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Production and Detailed Characterization of Bio-Oil From Fast-Pyrolysis of Palm Kernel Shell
Production and Detailed Characterization of Bio-Oil From Fast-Pyrolysis of Palm Kernel Shell
http://www.elsevier.com/locate/biombioe
Article history: Bio-oil has been produced from palm kernel shell in a fluidized bed reactor. The process
Received 21 March 2013 conditions were optimized and the detailed characteristics of bio-oil were carried out. The
Received in revised form higher feeding rate and higher gas flow rate attributed to higher bio-oil yield. The
25 August 2013 maximum mass fraction of biomass (57%) converted to bio-oil at 550 C when 2 L min1 of
Accepted 26 August 2013 gas and 10 g min1 of biomass were fed. The bio-oil produced up to 500 C existed in two
Available online 19 September 2013 distinct phases, while it formed one homogeneous phase when it was produced above
500 C. The higher heating value of bio-oil produced at 550 C was found to be 23.48 MJ kg1.
Keywords: As GCeMS data shows, the area ratio of phenol is the maximum among the area ratio of
Biomass pyrolysis identified compounds in 550 C bio-oil. The UVeFluorescence absorption, which is the
Bio-oil indication of aromatic content, is also the highest in 550 C bio-oil.
Palm kernel shell ª 2013 Elsevier Ltd. All rights reserved.
Biofuel
Renewable energy
1. Introduction biomass collection system. Around 420 palm oil mills are
currently operated in Malaysia to produce crude palm oil
Biomass is abundantly available everywhere in the world [1]; (CPO) and palm kernel oil [4], which generate fresh and as
however, the suitable technology related to biomass conver- received biomass of about (12e15%) fibers, (6e7%) shells, and
sion to useful form of energy is yet to be developed [2]. (21e23%) empty fruit bunches (EFB) based on fresh fruit bunch
Although it is available everywhere on the earth the majority (FFB) used [5e7]. The carbon and hydrogen contents in oil
of it is widely distributed across the origin and difficult to palm biomasses are comparable with hard wood, and thus
collect. Therefore, the commercial utilization of biomass for these biomasses have inherently high energy content, which
energy requires integration of intensive logistic system, which can be converted to useful form of energy using modern
is one of the main obstacles of biomass energy commerciali- technologies, for example, pyrolysis process.
zation [3]. Unlike other countries, Malaysia and Indonesia The palm kernel shell (PKS) is one of the high carbon content
produce large amount of accumulated oil palm biomasses solid materials, which is currently used as a combustion boiler
such as palm kernel shell (PKS), empty fruit bunch and fuel with very limited efficiency. Utilizing pyrolysis technology,
mesocarp fiber at palm oil mills. The utilization of these PKS can be converted to bio-oil, a useful form of energy.
accumulated biomasses can reduce the cost of complex However, the technological barrier, indigenous properties of
* Corresponding author. Tel.: þ60 3 5543 6359; fax: þ60 3 5543 6300.
E-mail addresses: asadullah@salam.uitm.edu.my, asadullah8666@yahoo.com (M. Asadullah).
0961-9534/$ e see front matter ª 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biombioe.2013.08.037
b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4 317
PKS, the physical and chemical properties of bio-oil from PKS fixed carbon contents in individual biomass should be con-
and lacking of studies slow down the commercial uptake of PKS stant value; however, they are widely varied in different re-
for bio-oil production. ports for PKS [20,21,23]. More investigation can reduce the gap
Because of the physical appearance and hardness, PKS can of different findings and can produce more consistent data. In
be considered as a natural pellet of lignocellulosic materials. this study the PKS is characterized in terms of proximate and
Its loose and compacted bulk density varies in the range of ultimate analyses and pyrolyzed to produce bio-oil. Bio-oil is
500e600 kg m3 and 600e740 kg m3, respectively [8,9], while characterized in detail to evaluate the physical and chemical
the particle densities varies in the range of 1140e1620 kg m3 characteristics.
