for precise adjustment.
Figure 7.18
7.19. MICROMETER STOPS

7.19.1. LONGITUDINAL MICROMETER STOP
Application: The stops are used for repeated adjustment of the longitudinal carriage
position.
The stop is guided on the prismatic surface of the longitudinal carriage. An adjusting
screw is provided for fine adjustment to a selected position.
Warning.
Feeding power may be set to a maximum of 5,000 N in running against a
stop, by a power feed to the longitudinal stop.
The stop is not allowed for use in operations where the carriage feed
is derived from the leading screw.
Figure 7.19
7 7-12 SN 400-500 A
7.19.2. CROSS MICROMETER STOP
Application: The stop is used for repeated adjustment of the cross slide rest position.
The micrometer stop is located on the right hand side of the cross slide rest in the T-
groove. An adjusting screw is provided for fine adjustment to a selected position.
Warning.
Feeding power may be set to a maximum of 2,500 N in running against a
stop by a power feed to the cross stop
Figure 7.20
7.20. CROSS FEED STOP
Application: The stop is used for repeated adjustment of the cross slide rest position
Figure 7.21
7.21. THREAD GAUGE

Application: The thread gauge is used to shorten incidental time during the machining
of long threads.
The thread gauge is fixed to the apron using the pin. By loosening the screw (3) the
thread gauge gear engages and disengages together with the leading screw.
Before commencing use with the thread gauge a particular gear must be engaged
together with the leading screw and the nut tightened. Continue by fixing a dividing dial
according to the table for metric thread (Table 7.1) or that for inch thread (Table 7-2).
SN 400-500 A 7-13 7
Bring the bit to the reference point, shift the lead-screw nut to the leading screw using
the lever, set the dial gauge mark against that of the thread gauge body (1) and tighten
the upper nut (2). Return motion is not necessary to bring the bit to the reference point
after threading is completed. The carriage can be moved to the reference point by
turning the hand wheel with the lead-screw nut disengaged or by a rapid traverse.
Before re-threading, move the longitudinal slide rest so that the dial gauge mark
matches that of the thread gauge body. Having done this, the lead-screw nut can be
engaged and threading may start.
Use the metric leading screw along with the thread gauge for threading metric threads
only, and the inch one for threading inch threads only.
1 3 2
Figure 7.22
7.21.1. THREAD GAUGE FOR THREADING METRIC THREADS
The Table below contains the following data:

. Column A presents the number of gear teeth being engaged together with the leading
screw during threading.
- B means the marking of the dial applicable for the biggest thread lead and number of
divisions to which the dial is divided.
- C means the thread lead in which the lead-screw nut can be engaged at each
division of the particular dial.
7 7-14 SN 400-500 A
A B C
6
20 6-20 3 2 1,5 1 0,75 6n
0,5
12 4
20 12-10 6 3 2 1 12n
0,75 0,5
24 12 8 4
20 24-5 6 3 2 24n
1,5 1 0,75 0,5
30 15 10 5 3
20 30-4 6 1 30n
2,5 2 1,5 0,75 0,5
18 9 6 4,5 3
21 18-7
2 1,5 1 0,75 0,5
3
2 1 0,75 1,5
21 42-3 1,75 42n
0,5 6 3,5 7
14
Table 7.1
7.21.2. THREAD GAUGE FOR THREADING INCH THREADS

The thread gauge is equipped with exchangeable gears with 16 and 24 teeth and an
exchangeable dividing dial. The leading screw has a 1/4" lead, i.e., 4 threads per 1".
The table below, for inch threads, contains the following data:
- Column A presents the number of gear teeth being engaged together with the
leading screw during threading.
- B means the marking of the divisions on the dial gauge.
Mark "n" indicates the divisibility of the number of threads to 1".
A B C
4 8 12 16 20 24
24
28 32 40 44 48 56 80 4n
24
12 2 6 10 14 18 22 2n
6 1 3 5 7 11 19 2n+1
1½ 2½ 3½ 4½
2
16 5½ n½
1 2½ 1¾ 2¾
Table 7.2
SN 400-500 A 7-15 7
7.22. HOLDER WITH RETURN MOTION

Application: The holder is used during threading with the use of the single-claw clutch
(reverse).
The holders (for threading external and inside threads) are fixed to the MULTIFLEX
quick-fastening head, mounted on the top rest after the toolbox is dismounted.
Operate the lever to bring the bit to bite. The distance for throwing the bit out of bite is
adjustable.
Warning.
The holder with return motion can only be used along with the MULTIFLEX
quick-fastening head.
Figure 7.23
7. 23. WASTE GUARD
leakage.
The retractable guide is fixed on rollers. STN 20 0701 determines its application.
Figure 7.24
7 7-16 SN 400-500 A
8. SPECIAL MACHINE VERSIONS 8
8. SPECIAL MACHINE VERSIONS
- inch machine version
- with the CAMLOCK 8 spindle nose
- for different climatic conditions
- for supply voltage and frequency:
3x 220 V/60 Hz, 3x 230 V/50 Hz
3x 400 V/60 Hz, 3x 415 V/50 Hz, 3x 440 V/60 Hz
3x 500 V/50 Hz, 3x 575 V/60 Hz
- with the MULTIFIX C quick clamping head
- with the MULTIFIX C screw die head
- with HEIDENHAIN numeric position indicator
- with the toolhead having a T-groove
- with foldable handles
The machines are supplied in individual versions based on the customer's specific
request after making a contract with the producer.
SN 400-500 SA 8-1 8
~
I~~,)
,-- ~.
" NIP HEIDENHAIN 8
8.1 NIP HEIDENHAIN
The gauging device Heidenhain used in the machine consists of a position indicator for
the unit placed beside the operator and the position sensors on the moving parts of the
machine.
The digital position indicator is designed to gauge the saddie position exactly. It can be
equipped with options improving the comfort of the operator, e.g. using reference
points or memories for position of various tools.
Location and connection of the digital indicator system and the position sensors are
shown in the picture.
WARNING!
The Zo axis can be assembled onlv in case of the version without tool boundina.
ND 700
SN 400-500 A V6800254-1 8
8 NIP HEIDENHAIN AXIS x, Z
ID. N° I
Part N° DESCRIPTION Q.
001 V0851402 COVER 1
005 V0851409 RAIL 1
006 V0851410 RAIL 1
007 V0851411 PRISM SN400 1
009 V0851412 PRISM SN 500 1
010 V0851414 STOP 1
011 V0851415 WASHER 2
013 V0851418 COVER 1
014 M30350408 SCREWM4X8 7
015 M30350420 SCREWM4X20 4
017 M30350430 SCREWM4X30 2
018 V0851450 SCREWM4X45 SN 500 2
021 V5750054 SCREWM6X45 2
022 M30600412 SCREW M4X12 4
023 M30600616 SCREWM6X16 4
026 M32000400 NUTM4 6
027 M32000600 NUTM6 2
029 M33160041 WAS HER 4,1 4
031 M89578210 COLORPLAST 1
033 V0851468 RAIL 3
034 V0851469 RAIL 1
035 V0851471 COVER V.H.1000 1
037 M30150408 SCREWM4X8 11
038 M30450612 SCREWM6X12 10
039 M30600618 SCREWM6X18 20
041 M33090064 WASHER 6,4 10
042 M32690625 PIN6X25BN865 10
043 V0851481 RAIL 1
045 V0851483 COVER V.H.1500 1
046 V0851494 COVER V.H.2000 1
050 M57709999 DIGITALPOSITIOINDICATOR ND 730/2-AXE/ 1
051 M57670176 CONTROLSYSTEMLS603C-1020MM V.H.1000 1
053 M57710021 CONTROLSYSTEMLS603C-1540 V.H.1500 1
054 M57710049 CONTROLSYSTEMLS603C-2040 V.H.2000 1
057 M57710022 CONTROLSYSTEMLS303C-320 1
059 M57710000 DIGITALPOSITIOINDICATOR ND770/3-AXE/ 1
061 M57710071 HOLDERND57028161901 1
8 V6800254-2 SN 400-500 A
015
026 007 SN 400
014 009 SN 500
- ---
$
- - - - - - - - - - - - - - - - - - - - - - --
046 2000
---z
033 o41 03B 051 034
V.H.1000
-s
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039 r---042
043 041 038 053 034
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V.H.1500
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043 041 038 054 033 034
V.H.2000
-
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ID. N° I
001 V0851660 WASHER 1
002 V0851661 RAIL 1
003 V0851665 SCREW 2
005 V0851666 SCREW 2
006 V0851670 COVER 1
007 M30350410 SCREWM4X10 1
009 M30350420 SCREWM4X20 2
010 M30350425 SCREWM4X25 1
011 M30350612 SCREWM6X12 2
013 M30600510 SCREW M5X10 2
014 M33090043 WASHER 4,3 2
V0851653 CARRIAGEGUIDE SN400 1
V0851654 CARRIAGEGUIDE SN500 1
V0851656 COMPOUNDSLIDEREST 1
M57710023 CONTROLSYSTEMHEIDENHAINLS 303C-170 1
SN 400-500 A V0851650-1 8
A
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003
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V08,51656
VO8 51653 SN 1,00
V0851654 SN500
V0851650
9 9. WARRANTY CONDITIONS
9. WARRANTY CONDITIONS
The Warranty Conditions for the Customer are set out in the Purchase Contract. If not
otherwise agreed the general warranty period of 6 months from the date of satisfying
the delivery and next 6 months period applies for material defects.
SERVICING
Servicing is provided by:
TRENS, a. s. Trenčín
Tel: 00421/32/7412 620, 7412 625
Fax:00421/32/7435 264
9 9-1 SN 400-500 A
10. INSTRUCTIONS FOR ORDERING SPARE PARTS 10
10. INSTRUCTIONS FOR ORDERING SPARE PARTS
For the sake to receive the complete set of ordered spare parts the following data
must be listed in the order:
- name and machine type

- machine serial number
- name, designation and number of the spare part drawing (current number) in
compliance with the documentation
- quantity
- delivery term and the commercial data
SN 400-500 A 10-1 10
10 10. INSTRUCTIONS FOR ORDERING SPARE PARTS
10.1. APPENDIX - SPARE PARTS LIST
Note:
Quantities listed in the part list are only informative data.
10 10-2 SN 400-500 A
~
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SN 400-500 SA MACHINE PARTS COMPOSITION 10
ID. N° Part N° DESCRIPTION Q.
006 V0850024 ADAPTER 1
008 V0811501 SCREWAND RODCAP 1
029 V6818100 CHUCKGUARDHOLDER8 1
055 M90951573 PLATE4 07573154 1
056 M90951574 PLATE3 07 57 3155 1
057 M90951564 MARKTRENSA 100NEGATIVENAMEPLATE 1
058" ,;' M90951460 PlATE 407572999 1
059 M90951461 PLATE4 07 57 3000 1
060 M90951462 PLATE4 07 57 3001 1
061 M90950596 PLATE4 07 57 0724 3
062 M90951451 PLATE4 07 57 2988 2
063 M90951463 CE PLATE4 07573031 1
064 M90951583 PLATE4 07 57 3169 1
065 M90951586 PLATE6800089/A3 1
066 M90951492 PLATE3 07 57 3048 1
067 M90951502 PLATE4 07 57 3059 1
068 M90951498 PLATE1 07 57 3055 1
069 M90950668 PLATE4 07 57 0821 1
070 M90951497 PLATE3 07 57 3053 1
071 M90951504 PLATE4 07 57 3061 2 ."
072 M90951505 PLATE4 07 57 3062 1
074 M90950595 PLATE4 07 57 0687 1
075 M90950054 PLATE45057112 1
076 M90951411 PLATE4 07 57 2934 3
077 M90951590 PLATE 6800110/A1 1
078 M90951591 PLATE6800111/A2 1
079 M90951593 PLATE6800112/A3 1
080 M90951603 PLATE6830104/A2 1
083 M30560406 SCREWLS4X6 8
089 M90951600 PLATE6800114/A2 1
090 M90951601 PLATE6800115/A3 1
V6801050 LATHE BED 1
V6801350 MOTORMOUNTING 1
V6802650 HEADSTOCKWITHTHECLUTCH 1
V6802700 HEADSTOCK- CAMLOCKFROMTHECLUTCH 1
V6802750 HEADLOCK WITHOUT THE CLUTCH 1
V6802800 HEADSTOCK CAMLOCKWITHOUTTHECLUTCH 1
V6803250 GEARBOX 1
V6803601 HYDRAULIC DISTRIBUTION 1
V6803701 BRAKE 1
V6804001 CARRIAGE 1
V6800010 SLIDEREST 1
SN 400-500 SA V6800050~ 1 10
J
10 SN 400-500 SA MACHINE PARTS COMPOSITION
ID. N°I
V6805301 TAILSTOCK DESIGN II 1
V6806050 THREADCUTTINGGEARBOX 1
V6807250 APRON "A" 1
~f V6810050 COOLlNG 1
,.,
9 V6830100 PANEL 1
r:
t V6847150 SINGLE-CLAWCLUTCH 1
I
; V6851300 FRONTCOVER 1
~
t V6859001 REAR COVER SN 500A 1
'.
