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INTERACTIVE SCHEMATIC

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E-C61

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SENR1832-02
May 2012

963C Track-Type Loader


Electrical System
2DS1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action D-4 A Sender - Fuel Level D-1 13
Alarm - Backup C-8 1 Sender - Tran Oil Temp B-7 14
Alternator D-8 2 Sensor - Bucket Positioner C-1 27
Battery A-8 32 Sensor - Center Pedal B-2 15
Battery D-8 3 Sensor - Charge Pressure C-5 16
Breaker - Alt A-6 E Sensor - Coolant Temp C-8 2
Caterpillar Monitoring System A-2 A Sensor - Hydraulic Oil Temp C-1 17
Control - Electronic Hydrostatic A-5 E Sensor - Left Steering Pedal B-2 15
Control - Pilot Valve A-4 B Sensor - Lift Kickout C-1 28
Converter B-4 D Sensor - Right Steering Pedal B-2 15
Diode - Arc Suppressor B-8 4 Sensor - RPM A-6 18
Fuses A-7 E Sensor - RPM C-6 18
Gauge Cluster D-2 A Sensor - Speed/Direction D-3 19
Ground - Cab Roof C-4 D Solenoid - A/C Clutch B-8 4
Ground - Dash C-2 A Solenoid - Engine Shutdown B-8 20
Ground - Engine D-7 5 Solenoid - Left Forward C-5 16
Ground - Engine D-8 2 Solenoid - Left Rev C-5 16
Ground - Engine D-8 2 Solenoid - Override C-5 16
Ground - Front Frame D-2 6 Solenoid - Park Brake C-5 16
Ground - Left Frame C-7 3 Solenoid - Right Forward C-5 16
Ground - Left Frame A-8 3 Solenoid - Right Rev C-5 16
Ground - Platform D-2 6 Solenoid - Start Aid D-7 21
Ground - Rear Frame D-7 3 Solenoid - Sync C-5 22
Heater - Air Inlet D-7 7 Switch - A/C High/Low B-8 4
Horn - Forward D-1 6 Switch - Air Inlet Heater C-2 A
Lamp - Action B-2 A Switch - Blower B-4 B
Lighter - Cigar B-2 A Switch - Clear A-4 23
Motor - Blower B-5 8 Switch - Disconnect A-8 21
Motor - Condensor B-5 9 Switch - Engine Oil B-7 24
Motor - Front Washer D-4 10 Switch - Forward Horn C-3 C
Motor - Front wiper D-4 11 Switch - Front Wiper C-4 25
Motor - Rear Washer D-4 10 Switch - Governor Lever C-3 C
Motor - Rear Wiper D-4 12 Switch - Key Start B-2 A
Motor - Starter D-7 5 Switch - Lamp C-2 A
Radio B-4 D Switch - Operator/Start Aid C-2 A
Relay - Air Inlet Heater D-7 7 Switch - Rear Wiper C-4 25
Relay - Main A-7 E Switch - Sensor/Speed Cal A-4 23
Relay - Start A-6 E Switch - Service A-4 23
Relay Assembly B-5 9 Switch - Start Aid Temp C-8 2
Resistor - Blower Motor B-5 8 Switch - Thermostat B-5 8

