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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT
CORNER OF EVERY MACHINE VIEW PAGE.
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
schematic locations. This document is best viewed at
a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 UENR0305-02
November 2021

824K Wheel Dozer

Hydraulic System
RWB1-UP
2T21-UP
2L41-UP
2341-UP

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 220-1432 1 D-8
Accumulator Gp - Hydraulic Charged 245-2975 2 D-6
Cooler Gp - Oil 372-9124 3 B-7
Cylinder Gp - Lift 397-9390 4 F-6
Cylinder Gp - Steering (LH) 418-1914 5 C-4
Cylinder Gp - Steering (RH) 418-1916 6 C-3
Cylinder Gp - Tilt (LH) 116-9848 7 F-5
Cylinder Gp - Tilt (RH) 116-9848 8 F-6
Filter Element - Oil 376-1288 9 A-7
Filter Gp - Oil 295-6259 10 B-8
Filter Gp - Oil (Fire Resistant) 328-8454 11 A-6
Motor Gp - Cem Fan 333-3788 12 B-7
Motor Gp - Fan 399-0371 13 B-7
Pump Gp - Gear (Secondary Steering) 150-7585 14 A-4
Pump Gp - Implement 388-9642 15 B-5
Pump Gp - Pilot/Brake/Cem Fan 389-1475 16 A-8
Pump Gp - Piston 392-6623 17 B-6
Pump Gp - Piston (Steering) 388-9643 18 A-8
Screen - Hyd Tank 118-8693 19 A-7
Screen As - Pilot Return 380-8484 20 A-7
Sensor Gp - Fan Oil Filter Bypass 310-8636 21 B-8
Sensor Gp - Pressure (Brake Oil Accumulator) 344-7391 22 D-7
Sensor Gp - Pressure (Pump) 349-1178 23 E-7
Sensor Gp - Pressure (Starting Aid) 344-7389 24 A-3
Sensor Gp - Temperature 256-6453 25 A-7
Solenoid As - Engine Cooling Fan 269-4669 26 B-6
Switch Gp - Pressure (Differential) 253-2673 27 A-6
Tank Gp - Hydraulic 392-7835 28 A-7
Valve - Sampling 6V-4433 29 B-7
Valve As - Breaker Relief 358-9477 30 B-7
Valve Gp - Accumulator Charging 451-2130 31 C-8
Valve Gp - Check 355-5736 32 B-7
Valve Gp - Check 9T-1013 33 C-6
Valve Gp - Check 111-7775 34 C-4
Valve Gp - Cooler Bypass 9T-6005 35 B-7
Valve Gp - Diverter (Secondary Steering) 144-5330 36 A-4
Valve Gp - Main Control (Bank 3) 388-6364 37 E-6
Valve Gp - Pilot (Stic Steering) 249-5615 38 C-5
Valve Gp - Pressure Reducing (Implement Pilot Oil) 369-8183 39 C-7
Valve Gp - Relief 369-8167 40 C-8
Valve Gp - Sequence (Brake Charge) 423-1880 41 C-8
Valve Gp - Shuttle 8J-6875 42 B-5
Valve Gp - Solenoid (Lift/Tilt) 362-3212 43 E-6
Valve Gp - Solenoid (Implement Pilot ON-OFF) 251-3268 44 E-7
Valve Gp - Steering 127-5500 45 C-3
Valve Gp - Steering Neutralizer 296-5662 46 B-4, C-4
Brake System
Actuator - Parking Brake 154-8042 47 F-1
Control Gp - Foot Brake 305-5531 48 E-3
Sensor Gp - Pressure (Parking Brake Oil) 344-7391 49 E-1
Valve Gp - Brake Control 349-4389 50 E-2
Valve Gp - Brake Control (Service) 260-9632 51 E-3

Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
A Steering Pump Load Sense Pressure B-8
B Pilot Filter Inlet Pressure B-8
C Cooler Inlet Pressure B-7
D Front Brake Accumulator Pressure D-8
E Rear Brake Accumulator Pressure D-8
F Fan Pump Outlet Pressure B-6
G Pilot Supply Pressure C-7
H Implement Valve Inlet Pressure E-7
J Back Up Steering Pilot Supply Pressure B-5
K Implement Pump Load Sense Pressure B-5
L Cooler Outlet Pressure B-7
Brake System
AA Front Brake Pressure E-5
BB Rear Brake Pressure E-4
 8 7 6 5 4 3 2 1

(4) CYLINDER GP (8) CYLINDER GP (7) CYLINDER GP

LIFT TILT (RH) TILT (LH)
397-9390 116-9848 116-9848

FRONT AXLE

F F
IMPELLER CLUTCH PEDAL RELEASE
POSITION SIGNAL
(TO TRANSMISSION CONTROL) (48) CONTROL GP APPLY
STOP LAMP SW FOOT BRAKE
To A B A B A B 305-5531 (47) ACTUATOR
THROTTLE LOCK
(PARKING BRAKE)
DISCONNECT SW 154-8042

(51) VALVE GP
BRAKE CONTROL
(37) VALVE GP (SERVICE)
MAIN CONTROL (BANK 3) 260-9632
LS
388-6364
BB
(44) VALVE GP (50) VALVE GP
SOLENOID BRAKE CONTROL
(IMPLEMENT 349-4389
PILOT ON-OFF) AA
251-3268 C
GP

E E
PP
(49) SENSOR GP
T
P
PRESSURE
PILOT
(PARKING BRAKE OIL)
H T
344-7391
P
BRAKE RETURN
CS
IMPLEMENT PILOT RETURN (23) SENSOR GP (43) VALVE GP
IMPLEMENT RETURN PRESSURE (PUMP) SOLENOID (LIFT/TILT)
349-1178 362-3212