V6859501 REARCOVER SN400A 1
V6861050 CARRIAGEHYDRAULICDISTRIBUTION 1
V6862250 LEFTCOVERS 1
V6863601 PROTECTIONCONDUIT L = 1000,1500,2000 1
V6864350 LOWER COVERS 1
V6866150 EXCHANGEABLE GEARS 1
V6868200 DISTRIBUTIONBOX 1
V6838013 DISENGAGINGLEVER 1
V6870100 PUTTINGSN400-500SA TO OPERATION- LIST 1
V6838003 REDUCINGSLEEVE 1
V6865210 JAW CHUCKCOVER200/8 SN400A 1
V6865220 JAWCHUCKCOVER250/8 SN 500A 1
V6886050 LIGHTING 1
M67000050 FIXEDCENTREMK5 STN243310 2
M90951542 PLATEINSLOVAK407573101 1
M90951543 PLATEIN ENGLISH4 07 57 3102 1
M90951544 PLATEINGERMAN4 07 57 3103 1
M90951545 ' PLATEIN FRENCH407573104 1
M90951546 PLATEIN SPANISH4 07 57 3118 1
M90951449 PLATE4 07 57 2972 1
10 V6800050-2 SN 400-500 SA
~- - ~--
~~ l
V6802800
M9 0951542 SLOV-
VG802750
M90951543 ANG.
VG802700 B
90951544 NEM. V6851 30 O V6859 001

VG802650 SN 500SA
077 M90951545 FRA-V6838003 V6804001 Vro800010 I V688G050 VG861050 V6859501 ,.
SN 400SA
M90951546 ŠPA- VG865220 SNSOOSA 064
- ----------- -------------------
061 o
V68rD8200
V6838013 V6847150
V6863601
V6801350 V6801050
V6803250
V6866150 1090 V6803601 A 1000 11500 I 2000 008
8 2595 I 3095 1 359S
C 1150
079 V6803701 1080 O 1300
V6806050 E 1525
V6800050
L- ~ - -- -
~~)
\:_-- LATHE BED 10
ID.N° Part
I
N° DESCRIPTION Q.
V0801009 PLUG 1
V0801126 FEED SHAFT L = 1000 1
V0801130 LEAD SCREW L = 1000 1
V0801135 RACK361MM L = 1000 1
V0801136 RACK856MM L = 1000-1500-2000 2
V0801149 FEED SHAFT L'= 1500 1
V0801153 LEAD SCREW L = 1500 1
V0801177 FEEDSHAFT L = 2000 1
V0801180 LEAD SCREW L = 2000 1
V0801183 RACK504MM 1
V0801206 SCREW 4
V0801212 PIN 2
V0801220 ENDBEARINGWITHOUTTHECOUPLING 1
V6800895 ENDBEARINGWITHTHECOUPLING 1
V6801008 BRIDGE 1
V6801011 LEFT LATHE LEG 1
V6801013 RIGHTLATHELEG 1
V6801052 LEFTANGLE 1
V6801053 RIGHTANGLE 1
V6801054 INTERPOSERBAR 1
,"o
V6801055 INTERPOSERBAR 1
V6801056 INTERPOSER BAR 1
V6801057 CHIPTRAY L = 1000 1
V6801058 CHlP TRAY L = 1500 1
V6801059 CHlP TRAY L = 2000 1
V6801060 MACHININGBED L = 1000 1
V6801068 TUBE 1
M30201650 SCREWM16X50 7
M30450830 SCREWM8X30 11
M30451 045 SCREW M10X45 1
M30451 050 SCREW M10X50 1
M30451 070 SCREWM10X70 1
M30451660 SCREWM16X60 4
M30600816 SCREWM8x16 4
M31050808 SCREWM8X8 1
M31051010 SCREWM10x10 2
M31080810 SCREWM8X10 1
M31230825 SCREWM8x25 1
M31231640 SCREWM16x40 6
M32690840 PIN8X40 6
M32691 045 PIN 10X45 1
SN 400-500 SA V6801050-1 10
Ir.
10 LATHE BED \~~l~~@
ID. N° I
M32691070 PIN 10X70 1
M34060500 BEARING6005 1
M34130400 BEARING6204 1
M36501005 GREASEBOXTYPE01-402 010MM 1
M53250145 CAP47 ON 025611 2
M55910047 SECURERING47 2
t
l,
10 V6801050-2 SN 400-500 SA
/
V6801011 V6801008 V0801183 V6801062 2000 M32691045
M30451050 M30201650 M31051010 V0801135 M30450830 V6801061 1500 M30451045
V6801068 V0801212 V0801136 M32690840 V6801060 1000 M34060500
M31050808 M55910047
M53250145 M34130400
M36501005 M30451070
M31080810 M32691070
M31250825
..f.
V68010571000 V0801130 1000
V6801052 \ I V68010581500 V0801153 1500 V0801053
V6801059 2000 V0801180 2000 M30600816

\ \ 1111 I \
-p ... ..
V0801220 V6801054 1000 V0801126 1000 V6801013
V6800895 V68010551500 V080 1149 1500 V0801009
V6801 056 2000 V080 1177 2000
V6801050
(~~ MOTOR MOUNTING 10
001 V6801351 SHIM(LEFT) 1
002 V6801352 SHIM(RIGHT) 1
004 V6801311 PULLEY 7.5 KW/50 1
005 V6801314 PULLEY7.5 KW60HZ 1
006 V6801315 SCREW 2
010 M302012352 SCREW M12X35 5
'011 M301510302 SCREW M10X30 4
014 V3103265 WASHER50 1
015 M330901302 WASHER 13 4
016 M330901052 WASHER10,5 4
017 M331601222 WASHER12,2 1
SN 400-500 A V6801350-1 10
o
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HEADSTOCK WITH CLUTCH 10
. V680201 O DOUBLE-GEAR 1
. V68020 11 DOUBLE-GEAR 1
. V6802075 SHAFT 1
002 V6802009 LlD 1
003 V6802012 DOUBLE-GEAR 1
004 V6802200 SN SOOA HEADSTOCK HOUSING 1
006 ' V6802201 'SN400A HEADSTOCK HOUSING 1
007 V6802015 BRACKET 1
008 V6802221 DYNAMICALL
Y CALIBRATED HEADSTOCK. 1
. V6802060 GEAR 1
. V6802120 SPLlNE 1
. V6802121 SPLlNE 1
. V3002142 SCREW 1
. V0702619 CARRIER8 1
. V6802499 GEAR 1
012 V6802204 BOSS 1
013 V6802023 PULLEY 1
014 V6802024 FLANGE 1
015 V6802025 FLANGE 1
016 V6802205 BOSS 1
019 V6802031 FLANGE 1
020 V6802206 SHAFT 1
021 V6802032 FLANGE 1
022 V6802034 PULLEY 1
023 V6802040 SHAFT 1
024 V6802207 SHAFT 1
025 V6802041 SHAFT 1
027 V6802043 SHAFT 1
028 V6802208 LEVER 1
029 V6802044 SHAFT 1
032 V680221O RING 2
033 V3402068 PIVOT 2
034 V6802049 SHAFT 1
035 V6802050 SHAFT 1
036 V6802211 RING 1
037 V0902024 ROLLER PIVOT 1
038 V0902025 LEVERPIVOT 1
040 V6802212 FLANGE 1
042 V6802057 GEAR 2
043 V6802062 GEAR 1
045 V6802063 GEAR 1
046 V6802064 GEAR 1
047 V6802065 GEAR 1
SN 400-500 A V6802650-1 10
10 HEADSTOCK WITH CLUTCH

049 V6802066 GEAR 1
050 Vf3802067 GEAR 1
051 V6802068 SHAFT 1
052 V6802213 SPROCKET 1
054 V6802070 GEAR 1
055 V3402109", RATCHET 1
I~'
057 V6802073 COUPLING 1
,4
058 V6802076 SHAFT 1
059 V6802077 SHAFT 1
"
060 V6802216 SHAFT 1
""
061 V6802215 RING 1
062 V6802080 RING 1
063 V6802081 RING 1
,'.
.' 065 V6802082 RING 1
066 V6802083 RING 1
" 067 V6802084 RING 1
r:
069 V6802085 RING 1
070 V6802086 RING 1
071 V6802087 RING 1
073 V6802089 RING 1
t
r, 074 V6802092 RING 1
l'
075 V6802093 LEVER 2
082 V6802098 RING 1
083 V6802099 RING 1
085 V6802100 RING 1
086 Vf?802101/ CAP 1
090 V3302059 ROLLER 2
091 V3402425 TOOTHLOCKWASHER 1
093 V6802111 MOVINGDRUM 1
097 V6802109 GASKET 1
098 V3002122 CAP 2
099 V4203538 LlD 1
101 V3102120 PLUG 1
105 V6802115 BOSS 1
107 V3002125 CAP 2
109 V6802122 SPLlNE 1
110 V6802123 SHIM 1
111 V3102142 MOVE NUT 1
113 V6802125 SPLlNE 1
117 M90951503 407573060PLATE 2
118 V0902052 ROLLER 1
119 V6802131 CATCHLEVER 1
10 V6802650-2 SN 400-500 A
C0tr~lm~))
/~ HEADSTOCK WITH CLUTCH 10
121 V6802136 NUT 1
122 V6802137 NUT 1
123 V6802138 NUT 1
125 V6802139 NUT 1
126 V0803101 PLUG BODY 1
127 M91100303 407510307TENSIONSPRING 1
129 M91140026 407510258SPRING 2
130 V6802144 PIPE 1
131 V6802145 COVER 1
133 V6802146 COVER 1
134 V6802148 PIPE 1
135 V6802462 PIPE 4
137 M30150410 SCREW4X10SCREW 6
138 M30201235 SCREWM12X35 1
139 M30350816 SCREWM8X16 3
141 M30450516 SCREW M5X16 BN272 12
142 M30450560 SCREWM5X60/BN2/ 3
143 M30450612 SCREWM6X12 12
145 M30450616 SCREWM6X16BN272 6
146 M30450820 SCREWM8X20 17
147 M30450825 SCREWM8X25BN272 6
150 M30451 035 SCREWM10X35BN272 2
151 M30451230 SCREWM12X30BN272 1
149 M30450835 SCREW M8X35 10
153 M30450691 SCREWM6X110/BN2/ 3
158 M30359705 SCREWM3X5 5
159 M31050606 SCREWM6X6BN427 7
161 M31050808 SCREW Maxa 2
162 M31051010 SCREWM10X10KEBEK 8
163 M31110610 SCREWM6X10 2
165 M31080812 SCREWMaX12 2
167 M31081016 SCREW M10X16 4
170 M30560410 SCREWLS4X10BN19 4
173 M33160041 4.1 MM WASHER 12
174 M33160051 5.1 MM WASHER 8
175 M33160122 12.2 MM WASHER 2
177 M32670430 4X30 PIN 1
178 M37900416 4X4X16SPLlNE 5
180 M37900520 5X5X20SPLlNE 1
181 M37900632 6X6X32SPLlNE 3
182 M33259412 1.6X12COTTERPIN 1
183 M32550640 6X40PIVOT 1
184 M32670845 aX45PIN 1
SN 400-500 A V6802650-3 10
10 HEADSTOCK WITH CLUTCH

186 M55900010 RETAININGRING010 2
190 M55900020 RETAININGRING0.20 5
194 M55900038 RETAININGRING0 38 2
," 195 M55900045 RETAININGRING045 3
207 M36000800 KU.8G20 BALL 2
209 M34060300 BEARING6003 2
210 M34060400 BEARING6004 12
211 M34060600 BEARING 6006 1
214 M34220400 BEARING6304 2
215 M34221 000 BEARING6310 2
217 M35143203 BEARINGNUP2209E 3
218 M35302234 BEARING NN 3022 KP51 1
220 M831 03045 30X47X7SEALINGRING 1
222 M83103040 3040X7SEALINGRING 1
224 M831 03248 32X47X7SEALINGRING 1
225 MEp 106592 65X90X10SEALINGRING 1
227 M830601'42 14X2RING 1
229 M83060162 16X2RING 2
230 M83060202 20X2RING 1
231 M83060222 22X2RING 2
233 M83060252 25X2RING 1
234 M83060282 28X2RING 1
237 M83060382 38X2RING 3
238 M83060502 50X2 RING 1
239 M83060522 52X2RING 2
241 M83060603 60X3RING 1
242 M83060802 80X2RING 3
243 M83060952 95X2RING 2
245 M83061053 105X3RING 2
246 M83061203 120X3RING 2
247 M83061403 140X3RING 1
248 M38250610 6X10GASKET 3
249 M83061703 170X3RING 1
10 V6802650-4 SN 400-500 A
~~~) HEADSTOCK WITH CLUTCH 10
250 M38252430 24X30PACKINGRING 1
251 M38250509 5X9PACKINGRING 3
253 V0702622 BAYONET INSERTION 2
269 V6802495 MOUNTINGFLANGEII 1
271 V6802500 RING 1
273 V6802502 RING 1
274 V6802503 FLANGE 1
275 V6802504 RING 1
277 V6802507 NUT 1
278 V6802508 NUT 1
279 M34010026 BEARINGB7020E.T.P4S.UM 2
281 M83061603 160X3RING 1
282 M83061003 100X3RING 1
-- 283 V6802006 SHIFTER 2
284 V6802007 'SHIFTER 1
.. 285 V6802008 SHIFTER 1
286 M38251620 16X20GASKET SN400A 1
287 M53249002 M16X1.5137964PLUG SN400A 1
290 V6802078 COVER SN400A 1
291 M31469706 3X6SCREW SN400A 1
292 M84080100 24X1.5C OIL-LEVELINDICATOR 1
293 M25351815 KU1820 BUSH 1
294 M24351218 A20/25X20srBUSH 2
V0802041 COVERPLATE 1
V6802132 PIPE 1
M30350610 SCREWM6X10 2
M30451640 SCREWM16X40 4
M30451660 M6X60SCREW 4
M38130025 GN 519-28-M10HANDLE 2
M53249006 M14X1.5PLUG 1
M55890875 06-B13/8X5/8COUPLING 1
M55890893 06-B13/8X5/8CHAINOF 125LlNKS 1
M83050015 15X11RING 1
SN 400-500 A V6802650-5 10
l
118- O , A-A
142~.