Resistor - Dimming D-2 A Switch - Trans Control Brake D-3 C


Sender - Engine Speed B-7 5 Switch - Travel C-3 A
Machine locations are repeated for components located close together.
A = Components located on Dash.
B = Components located on Right Console.
C = Components located on Left Console.
D = Components located in Headliner.
E = Components located on Relay/Fuse Panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 C-8 1
CONN 2 C-7 19
CONN 3 C-7 19
CONN 4 C-7 19
CONN 5 C-7 19
CONN 6 C-7 19
CONN 7 B-6 E
CONN 8 B-6 E
CONN 9 C-5 16
CONN 10 B-5 9
CONN 11 Harness Code A-5 E
CONN 12 Service Tool A-5 E
CONN 13 B-4 8
CONN 14 D-4 27
CONN 15 D-3 31
CONN 16 Caterpillar Monitoring System
C-2 A
Harness Code
CONN 17 C-1 30
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.
CID / MID / FMI
Component identifiers (CID¹) and Module Identifier (MID²) Failure Mode Identifiers (FMI)¹
CID Component FMI No. Failure Description
Caterpillar Monitoring System (MID No. 30) 0 Data valid but above normal operational range.
0096 Fuel Level Sender 1 Data valid but below normal operational range.
0110 Engine Coolant Temperature Sensor 2 Data erratic, intermittent, or incorrect.
0177 Torque Converter Oil Temperature Sensor 3 Voltage above normal or shorted high.
0248 Data Link 4 Voltage below normal or shorted low.
0263 8 Volt Sensor Power Supply 5 Current below normal or open circuit.
0271 Action Alarm 6 Current above normal or grounded circuit.
0324 Action Lamp 7 Mechanical system not responding properly.
0600 Hydraulic Oil Temperature Sensor 8 Abnormal frequency, pulse width, or period.
0601 Brake Air Pressure 9 Abnormal update.
0819 Display Data Link 10 Abnormal rate of change.
0821 9 Volt Display Power Supply 11 Failure mode not identifiable.
0830 Brake Oil Temperature
12 Bad device or component.
Electronic Hydrostatic Control (MID No. 79)
13 Out of calibration.
0070 Parking Brake Switch
14 Parameter failures.
0110 Engine Coolant Temperature Sensor
15 Parameter failures.
0168 Electrical System Voltage
16 Parameter not available.
0190 Engine RPM Sensor
0269 Sensor Supply Voltage 17 Module not responding.
0296 Hydrostatic Transmission Electronic Control Module 18 Sensor supply fault.
0299 Transmission Lever Position Sensor 19 Condition not met.
0349 Transmission Sync Solenoid 20 Parameter failures.
0358 Pilot Pressure Supply Actuator ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0463 Implement Dual Pressure Relief Solenoid
0464 Implement Tilt Lever Position Switch
0465 Governor Control Lever Switch
0466 Left Track Steering Pedal Position Sensor
Machine Code
0467 Right Track Steering Pedal Position Sensor Sales Model Machine Code
0468 Service Brake Pedal Position Switch 963C 010
0469 Left Track Forward Direction Solenoid
0470 Left Track Reverse Direction Solenoid
0471 Right Track Forward Direction Solenoid
0472 Right Track Reverse Direction Solenoid
0473 Charge Pressure Sensor
0589 Travel Speed Switch
0617 Air Inlet Heater Relay
0650 Harness Code
0681 Parking Brake Solenoid
¹The CID is a diagnostic code that indicates which component is faulty. ²The MID is
a diagnostic code that indicates which electronic control module diagnosed the
fault.

Monitoring System Modes


Mode of Operation Number
Normal 0
Harness Code 1
Parameter Display 2
Service 3
Digital Tattletale 4
Electronic Hydrostatic Control 5

Monitoring System Service Modes


Service Mode Number
Operator Mode Sequence 0
Harness Code 1
Numeric Readout 2
Service 3
Digital Tattletale 4
Calibration (Hydrostatic Transmission Control) 5
SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender, and Solenoid Specifications


Part No. Component Resistance (Ohms)¹
3E-6332 Solenoid - Start Aid 6
560 to 716 @ 54ºC (130ºF)
4W-9972 Sender - XMSN Oil Temperature
72 to 82 @ 110ºC (230ºF)
6V-2455 Sensor - Engine Speed 110 - 200
9G-1950 Resistor - A/C Motor Overall 2.0 ± .1; Tap 1.0 ± .05
101-1759 Solenoid - A/C Clutch 14.4 ± 0.6
116-4152 Solenoid - Park Brake 34.3 ± 1.7
116-6203 Resistor - Dimming 20 ± 1
Solenoids - Left Forward
Left Reverse
130-3310 Right Forward 7.75 ± 1.00
Right Reverse
Override
130-6913 Solenoid - Sync 33.6
Latch - 1.55 ± 10%
155-4652 Solenoid - Engine Shutdown
Unlatch - 10.3 ± 10%
¹ At room temperature.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
38.0 ± 3.0 ºC 27.0 º C Normally
3E-6449 Start Aid Temperature
100.4 ± 5.4ºF 80.6 ºF Closed

113.0kPa MAX 70.0 ± 20.0kPa Normally


3E-7692 Engine Oil
16.4psi MAX 10.2 ± 2.9psi Open
275 to 1750 kPa¹ -- Normally ²
114-5333 Refrigerant Pressure (AC)
40 to 255 psi -- Open

¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title Form Number
Alternator: (132-2156) SENR4757
Caterpillar Monitoring System RENR2014
Electronic Hydrostatic Control SENR8314
Starter Motor: (104-7040) -------------
Consist: 6V-5720 SENR3581
Consist: 106-8557 SENR3859
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
8 7 6 5 4 3 2 1

201-BK
200-BK
(21) START AID (3) REAR FRAME B 610-OR-14 610-OR-14
SOLENOID GND BOSS
3E-6332 975-WH 975-WH C CAB/ROPS
321-BR 321-BR 200-BK 2 BK FLOOD LAMP
615-YL 1 WH 112-9378

