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Numerical Study of Oil Storage Tanks During Planar Settlement
Numerical Study of Oil Storage Tanks During Planar Settlement
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Keywords: Oil storage tank, Planar settlement, Criteria of planar settlement, Finite element
Abstract. Inspection and maintenance are necessary to maintain the continuity of critical equipment
operations such as oil storage tank. The criteria for the various types of settlement specified in
American Petroleum Institute (API) 653. However, the criteria for planar settlement could not be
determined. In this paper, a finite element model is developed to study the hoop stress of the tank
during planar settlement. In this paper, 384 finite element models were built in order to predict the
most effective allowable planar settlement at oil storage tanks. Each model is variation of the tank
size, shell plate thickness, seismic zone and planar tilt of the tank. Based on size of tank population in
Pertamina, 8 of standard tank size from 500-10.000 m3 were simulated. The simulation results are
validated by case study in 500-5.000 m3 full scale oil storage tank. From the results, equation for
criteria of planar settlement has been created.
Introduction
Above-ground oil storage tanks used in various industries such as petroleum refineries,
petrochemical plants, water processing and many other industries. Most of their usual support
configuration is by soil/gravel compaction, ringwall, concrete slab or pile with pile cap supported
foundation. Failure of this tanks can lead to serious environmental, human life and financial losses
issues because they hold large volumes of hazardous products. Oil storage tanks can be assumed as
thin-walled-flexible structure that can tolerate large differential settlement.
Settlement is necessity in new built or existing tanks. API 653 divided settlement as two types of
settlement [1]. Immediate settlement usually occurs on the new built tank as effect of foundation
compaction during hydrostatic test. Consolidation settlement occurs on existing tank caused by
differences of soil properties. Type of settlements according to API 653 (2014) are uniform
settlement, planar settlement, non-planar settlement, edge settlement, bottom settlement near shell
and bottom settlement remote from shell as depicted in Fig. 1.
Fig. 1 Settlement in oil storage tanks (API 653): (a) Uniform settlement, (b) Planar settlement,
(c) Non-planar settlement, (d) Edge settlement, (e) Bottom settlement near shell,
(f) Bottom settlement remote from shell.
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Tech Publications, www.scientific.net. (#105715576-22/12/17,02:02:15)
96 Civil, Architectural, Structural and Constructional Engineering II
Planar settlement caused an increase of liquid level and hoop stress in tank shell [1]. Also,
excessive tilting could affect stress at nozzles and tank appurtenances. Planar settlement may cause
three modes of failure: (a) buckling of shell, (b) high stress at the base of joint between shell and
annular plate, (c) stress at interconnecting pipe and nozzles. Table 1 presents a comparison of
allowable criteria for planar settlement from different references [2-6].
Table 1. Allowable settlement criteria from different references.
Settlement Criteria and Recommendations
Mode of Hoyashi Japanese
Settlement Probable Green Klepi-
Failure and Lambe Langeveld (1973) Fire
Type Foundation wood kov
Consequence (1961) (1974) Guber Defense
(1974) (1989)
(1974) Agency
Differential
settlement
Linearly variable
between shell δ≤
Planar soil thickness or No δ ≤ 50 cm Little δ≤ 0.007
and pipe D/100
Tilt soil problem problem D/200 (H)
support
compressibility
causes breaks
in pipe
The cost of tank reparation could be expensive and availability of the tanks could decrease caused
tank should be off-stream during reparation process. This study investigates of 500-10.000 m3 fixed
roof oil storage tanks built in Pertamina. In this paper, 384 finite element models were built in order to
predict the most effective allowable planar settlement criteria in oil storage tanks.
slope of the planar tank. To model hydrostatic load distribution, a spatial field will need to be created
using PCL function.
In this simulation, acceleration load caused by seismic also considered since Indonesia area are
prone to earthquake. Additional load of the shell will occur from the sloshing of fluid inside the tank.
Static analysis performed in this study so that the maximum magnitude earthquake acceleration will
be taken at 0-0.2 second period shown at Fig. 4. This additional load was approached as a static load
with inertia force due to sloshing of the fluid inside the tanks. Seismic zone of Indonesia has been
98 Civil, Architectural, Structural and Constructional Engineering II
updated by ministry of public works and to be implemented in all regions of Pertamina, the seismic
zone are classified into zone A-D according maximum acceleration in 0-0.2 second period as depicted
in Fig. 5.
Static
and 5.95 mm (66%) plate thickness. The pilot project 3.200 m3 tank are located in an seismic zone D.
While the planar settlement criteria according Klepikov 0.007(H) is approximately 77 mm and the
thickness of the plate was ignored. The maximum stresses occured at 3.200 m3 tank in various
seismic zones, plate thicknesses and planar tilt are shown in Fig. 6-8.
(a) (b)
(c) (d)
3
Fig. 6 Stress at 3.200 m tank at different seismic zones, 100% plate thickness, 0 degree tilt: a. Zone A
1-1.5 MCEr, b. Zone B 0,8-1 MCEr, c. Zone C 0,2-0,8 MCEr, d. Zone D 0-0,2 MCEr.
(a)
(b) (c)
3
Fig. 7 Stress at 3.200 m tank at different degree of tilt, seismic zone A, 60% plate thickness:
a. 0 degree tilt, b. 1 degree tilt, c. 2 degree tilt.
100 Civil, Architectural, Structural and Constructional Engineering II
(a) (b)
(c) (d)
3
Fig. 8 Stress at 3.200 m tank at different plate thicknesses , seismic zone A, 1 degree of tilt:
a. 100% plate thickness, b. 80% plate thickness, c. 60% plate thickness, d. 40% plate thickness.