[10]. The bulk density of PKS is almost 2.5 times higher than
that of wood chips of w20 mm particle size (209e273 kg m3)
[11], while the particle density is even higher (around 4 times) 2. Experimental
[12]. However, the thermal conductivity of PKS
(0.190 W m1 K1) [13], is almost similar to that of the hard 2.1. Feedstock and chemicals
wood (0.168 W m1 K1) [14]. It implies that the heat transfer
from the outer surface of the rigid and lower conductive PKS to The variety of oil palm (Elaeis guineensis) in Malaysia is tenera
the center is slow, like woody biomass. hybrid, which is a cross product of dura (thick shell palm) and
In the technology development efforts for pyrolysis of pisifera (shell-less palm). The location of oil palm cultivation
biomass to produce bio-oil, most of the research groups often and palm kernel shell (PKS) collection is Selangor State
use the small particles of biomass, sometimes even powder of (Geographical Coordinates 3.3333 N, 101.5000 E) in Malaysia.
biomass, especially for fluidized bed pyrolysis system [15]. The PKS collected was generated from fresh fruit bunches
However, in reality, the biomass preparation in such a small (FFB), which were harvested from 12 to 15 years old of tenera
particle, especially for PKS, is difficult and cost intensive, variety oil palm. The PKS collected was exposed to the entire
reducing the cost effectiveness of the process. In our previous procedure of oil extraction process such as sterilization under
pyrolysis experiments, we have clearly observed that when 145 C and 0.27 MPa for 90 min, digestion at 90e100 C for
big particles of biomass were used in the existing pyrolysis 30 min and pressing. The nuts were then separated and
processes, for example, fixed bed pyrolyzer, the yield of bio-oil crushed to separate the shell, which was collected as PKS for
significantly decreased while the water content and the yield our experiments. After collecting, PKS was sun-dried for two
of char increased [16,17]. If the volatile residence time in the days in order to remove unbound moisture. The PKS was then
particle is comparatively longer, usually in the case of fixed ground using a grinding machine and sieved to obtain around
bed and slow heating process, the organic volatiles readily 1e2 mm particle size. The final ground PKS was then stored in
repolymerize and deposit on to the solid char, leaving water a freezer bellow 0 C in order to avoid any degradation. The
molecules in the vapor phase. Most importantly, even in the processed sample was characterized by evaluating the proxi-
fast heating system, when a big particle is pyrolyzed, the heat mate and ultimate analyses. For bio-oil analysis, analytical
transfer from the outer surface to the center of the particle grade methanol (Merck) and chloroform (Merck) were used as
faces significant resistance. Therefore, the heating rate of the solvents and for water content determination, Karl Fischer
central mass is much slower, allowing the slow pyrolysis to reagent was used.
occur, and thus yielding higher amount of char and water. In
addition, fluidized bed pyrolyzers including other pyrolyzers 2.2. Proximate and ultimate analyses of feedstock
need high flow of inert gas, which further adds complexity in
condensation of bio-oil in the condenser because of high For proximate analysis, the volatile and fixed carbon were
speed of vapor phase. Therefore, the traditional reactor sys- determined using a Thermogravimetric Analyzer (TGA)
tem contributes partly to the lack of rapid progress in the (Model DTA 60A), while the ash content was determined using
development of economically feasible biomass conversion a Muffle furnace. In TGA, about 20 mg of sample was used and
technologies. heated from room temperature to 900 C at a rate of 10 K min1
For commercial production of bio-oil, two major factors under the flow of N2 at a rate of 200 cm3 min1. For ash content
such as yield and composition of bio-oil need to be carefully determination, 1 g of PKS of 1e2 mm particle size was taken in
considered. They are entirely depended on the biomass type a ceramic crucible, which was then placed in a Muffle furnace.
and operational conditions of pyrolysis, especially on the heat The temperature of Muffle furnace was set at 600 C and the
transfer rate to the entire particle. Comprehensive researches sample was burned isothermally for overnight. After cooling
have been done to optimize the pyrolysis conditions for the crucible, it was weighed from where the ash content was
different biomasses over the last years [18]. Most of the re- calculated.