200-BK-14
(6) PLATFORM (6) FRT (RECT.)
200-BK-14 200-BK-14 200-BK-14 200-BK-14 GND BOSS
S V W FRAME
200-BK 200-BK 200-BK 200-BK-8 GND BOSS A
NEG POS 200-BK 200-BK 200-BK A W GND STRAP-4 610-OR-14 1 WH RUN LAMP

BK-18
BK-18
RD-00

RD-00
200-BK-14 200-BK-14 200-BK-14 200-BK-14 200-BK-14 200-BK-14 2 BK 133-6336
200-BK-14 200-BK-14 200-BK-14 200-BK 200-BK
(3) 12V BATTERY 200-BK 200-BK
F 3T-5760 STD 200-BK
200-BK 615-YL

1
2
9X-3404 ATCH D
BK 2 200-BK
WH 1 200-BK A
610-OR-14 200-BK (6) FORWARD
311-WH 310-PU HORN
308-YL 308-YL 308-YL 322-GY 322-GY
FLOOD LAMP 7T-0969
610-OR-14
200-BK-14

306-GN
135-5549 615-YL

(7) AIR INLET (7) A.I.H


D HEATER RELAY (13) FUEL D

K997-BU
442-GY

200-BK
447-PK
200-BK
201-BK
107-9652 125-1302 LEVEL
P P N A SENDER
BK-2 160-PU-4 C413-YL 4 WH DATA 118-0690
Y (A) GAUGE B
Y G939-PK G939-PK G939-PK G939-PK C414-BU 5 YL MODULE LOAD CLUSTER
E707-GN 1 OR +V DISPLAY 447-PK 1 447-PK
310-PU G939-PK G939-PK G939-PK 100-5895
410-WH E708-PK 3 GN CLOCK 201-BK 2
(5) TO ENGINE 506-PU 506-PU 506-PU 201-BK 2 BK GROUND
507-WH 507-WH 507-WH 6 BU HARNESS CODE

1
2
201-BK
D

RD-4

308-YL
164-WH 164-WH

164-WH-14

102-RD-12
102-RD-12
164-WH-14
LAMP

F793-OR
975-WH

F780-PK

F842-BU
837-GN

893-GN
892-BR
836-WH
7N-5876

419-YL

113-OR

306-GN
114-RD

105-RD
129-RD

615-YL
(2) ALTERNATOR D A A A A (SHOWN IN A
132-2156 304-WH-8 MOTOR 200-BK MOTOR 200-BK
G S LOCKED 200-BK
(C) XMSN CONTROL N/O
V COM POSITION) 200-BK
ALT RD-00 975-WH 975-WH BRAKE SW.
D D (10) REAR WASHER (10) FRONT WASHER 1 2 A 419-YL
MTR BAT 6G-4195 (A) DIMMING

663-GY

663-GY
R + 109-RD-4 301-BU-10 7T-8890 3
D N 7T-8890 A F780-PK RESISTOR
101-RD-4
D N/C 116-6203
403-GN

D MOTOR G939-PK
200-BK-4 (5) STARTER 975-WH-14 975-WH A

610-OR-14

610-OR-14
610-OR-14
(2) TO ENGINE 128-PK 2
D 104-7040

E902-PU

K997-BU
E903-YL

E901-GN
E900-WH
Q (19) SPEED/DIRECTION

442-GY
321-BR

447-PK

128-PK
975-WH

762-YL
761-GY
(2) TO ENGINE 1 600-BR

830-OR
829-GN
851-WH

828-WH
Q R 850-PU SENSOR
D (A) ACTION
849-YL 147-1680 A
200-BK D ALARM F842-BU
B + V RD-18 A 164-WH
BK-00
200-BK-10 844-GN 3E-6328 L L 615-YL
201-BK
B BK-18 B G939-PK
843-WH
CONN 15 GROUND

12
11
10
9
2
7
1
5
3
4
6
8

1
2
3
4
5
6
C744-PU H SIGNAL WH-18 C 851-WH

200-BK
200-BK
MOTOR MOTOR A
822-PK A

(3) LEFT FRANE


R
(18) RPM 848-GY
T T
CONN 14
SENSOR 852-GN G939-PK
GROUND BOSS (17) HYDRAULIC OIL
COM

600-BR
F B 6V-2455 A N/O TEMP. SENSOR
CONN 9 (C) GOVERNOR 200-BK

BK
RD
1 200-BK-14

9
11
1
4
5
6
3
7
8
2
10
12
A

E902-PU
E903-YL

F795-YL
A

E901-GN

F743-GY

F794-BU

G939-PK
E900-WH
152-0649

761-GY
310-PU

321-BR

128-PK
410-WH
LEVER 836-WH B

762-YL
2 610-OR-14 E
(12) REAR (11) FRONT SWITCH 837-GN K997-BU A OR-18 + 8V

GN
GY
BR
OR

BK

GN
GY
BR
OR
(16) CHARGE (A) LAMP SW

2
1
852-GN
G939-PK
164-WH
843-WH
844-GN
848-GY
822-PK
849-YL
850-PU
C744-PU
975-WH-14
CONN 1 PRESSURE C WIPER WIPER 6G-4195 N/C
3E-2210 201-BK B BK-18 GROUND