7
V6802120
SN 500A-5 N 400A
V6802650
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ID.N° Part N° Description Q.
001 V6803003 GEARING 1
002 V6803004 GEARING 1
003 V6803241 SHAFT 1
'''-;' ;'
004 V6803242 GEAR 1 -n
005 V6803010 PULLEY 1
006 V6803012 GEAR PU MP 1 .j
j
',"
. V6803026 '. ,}" PUMP CASING 1 J

. V6803037 LlD 1
. V6803039 SCREEN 1
. V6803069 GEAR 1
. V6803070 GEAR 1
. V6803102 BUSH 2
. M30450635 SCREW M6X35 4
. M33160061 WASHER6,1 4
. M32690625 PIN 6X25 2
009 V6803244 BOX-ANGLE PLATE 1
011 V6803251 GEAR-BOX HOUSING 1
012 V6803233 LEVER 24
013 V6803020 HOLDER 1
015 V0703386 RELEASEFORK 1
016 V6803235 LEVER 1
017 V0803489 BUSH 1
019 V6803038 LlD 1
020 V6803236 PULL ROD 1
021 V6803040 PULLEY 7,5KW 1
022 V0803283 FLANGE 1
023 V6803045 BUSH 1
024 V6803256 SHAFT LA 1
025 V6803046 FLANGE 1
026 V0803052 PIVOT 1
027 V3402068 PIVOT 2
033 V6803055 SHAFTII. 1
034 V6803058 PIVOT 2
035 V6803059 SHAFT 1
037 V6803060 PIVOT 2
038 V6803061 SHAFT 1
039 V6803062 SHAFT 1
041 V0902025 LEVER PIVOT 1
042 V0902024 ROLLER PIVOT 1
043 V0703036 CLUTCH HOUSING 1
045 V6803072 GEAR 1
046 V6803073 GEAR 1
SN 400-500 A V6803250-1 10
f' f.,..r~l(~
10 GEAR-BOX
1.f-i~LhJ;§)
'..
ID. N° Part N° Description Q.
047 \(6803074 GEAR 1
048 y'6803255 GEAR 1
049 V6803075 GEAR 1
050 \/.6803076 GEAR 1
054 \/'p803082 SP LINED SHAFT 1
055 V6803083 GEAR 1
057 V3002080 BEVEL GEAR 1
058 V6803086 RATCHET 1
059 \(.803090 SHAFT 1
062 V0703430 MOVE NUT 2
063 V0703275 ARRESTINGPIN 1
065 \/.3302059 ROLLER 2
067 V0703060 RING 1
069 V0801038 WASHER 1
'.
i,i
071 V6803108 RING 1
.
073 V6802098 RING 1
or.
f RING 1
074 V6803110
~,.
075 V6803111 RING 1
" ,o_.
",
077 V.6803112 CAP 1
l.'
078 V6803113 RING 1
~., '
079 V6803115 RING 1

081 V6803116 RING 2
082 V6803117 RING 1
083 V6803118 ROLLER 2
'
085 V6803119 RING 1

087 V0902052 ROLLER 1
089 V3007141 CAP 2
091 V6803131 CAP 3
093 V6803132 FLANGE 1
094 V0902053 HINGEDPIN 1
095 V0902059 LATH LEVER 1
097 V6802122 SPLlNE 1
098 V0803284 SCREW 1
099 V0703073 NUT 2
101 V3003394 FILLERNECK 1
102 V0803101 PLUG BODY 1
103 V0703308 WASHER 3
105 M91100016 SPRING S4 51 0185 1
107 M91100155 SPRING22224/613-E1 1
110 V0703083 EXTERNALLAMELLA 14
111 V0703081 INTERNALLAMELLA 16
112 M30450620 SCREWM6X20 2
10 V6803250-2 SN 400-500 A
(~~) GEAR-BOX 10
113 M30151040 SCREWM10X40 1
114 M30201235 SCREWM12X35 2
115 M30350808 SCREWM8X8 1
116 M30451060 SCREWM10X60 2
118, M30450610 SCREWM6X10 4
J
119 M30450612 SCREW M6X12 3
121" M30450616 SCREW M6X16 12
123 M30450814 SCREWM8X14 6
- 125 M30450820 SCREWM8X20 4
127 M30451025 SCREWM10X25 6
129 M30451072 SCREWM10X80 3
130 M30451076 SCREWM10X100 12
131 M31050605 SCREWM6X5 8
134 M31080612 SCREW M6X12 1
..
135 M31080816 SCREWM8X16 1
138 M32001000 NUTM10 2
139 M32321406 NUTM14X1,5 1
"
141 V6803220 NUTM35X1,5 2
142 M33090105 WASHER 10,5 6
145 M33160061 WASHER 6,1 3
146 M33160102 WASHER10,2 2
147 M33160122 WASHER12,2 2
149 V6803230 PIVOT12X36 1
150 M32660310 PIN3X10 1
151 M32670420 PIN4X20 1
153 M32670630 PIN6X30 2
154 M32670640 PIN6X40 1
155 M32690625 PIN6X25 2
157 M32691040 PIN 10X40 2
159 M37900656 SPLlNE6X6X56 1
161 M37900825 SPLlNE8X7X25 2
162 M37900840 SPLlNE8X7X40 1
163 M37900832 SPLlNE8X7X32 1
165 M37901240 SPLlNE12X8X40 1
166 M37901263 SPLlNE12X8X63 1
167 M37901256 SPLlNE12X8X56 1
169 M55900020 SECURERING20 1
170 M55900025 SECURERING25 2
171 M55900030 SECURERING30 2
173 M55900035 SECURERING35 2
174 M55900040 SECURERING40 4
175 M55900042 SECURERING42 1
179 M55910047 SECURERING47 2
SN 400-500 A V6803250-3 10
10 GEAR-BOX

181 M55910055 SECURE RING55 2
182 rv155910072 SECURE RING72 1
183 M55910075 SECURE RING75 2
185 M55910080 SECURERING80 4
186 M55910100 SECURERING100 1
187 M55910110 SECURERING110 1
191 M34060500 BEARING6005 2
193 M34060600 BEARING6006 2
194 M34060900 BEARING6009 2
195 M34130700 BEARING6207 4
197 M34130800 BEARING6208 2
198 M34220800 BEARING6308 1
199 M34220900 BEARING6309 1
201 M35140208 BEARINGNUP208 1
202 M34991000 BEARINGNJ310 1
203 M84080110 OIL-LEVELINDICATORWITHTHEGASKETM36X1,5 1
206 M83050028 RING28X20 1
207 M83050040 RING40X32 1
209 M83060222 RING 22X2 1
210 M83060102 RING 10X2 1
211 M83060162 RING16X2 4
213 M83060452 RING45X2 2
214 M83060522 RING 52X2 2
215 M83060602 RING60X2 1
217 M83060752 RING75X2 3
218 M83060852 RING85X2 1
219 M83061002 RING100X2 1
221 M38250812 GASKET8X12 1
223 M38252430 GASKET24X30 1
225 M83103040 SEALINGRING30X40X7 1
233 M53257016 GALVANISED ELBOW 3/4" 92/A4 1
234 M38130019 FILTERFIOA20 1
235 M82750003 PACKINGOILCORD3MM 0,01
238 V6803032 SHIFTER"A" 1
239 V6803033 SHIFTER"B" 1
240 M30450516 SCREW M5X16 2
242 M30450512 SCREWM5X12 2
244 M24350025 BUSH A20KU 1
247 V6803257 PIPE 1
10 V6803250-4 SN 400-500 A
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ID.N° Part N° Description Q.
248 M53257010 GALVANISEDELBOW3/8"92/A4 1
249 M53249006 PLUGM14X1.5,137964 1
250 M83050015 RING 15X11 1
251 M25302025 BUSHKU2025 1
V2907374 PIN 1
V6801315 SCREW 1
V6803099 STOp. 1
V6803138 HOLDER 1
V6803139 HOLDER 1
V6803701 BRAKE 1
M30451260 SCREWM12X60 10
M33090130 WASHER13 13
M55900050 RETAININGRING50 1
M82390134 V-BELT SPA 1350 4
M82480936 V-BELT 8MR-1120-30 SN 500A 2
M82480938 V-BELT 8MR-1140-30 SN400A 2
SN 400-500 A V6803250-5 10
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248 022
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001 V2907374 PIN 1
002 M83060082 RING8X2 1
003 V6803603 PIPE 1
- 005 V6803605 PIPE 1 , ó'> "'i."" \~..~,
006 V6803606 PIPE 1 "
007 V6803607 PIPE 1

011 ' M30450660 SCREW M6X60 2
014 M38251014 GASKET10X14 2
015 M38251317 GASKET13X17 5
017 M53002006 ADAPTERJS 6 STN13 7720 5
018 M53010014 LUGJS 4 STN 13 7970 1
019 M53002028 ADAPTERJS 4 STN13 7990 1
021 M53005007 NUTJS4 STN 137950 1
022 M53003008 RINGJS4 STN137931 1
023 V6803602 PIPE 1
M49573569 ELECTHICALCABINETERPI5004.22 1
SN 400-500 A V6803601-1 10
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001 V0803216 EXTERNALLAMELLA 7
002 V0803218 INTERNALLAMELLA 6
003 V6803702 PIN 1
, .. 005 ,V6803704 CARRIER ,1 H ,.","d.' ,-,;' "',"0-,"""'"
, 006 V6803705 CARRIER 1 , """ '...