REAR AXLE

(1) ACCUMULATOR GP
BRAKE
220-1432

E
D TO REAR BRAKE D
TO FRONT BRAKE

D (39) VALVE GP
PRESSURE REDUCING
(IMPLEMENT PILOT OIL) (22) SENSOR GP
369-8183 PRESSURE
(BRAKE OIL ACCUMULATOR) (2) ACCUMULATOR GP
344-7391 HYDRAULIC CHARGED
245-2975 (5) CYLINDER GP (6) CYLINDER GP
STEERING (LH) STEERING (RH)
418-1914 418-1916
G
IMPLEMENT PILOT SUPPLY

(33) VALVE GP
(40) VALVE GP CHECK
RELIEF (31) VALVE GP 9T-1013
369-8167 ACCUMULATOR CHARGING
(38) VALVE GP
451-2130
PILOT
C (STIC STEERING) C
(41) VALVE GP STRG 249-5615 CROSSOVER RELIEF
(46) VALVE GP

LOAD SENSE STEERING

SEQUENCE
STEERING NEUTRALIZER
(BRAKE CHARGE) 296-5662
SHUTTLE VALVE
423-1880
(Dimensions: 39 inches x 28 inches)

LEFT (34) VALVE GP

NEUT CHECK
111-7775
UENR0305-02

STEERING PILOT SUPPLY

MAKE UP
STEERING LOAD SENSE CHECK
(45) VALVE GP
STEERING
STEERING SUPPLY RIGHT
NEUT 127-5500
(42) VALVE GP
(29) VALVE (3) COOLER (13)
GP
SAMPLING OIL
MOTOR GP SHUTTLE J
372-9124 FAN 8J-6875 BACK UP
6V-4433 399-0371 STEERING PILOT RETURN RELIEF
(21) SENSOR GP
L C (46) VALVE GP PRESSURE
FAN OIL (10) FILTER GP REDUCING
STEERING NEUTRALIZER
30 Page,

FILTER BYPASS OIL

VALVE
FAN FLOW 296-5662 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
310-8636
COOLER RETURN

295-6259
B B
OIL COOLING CIRCUIT

LS
K TRANSMISSION CIRCUIT
IMPLEMENT CIRCUIT
(35) VALVE GP
A B COOLER BYPASS
(26) SOLENOID AS STEERING CIRCUIT
SUPPLY LINE

9T-6005 CEM FAN F ENGINE

COOLING FAN
DRAIN / RETURN LINE
LIFT CYLINDER CIRCUIT
(18) PUMP GP (15) PUMP GP TILT CYLINDER CIRCUIT

LS PISTON (STEER) (16) PUMP GP 269-4669 IMPLEMENT BRAKE CIRCUIT

ELECTRICAL CIRCUITS
388-9643 PILOT/BRAKE/ (12) MOTOR GP 388-9642
(30) VALVE AS CEM FAN
CEM FAN
BREAKER RELIEF 333-3788
389-1475
358-9477 (17) PUMP GP
(32) VALVE GP (19) SCREEN PISTON LINE PATTERNS
CHECK (HYD TANK) 392-6623 (27) SWITCH GP
355-5736 118-8693 PRESSURE (36) VALVE GP Pressure Line
TRANSMISSION (28) TANK GP (DIFFERENTIAL) DIVERTER Pilot / Load Sensing Pressure
PUMP
HYDRAULIC 253-2673 (SECONDARY STEERING) Drain / Return Lines
392-7835 144-5330
Air Line
(14) PUMP GP
CASE GEAR Component Group
DRAINS (SECONDARY STEERING) CALLOUTS
(25) SENSOR GP (11) FILTER GP
150-7585
(TEMPERATURE) OIL (FIRE RESISTANT) YY Taps (Pressure, Sampling, Sensor - by letter)
256-6453 328-8454 DL DL D Connectors (By letter)
A STEER AND PILOT/BRAKE SUCTION A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
(24) SENSOR GP 138-1234 Part Number

PRESSURE (STARTING AID)

344-7389 THIS SCHEMATIC IS FOR THE 824K WHEEL DOZER HYDRAULIC SYSTEM
MEDIA NUMBER: UENR0305-01
(9) FILTER ELEMENT (20) SCREEN AS SCHEMATIC PART NUMBER: 399-1677, CHANGE: 01, VERSION: -
Do not operate or work on this product unless you have
OIL (PILOT RETURN) read and understood the instruction and warnings in the SCHEMATIC PART NUMBER (BRAKE): 444-0377, CHANGE: 00, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
376-1288 380-8484 relevant service literature. Failure to follow the instruc- in neutral and with parking brake set.
tions or heed the warnings could result in injury or Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
death. Proper care is your responsibility.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
HYDRAULIC CONTROL SYSTEM
VIEW ALL CALLOUTS

4
FRONT FRAME
7 8

37 43

44
23

47
H

REAR FRAME 5 6
49

46 50
40
VIEW ALL CALLOUTS

41
42
39
2 31
33 22
34 45

D E

1
21

10
HYDRAULIC OIL COOLER
VIEW ALL CALLOUTS

35
13
C

12

17

26

L 29 3
HYDRAULIC OIL FILTER
VIEW ALL CALLOUTS

10
OPERATOR CONTROL
VIEW ALL CALLOUTS

38

48
AA
51
BB
TANK AND PUMP
VIEW ALL CALLOUTS

30 9 28 19 20

16 27 11

A
25 32 15 18 24 36 14 F K