200-BK
200-BK
615-YL
(SHOWN IN HIGH

200-BK
9X-5601 146-6149 442-GY C WH-18 SIGNAL
SENSOR

201-BK-14
202-BK-14
201-BK
410-WH

G939-PK-14
1
3
4
2

2
1
4
6
3
5
IDLE POSITION)

200-BK-8
600-BR

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
147-7318 C C

BK
WH
E

201-BK

200-BK
200-BK
200-BK
A A (27) BUCKET POSITIONNER

118-GY

501-GN
118-GY

502-OR
503-BR
505-BU

200-BK

500-BR
504-YL
B SIGNAL GN-18 C 852-GN

600-BR
600-BR
600-BR
GROUND YL-18 B G939-PK (C) FORWARD HORN SW. B 8C-9759
BK 1 975-WH C AA
+ V OR-18 A 164-WH 3T-2357 1

1
2
BK 2 321-BR 762-YL 2 BU-18 SOL.
B 2 A
E A A 102-RD-12 615-YL 128-PK 1 OR-18 + V
(16) LEFT FWD 322-GY 3

E901-GN

E901-GN
E902-PU
E900-WH

E900-WH

E903-YL
(1) BACKUP 1 843-WH 4 200-BK 3 BK-18 GROUND
ALARM (2) COOLANT TEMP. SENSOR SOLENOID
152-0649 130-3310 2 975-WH 114-RD 5
102-RD-12
123-6449 D CONN 2 E
G939-PK 6
(28) LIFT KICKOUT
+8V OR-18 A 799-WH D A B AA

200-BK-14

200-BK-10
A (16) LEFT REV 8C-9763
GROUND BK-18 B G939-PK 975-WH 1 844-GN 610-OR-14 610-OR-14 610-OR-14 1 AA
SOLENOID

200-BK
200-BK
200-BK
200-BK
SIGNAL WH-18 C 441-OR F793-OR B 2 975-WH 310-PU 310-PU 762-YL 3 200-BK 1 BK-18 GROUND
114-RD C 130-3310 (25) REAR 442-GY 442-GY 600-BR 128-PK 2 128-PK 2 OR-18 + V
WIPER SW K997-BU K997-BU 761-GY 4 761-GY 3 BU-18 SOL.
D A
CONN 3 119-4436 447-PK 447-PK A

114-RD
G939-PK 7
(16) OVERRIDE
E C C
C 410-WH 410-WH
A CONN 17
B

GND BOSS
(A) DASH
403-GN 9 2 975-WH H B B 200-BK A E735-PU
326-PU 5 SOLENOID 1 848-GY 502-OR 4 WH-14 HIGH SPEED 1
E735-PU

164-WH-14
164-WH-14
(A) TRAVEL SW
405-GY 4 130-3310 500-BR 6 BU-14 PARK 155-2719 201-BK
2 SYMBOL DESCRIPTION
C C

(D) CAB ROOF


GND BOSS
D D 501-GN 5 YL-14 LOW SPEED (25) FRONT 3

164-WH
164-WH
443-YL 11 199-9702
1 311-WH 310-PU 8 200-BK 3 BK-18 GND WIPER SW 4
+ BATTERY OR-18 A 799-WH C A CIRCUIT CONNECTED
2 200-BK 522-WH 12 E 118-GY 2 RD-18 B+ 3E-0155 5
L B 308-YL
T

GROUND BK-18 B 0939-pk (22) SYNC 8 6


521-YL-14 1 1 975-WH PW 1 CATERPILLAR 308-YL 310-PU

G939-PK
G939-PK
G939-PK
G939-PK
G939-PK
SIGNAL WH-18 C H832-YL SOLENOID 506-PU 7 BN-18 WASHER PUMP C CIRCUIT NOT CONNECTED
799-WH 6 2 822-PK C 2 MONITORING
130-6913 503-BR 118-GY 1 RD-14 B+ D (A) OPERATOR SW./
441-OR 2 LH PILOT PRESS SNSR CONN 2 3 SYSTEM
(2) START AID START AID SW. ELECTRICAL CONNECTION TO