As shown Fig. 6-8, it can be seen the effect of the shell plate thickness directly improve hoop stress
as well as the influence due to the seismic zone and degree of planar tilt. Stress was increased in the
more severe seismic zone. It caused by the acceleration generate sloshing of the fluid inside the tanks.
As expected before, critical area are located at the base of joint between shell and annular plate.
Similiar simulations carried out on the 500-10.000 m3 tanks. All simulation results can be displayed
in Fig. 9 and Table 3.
Planar settlement will increase stress at the shell caused by the change of fluid level inside the tank.
Stress at tank shell affected by tilt tank and seismic can be determined with this following equation.
Fig. 10 Schematic of tank: a. Perpendicular tank, b. Planar tilt tank, c. Perpendicular tank with
constant acceleration, d. Planar tilt.
𝑃𝑃(𝑎𝑎) = ρ. g. ℎ𝑡𝑡 (1)
in case shown at Fig. 9b planar tilt tank, w can expressed as
102 Civil, Architectural, Structural and Constructional Engineering II
P = ρ. g. h + ρ. a. r (8)
API has been determined how to calculate the maximum stress on the tank shell expressed by the
equation below
4.9D(H−0.3)𝜌𝜌𝜌𝜌
Smax = 𝑡𝑡𝑚𝑚𝑚𝑚𝑚𝑚 .E
(9)
Substituting Eq. (4) to (9) an equation for calculating stress max in the planar tilt tank has been
derived. While the earthquake relation is obtained by substituting Eqs. (6), (7), (8) to (9) as follow
4.9D�(𝐻𝐻−0.3) cos(𝜃𝜃+𝛼𝛼)+𝑟𝑟 sin(𝜃𝜃+𝛼𝛼)���𝑎𝑎2 +G 2 �
Smax = 𝑡𝑡𝑚𝑚𝑚𝑚𝑚𝑚 .E
G 𝑎𝑎 G 𝑎𝑎
4.9D⎛(𝐻𝐻−0.3)�cos 𝜃𝜃 −sin 𝜃𝜃 �+𝑟𝑟�sin 𝜃𝜃 +cos 𝜃𝜃 �⎞��𝑎𝑎2 +G 2 �
�𝑎𝑎2 +G 2 �𝑎𝑎2 +G 2 �𝑎𝑎2 +G 2 �𝑎𝑎2 +G 2
⎝ ⎠
= 𝑡𝑡𝑚𝑚𝑚𝑚𝑚𝑚 .E
(10)
tmin is the minimum acceptable thickness in milimeter (mm) for each course as calculated from the
above equation; however tmin shall not be less than 0.1 inch (2.54 mm) for any tank course;
E is joint efficiency factor; 1= Full RT, 0.85=Spot RT, 0.7=Unknown.
After a statistical test to obtain the empirical formula with the minimum error, it found that
Eq. (10) yields the maximum error result of the simulation result less than 2%. When compared with
other methods, previously empirical equations have been synthesized using statistical relationships
through distribution patterns, Eq. (10) give the minimum error compared to the simulation result.
The minimum acceptable shell plate thickness for continued service shall be determined by one or
more of the methode herein. These methods are limited to tanks with diameters equal to 200 feet or
less [1]. Degree of planar settlement and seismic load are involved in hoop stress equation above. In
this study, the hoop stress equation for planar settlement criteria has been developed. Planar tilt and
seismic zone were considered in the equation.
Summary
In this paper, 384 cases a numerical study has been conducted on the tank capacity 500-10.000 m3.
The simulation results show an increase of hoop stress due to the planar settlement caused by the
thickness of the plate, degree of planar tilt and seismic load. The maximum stress on the tank shell
near the annular connection are the major concern as a suspected area of a maximum stress. The real
validation has been performed at 500-5.000 m3 tanks owned by Pertamina. For planar settlement,
allowable criteria presented on Table 1 are very conservative.
With the results of 384 simulation results, it has been considered sufficient data basis for making
new empirical equation. This study offers new criteria of allowable planar settlement for the oil
storage tank shown in Eq. (10). These criteria are influenced by factors plate thickness, degree of
planar tilt, and also the seismic zone. These criteria only analyzed the tank safety, stress analysis of
the equipment attached, or other tank appurtenances needs to get a safe operating condition.
References
[1] API 653 Tank Inspection, Repair, Alteration, and Reconstruction, Appendix-B, Fifth Edition,
USA. 2014.
[2] A. A. Zanjani, A. Fakher and S. R. M Sadatieh, A Numerical Study on Effect of Uneven
Settlements of Oil Storage Tank, International Conference of New Developments in Soil Mechanics
and Geotechnical Engineering, North Cyprus. 2009.
[3] W. A. Marr, J. A. Ramos, T. W. Lambe, Criteria for Settlement of Tanks, ASCE, USA. 1982.
[4] T. B. D’Orazio and J. Duncan, Differential Settlements in Steel Tanks, J. Geotech. Eng. 113
(1987) 967-983.
[5] T. B. D’Orazio and J. Duncan, Stability of Oil Storage Tanks, J. Geotech. Eng. 110 (1984)
1219-1238.
[6] H. Kamyab and S. C. Palmer, Analysis of Displacements and Stresses in Oil Storage Tanks
Caused by Differential Settlement, J. Mech. Eng. Sci. 203 (1989) 61-70.