007 V6803706 PISTON 1

, 009 '". V6803707 THRUSTRING 1
013 V680371O CAP 1
014 V6803711 HOUSING 1
015 V6803712 ROD 1
017 V6803713 PISTON 1
018 V6803714 HOLDER 1
019 V6803715 FILER NECK 1
021 M30350412 SCREWM4X12 3
023 M30450625 SCREWM6X25 8
024 M31050606 SCREWM6X6 2
025 M30450660 SCREWM6X60 8
026 M38250610 GASKET6X10 8
027 M55900025 SECURERING25 1
029 M55910072 SECURE RING 72 1
030 M37900828 SPLlNE8X7X28 1
031 M83050010 RING10X6 1
033 M83060122 RING12X2 1
034 M83060652 RING65X2 2
035 M83061003 RING100X3 1
037 M36200002 NUTKM2 1
038 M36310002 WASHER MS 2 1
039 M83110212 QUADRIN4332-N700459,7X5,33 1
041 M83110211 QUADRIN4211-N700420,22X3,53 1
042 M91100060 SPRING4 04 51 163 1
043 M53005006 NUTJS 6 STN 137950 2
045 M53003005 RINGJS 6 STN 137931 2
046 M53005007 NUTJS 4 STN 137950 1
047 M53003008 RINGJS4 STN137931 1
049 M38251216 GASKET12X16 1
'
050 M38251420 GASKET14X20 1

051 V6803746 SCREWJS6 1
053 V6803747 LUGJS6 1
054 M91100507 SPRING 4 07 51 0507 14
055 M38251218 GASKET12X18 1
M47970016 LIMITSWITCH 1
M30350425 SCREWM4X25 2
SN 400-500 A V6803701-1 10
018
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002 V0804008 BEARING 1
005 V0804017 PINION 1
006 V0804026 SHIM 1
007 V0804028 SHIM 1
009 V0804035 SPLINE 1
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010 V0804042 PACKING PlECE 1
011 V0804044 PACKINGPlECE 1
013 V0804049 PACKINGPlECE 1
014 V0804052 RAIL 1
015 V0804053 RIGHTPACKINGPlECE 1
017 V0804060 PIN 1
018 V0804072 SCREW 2
019 V0804073 SCREW 4
020 V0804091 SCRAPER 1
021 V0804078 NUT 2
022 V0804096 SCRAPER 1
023 V0804097 SCRAPER 1
024 V0804092 SCRAPER 1
025 V0804098 SCRAPER 1
026 V0804099 SCRAPER 1
027 V08041OO SCRAPER 1
028 V0804093 SCRAPER 1
029 V3004042 COVER 1
030 V0804106 SCRAPER 2
031 V0804107 SCRAPER 2
033 V0804125 SEPARATINGRING 1
034 M30451 072 SCREWM10X80 3
035 M30600610 SCREWM6X10 2
037 M30600410 SCREWM4X10 8
038 M30600512 SCREWM5X12 4
039 M31151620 SCREWM16X20 4
043 V0804199 NUTM6 1
046 V3002233 WASHER 26 1
049 M37900620 SPLlNE6X6X20 1
050 M35690200 BEARING51202 2
051 M83102838 SEALINGRING2838X7 1
052 M83060342 RING34X2 1
053 M82750011 CORD05 0,01
054 M36501005 GREASEBOX010 TYPE01-402 2
057 V0804282 SCREWOFTHESUBGROUP 1
. V0804129 SCREW 1
. V0804281 NUT 1
SN 400-500 A V6804001-1 10
10 CARRIAGES (~~~)
. V0804129 SCREW 1
. V0804338 NUT 1
. V0817094 NUT 1
. V0817099 INCHSCREW USAII. 1
. V0817096 NUT 1
. V0817099 INCH SCREW USAII. 1
063 V0855011 CROSSSLIDEREST 1
066 V6804407 WHEEL 1
067 V0883045 SAFETY BOLT 1
070 M30600625 SCREW M6X25 1
071 V0897087 INCHSEPARATINGRING 1
072 M30600625 SCREWM6X25 1
073 V6800046 SLIDE SN 500A 1
074 V6800049 FLANGE 1
075 V5704032 CAP 1
077 M30450630 SCREWM6X30 4
078 V6800646 SLIDE SN400A 1
. V0897374 NUT 1
080 V6817080 INCHSCREW USA" 1
. V0817099 INCHSCREW USA" 1
. V0897373 NUT 1
085 V6804401 FOLDlNGHANDLEINAXISX 1
086 M310510252 SCREWM10X25 4
V0804036 RAIL 1
V0804038 RAIL 1
V0804041 RAIL 1
V0804061 RETAININGRAIL 1
V0804062 SLlD RAIL 1
V0804077 SCREW 2
V6804005 STOP 1
M30051240 SCREW M12X4O 3
M32001000 NUTM10 4
M32101200 NUTM12 4
M32660525 PIN5X25 2
M32660820 PIN8X20 2
M33090130 WASHER 13 4
10 V6804001-2 SN 400-500 A
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001 V0855031 PIN 5
002 V0855032 PIN 4
003 V3002568 CLOSING SLEEVE 10
005 V3002567 CLOSINGSLEEVE 10
009 V0855155 COPPER PIPE 1
010 V0855156 PIPE 1
011 V0855157 PIPE 1
013 V0855158 PIPE 1
014 V0855159 PIPE 1
V0855061 CLAMP8 1
V0855110 CENTRALLUBRICATIONUNIT 1
M83060062 RING6X2 3
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001 V0804005 BEARING SN 500 A 1
002 V0804011 PIVOT 1
003 V0804012 PIVOT 1
005 V0804015 PINION 1
006 V0804016 BOSS 1
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007 " V0804021 SAFETY CATCH BUSH ING 1

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009 V0804022 BUSH 1

010 V3004212 BUSH 1
011 V3004214 RING 1
013 V0804027 RING 1
014 V0804030 CATCH 1
017 V0804032 CAP 1
018 V0804037 BAR 1
019 V3004219 FOUR-TOOLBOX 1
021 V0804057 SCREW 1
023 V0804059 COMPOUNDSLIDE REST SN400A-500A 1
026 V0804074 SCREW 8
027 V0804079 NUT 2
029 M91100078 SPRING4 04 51 681 1
030 V0804085 WASHER 1
031 V0804122 METRICSEPARATINGRING 1
033 V0804126 SCREW 1
. V0804127 SCREW 1
. V0804134 NUT28X32X48 1
034 M30350616 SCREW M6X16 2
035 M30600620 SCREWM6X20 3
037 V0804191 SCREWM6X30 1
038 V0804199 NUTM6 1
039 V3002233 WASHER 26 1
041 M32660525 PIN5X25 2
042 M32660510 PIN5X10 1
043 M32660620 PIN6X20 1
045 M37900522 SPLlNE5X5X22 1
046 M35650300 BEARING51103A 2
047 M35690400 BEARING51204 1
049 V0804241 PIVOT 10 MM 2
050 M38011011 HANDLE,10MMDIAMETER 2
051 M36501001 GREASEBOXTYPE01400,6MMDIAME:TER 4
053 V0804256 BUSHING 1
054 V0804269 CARRIAGEGUIDE SN 400A 1
SN 400-500 A V680001 0-1 10

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058 V0817047 SCREW 1
. V0817046 NUT 1
. V0817048 SCREWINCH 1
059 V0817101 SCREW USAl!. 1
. V0817048 SCREW INCH 1
. V0817100 NUT USAl!. 1
061 V0804269 CARRIAGE GUIDE SN400A NIP 1
062 V0851654 CARRIAGEGUIDE SN500A NIP 1
063 V0851656 COMPOUNDSLIDEREST NIP 1
070 V0804071 SCREVV 2
071 M30450820 SCREWM8X20 2
073 M30600625 SCREWM6X25 1
075 V6832016 BEARING SN 400 A 1
V0804031 BOXSPANNER 1
V0804073 SCREW 4
M32101201 NUTM12 4
M33090 130 WASHER 13 4
10 V6800010-2 SN 400-500 A
017 045 NH S LOŽISKOM
026
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001 V0804005 BEARING SN 500 A 1
002 V0804011 PIVOT 1
003 V0804012 PIVOT 1
005 V0804015 PINION 1
006 V0804016 BOSS 1
017 V0804032 CAP 1
018 V0804037 BAR 1
021 V0804057 SCREW 1
023 V0804059 COMPOUNDSLIDEREST SN400A-500A 1
027 V0804079 NUT 2
033 V0804126 SCREW 1
. V0804127 SCREW 1
. V0804134 NUT28X32X48 1
034 M30350616 SCREW M6X16 2
035 M30600620 SCREW M6X20 3
038 V0804199 NUTM6 1
039 V3002233 WASHER26 1
041 M32660525 PIN5X25 2
043 M32660620 PIN6X20 1
045 M37900522 SPLlNE5X5X22 1
046 M35650300 BEARING51103A 2
049 V0804241 PIVOT10 MM 2
051 M36501001 GREASEBOXTYPE01400,6MMDIAMETER 4
053 V0804256 BUSHING 1
054 V0804269 CARRIAGEGUIDE SN400 A 1
058 V0817047 SCREW 1
. V0817046 NUT 1
059 V0817101 SCREW USAII. 1
. V0817100 NUT USAII. 1
061 V0804269 CARRIAGEGUIDE SN400A NIP 1
062 V0851654 CARRIAGEGUIDE SN 500A NIP 1
070 V0804071 SCREW 2
071 M30450820 SCREWM8X20 2
073 M30600625 SCREWM6X25 1
075 V6832016 BEARING SN400A 1
SN 400-500 A V680001 0-1 10

10 TOP SLIDE REST
ID.N° I
Part N° Description Q.
V0804073 SCREW 4
V0804995 PIN 1
M32101201 NUTM12 4
M33090130 WASHER 13 4
10 V6800010-2 SN 400-500 A
021
017
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001 V0804005 BEARING SN 500A 1
002 V0804011 PIVOT 1
003 V0804012 PIVOT 1
005 V0804015 PINION 1
006 V0804016 BOSS 1
017 V0804032 CAP 1
018 V0804037 BAR 1
021 V0804057 SCREW 1
023 V0804059 COMPOUNDSLIDEREST 400A-500A 1
027 V0804079 NUT 2
033 V0804126 SCREW 1
. V0804127 SCREW 1
. V0804134 NUT28X32X48 1
034 M30350616 SCREWM6X16 2
035 M30600620 SCREWM6X20 3
038 V0804199 NUTM6 1
039 V3002233 WASHER 26 1
041 M32660525 PIN5X25 2
043 M32660620 PIN6X20 1
045 M37900522 SPLlNE 5X5X22 1
046 M35650300 BEARING51103A 2
049 V0804241 PIVOT10 MM 2
051 M36501001 GREASEBOXTYPE01400,6MMDIAMETER 4 \,
054 V0804269 CARRIAGEGUIDE SN400 A 1
057 V0817045 SEPARATING RING 1
058 V0817047 SCREW 1
. V0817046 NUT 1
059 V0817101 SCREW USAII. 1
. V08171 OO NUT USAII. 1
061 V0804269 CARRIAGEGUIDE SN 400 A NIP 1
062 V0851654 CARRIAGEGUIDE SN 500A NIP 1
070 V0804071 SCREW 2
071 M30450820 SCREWM8X20 2
073 M30600625 SCREWM6X25 1
075 V6832016 BEARING SN400A 1
V0804073 SCREW 4
SN 400-500 A V6800010-1 10
10 TOP SLIDE REST
ID. N° I Part N° Description Q.

V0804990 BUSHING 1
V0804991 PIVOT 1
V0804992 SLEEVE 1
V0804995 PIN 2
M32101201 NUTM12 4
M33090130 WASHER 13 4
M31050612 SCREWM6X12 1
M54628565 MULTIFIXC 1
M54628566 HOLDERCD-32150 1
10 V6800010-2 SN 400-500 A
021
017 045
053
018
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002 V0817101 SCREW - USA II. 1
003 V0804005 BEARING SN 500 A 1
005 V0804016 BOSS 1
006 V0804011 PIVOT 1
007 V0804012 PIVOT 1
009 V0804015 PINION 1
010 V0804032 CAP 1
011 V0804037 BAR 1
014 V0804071 SCREW 2
015 V0804079 NUT 2
018 M30350616 SCREWM6X16 2
019 M30450820 SCREWM8X20 2
021 M30600620 SCREWM6X20 3
022 M30600625 SCREWM6X25 1
023 V0804199 NUTM6 1
025 V3002233 WASHER 26 1
026 M32660525 PIN05X25 2
027 M37900522 SPLlNE 5X5X22 1
029 M35650300 BEARING51103A 2
030 V0804241 PIVOT10 2
031 M38011011 HANDLE010 2
033 M36501001 GREASEBOX06 TYPE01400 4
035 V0804297 CARRIAGE GUIDE SN 500A 1
037 V0832162 COMPOUNDSLIDEREST USAII. 1
050 V6832016 BEARING SN400 A 1
051 V6832004 CARRIAGE GUIDE SN400A 1
V0804074 SCREW 1
V0804122 SEPARATINGRING M 1
V0804134 NUT M 1
V0817100 NUT INCH 1
V0832017 WASHER 1
V0832021 WASHER 1
V0832022 WASHER 1
V0832023 HOLDER 1
V0832089 SCREW M 1
M30450850 SCREWM8X50 1
SN 400-500 A V6800053-1 10
021
033 023
SN400A-050 013
009 027
029 026
V0804074
022
005
M-V8320089
V0832023
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V0832017
V0832021 011 033
V0832022
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026 M30L. 50850
V6800053
V0832160
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001 V6805303 TAILSTOCK-II SN 500A 1
. . V3005167 QUILL 1
. . . V3005193 SCREW 1
" . . . V0705025 NUT 1
. V6805304 PLATE-II SN 500A 1
. V6805305 TAILSTOCKBODY-ADAPTATION
II 1
. V3005164 FLANGE 1
. V6805352 RAIL 1
. M30450612 SCREW M6X12 2
. M32660625 PIN6X25 2
002 V6805308 ARM 1
003 V6805309 ARM 1
005 V680531O PLATE 1
006 V3005160 BEARING 1
007 V3005171 ECCENTRICSHAFT 1
009 V6300161 PIVOT 1
010 V3005271 BOSS SN 500A 1
011 V3005178 CLAMP 1
013 V3005200 RING 1
014 V6300162 HANDLE 1
015 V3005186 FORK 2
017 V0805356 CAP 1
018 V6805348 LEVER 1
019 V6805349 LEVER 1
021 V3005190 HAND-FEED WHEEL 1
022 V0805355 LEAD NUT 1
026 V3005204 SCREW 1
028 V6805369 SCREW 1
029 V6805368 SCREW 1
030 V3005209 SHIM 1
031 V3005212 SHIM 3
033 V0805332 PIN 1
034 V3005213 PIN- ADAPTATION 2
035 V3005214 PIN - ADAPTATION 4
037 V3005215 PIN - ADAPTATION 1
038 M91100304 TENSIONSPRING407510310 SN 500A 4
039 V3005207 CAP 1
040 M30350512 SCREWM5X12 8
041 M30150408 SCREWM4X8 2
042 M30350535 SCREWM5X35 2
043 M30450840 SCREWM8X40 4
045 M30700616 SCREWM6X16 1
SN 400-500 A V6805301-1 10
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046 M31050610 SCREWM6X10 1
047 M31080812 SCREWM8X12 1
048 M30451230 SCREWM12X30 4
049 M323416062 NUTM16X1.5 1
050 M33090170 WASHER 17 2
051 M32660612 PIN6X12 1
053 M37900620 SPLlNE 6X6X20 1
054 M35690500 BEARING51205 1
055 M36501003 GREASE-BOXTYPE01-401,8MMDIAMETER 1
057 M83040026 SCRAPERRING,80 MM 1
059 M81979871 ALKAPREN50 TYPEGLUE 0,01
061 V6805483 TAllSTOCK SN400A 1
. V3005165 TAILSTOCK SLEEVE 1
. V6805305 TAILSTOCKBODY-ADAPTATIONII 1
. V3005164 FLANGE 1
. V6805352 RAIL 1
. M30450612 SCREWM6X12 2
. M32660625 6X25PIN 2
. V6805484 PLATE SN400 A 1
062 V3005173 BOSS SN400A 1
063 M91100303 TENSIONSPRING4 07 51 0307 SN400A 4
065 M30350510 SCREW M5X10 2
066 V3005201 SCREW 1
067 M300516552 SCREWM16X55 3
068 V3105056 WASHER 3
070 V3096031 SCRAPER 2
071 V0805508 SCRAPER 2
072 M30450625 SCREWM6X25 2
075 M30051640 SCREWM16X40 1
076 V6805311 WASHER 1
V6805333 YOKE 1
M30052486 SCREWM24X200 SN500A 1
M30102481 SCREWM24X150 SN400A 1
M32002400 NUTM24 1
M38130025 HANDLEI 280/90-M10 2
10 V6805301-2 SN 400-500 A
/
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V3005193 033
V07 05025
006
043
V3005164
061 SN400A
0011 SN500A
031 013
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046 M30102481 SN400A
002 V6805333
003
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-
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001 V0803252 FOOTPLATE 1
002 V0806013 SHIFTER 2
003 V0806020 BEARING 2
.