201-BK
201-BK
201-BK
200-BK
200-BK
831-PK 3 A HARNESS CODE
TEMP. SW. 123-6361 MACHINE STRUCTURE
G939-PK 10 B CONNECTOR
3E-6449 E 118-GY INTERNAL ELECTRICAL CONNECTION
138-8581

R986-BU

G939-PK
R985-WH
199-9702 D (16) RIGHT FWD J A
D A 2 975-WH 118-GY TO SURFACE OF COMPONENT
+ BATTERY OR-18 A 799-WH SOLENOID
304-WH-8 1 850-PU 118-GY 7 201-BK
130-3310 C
CONN 4 GROUND BK-18 B G939-PK 118-GY 1 270-BK CONNECTOR

164-WH
164-WH
164-WH
SIGNAL WH-18 C H835-GY E 118-GY-14 C WH 2 271-BK
D A (16) RIGHT REV 2 975-WH 102-RD A RD DOME LAMP 3 272-BK 600-BR
109-RD-4 109-RD-4 RH PILOT PRESS SNSR CONN 2 SOLENOID 1 849-YL 200-BK B BK 3E-6389 4 273-BK H# CIRCUIT GROUPING DESIGNATION
CONN 5 130-3310 5 274-BK A A

118-GY-14
D A 6 275-BK
200-BK B ATCH WIRE, CABLE, COMPONENT
101-RD-4 8

118-GY
118-GY
506-PU

102-RD

102-RD
410-WH
507-WH
E
CONN 6
(16) PARK BRAKE
1 975-WH CONN 16 2
SOLENOID G939-PK
610-OR-14
200-BK-14

2 C744-PU 3 A SPLICE
301-BU-10
200-BK-10

521-YL-14

102-RD-12
102-RD-12

610-OR-14

975-WH-14
200-BK-14

200-BK-14
200-BK-14
116-4152 F842-BU

K997-BU
G939-PK

E902-PU
E903-YL
BLADE, SPADE, RING OR SCREW

442-GY
447-PK
RD-00

410-WH

830-OR
829-GN
405-GY

113-OR

306-GN
828-WH
326-PU
200-BK
114-RD

201-BK

831-PK

105-RD
129-RD

201-BK
201-BK
200-BK
522-WH

443-YL

308-YL
306-GN
114-RD

200-BK
200-BK

506-PU

128-PK
507-WH
410-WH
308-YL

615-YL
C (A) A.I.H.
LEFT TERMINAL
508-PU SWITCH
SPEAKER
509-WH 112-6169
6T-7695
IDENT PART NO. CHG NOTE
HARNESS AS.
A 168-6252 01 ---

0939-PK

H835-GY
0939-PK
H832-YL
B 132-4594 01 ---

799-WH
799-WH
C 138-8627 01 ---
D 133-2921 02 ---
E 135-7619 01 ---
F 137-8486 01 ATCH
102-RD-12
102-RD-12

610-OR-14

975-WH-14
200-BK-14

200-BK-14
200-BK-14
521-YL-14
101-RD-4

109-RD-4

304-WH-8

G 123-8329 04 ATCH
F793-OR

E902-PU
E903-YL

E735-PU

E735-PU

200-BK
893-GN

113-OR

615-YL
892-BR

105-RD
CONN 8

K997-BU
442-GY
447-PK
410-WH
R986-BU
R985 WH
114-RD

306-GN
200-BK
200-BK

506-PU

128-PK
522-WH

507-WH
410-WH
308-YL

615-YL
H 120-6564 01 ---
A Z G C A Z 126-2336 01 ATCH
RELAY AS. (A) CIGAR LIGHTER
(24) ENGINE 615-YL 5 A 158-BR-14 129-RD AA 139-1059 01 ---
3E-5239 9W-0335
OIL SW 410-WH 4 B 521-YL-14 200-BK WIRE AS.
3E-7692 A
6 C 200-BK-14 A J 138-8581 00 ---
7 164-WH A RD-18 +V 201-BK (A) ACTION LAMP BASE
D K 138-8582 00 ---
301-BU-10 2
(9) COND.
CONN 10 G939-PK B BK-18 GROUND 411-PK 7N-1996 3T-0304
L 117-7031 01 ---
(20) ENGINE 200-BK-10 3 H 828-WH C WH-18 SIGNAL

405-GY
403-GN

306-GN
326-PU

291-BK
290-BK
443-YL

E735-PU
SHUTDOWN 1 MOTOR #2 WH/RD-14 2 (15) LEFT STEERING M 117-7032 01 ---
MOTOR C
SOLENOID 8 106-2721 1 PEDAL SENSOR N 115-1833 00 ---
443-YL