searches focused to reduce the water yield and increase the
smaller organic fraction in bio-oil, so as to increase the igni- 2.3. Procedure for bio-oil production
tion properties of bio-oil [19]. Although a little contribution is
found in the literature for PKS pyrolysis to produce bio-oil For fast pyrolysis of PKS to produce bio-oil, a stainless steel
[20e22] a wide variation in product characteristics is bench scale fluidized bed reactor was used. A conceptual
observed. For instance, reference [20] reported the calorific design of the pyrolysis system is shown in Fig. 1. The reactor
value 17.9 MJ kg1 of bio-oil derived from Malaysian PKS, while was made of stainless steel (grade SS316) with a configuration
Refs. [21] and [22] obtained the caloric value of 26e27 MJ kg1 of 60 cm height and 6 cm internal diameter. The reactor
and 6.58 MJ kg1, respectively. The ash, volatile matter and consists of a feeding line, gas inlet and product outlet at the
318 b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4
top. The feeding line is an inner tube of 2 cm internal diameter 2.4. Physical characterization of bio-oil
and 40 cm length inserted into the reactor from the top. The
top part of the feeding line is connected to a screw feeder from Bio-oil was characterized by determining the physical pa-
where the PKS particles were fed into the reactor at a constant rameters including density, pH value, heating value, water
rate. The feeding rate was controlled by controlling the rota- content, solid content, lignin content and ash content. The
tion of screw using a DC gear motor, which is controlled by an density was measured with a pycnometer. The pH of bio-oil
inverter controller. The PKS particles were fallen from the was measured using a digital pH meter (Model e HI 8424).
feeder and traveled gravitationally through the tube to the The higher heating value of bio-oil was determined by means
fluidized bed. Quartz sand of 400e500 mm size was used as of an oxygen bomb calorimeter (Parr Oxygen Bomb Calorim-
fluidized bed materials. The sand particles were fluidized by eter, 6400). The Karl Fischer titrimetric method determined
the flow of nitrogen gas. The reactor was externally heated the water content in the bio-oil samples. For each titration,
using an electrical tube furnace. The temperature of the 10 mg of sample was added into the titration chamber where
furnace was controlled by a temperature controller using two upon starting the machine the reagent was pulsed intermit-
K-type thermocouples. One thermocouple was used to tently, while reaction was continued upon continuous agita-
monitor the furnace temperature, while the other one was tion with a magnetic stirrer.
used to monitor the real temperature in the reactor. Some solid particles usually char and metallic species were
The bio-oil vapor exited from the outlet at the top of the carried over by gas stream and mixed with bio-oil. The solid
reactor and traveled through a series of condensers, while it content in bio-oil is defined as the insoluble materials in
was coalesced and collected in the container connected to ethanol. To measure it, a certain amount (25e50 g) of bio-oil
each of the condenser. The temperature of the condenser was was weighed in a beaker and about 250e300 cm3 of ethanol
maintained around 70 C using dry ice bath. The liquids was added into the beaker. After stirring the mixture for a
collected in the containers were mixed together in order to get while with a magnetic stirrer, it was filtered with a filter paper,
one bio-oil sample from each experiment. No vapor was followed by drying. The insoluble portion remained on the
visually observed in the gas stream when it was traveled filter paper was weighed out and determined the weight
through transparent plastic tube at the outlet of the percent of solid content in bio-oil.
condenser, ensuring the efficient condensation of vapor. The The lignin portion was measured as water insoluble frac-
non-condensable gas was burned at the end of the outlet tube. tion by using phase separation as described in the literature
b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4 319
Fig. 2 e TGA, (a) and DTA, (b) profiles of palm kernel shell,
empty fruit bunch and sawdust.
and above. This may be due to the higher water yield and (10 g min1), the vapor residence time was significantly
bigger organic molecules in bio-oil, which enhanced the po- shorter, meaning that the secondary cracking of vapor to gas
larity difference at lower temperatures (<500 C). and repolymerization to form secondary char/coke are not
favorable, and thus the char and gas yields are lower. The
3.4. Effect of gas flow rate on the product distribution effect of feeding rate is also attributed to the bio-oil charac-
teristics as discussed in the subsequent sections.