006 V0806029 ROD 1
,007 V0806031 SHAFT 1
008 V6806018 THREADCUTTINGGEARBOXHOUSING 1
009 V0806032 SHIFTERLEVER 2'
010 V0806040 GEAR 1
011 V0806041 GEAR 1
014 V0806043 GEAR 1
015 V0806044 GEAR 1
017 V0806045 GEAR 1
018 V0806051 GEAR 1
" 021 V0806059 DOUBLE-GEAR 1
'. 022 V0806060 GEAR 1
023 V0806061 GEAR 1
025 V0806067 CLUTCH 1
026 V0806073 SHAFT 1
027 V0806074 SHAFT 1
029 V0806075 SHAFT 1
030 V0806076 SHAFT 1
031 V0806083 FLANGE 1
033 V0806084 LlD 1
034 V0806087 FLANGE 1
035 V0806088 FLANGE 1
037 V0806090 BUSHING 1
038 V0806098 RINGOFTHESUBGROUP 1
039 V0806099 RING 1
041 V08061OO RING 1
042 V0806101 SHIM 1
043 V0806103 RING 1
045 V0806105 RING 1
046 V0806106 SHIM 1
047 V0806107 COVER 1
049 V0806110 LlD 1
050 V0806126 CAP 3
051 V0806127 FORK 1
053 V0806128 MOVENUT 1
055 V0806134 FORK 1
057 V0806146 SHIM 1
058 V0806151 SHEAR PIN 1
SN 400-500 A V6806050-1 10
10 THREAD CUTTING GEARBOX ~1J1tl~[f!l~
059 V0806166 SHEET2X110X110 2
061 V0806177 LUBRICATINGPIPE 1
062 V0806307 PIN 2
063 V0806512 RIGHTBLOCKINGCATCH 1
065 V0806513 LEFTBLOCKINGCATCH 1
066 V0806630 FLANGE 1
067 V0806631 BUSH 1
069 V0806632 NUT 1
"" 070 V0806635 WASHER 1
..,. 071 V0806637 FLANGE 1
073 V0806638 SHAFT 1
074 V0806639 RING 1
...... 077 V0850604 DOUBLE-GEAR 1
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078 V0850605 TRIPLE-GEAR 1
10
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081 V0850609 LEVER(PRESSEDCOMPOSITION) 1
082 V0850611 SHIFTER 1
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083 VP850612 1
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085 V0850615 GEAR 1
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087 V0850617 GEAR 1
089 V0850618 GEAR 1
090 V0850619 GEAR 1
091 V0850620 GEAR 1
093 V6,300095 '" BOSS 1
095 V6806025 LlD 1
097 V6806033 SHAFT 2
098 V6806107 LEVER 1
101 V6806115 LEVER 1
102 V0802090 PLUG 1
103 V6806119 BOSS 2
105 V3003394 NECK 1
107 M91100085 RING 5 04 51 760 1
109 M91100014 SPRINGS4 510182 5
110 M90110020 GASKET4 04 58 692 SCP0.3 1
111 M90110021 GASKET40458693 SCP0.3 1
113 M90110023 GASKET4 04 58 695 SCP0.3 1
114 M90110024 GASKET40458696 SCP0.3 1
117 M30450616 SCREW M6X16 8
118 M30450825 SCREWM8X25 9
119 M30450840 SCREWM8X40 3
121 M30350845 SCREWM8X45 8
10 V6806050-2 SN 400-500 A
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122 M30451020 SCREWM10X20 8
123 M30600406 SCREWM4X6 3
125 M31050605 SCREWM6X5 1
126 M31051212 SCREWM12X12 2
m, "
.129 M31050608 SCREW. M6X8
"
1
, M31110812' 2
130 "'," SCREW M8X12 ;
131 M3t080812 SCREWM8X12 2

133 M32000500 NUTM5 2
M32660516 PIN5X16 4
,.,. 134
135 M32660525 PIN5X25 2
137 M32670430 PIN4X30 3
138 M32670520 PIN5X20 4
M32690850 PIN8X50 2
'." 139
141 M37900518 SPLlNE 5X5X18 2
'
142 M37900525 SPLlNE5X5X25 1

143 M37900632 SPLlNE6X6X32 2
145 M37900650 SPLlNE6X6X50 1
146 M55900012 SECURERING12 ,2
147 M55900025 SECURERING25 2
149 M55900030 SECURERING30 1
150 M55900032 SECURERING32 2
151 M55900040 SECURERING40 2
153 M55910042 SECURERING42 1
154 M55910052 SECURERING52 1
155 M55910055 SECURERING55 2
157 M55910062 SECURERING62 1
158 M83050032 RING32X24 2
159 M83050043 RING43X35 1
161 M83050038 RING38X30 1
165 M38251418 GASKET14X18 2
166 M38252024 GASKET20X24 l'
170 M53249011 PLUGM20X1.5STN137964 1
173 M36001000 BALL 010 5
174 M34060400 BEARING6004 3
175 M34060600 BEARING6006 2
177 M34060800 BEARING6008 5
178 M34130400 BEARING6204 1
179 M34130500 BEARING6205 3
181 M34130636 BEARING6206C6 1
SN 400-500 A V6806050-3 10
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182 M35650800 BEARING51108 2
183 M53002106 ADAPTERJS 6 STN137721 1
V0806108 CAP 1
V0806298 PIN 2
V0806312 PIN 12x45 2
V0806640 STOP 1
M30451230 SCREW M12x30 6
M38130025 HANOLEGN519-28-M10 4
M83642535 PVC HOSE 25/31 0,19
M55510919 CUP C525-40 2
10 V6806050-4 SN 400-500 A
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V0806312 083 130 134 135 079
V6806050/5
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APRON 10
001 V0806278 PLUG 1
002 V0807005 FRONTHOLDER 1
003 V0807006 REARHOLDER 1
005 V0807008 REARSHIFTER 1
,. 006 V0807016 FLANGE J
007 V0807019 SHAFTII 1
,
009 V0807020 SHAFTIII 1
010 V0807021 SHAFTIV 1
011 V0807022 SHAFTVII 1
013 V0807023 SHAFTIX 1
014 V0807025 PIVOT 2
015 V0807026 SHAFTIV.A 1
017 V0807031 PUMPBODYOFTHESUBGROUP 1
018 V0807035 PINIONVI. 1
019 V0807036 GEAR 4
021 V0807037 GEAR 1
022 V0807038 GEAR 1
023 V0807039 ROTATINGGEAR 1
025 V0807040 GEAR 2
'
026 V0807041 GEAR 2
027 V0807042 GEAR 2
029 V0807043 INTERMEDIATE GEAR 1
030 V0807045 SHIFTER GEAR 2
031 V0807051 GEAR 1
033 V0807053 LlD 1
034 V0807057 PLUG 3
035 V0807058 BUSH 2
037 V0807059 BUSH 1
038 V0807064 SHIM 1
039 V0807069 RING 1
041 V0807070 RING 1
042 V0807071 RING 1
043 V0807074 RING 1
045 V0807076 RING 1
046 V0807077 RING 2
047 V0807083 CAP 1
049 V0807089 SPLlNE 1
050 V0807102 PLUG 1
051 V0807106 PIVOT 2
053 V0807107 PIN 2
054 V0807116 LlD 1
055 V0807118 FILTER 1
SN 400-500 SA V6807250-1 10
10 APRON

057 V0807123 SEALING 1
058 V0807124 FRONTSHIFTER 1
059 V0807131 BUSH 1
061 V0807133 SCREW 1
062 V2907374 PIN 5
063 Vb807150 RING 1
065 V0807153 SEALING 3
066 V0807180 PINION 1
067 V0807181 GEAR 1
069 V0807185 SCALE 1
070 V0807228 PLUGM12X1.5 1
071 V0806197 PLATE 3
072 V6807601 FOLDINGHANDLE 1
073 V0807301 PISTON 2
074 V0817076 PINION 1
075 V0817077 GEAR 1
076 V0817079 SCALEIN INCHES 1
079 V0855061 CLAMP8 1
l 3
081 V0883019 STEADY
082 \/0883028 WORM WHEEL 1
li.
083 V0883041 RING 2
~~
085 V0883043 SEALING 1
086 V0883049 COVER 1
087 V3007135 PLATE 1
089 V0883432 SHAFT 1
090 V0883435, ROTATINGGEAR 1
091 V0883436' ROTATING GEAR 1
093 V0883438 WORM- LEFT 1
094 V0883440 CAM 1
095 V0883442 BUSH 1
097 V0883445 RING 1
098 V0883446 RING 1
099 V0883447 RING 1
101 V6807013 LEVER 1
102 V6807021 APRONBODY 1
103 V6807030 LlD 1
107 V6807036 SHAFT 1
108 V6807255 NUTHOLDER 1
109 V6807038 PIN 1
110 V3007047 PIVOT 2
111 V6807049 SHAFTXl 1
112 V6807258 INCHNUTHOLDER 1
113 V6807050 PIN 2
10 V6807250-2 SN 400-500 SA
(0w~~)
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ID.N° Part N° DESCRIPTION Q.
114 V6807051 PIN 1
115 V6807085 CAM 1
116 V6807256 BUSH 2
.. 119 V6807089 RING 1
I r BUSH
.