C A R
155-4652 4 118-GY 147-1680 308-YL (A) KEY P 115-1834 03 ---
A
CONN 7 LEFT SPKR BK 2 508-PU 102-RD 1 24V MEMORY START
BK-18
BK-18

MOTOR

BK-14
326-PU CABLE AS.
3E6386 LEFT SPKR RD 1 509-WH 118-GY 2 24V IMPUT 164-WH A RD-18 +V 326-PU C OFF SWITCH
D (14) XMSN OIL A C (D) 12V RADIO S ON Q 8Y-9603 01
615-YL 5 GROUND PU 3 200-BK 200-BK 3 GND INPUT (D) CONVERTER 12/24V G939-PK B BK-18 GROUND 306-GN 9G-7641

2
1
TEMP SENDER H EUROPE-3E6106 B ST R 7P-6682 01
410-WH 4 12V MEMORY BU 5 A513-PK A513-PK 4 12V MEMORY 150-3212 829-GN C WH-18 SIGNAL 105-RD
4W-9972 (8) THERMOSTAT U.S-3E7141 S 3W-3362 01
T 507-WH 7 12V INPUT PK 6 592-BU 592-BU 5 12V OUTPUT (15) CENTER PEDAL
(8) BLOWER NOTE D
1
2

(4) A/C CLUTCH COIL ASSY D 3E-5464 RIGHT SPKR GN 7 511-BR 200-BK 6 GROUND T 8Y-9216 02 ---
506-PU 6 MOTOR #1 SENSOR
101-1759 405-GY 102-RD 2 T H A RIGHT SPKR GY 8 512-GN U 124-0376 00 ---
A 147-1680
201-BK 118-GY-14 3 (9) COND. 522-WH-14 2 ANTENNA V 4E-1716 01 ---
MOTOR #1 H 164-WH A RD-18 +V A SRTAP
521-YL-14 1 MOTOR 200-BK-14 1
1
2

158-BR-14 8 106-2721 (8) RESISTOR G939-PK B BK-18 GROUND E735-PU 18 OPERATOR SW INPUT W 8X-5804 01 ---
D (8) BLOWER 517-BU-14 5
C 830-OR C WH-18
B A MOTOR #2
9G-1950 516-GN-14
515-GY-14
3
4 511-BR
RIGHT
SPEAKER
SIGNAL 411-PK
201-BK
13 ACTION LAMP
2 GROUND
X
Y
117-7030
108-5747
00
00
---
---
B
799-WH
799-WH

D 512-GN (15) RIGHT STEERING


200-BK-14 1 6 6T-7695 PEDAL SENSOR 270-BK 31 HARNESS CODE 0

BK-14
1 513-OR-14 522-WH-14 116-BR-14 2 271-BK 3 HARNESS CODE 1

2
1
3 147-1680
2 MOTOR CONN 13
1
2 521-YL-14
3E6387 H R986-BU
272-BK
273-BK
12 HARNESS CODE 2
22 HARNESS CODE 3 ABBREV COLOR
1 R985-WH 274-BK 16 HARNESS CODE 4
(4) A/C HI-LO SW CONDENSER WH/RD-14 2 275-BK 6 HARNESS CODE 5 RD RED
114-5333 103-9527 E708-PK 25 MODULE CLOCK
NOTE B OPERATOR STATION E707-GN 34 CLUSTER +V WH WHITE
200-BK-14 RADIO C414-BU 15 MODULE LOAD
D
WH 2 831-PK
522-WH 522-WH ANTENNA C413-YL 35 MODULE DATA OR ORANGE
149-1928 290-BK 23 SERVICE
BK 1 G939-PK 521-YL-14 521-YL-14
A
291-BK 33 CLEAR YL YELLOW
(5) ENGINE SPEED 124-GN-14 124-GN-14 124-GN-14 113-OR 1 + BATTERY
D 1
(4) SUPRESSOR
SENDER
6V-2455
521-YL-14
2
403-GN 30 ALTERNATOR PK PINK
1 513-OR-14 517-BU-14 (B) A/C 405-GY 19 ENG. OIL PRESS. SW.
ARC DIODE 5
2 522-WH-14 516-GN-14 BLOWER 443-YL 28 XMSN OIL TEMP. BK BLACK
202-BK-14
201-BK-14

106-8704 4
515-GY-14 SWITCH 892-BR 14 CAT DATA LINK -
3
6P-3236 893-GN 5 CAT DATA LINK + GY GRAY
442-GY 10 HYD OIL TEMP.
799-WH
200-BK-14 K997-BU 24 +8V SENSOR SUPPLY PU PURPLE
610-OR-14 610-OR-14 447-PK 9 FUEL LEVEL SENDER
441-OR
831-PK
201-BK-14 410-WH 4
7
ACTION ALARM BR BROWN
G939-PK 8 GN GREEN