During pyrolysis, the reactive environment influences the
secondary reactions, i.e., cracking and repolymerization, due to 3.6. Characterization of bio-oil
the longer vapor residence time in the reactor. Therefore, the
rapid mass transfer from the reactive zone in combination with 3.6.1. Physical characterization of bio-oil
rapid quenching of the vapor phase can enhance the bio-oil The typical physical properties of bio-oil derived from palm
yield. Usually the inert gases such as N2 and Ar are used for kernel shell at 550 C were summarized in Table 2. As can be
rapid purging of hot pyrolysis vapors. In this study, N2 flow in seen from the data, the density of the bio-oil at 25 C was
the range of 1e2 L min1 was investigated in order to find the 1040 kg m3, which is significantly higher than that of heavy
optimum gas flow rate. Fig. 3b exhibits the effect of N2 flow rate fuel oil (typically w 855 kg m3). This is mainly due to the
on the product distribution. Under lower gas flow rate presence of oxygen containing heavy organic molecules, for
(1 L min1), the liquid yield is lower, while the char and gas yield instance, phenol. The pH of bio-oil was obtained to be 2.5,
was higher. The liquid yield was slightly increased, while the much lower than bio-oils derived from soft biomasses like
char and gas yield was decreased with increasing the N2 flow bagasse [16] and jute sticks [17]; however, it is almost similar
rate. The results are quite consistent with other reported re- to bio-oils derived from hard wood [29]. The acidity of bio-oil is
sults [29,30]. Flowing N2 gas through pyrolysis zone reduces the mainly due to the presence of organic acids like phenol and its
residence time of pyrolysis vapors in the reactive zone, inhib- derivatives, which are the major ingredients in bio-oil. These
iting the possibility of repolymerization and cracking of vapors phenolic compounds mainly derived from lignin, the major
and maximizing the liquid yield [31]. It is important to note that ingredient in PKS.
the high gas flow can reduce the effective condensation of The lignin content is the measure of water insoluble frac-
vapor, which may cause the lower liquid yield. However, in our tion in bio-oil, which was measured by the method described
experiment, rapid quenching of thermally cracked pyrolysis in the literature [24,25] and it was found to be 0.30%. The solid
vapors was used under dry ice condition. The temperature in content in the bio-oil is defined as the insoluble heavy organic
the dry ice bath was around 70 C, and almost all condensable materials in some specific solvents such as ethanol in addition
vapors were condensed under this condition. to the actual solids. Solid fraction in the sample of 550 C was
found to be 0.58% as shown in Table 2. This result is quite
3.5. Effect of feeding rate on the product distribution consistent with many reported results [31]. The ash fraction in
the bio-oil was found to be around 0.01%.
The effect of feeding rate on the product distribution and bio- The physical appearance of bio-oil produced at different
oil characteristics entirely depends on the reactor configura- temperatures from PKS was different. In our investigation, the
tion. Under the confined reactor configuration used in this bio-oil produced up to 500 C existed in two distinct phases,
investigation, the feeding rate was varied from 3 g min1 to while it was produced in one homogeneous phase above
10 g min1 at 550 C pyrolysis temperature and the results 500 C. During pyrolysis, water derives from the moisture
obtained are exhibited in Fig. 3c. Since the primary pyrolysis of content of biomass as well as from the dehydration and
biomass is endothermic, the available transferable heat under condensation reactions of organic molecules. These reactions
the constant fluidization condition would vary due to varying favorably proceed at lower temperatures, providing high yield
biomass feeding rate. The solid to solid heat transfer rate is of water, which leads bio-oil to split into two distinct layers.
assumed to be much faster when the feeding rate is lower, and The water mass fraction in top and bottom layers of bio-oil
thus the primary volatile formation is assumed to be higher produced at 350 C was found to be 71 and 16%, respectively.
compared to the solid char. However, as can be seen in Fig. 3c, As Fig. 4a, the water content decreased in both layers with
the char and gas yield was significantly higher compared to increasing temperature, possibly due to the suppression of
the liquid yield when the feeding rate was 3 g min1. On the secondary condensation reaction at higher temperatures. In
other hand, the liquid yield was higher when the feeding rate addition, the total gas volume was rather high due to higher
was 10 g min1, compared to gas and char yield. It reveals that gas yield as well as gas expansion at higher temperatures that
the faster heat transfer in the case of 3 g min1 could assist
quicker devolatilization, which led to gas and organic vapor
formation. However, since the formation of total gas phase is 3
Table 2 e Physical properties of bio-oil.