;1
123 V6807096
- 126 V6807109 RING 1
127 V6300120 'INDICATOR 1
128 V6807178 PIPE 1
129 V6807116 ROD 1
130 M38161020 PLUGM20X1.5 1
131 V6807126 BOSS 1
134 V6807137 GUIDES 1
135 V6807138 STOP 1
137 V6807141 SCREW 2
141 V3007157 SCREW 1
142 V6807148 SCREW 1
143 V6807149 SCREW - ADAPTATION 1
146 V3007164 ROLL 1
149 M91100062 SPRING4 04 51491 1
.' 150 M91100064 SPRING4 04 51 556 1
151 M91100065 SPRING4 04 51 557 1
153 M91100014 SPRINGS4 51 0182 2
154 M90110018 GASKET5 04 58 689 1
155 V5707214 SEALING 1
158 V6807192 FLANGE 1
159 V6807193 FLANGE 1
161 V6807202 GEAR 1
162 M91100112 SPRING4 50 51 003 3
163 M30010570 SCREWM5X70 1
165 M30150620 SCREWM6X20 7
166 M30450816 SCREWM8X16 4
167 M30600510 SCREWM5X10 4
168 M30150816 SCREWM8X16 1
169 M30150822 SCREWM8X22 3
173 M33160061 WASHER 6.1 4
174 M33160082 WASHER 8.2 4
175 M37900516 SPLlNE5X5X16 2
177 M55900040 SECURERING40 2
178 M55910042 SECURERING42 1
179 M55910068 SECURERING68 3
181 M36020812 ROLL8X12 3
182 M34060400 BEARING6004 2
183 M34060600 BEARING6006 1
SN 400-500 SA V6807250-3 10
10 APRON

185 M34060800 BEARING6008 3
186 M34130800 BEARING6208 1
187 M83060182 RING18X2 2
189 M83060602 RING60X2 3
190 M83060752 RING75X2 1
191 M38250509 PACKINGRING5X9 1
195 M91100066 SCREW40451 558 2
197 M83050018 RING18X14 2
198 M30350510 SCREWM5X10 3
199 M30350614 SCREWM6X14 8
201 M30350620 SCREWM6X20 3
202 M30450616 SCREWM6X16 3
203 M30450830 SCREWM8X30 4
205 M30451030 SCREWM10X30 9
206 M30609708 SCREWM3X8 1
209 M30600620 SCREWM6X20 1
210 M30700510 SCREWM5X10 4
211 M31050406 SCREW M4X6 3
213 M31051216 SCREWM12X16 1
214 M31050606 SCREWM6X6 1
215 M31080410
o_o
SCREWM4X10 2
217 M31080622 SCREWM6X22 2
218 M31080816 SCREWM8X16 3
219 M32050600 NUTM6 2
221 M33160051 WASHER 5.1 1
222 V3002233 WASHER 26 1
223 M32660420 PIN4X20 2
225 M32660620 PIN6X20 1
226 M32670650 PIN6X50 1
227 M32690630 PIN6X30 2
229 M32690836 PIN8X36 2
230 M37900825 SPLlNE8X7X25 1
231 M37900636 SPLlNE6X6X36 2
233 M37900836 SPLlNE8X7X36 3
234 M37901028 SPLlNE10X8X28 1
235 M33730060 YOKE RING 6 1
237 M55900032 SECURERING32 1
238 M36000635 BALL1/4" 1
239 M36001190 BALL 15/32" 1
241 M34130500 BEARING6205 4
242 M84080 100 OIL-LEVELINDICATOR24X1.5C 1
10 V6807250-4 SN 400-500 SA
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243 M83050036 BEARING36X28 1
245 M83050038 RING38X30 1
246 M83050055 RING55X45 1
247 M83060 162 RING6X2 1
252 M53249002 PLUGM16X1.5,137964 1
253 M38251622 GASKET 16X22 1
254 M38251016 GASKET10X16 9
".;
255 M38251216 GASKET12X16 1
257 M38252026 GASKET20X26 2
260 M82750003 alL CORD,3 MMDIAMETER 0,007
261 M19500130 WIRE,1.3MMDIAMETER,11343 0,005
266 V6847004 BOSS 1
267 V6847019 RING 1
269 M30450516 SCREWM5X16 4
280 M30150412 SCREWM4X12 1
V5707237 WEDGE 1
V5707238 WEDGE 1
V5707253 SCREW 2
V6300117 HANOLEGN 519-28-M10 2
V6807125 LEVER 1
V6807129 HANDWHEEL 1
V6807260 CHUTESPILLWAY 1
V6807261 COLUMN 2
V6807387 PIN 12x65 1
V6855007 LUBRICATION 1
M30150610 SCREWM6X10 2
M30451250 SCREWM12X50 2
M30451260 SCREWM12X60 1
M32691260 PIN 12X60 1
M31050808 SCREWM8X8 1
M33090064 WASHER 6.4 2 /
M38130025 HANOLEGN 519-28-M10
M38251216 SEALINGRING12x16 1
M83060062 SEALINGRING6X2 1
SN 400-500 SA V6807250-5 10
r
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002 V0855116 BUSH 1
003 V0855118 BC.3007061ADAPTATION 1
005 V0855119 CAP 1
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009' V0855122' SCREW 1
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011 M91100059 SPRING 40751 0471 1
013 .. M91140022 SPRING 4 07 51 0257 1
014 V0855127 PIPE 1
015 V0855128 PIPE 1
017 M36000600 BALL6 1
Q18 M30450614 SCREWM6X14 3
019 M32660308 PIN3X8 1
021 M830500 16 RING16X12 1
022 M83060252 RING25X2 3
023 M38250610 SEALINGRING6X10 3
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025 , ' M38252430 SEALINGRING24X30 1
026 V3003435 SEALINGRINGJS6 1
027 M53005006 NUTJS 6 1
029 M83060082 RING8X2 1
030 V0855143 SEALING 1
SN 400-500 A V0855110-1 10
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025 V0883043 SEAL 1
026 V0883049 COVER 1
027 M91100112 SPRING4 50 51 003 3
029 .M34060400 BEARING6004 2
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034 M37900516 5X5X16SPLlNE 2
035 M55910042 SECURERING42 1
037 M55910068 SECURERING68 3
039 M83060182 RING18X2 2
041 V0883303 LEVER 1
043 V3007135 WASHER 1
, 050 M33160051 WASHER 5.1 1
053 M33160082 WASHER 8.2 4
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" .060 " M304508,16 SCREWM8X16 4
., 059 V0883430 FLANGE 1
061 V0883432 SHAFT 1
065 V0883435 GEAR 1
066 V0883436 GEAR 1
067 V0883438 WORM - LEFT 1
069 V0883440 CAM 1
070 V0883442 BUSH 1
071 V0883445 RING 1
073 V0883446 RING 1
074 V0883447 RING 1
075 M55900040 SECURERING40 2
077 M36020812 ROLL8X12 3
078 M34130800 BEARING6208 1
079 M83060752 RING75X2 1
082 M38250509 RING5X9 1
159 V6807193 FLANGE 1
161 V6807202 GEAR 1
163 M30010570 SCREWM5X70 1
165 M30150620 SCREWM6X20 4
166 M30150822 SCREWM8X22 3
167 M30150816 SCREWM8X16 1
173 M33160061 WASHER 6,1 4
183 M34060600 BEARING6006 1
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010 V6810503 LlD 1
015 V6810052 BOX-ANGLEPLATE 1
016 V0885569 EXPANSIONADAPTER 1
017 V0851130 REDUCINGSLEEVE 1
018 V6810017 PIN 1
019 M30600508 SCREWM5X8 4
020 M38252227 SEALRING22X27 1
021 M53301120 BALL VALVE 3/8", GALVANIZED 1
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DIAMETER12 1
023, M55510850 FEEDERNECKFP40.17B20 1
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017 V0811536 WASHER 3
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019 V0811586 COVER 1
021 M30350406 SCREWM4X6 8
022 M30350612 SCREWM6X12 11
023 M30350435 SCREWM4X35 3
025 M30150610 SCREW M6X 10 1
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033 M31050612 SCREWM6X12 1
034 M32050800 NUTM8 2
035 M33090064 WASHER 6.4 2
037 V6811540 COVER - ADAPTATION 1
038 V6811541 COVER - ADAPT A TION 1
039 V6811542 COVER l ADAPT ATION 1
045 V6811527 PLATE1000 1
046 V6811528 PLATE 1500 1
047 V6811529 PLATE2000 1
050 V6811543 COVER- ADAPTATION 1
051 V6811544 COVER - ADAPTATION 1
052 V6811545 COVER- ADAPTATION 1
SN 400-500 SA V6811500-1 10
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001 V6818101 RING8 1
002 V6818102 CAGE 1
003 V6818103 SEGMENT 4
004 V6818005 GUARD 1
005 " 'M30560610 ,SCREW LS6X10 4
,006, M53000259 NUT SPLlTPIN'M6 FTR/L '2
007' ',' M81'464124 LOCTITERTV SILlCON SEALANT, WHITE 0;02
010 V7118009 STOP 2
011 V6818104 STOP 1
020 M91100013 SPRING S4 51 0181 1
021 M36000800 BALL KU.8G20 16
022 M80155011 GREASEKLUEBERPLEXBE 31-502 0,012
025 M30350540 SCREWM5X40 3
026 M33090053 WASHER 5.3 3
027 M30450616 SCREWM6X16 8
028 M31051010 SCREWM10X10KEBEK 2
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006 M30560410 SCREW LS4X1 O ",'13

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010 V6830021 COVER T.D.1000 1
011 V6830022 COVER T.D.1500 1
013 V6830023 COVER T.D.2000 1
M48780678 CONTROLLERSB? 1
M48780679 CONTROLLERSB6 1
M48780680 CONTROLLERCS SB2 1
M48780681 CONTROLLERSA3 1
M48780684 CONTROLLERSB1 1
M48780685 CONTROLLAMP 1
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001 V6847152 LEVER 1
002 V6847153 PULL ROD 1
003 V6847004 BOSS 1
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008 V6847159
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010 V6847161 ROD1000 1
011 V6847016 CAM 1
012 V6847019 RING 1
013 V6847023 ROLLERPIVOT 1
014 V6847020 ROLLER 1
015 V6847168 SHIM 1
018 V6847021 RING 1
019 V6847167 BUSH 1
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020 V3007112 RING 1

021 V6847162 PIPE 1 e'
022 V6847158 HOLDER 1

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023 V6847101 'PIVOT12X36X32 1
024 V6847166 PIVOT 1
025 M30450516 SCREWM5X16 4
026 M310508082 SCREWM8X8 1
027 M330901302 WASHER 13 2
028 M33253220 COTTERPIN3.2X20 2
029 M30151016 SCREWM10X16 1
033 M32690630 PIN6X30 2
034 M32690636 PIN6X36 1
035 M55900015 SECURERING15 1
037 M30451 020 SCREWM10X20 1
038 M30151030 SCREWM10X30 1
039 M320510002 NUT M10 2
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SN 400-500 SA V6847150-1 10
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001 V6851302 STAND 1
002 V6851312 ARM 1
003 V6851340 COVER 1
004 V6851350 PROTECTIVE,APRON 1
005 V6851359 SHIM 1
006 .. V6851360 COVER 1
007 ,. \16851 :361 -, PLATE 1
008 V6851362 CLAMP 4
009 V6851363 ROD 1
010 V6851364 CAM 1
011 V6851365 LEVER 1
012 V6851366 SHIM 2
013 V6851367 COVER 1
014 V6851368 RING 2
015 V6851369 FRICTIONBAR 1
016 V6851372 SCREW 1
017 M84090058 SAFETYGLASS6851310/A3 1
018 V6851371 RING 1
020 M30150816 SCREWM8X16 2
021 M30350406 SCREWM4X6 9
022 M30350540 SCREWM5X40 4
023 M30450612 SCREWM6X12 1
024 M30450614 SCREWM6X14 2
025 M30450625 SCREWM6X25 3
026 M30450820 SCREWM8X20 3
027 M30600508 SCREWM5X8 6
028 M30600545 SCREWM5X45 4
029 M31080612 SCREWM6X12 2
030 M31150810 SCREWM8X10 2
031 M31151620 SCREWM16X20 1
032 M30560508 SCREWLS 5X8 4
035 M30620616 SCREWM6X16 1
036 M32050600 NUTM6 2
037 M33090064 WASHER 6.4 6
038 M33090084 WASHER 8.4 2
039 M33160051 WASHER 5.1 4
041 M33160082 WASHER 8.2 3
042 M55900018 SECURERING18 1
043 M33259516 COTTERPIN2X16 1
044 M36001190 BALL 15/32" 1
045 M38130026 HANOLEGN 565-20-112-SW 1
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046 M91100231 6851309/A4TENSIONSPRING 1
047 M33174630 WASHER46.5X30.5XO.6 1
048 V6851380 COVER 1
049 M30560406 SCREW LS 4X6 SN19 2
050 M91140066 4 07 51 0259SPRING 1
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051 M30560616 SCREW6X16 ISO7380 4
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001 V6859002 COVER L = 2000 1
002 V6859007 PLATE L = 1500,2000 4
003 V6859009 COVER 1
005 M30350508 SCREWM5X8 9
006 M30450830 SCREW M8X30 4
007 M33090053 WASHER 5.3 9
009 '. M33090084 WASHER8.4 4
010 M82772008 HEM8MM 0,001
011 M30560510 SCREW LS 5X10 4
013 V6859055 COVER L = 1500 1
V6859105 COVER L = 1000 1
V6859107 PLATE L = 1000 2
V6859008 COVER 1
M32005002 NUTM5 3
SN 500 SA V6859001-1 10
1776 - V.H.1000
011 2276 - V.H.1500
2776 - V.H.2000
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005 M30350508 SCREW M5X8 9
006 M30450830 SCREW M8X30 4
007 M33090053 WASHER5.3 9
009 M33090084 WASHER8.4 4