200-BK-14
11
D
F793-OR F793-OR 17 BU BLUE
116-BR-14

102-RD-12
124-GN-14
164-WH-14

158-BR-14
118-GY-14

1 200-BK 128-PK 128-PK 128-PK 20


114-RD
113-OR

105-RD
129-RD

MOTOR 2 114-RD 113-OR 113-OR 21


26
H835-GY
H832-YL 200-BK-14 27
PURGE FUEL PUMP A STRAP 29
G939-PK
G939-PK 101-0205 7X-6315 (E) EHC CONTROL 32
3E6287
(HARN.CONN.) 160-1758 36
(HARN.CONN.)
D NOTE A B 37

E735-PU

F794-BU
A A

F795-YL
15A 116-BR-14

761-GY
201-BK

201-BK

290-BK

291-BK

128-PK

200-BK
200-BK
200-BK
762-YL
38
AUXILIARY 850-PU 17 RIGHT FORWARD SOL. AIH RELAY 13 F793-OR 39
101-RD-4

109-RD-4

304-WH-8

843-WH 10 LEFT FORWARD SOL. UNUSED 35 40


E902-PU
E903-YL

10A 118-GY-14 10A 101-RD-14 849-YL 11 RIGHT REVERSE SOL. ENGINE SPEED + 38 831-PK (A) CATERPILLAR MONITORING SYSTEM
114-RD
844-GN 4 LEFT REVERSE SOL. COOLANT TEMP.SENSOR 6 441-OR (B) PILOT VALVE CONTROL 168-8769
WIPERS/RADIO FRONT HORN G939-PK 975-WH-14 7 SOLENOID RETURN +8V SENSOR SUPPLY 12 799-WH NOTE F
2 3 A NOTE A
B 202-BK-14 2 GROUND LEFT PEDAL SENSOR 11 828-WH A
113-OR
2
1

10A 113-OR 10A 101-RD-14 G939-PK-14 15 SWITCH RETURN CENTER PEDAL SENSOR 4 829-GN
129-RD BUCKET
A A 5 UNUSED RIGHT PEDAL SENSOR 5 830-OR (23) SERVICE SW.
SYSTEM MONITORING K A 6 UNUSED SPEED/DIRECT. SNSR 18 851-WH SOL. A

201-BK
CIGAR LIGHTER L 9D-3721
80A M 5 G939-PK 8 UNUSED BACKUP ALARM 37 321-BR 610-OR-14 1 WH RUN LAMP
WH
BK

1 260-BK 30 IDENT. CODE 0 2 LEVEL LIFT SOL. 8 F743-GY 200-BK-14 2 BK 133-6336


20A 158-BR-14 102-RD-12 20A 101-RD-12 (E) ALT A
2 261-BK 24 IDENT. CODE 1 LEFT TRACK SPD + 20 E900-WH
A/C LIGHTS BREAKER 3 262-BK 20 IDENT. CODE 2 LEFT TRACK SPD - 14 E901-GN 3 200-BK
9S-4693 4 263-BK 29 IDENT. CODE 3 RIGHT TRACK SPD + 29 E902-PU 4 762-YL C CAB/ROPS
2 3 A
20A 124-GN-14 105-RD 10A 101-RD-14 CONN 11 6 12
14
UNUSED
UNUSED
RIGHT TRACK SPD -
BRAKE VALVE SOL.
23
19
E903-YL
C744-PU
A 291-BK 2
5
200-BK
761-GY
LIFT
NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED AT
615-YL
200-BK
1
2
WH
BK
FLOOD LAMP
112-9378
(18) RPM SOL.
FANS KEY FUSE HARNESS 16 UNUSED SYNCH. SOL. 1 822-PK (23) CLEAR SW. 1 200-BK LEAST 1 TURN/25 MILLIMETERS (892-BR/893-GN) (RECT.)
SENSOR CODE (831-PK/F796-GY),(E900-WH/E901-GN),
18 UNUSED OVERRIDE SOL. 7 848-GY 9D-3721 6 128-PK

201-BK
6V-2455 138-8582 (E902-PU/E903-YL)
10A 164-WH-14 21 UNUSED CHARGE PRESS. SNSR 10 852-GN
419-YL 39 PARK.BRAKE SW.(N/O) UNUSED 15
610-OR-14
200-BK-14