fold lower than 10 g min1 feeding rate, the volatile residence
time is much higher for 3 g min1 feeding rate. It means that Density (Mg m3) 1.04
pH 2.5
the volatileechar interaction is much longer for 3 g min1
Lignin mass fraction (%) 0.30
feeding rate, leading to the repolymerization of volatiles, Solid mass fraction (%) 0.58
thereby forming the increasing amount of secondary char/ Ash mass fraction (%) 0.10
coke on the sand and char surface. On the other hand, the
Pyrolysis conditions: Temperature, 550 C; gas flow rate, 1 L min1
longer vapor residence time also assisted the secondary
and PKS feeding rate 10 g min1.
cracking of organic vapor to gas. Under higher feeding rate
322 b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4
it reduced the vapor residence time, which was unfavorable decreased from 23.48 to 23.18 MJ kg1 due to the variation of
for secondary reactions. The average water mass fraction was water content of the homogeneous samples obtained from
around 38e42%. 550 to 650 C.
The bio-oil produced at 550 C and above contained water
mass fraction of 32e34% and existed in one homogeneous 3.6.2. Chemical characterization of bio-oil
phase and this result is consistent with other studies [21,22]. The bio-oil produced at 550 C was characterized by GCeMS in
Although the bio-oil produced at high temperature existed in order to identify the type of compounds as well as their semi
one homogeneous phase the water content in the top part and quantitative composition. The results are shown in Table 3.
bottom part of bio-oil was different as can be seen from Fig. 4b. Although bio-oil comprises of a mixture of various organic
Interestingly, the water content in the top part decreased, compounds the phenol and its derivatives showed the major
while it increased in the bottom part with increasing pyrolysis peak area among the detected compounds. There is a wide
temperature. This can be explained that the high temperature variety of compounds in bio-oil; however, their peak areas are
assisted the thermal cracking of bigger molecules to produce very low and not counted in this study. The compounds listed
smaller organic compounds, which are more likely water- in Table 3 are all oxygenated. High oxygen content in bio-oil is
phillic, and thus water can diffuse to bottom part. Since some attributed to lower heating value.
of the water was migrated to bottom part, the total water As Fig. 4d shows, the peak area ratio of phenol obtained
content decreased at the top part. from the top and bottom layers as well as from the homoge-
The higher heating value (HHV) of different bio-oil samples neous phase depending on pyrolysis temperatures. It was
derived at different temperatures was determined using bomb increased for bottom layer, while it was decreased for top
calorimeter. It is important to mention that the aqueous phase layer with increasing pyrolysis temperature up to 500 C. In
of bio-oil produced below 500 C was not ignited in the calo- average, the peak area ratio of phenol was reduced with
rimeter due to excessive water content; hence the calorific elevating temperature up to 500 C. For the homogeneous bio-
value of aqueous phase was unable to determine. The organic oil, the peak area ratio was further reduced with increasing
phase of bio-oil produced below 500 C and the homogeneous temperature. It implies that the relative evolution of phenol at
samples produced up to 650 C were ignited and the calorific higher temperature is lower. This may be due to the inhibition
value was determined as represented in Fig. 4c. The HHV of of phenol formation or due to the phenol conversion to other
organic phase gradually increased from 23.13 MJ kg1 to compounds at higher temperature than 500 C.
24.10 MJ kg1 of the samples from 350 C to 500 C. This Bio-oil is consisted of oxygenated organic compounds,
increment may be due to the gradual decrease of water con- which are evaluated by FT-IR spectroscopy as shown in Fig. 5.
tent in organic phase as shown in Fig. 4a. The HHV is slightly The bio-oil produced at 550 C was extracted with an equal
Fig. 4 e Effect of temperature on water content in bio-oil produced between 350 and 500 C, (a); 350e650 C, (b); higher
heating value, (c) and GCeMS peak area ratio of phenol, (d).
b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4 323
Fig. 5 e FT-IR spectra of raw and extracted bio-oil produced Fig. 6 e UVeFluorescence spectra of bio-oils produced at
at 550 C. different temperatures.
324 b i o m a s s a n d b i o e n e r g y 5 9 ( 2 0 1 3 ) 3 1 6 e3 2 4
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