010 M82772008 HEM 8MM 0,001
011 M30560510 SCREWLS5X10 4
013 V6859107 PLATE L = 1000 2
014 V6859505 COVER L = 2000 1
015 V6859535 COVER L =1500 1
017 V6859565 COVER L = 1000 1
V6859008 COVER 1
M32005002 NUTM5 3
SN 400 SA V6859501-1 10
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2276 - V.H.1500
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001 V6861 052 COVER(WITHCOUPLING) 1
002 V6861 053 COVER(WITHOUTCOUPLING) 1
003 V6385001 CARRIAGEPANEL 1
004 V6861 062 .COVER 1
005 V6861 063 HOLDER 1
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007' V7161009 "
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010 M30560410 SCREWLS4X10 3

011 M30450510 SCREWM5X10 6
012 M331600512 WASHER 5,1 6
013 M31469404 SCREW2X4 6
014 M30560610 SCREWLS 6X10 2
M43960016 GLANDGP 16X14 1
M55511201 HOSE1040-12 1
, M57661 050
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SN 400-500 SA V6861 050-1 10

005
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001 V6862252 SUSPENSION 2
.' 003 V6862254 SHEET 1
004 V6862255 COLUMN 2
... 005 V6862256 ANGLE 1
006 V6862257 BRACKET 1
007 \/6862262 COVER 1
008 V6862270 HOLDER 1
009 V6862275 HOLDER 1
010 V6862283 COLUMN 2
015 V6862009 COVER 1
016 V6862025 COLUMN 1
017 V0850340 PLATE 2
018 V6862030 PLATE 1
019 V6862037 COVER 1
020 V6862038 HOLDER 1
025 V6862251 BRACKET 1
026 V6862258 COVER SN 500 SA 1
027 V6862260 COVER SN 500 NA 1
028 V6862265 COVER SN400 SA 1
030 V6862045 ANGLE SN400 NA 1
035 M82550017 PRESSUREHOSE16/23 1
036 M55510913 CLlP 3 16-25/9C7W1 1
037 V2904520 CLAMP22 2
038 V6862153 PIN6X60 2
039 V6862154 PIN 10X55 2
040 M32002400 NUTM24 2
041 M30451030 SCREWM10X30 1
042 M30150814 SCREWM8X14 2
043 M30350425 SCREWM4X25 2
044 M30350520 SCREWM5X20 1
045 M30350610 SCREWM6X10 8
046 M30450625 SCREWM6X25 4
047 M30450814 SCREWM8X14 2
048 M30450820 SCREWM8X20 4
049 M30450830 SCREWM8X30 4
050 M30560612 SCREWLS6X12 26
051 M32000500 NUTM5 2
052 M33090064 WASHER 6.4 8
053 M33090084 WASHER 8.4 2
054 M30560616 SCREWLS6X16 4
SN 400-500 A V6862250-1 10
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064 V6862516 ANGLE 1
065 V6862601 BRACKET 1
066 V6862602 COVER 1
067 V6862604 COVER 1
068 V6862606 COVER SN400A 1
069 V6862607 COVER SN 500A 1
V6862509 COLUMN SN 400 SA 4
V6862513 COLUMN SN 400 SA 1
V6862048 PLATE SN 500A, SN400 NA 1
V6862518 PLATE SN 400 SA 1
M30350610 SCREWM6X10 SN400 SA 4
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10 V6862250-2 SN 400-500 A
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001 V6863602 RIGHTBRACKET 1
002 V6863603 LEFT BRACKET 1
003 V6863604 BRACKET 1
004 V7163011 HOLDER 1
005 V0876316 COVER 3
006 V0876317 COVER 1
007' V6863612 COVER 1 .~
008 V6863614 SEALING 1
009 M30350405 SCREW M4X5 16
010 M30350610 SCREWM6X10 3
011 M30350608 SCREWM6X8 2
012 M30150406 SCREWM4X6 2
013 M30450535 SCREWM5X35 2
'.'." 014 M30450614 SCREWM6X14 2
015 M30450825 SCREWM8X25 4
016 M30450610 SCREWM6X10 8
017 M30600612 SCREWM6X12 6
018 M32000600 NUTM6 1
019 M33090064 WASHER 6.4 11
020 M33090084 WASHER 8.4 2
021 M55510912 CUP 2, 12-20 2
024 M53000213 CARRIERMT 0475.048-75-1.428 1
025 M33110064 WASHER 6.4 2
026 M82772109 PROFILE1662G. 0,23
027 V6863722 CONDUIT L = 2000 1
028 V6863802 CONDUIT L = 1500 1
029 V6863901 CONDUIT L = 1000 1
030 M53000214 CARRIERMT0475.048-75-1.191 1
031 M53000212 CARRIERMT0475.048-75-0.9505 1
032 V686331O BRAIDEDHOSE L = 1500 1
033 V6863606 HOLDER 1
034 M30600610 SCREW M6X10 2
035 V6863721 COVER L = 2000 1
036 V6863801 COVER L = 1500 1
037 V6863902 COVER L = 1000 1
039 V6863130 BRAIDEDHOSE L = 2000 1
040 V686351O BRAIDEDHOSE L = 1000 1
M43960012 GLANDBP 13.5X12 2
M43960113 GLANDBP 16X14 2
SN 400-500 SA V6863601-1 10
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004
031 032
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002
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001
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009 . .020
V68 63601
LOWER COVER 10
001 V6864351 COVER L = 2000 1
002 V6864352 COVER L = 1500 1
003 V6864353 COVER L = 1000 1
004 V6864357 WASHER .4
005 M30450825 SCREWM8X25 4
SN 400-500 SA V6864350-1 10
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EXCHANGE GEARS 10
001 V0803252 SHIM 3
003 V6866005 GEARQUADRANT 1
004 V6866155 PULLEY 1
.007 V6866010 SHAFT 1
009 V0803512 EXCHANGEGEAR 1./
. .<,',.",,"..
" 010 , V6866014 EXCHANGEGEAR48/1.25 1 1
i,
011 1 V0803511 EXCHANGE GEAR 1 .,. . .A', hl
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013 V6866021 EXCHANGEGEAR 1
014 V0803094 SHAFT 1
,.
015 V0803117 BUSH 1
016 V6866004 BRACKET 1
021 V0803195 BLOCK 1
023 M30451040 SCREWM10X40 1
026 V6866073 SCREWM16X55 1
029 M33090 170 WASHER17 1
030 M33090105 WASHER10,5 4
034 M32001600 NUTM16 KL.8 1
035 M37900616 KEY6X6X16 1
037 .M37900632 KEY6X6X32 2
038 M55910047 SECURERING47 1
039 M55910062 SECURERING62 1
041 M55900022 SECURERING22 1
043 M34220537 BEARING6305RS 1
045 M35254005 BEARINGRNA4005V 1
046 M36501005 GREASEBOX10 TYPE01-402 1
050 M80195512 CONSISTENTLUBRICANTLT 2-EP 0,15
056 M82480817 V-BELT HTD5608M30 1
057 M82480932 V-BELT HTD640-8M-30 1
058 M30451045 SCREWM10X45 3
059 M30201270 SCREWM12X70 1
060 M32661236 PIN 12X36 1
061 V6866513 EXCHANGEGEAR127/1.25 1
064 V6866160 COVER 1
065 M30450816 SCREWM8X16 3
066 M33090084 WASHER8,4 3
067 M32000800 NUTM8
SN 400-500 A V6866150-1 10
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0Lflfl~~~ ELECTRICAL CABINET 10
001 V6868201 ELECTRICALCABINET SN 500A 1
002 V6868225 DOOR 1
'M..
003 V6868207 ELECTRICALCABINET SN400 A 1
l 004" V6068020 iifPIVOT ';,2 -"",.,>,"-'0
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005 V6068021 PLUG 2
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007 V6868228 ";SUSPENSION 2 ,..O
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008'" M30450820 ,SCREW M8X20 .. 4 "', "
009 M330900842 WASHER 8,4 4

010 M330900532 WASHER 5,3 2
SN 400-500 A V6868200-1 10
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11. APPENDIX – SPARE PARTS LIST
SPECIAL ACCESSORIES
SN 400-500 A 11-1 11
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~J CARRIER PLATE 11
001 V6838041 FLANGE 1
002 V071 0008 PIVOT 1
003 V0710017 BaLT B8 4
004 V0710020 NUTM16 4
005 M31051012 SCREW M10X12 1
SN 500 A V6838006-1 11
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ID.N° I Part N° DESCRIPTION Q.
001 V0837011 TURNINGTABLE 1
002 V0837015 SLIDE 1
003 V0837020 PACKING 1
005 V0837021 BATTEN 1
006 V0837027 PIN 1
007 V0837028 PIN 1
009 V0837037 KEY 1
010 V0837038 KEY 1
011 V0837041 STONE 2
013 V0837044 SCREW 2
014 V0837046 SCREW 2
015 V0837061 SCALE 1
017 V5737003 BRACKET SN 500 1
018 V5737004 COVER SN 500 1
019 V5737011 HOLDER 1
021 V5737017 BATTEN SN 500 1
022 V5737018 BATTEN SN 500 1
. V5737019 STONE 1
. V5737020 STONE 1
. M30850820 SCREW M8X20 4
. M32050800 NUTM8 8
. M32660420 PIN 04X20 2
024 M33090053 WASHER 5,3 SN400 4
025 V5737027 WASHER SN 500 4
026 V5737028 PIN 1
027 V5737039 COLUMN SN 500 4
029 V5737041 COVER 1
030 V5737042 COVER 1
031 V5737044 PACKING 1
033 V5737050 COVER 1
034 M30051265 SCREWM12X65 2
035 M30359710 SCREWM3X10 SN 500 4
036 M30560308 SCREWLS3X8 SN400 4
037 M30350610 SCREWM6X10 6
038 M30350614 SCREWM6X14 3
039 M30450614 SCREWM6X14 4
041 M30370820 SCREWM8X20 4
042 M30371220 SCREWM12X20 2
043 M30451230 SCREWM12X30 4
045 M30600408 SCREWM4X8 2
046 M32000600 NUTM6 3
047 M32002000 NUTM20 2 \\
049 M32051600 NUTM16 1
SN 400-500 A V6839014-1 11
f
042 036-SN400 024-SN400 059-SN400 062-SN400 058-sN400 053 M30850820

051 057 0491 lM32050800 M32660420
003 019 034
033
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050
046
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005 029 009
V6839014
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~Ji.r[;1~~~) FLANGE FOR CHUCK 0200 11
ID. N° I
001 V3118322 FLANGE0200 B8 1
002 V0710017 BOLT 4
003 V0710020 NUT 4
SN 400-500 A V3118305-1 11
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) FLANGE FOR CHUCK 0250 B8 11
ID.N° I Part N° DESCRIPTION Q.
001 V0710044 FLANGE0250 1
002 V0710017 BOLT 4
003 V0710020 NUT 4
SN 400-500 A V0710041-1 11
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003
@r~~ FLANGE FOR CHUCK 0315 B8 11
001 V0710029 FLANGE0315B8 1
002 V0710017 BOLT 4
003 V071 0020 NUT 4
SN 500 A V071 0026-1 11

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003
002
~ FOUR-JAW FACE PLATE GUARD "'425/8 11
ID. N° IPart N° DESCRIPTION Q.
001 V6865751 COVER 0 425/8 1
002 M38130038 HANDLEGN 725-86 (M.643/100) 1
003 M303506102 SCREWM6X10 2
004 M30450816 SCREWM8X16BN272 4
SN 400-500 A V6865750-1 11
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~-;~ FOUR-JAW FACE PLATE 500 B8 11
ID. N° I Part N° DESCRIPTION Q.
001 V3118346 PLATE0500 1
002 V0825009 PIN 4
003 V3118349 WASHER 4
005 V3118350 WASHER 4
006 V0825019 JAW 4
007 V3118354 SCREW 4
009 M32002000 NUTM20 4
010 M32660514 PIN5X14 4
011 M55900016 SECURITYRING016 4
013 V0710017 PIN8 4
014 V0710020 NUTM16 4
015 M75140014 WRENCH 14 1
SN 500 A V3118310-1 11
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~~ull~~fm@~.) FOUR-JAW FACE PLATE 0500 CAMLOCK 11
ID. N°I
001 V3120745 PLATE 1
002 V0720030 PIN 6
003 V0825009 PIN 4
005 V3118349 WASHER 4
006 V3118350 WASHER 4
007 V0825019 JAW 4
009 V0820032 SCREW 6
010 V3118354 SCREW 4
011 M32002000 NUTM20 4
013 M32660514 PIN5X14 4
014 M55900016 SECURITYRING016 4
015 M75130014 WRENCH14 1
SN 500 A V3120633-1 11
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~m) FRONT COVER WITH LIGHT 11
FRONT COVER WITH LIGHT

The waste guard is fixed at the back of the slide. It protects the operator from
accidents, scorch and flying particles. STN 20 0701 sf*}cifies using this guard as the
important protective equipment of the machine. It opens upwards or turns to the right.
The operator can set the guard to a required position with the screw (1) located on the
guard arm's right side. It is not necessary to stop the machine for installing the
MULTIFLEX equipped with the bit rebound device designed for cutting external and
internal threads.
Warning.
& .
. . Move the carriage with the front cover away from the chuck guard when you
manipulate
it.