A TEHC
109-RD-4
F780-PK
836-WH
31
35
PARK.BRAKE SW.(N/C)
GOVERNOR SW. (N/O)
UNUSED
UNUSED
16
17 WIRE GROUP COLOR DESCRIPTIONS NOTE B: NORMALLY OPEN BEFORE REFRIGERANT CHARGE A
BUCKET
A 2 1 A
10A 128-PK 837-GN 23 GOVERNOR SW. (N/C) UNUSED 3 E735-PU FLOAT
893-GN 9 DATA LINK + UNUSED 21 291-BK SOL. GROUND CIRCUIT NOTE C: THE FOLLOWING ARE COMMUNICATED VIA DATA LINK
3 (ENGINE SPEED, SERVICE CODES)
KICKOUT (E) MAIN 892-BR 3 DATA LINK - UNUSED 22
F F842-BU 37 AIH SW. (N/O) UNUSED 9 (23) SENSOR/SPEED WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
(E) FUSES RELAY
(E) START 164-WH-14 1 + BATTERY UNUSED 25 CAL SW
WH 1 112-PU-14 167-0138
RELAY WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON NOTE D: 24 TO 12 VOLT CONVERTER NOT REQUIRED
BK 2 A 22 UNUSED UNUSED 26 9G-0011
112-PU-14 125-1302 STARTING CIRCUIT WITH 24 VOLT RADIO
112-PU-14 A M H 27 UNUSED UNUSED 27
RADIO OPTIONS
FLOOD LAMP 112-PU-14 109-RD G 28 UNUSED UNUSED 28 START AID / AIH CIRCUIT 12 VOLT RADIOS 24 VOLT RADIOS
135-5549 F 32 UNUSED UNUSED 30
RD-00

112-PU-14 X STRAP X A 3E-7140 FIXED U.S. 9X-6779 FIXED U.S.


112-PU-14 C 33 UNUSED UNUSED 31 MONITOR CIRCUIT
(3) LEFT FRAME 117-7030 3E-7141 REMOVABLE U.S. 9X-6778 REMOVABLE U.S.
892-BR E 34 UNUSED UNUSED 32
112-PU-14 PANEL LAMP CIRCUIT 3E-6107 FIXED EUROPE 3E-7890 FIXED EUROPE
THIS SCHEMATIC IS FOR THE 963C TRACK-TYPE LOADER ELECTRICAL SYSTEM
GROUND BOSS 893-GN D 36 UNUSED UNUSED 33
3E-6106 REMOVABLE EUROPE 9X-5288 REMOVABLE EUROPE
1
2

1
2

BK-00 BK-00 U 113-OR A


CONN 12 38 UNUSED UNUSED 34 HEATER AND AIR CONDITIONER CIRCUIT
S T T U A A 201-BK B 40 UNUSED UNUSED 2
ENGINE HYDROSTATIC CONTROL CIRCUIT
MEDIA NUMBER: SENR1832-02
200-BK
200-BK
308-YL
306-GN

NOTE E: ACTIVATED IN THE BUCKET RACKBACK POSITION


308-YL
200-BK

R985-WH 25 TRAVEL SPEED UNUSED 39


306-GN
200-BK

POS NEG
(21) DISCONNECT SERVICE TOOL R986-BU 26 WORKING SPEED UNUSED 40
SW TURN SIGNAL / WIPER WASHER CIRCUIT
CONNECTOR F795-YL 19 2 LEV.LIFT SW.(N/O) LH PILOT PRESS SNSR 24 H832-YL
(32) 12V BATTERY
3T-5760 STD
7N-0718 FUSE 10A : 3K-8782
FUSE 15A : 8N-8948
8T-8736 F794-BU 13 2 LEV.LIFT SW.(N/C) RH PILOT PRESS SNSR 36 H835-GY
OTHER COLOR DESCRIPTIONS
NOTE F: PILOT VALVE OPTIONS
127-0860 2 LEVERS-2 WAYS
SCHEMATIC PART NUMBER: 127-1750
9X-3404 ATCH FUSE 20A : 8N-0456 127-0861 3 LEVERS-3 WAYS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
127-0862 JOYSTICK-2 WAYS
HIGHWAYS
127-0863 JOYSTICK-3 WAYS
in neutral and with parking brake set.
RELAY/FUSE PANEL
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND
COMPONENT LOCATIONS
VIEW ALL CALLOUTS

18 19 C 25 16 10 22 23 31 6 A 13 17 27
5
3
7
2
12
4
1
20
32
24 9 8 21 E 23 B D 14 15 30 11 28

12 C B 7 9 25 D A 11 31 6 13 28 27
23
8
7
4
2
20
1

E
3
32
21 24 5 18 19 16 14 10 22 15 23 30 17

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