SN 400-500 NA V6851300 11
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FRONT COVER 11
001 V6851302 STAND 1
002 V6851312 ARM 1
003 V6851340 COVER 1
004 V6851350 PROTECTIVEAPRON 1
005 V6851359 SHIM 1
006 V6851360 COVER 1
007 V6851361 PLATE 1
008 V6851362 CLAMP 4
009 V6851363 ROD 1
010 V6851364 CAM 1
011 V6851365 LEVER 1
012 V6851366 SHIM 2
013 V6851367 COVER 1
014 V6851368 RING 2
015 V6851369 FRICTIONBAR 1
016 V6851372 SCREW 1
017 M84090058 SAFETYGLASS6851310/A3 1
018 V6851371 RING 1
020 M30150816 SCREWM8X16 2
021 M30350406 SCREWM4X6 9
022 M30350540 SCREWM5X40 4
023 M30450612 SCREWM6X12 1
024 M30450614 SCREWM6X14 2
025 M30450625 SCREWM6X25 3
026 M30450820 SCREWM8X20 . 3
027 M30600508 SCREWM5X8 6
028 M30600545 SCREWM5X45 4
029 M31080612 SCREWM6X12 2
030 M31150810 SCREW M8X1O 2
031 M31151620 SCREW M16X20 1
032 M30560508 SCREWLS 5X8 4
035 M30620616 SCREWM6X16 1
036 M32050600 NUTM6 2
037 M33090064 WASHER 6.4 6
038 M33090084 WASHER 8.4 2
039 M33160051 WASHER 5.1 4
041 M33160082 WASHER8.2 3
042 M55900018 SECURERING18 1
043 M33259516 COTTERPIN2X16 1
044 M36001190 BALL 15/32" 1
045 M38130026 HANOLEGN 565-20-112-SW 1
SN 400-500 NA V6851300-1 11
11 FRONT COVER

046 M91100231 6851309/A4TENSIONSPRING 1
047 M33174630 WASHER46.5X30.5XO.6 1
048 V6851380 COVER 1
049 M30560406 SCREWLS4X6BN19 2
050 M91140066 4 07 51 0259SPRING 1
051 M30560616 SCREW6X16 ISO7380 4
11 V6851300-2 SN 400-500 NA
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\~..~. - ........... CHUCK GUARD 0250/8 11
ID.N° I
001 V6865221 COVER250/8 1
002 M38130011 HANDLE GN565-20-100SW 1
003 M303506102 SCREW M6X10 2
004 M30450816 SCREWM8X16BN272 4
SN 400-500 A V6865220-1 11
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ID.N° I
001 V6865201 COVER315/8 1
002 M38130011 HANDLE GN565-20-100SW 1
003 M303506102 SCREW M6X10 2
004 M30450816 SCREW M8X16 BN272 4
SN 400-500 A V6865200-1 11
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ID.N° I
002 V6918005 FLANGE B8/250 1
003 M30451 035 SCREWM10X35 3
005 V0710017 BOLT 8 4
006 V0710020 NUTM16 4
007 M67902521 CHUCKIUS2502M 1/3 1
SN 500 A V0729000-1 11
(~~)
"""_..~ ~.. =' CHUCK WITH FLANGE 0250 88 11
ID. N° Part N°
I
DESCRIPTION Q.
002 V6918005 FLANGEB8/250 1
003 M30451035 SCREWM10X35 3
005 V0710017 BOLT 8 4
006 V0710020 NUTM16 4
007 M67902522 CHUCK IUS 250 1M 1/3 1
SN 500 A V0729003-1 11
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ID. N° Part N° I
DESCRIPTION Q.
001 V3120678 FLANGE 1
002 V0720030 PIVOT 6
003 V0820032 SCREW 6
005 M30451040 SCREW M10X40 3
006 M67902522 CHUCK IUS 250/3 1-M1 1
SN 400-500 A V0767090-1 11
C~~~ CHUCK WITH FLANGE 0250 D8 11
ID.N° I
001 V3120678 FLANGE 1
002 V0720030 PIVOT 6
003 V0820032 SCREW 6
005 M30451040 SCREWM10X40 3
006 M67902521 CHUCKIUS250/32-M1 1
SN 400-500 A V3120625-1 11
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(~~) MICROMETER STOP CROSS 11
ID. N° I
001 V0861603 READSTOP INCH 1
002 V0861606 FRONT STOP (NCH 1
003 V0876007 BODY 1
005 V0876009 FRONTSTOP M 1
006 V0876011 READSTOP M 1
007 V0876008 NUT M 1
009 V0875011 STRIP 1
010 V0876015 BUMPER 2
011 V0861608 NUT INCH 1
013 V0876019 SCREW 2
014 M3001 0845 SCREWM8X45 4
015 M30450830 SCREWM8X30 2
SN 400-500 A V087600 1-1 11

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MICROMETER STOP LONGITUDINAL

002 V0860006 CLAMP 1
009 M30251635 SCREWM16X35 2
010 M31080608 SCREW M6X8 1
011 M33090170 WASHER17 2
022 M31469406 SCREW02X6 4
023 M90950415 INDEXPLATE 450570472 1
028 V6800047 STOP 1
029 V6800120 STOP 1
V0860010 SHAFT 1
V0860008 CORPS M 1
V0860012 NUT M 1
V0861515 CORPS INCH 1
V0944032 NUT INCH 1
SN 400-500 A V0860002-1 11
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ID. N° I
. V0860010 SHAFT 1
. V08600 12 NUT M 1
003 V0860052 CORPS 1
005 V0860053 CLAMP 1
009 M90950415 INDEX PLATE 450570472 1
010 M90950562 INDEXPLATE4 50 57 0462 INCH 1
011 M30451660 SCREWM16X60BN272 1
013 M30451640 SCREWM16X40BN272 2
014 M31080608 SCREWM6X8 1
015 M33090170 WASHER17 DIN125ABN713 2
018 M31469406 SCREW02X6 2
SN 400-500 A V0860051-1 11
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~. PLAIN FACE PLATE 0500 B8 11
001 V6827004 PLATE 1
002 V0710017 BOLT 4
003 V071 0020 NUT 4
SN 500 A V6827001-1 11
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(~~) PLAIN FACE PLATE ,,5001DB 11
001 V6827053 PLATE 13500 1
002 V0720030 PIVOT 6
003 V0820032 SCREW 6
SN 500 A V6827050-1 11
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REST MOV ABLE 11
ID.N° Part N°
I
DESCRIPTION Q.
002 V0852009 TAllSTOCK BARREL 2
003 V0852015 JAW 2
005 V0852018 RING 2
006 V0852021 BUSH 1
007 V0852022 BUSH 1
009 V0852027 SCREW 2
010 M30251645 SCREWM16X45 1
011 M30051655 SCREW M16X55 1
012 M32670430 PIN 04X30 2
014 M32670660 PIN 06X60 4
015 V0853109 BODY SN500A 1
025 V3410423 SCREW 2
026 M36200004 NUTKM4 2
028 V0852010 SCREW 2
SN 500A V08531 08-1 11

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, REST RIGID 11
ID.N° I
001 V0852009 TAllSTOCK BARREL 3
002 V0852012 PIN 1
003 V0852015 JAW 3
005 V0852018 RING 3
006 V0852021 BUSH 1
007 V0852022 BUSH 2
009 V0852025 CLAMP 1
010 V0852027 SCREW 3
013 M300516802 SCREWM16X120 1
014 V0874029 SCREWM16X45 1
015 M32001600 NUTM16 2
017 M33090170 WASHER17 DIN125ABN713 2
018 V0852042 PIN 1
020 M32670430 PIN 12J4X30 3
021 M32670660 PIN 12J6X60 6
. V0852006 YOKE 1
. V0852110 BODY SN 500A 1
025 V3410423 SCREW 3
026 M36200004 NUT KM 4 3
028 V0852010 SCREW 3
SN 500 A V08521 08-1 11

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009
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~.M.- --_O=" REST RIGID EXPANDED 11
001 V341 0423 SCREW 3
. V0874110 BODY 1
. V0874111 YOKE 1
003 V0874206 BUSH 3
005 V0874207 SCREW 3
006 V0852018 RING 3
007 V0874211 TAILSTOCK BARREL 3
009 V0852015 JAW 3
010 V0852025 CLAMP 1
012 M32670430 PIN 04X30 3
013 M32670660 PIN 06X60 6
014 M30051678 SCREWM16X110 1
016 M32001600 NUTM16 2
017 M33090170 WASHER 17 2
018 M30871645 SCREW M16X45 1
019 M36200004 NUTKM4 3
021 V0852010 SCREW 3
022 V0852012 PIVOT 1
023 V0874035 PIN 16X63 1
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002 V3029023 SHIFT 1
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005 M34020003 BEARINGNATR app 1
006 V3029029 PLUG 1
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002 V3029023 SHIFT 1
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002 V3029023 SHIFT 1
003 V3029029 PLUG 1
004 M33730060 RING6 2
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006 V3026009 GEARWHEEL21Z M 1
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015 M30151020 SCREW M10X20 1
017 M33090105 WASHER10,5 1
018 M37900316 FEATHER3X3X16 1
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021 V3026033 GEARWHEEL24 Z INCH 1
022 V3026034 GEARWHEEL16Z (NCH 1
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001 V0849132 GUARD CONTROL 1
. V0849186 LOWERFRAME 1
. V0849187 UPPER FRAME 1
. V0849190 BAR 2
. M84090027 GLASS222X260 2
. M30600610 SCREWM6X10 8
. V1080880 SCREW M6X16 1
. M55121540 WASHER 84504 8
. M82772104 RUBBERPROFILE2732390936 0,096
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SN500SA Angl

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5.19 EXCHANGEABLE GEARS........................................................................... 5-19

5. It is very important to fully observe the instructions referring to the installation,

WARNING (environmental protection).

1.1. OCCUPATIONAL HEALTH AND SAFETY (OHS) IN GENERAL

The hydraulic-mechanical brake is disengaged simultaneously with the spindle starting

Electric equipment in the machine meets international regulations on protection

1.2. GENERAL POLICY TO FIRST STARTING THE MACHINE

a) complete documentation accompanying the machine;

1.1. OCCUPATIONAL HEALTH AND SAFETY (OHS) IN GENERAL

The hydraulic-mechanical brake is disengaged simultaneously with the spindle starting

Electric equipment in the machine meets international regulations on protection

1.2 GENERAL POLICY TO FIRST STARTING THE MACHINE.

a) complete documentation accompanying the machine;

B/ Keeping order in a place of work

C/ Manipulation with heavy objects

• it will cause no corrosion to the work or the machine tool;

F/ Harmful substances data

G/ Fire protection requirements

1.4. CHECK BEFORE THE LATHE IS SET TO OPERATION

1.5. WARNING ON DANGEROUS WORKSPACE OF THE LATHE

1.6. EXPOSURE TO DANGER AND RISKS IN RELATION TO OHS

1.6.1 Danger and risks in connection with mechanical operation

1.6.2 Danger and risks in connection with the electrical operation

1.6.3 Other danger and risks

1.6.1. Danger and risks in connection with mechanical

1. Danger of depressing of the operator's upper extremity:

b) Risk occurrence: Closing the chuck guard at open front cover.

d) Risk occurrence: Fastening the tailstock barrel.

e) Risk occurrence: Loading heavy work pieces

f) Risk occurrence: Replacement of the chuck

2. Danger of depressing and capturing an upper extremity.

b) Risk occurrence: Entering the machining area by circumventing the guards.

4. Danger from prick or stabbing.

5. Danger from scorch by touching a material at a high temperature.

6. Danger from releasing the bit out of the toolbox.

7. Danger from a centre falling out of the tailstock barrel.

1. Danger from scratch by a cover

2. Danger from depressing upper extremity.

b) Risk occurrence: Engaging the single-claw clutch - change in feed direction.

d) Risk occurrence: Rapid traverse of the carriage towards the tailstock.

1.6.2. Danger and risks in connection with the electrical

B Danger from indirect touch.

1.6.3 Other danger and risks

1. Danger from noise.

b) Risk occurrence: Machining non-balanced works.

2. Danger from touching a hot surface.

4. Danger to the operator from flying particles

5. Danger to the operator from flying splinters

b) Risk occurrence: Objects fly away or are shot up.

6. Danger from a slippery floor

b) Risk occurrence: Slip on outflowing coolant.

7. Danger from cutting fluid

b) Risk occurrence: Coolant flows down from the front splashguard.

8. Danger from the handling device

10. Danger from fire

11. Danger from vibration.

4. Danger to the operator from flying particles

5. Danger to the operator from flying or shooting up objects

b) Risk occurrence: Objects fly away or are shot up.

6. Danger from a slippery floor

b) Risk occurrence: Slip on outflowing coolant.

7. Danger from cutting fluid

b) Risk occurrence: Coolant flows down from the front splashguard.