You are on page 1of 84

Engineering and construction

equipment for steel industry


TABLE OF CONTENTS
• SIDERCA COMPANY’S PROFILE 2
• BLAST FURNACES 3
Tuyere 5
• L.D. CONVERTERS 8
Lance nozzles 9
Cryogenic pumps 10
Cryogenic valves 11
• E.A. FURNACES 12
Details 13
Scrap basket 14
Water-cooled 15
Furnace vault 16
Steel teaming ladle 19
Elbow 20
Fume cooling and cleaning system 21
Electrode holder and copper panel 23
Expendable Thermocouple family 25
Sampler analysis Probes 27
Oxygen analysis Probes 30
Samplers Temperature Probes 33
• CONTINUOUS CASTING 35
Structural and mecanical part which we supply 36
Tundish 40
Continuous casting machine 41
Billets and blooms 43
Slab handling 56
Copper mould tubes 57
Copper plates 61
Mould taper measurer 62
• STEEL CASTING 66
• ROLLING MILLS 72
Reel drum 74
• SPARE PARTS 76
• OIL & GREASE 80
• REFERENCES LIST 82

1
SIDERCA
COMPANY’S PROFILE
SIDERCA C&C sas. - located in the historical district of Genoa (Italy) is one of the old-
est valued trading company of the city, having been founded at the beginning of the last
century.

During this very long time, SIDERCA sas has been always owned and managed by mem-
bers of Grondona Family, now and for ever involved and devoted in the procurement of
machinery and equipment for the heavy industry, in general, and for steel making and
shaping industry in particular.

Siderca sas gives great importance to the full satisfaction of its large number of clients
and dedicates constant efforts to the succesful accomplishment of this target.

Any kind of equipment for the steel industry is in the procurement range of activity of
SIDERCA sas which can follow all the chain of the supplied equipment, from manufac-
toring to delivering, erection and start-up.

With the aim to ensure the best service to the various clients spread around many coun-
try of the world, SIDERCA sas is also working in partnership with first class companies
leaders in the design and manufactoring of mechanical, electrical, informatic applications
and software as well.

SIDERCA sas is of course fully staffed to develop precise and detailed quotations of the
machinery and equipment related to its range of activity.

Siderca is a full service supplier which realizes its own specific know how for E.A. fur-
naces, ladle furnaces, continuous casting machines and rolling mills.

Blast Furnaces L.D. Converters Electrical Arc Continuous Steel casting Rolling mill
Furnaces casting machines
Cooling plates Oxygen Water cooled Copper moulds Ingot moulds Furnaces
Tuyeres nozzles compressor E.A.F. Straight plate Polygonal moulds H.V. mill stand
Tuyeres coolers Oxygen lance Pipe to pipe fume moulds Pig-iron plates Crop and cobble
Lances nozzles elbow Straightening sets shear
Cryogenic ball Scrap basket Rocker pinch roll Quenching
valves Water cooled Steel teaming system
cable ladle Block mill
Electrode holder Cooling bed Tmt shear
Ladle car Bar counter &
Dedusting system separator
Cold shear
Cooling bed 2
Via San Lorenzo, 5/15 - 16123 Genova (Italy) ...FOR BLAST FURNACES
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

COOLING
PLATES

CAST & FORGED TUYERE


STEEL VALVES NOZZLES

TUYERE
COOLERS

COPPER
MOTOR OPERATED STAVES
GATE-VALVES

CAST & FORGED


STEEL BALL-VALVES

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
TAP-HOLE DRILLING LANCE E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
3
Via San Lorenzo, 5/15 - 16123 Genova (Italy) ...FOR BLAST FURNACES
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
CAST & FORGED STEEL BALL-VALVES e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
4
Tuyere

5
6
7
OXYGEN PUMP ...FOR L.D. CONVERTERS
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

LANCE NOZZLES

VERY-LOW TEMPERATURE
GLOBE VALVE (-165°C)

SLAG POT

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
LADLE CARS e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
8
Lance nozzles

9
...FOR L.D. CONVERTERS
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
10
...FOR L.D. CONVERTERS
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
11
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290 ELECTRODES
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

SCRAP BASKET
ELECTRODE
HOLDER

- EXPENDABLE THERMOCOUPLE
- IMMERSION SAMPLES

TRAFO WATER-COOLED CABLE


PIPE-TO-PIPE WITH ROTATING TERMINAL
FUME ELBOW

OTHER PRODUCTS:
- BURNER JACKET
WATER-COOLED E.A.F. WALL & VAULT - COPPER PANELS D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
- BURNER BODY e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

- BURNER SLEEVE
- CARBON JACKET
- SCREW NUT
A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
12
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
DETAILS E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
13
...FOR SCRAPS & LIQUID STEEL
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
SCRAP- BASKET LADLE e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
14
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
WATER-COOLED E.A.F. WALL & VAULT e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
15
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
WATER-COOLED E.A. FURNACE VAULT e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
16
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
17
18
Steel teaming ladle

19
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
WATER-COOLED FUME OFFTAKE ELBOW e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
20
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
21
...FOR E.A. FURNACES
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
22
23
24
 

 
 
 

   

  
 

   
  

  
  


 


 



 
  
 
 
   

 
   



  

!


 
"    


 

  
 
 
   
 
!



 #

  
 
 

 
$  





 
    


 

  

     
 
%&






'(   

 

  


 


 

!
 
'   ) 
 
 
    

 
'(   

 

  



 
'   )



   
 
 !
   
 
 
   
     
 




 


 

   ! * ( 

    
+


 # $ ( 
     
"
) 
 
   
   

'   
 
, 
 



# 
  
$
 

    


 

    


 


 


 
 
  


 






 

  


 
    
&
 - ' 
. -

'  / 
% %*

 +
 - 
. 
" 
" 

" 
 -

  
  

25







     
  
 
 
 
         

 








 

   ! !"         " 


!!        #$  % &!'( 
!

)!* + $,-   .0$ $1-   .20$


 $1,-   $3- .0! !!  % 
 4!$  !! %  4! (%!  !   

12  !( $  %  ! !"$!   4!!  
 5!  !!!$   "$   ! 
  

6!  !! !5 !  ! % 


 %  % % 78 1 
 ,$98! 5! !  ! % 
 %  % % 78 $:
 8$)! 

:;  4! (%(  (    ! (    !(    
! 4!  

3   ! ! (  &!'  (

<+ !(*    = "% !'"     !
 !"  !>    

9 ! !%  ! $!   "   !  ? $ 
! ! ! % !       ! !

26
Immersion Sampler

Function
Produces a metallurgical sample.

Details

1. A non- treated steel cap protects the sample inlet from


slag penetration and provides complete protection
against rough handling and shipping damage...yet melts
away quickly in the molten metal.
2. An additional non- treated steel cap avoids any
contamination of eventual floating impurities.
3. Shell- moulding holder
4. Mould chamber
5. Quartz tube to protect the cardboard tube end from
steel penetrations.
6. A deoxidant wire or plate is inserted into the quartz
tube to kill the effervescent steel during the sample
filling.
7. An optional clip assures the good closure of the moulds.
8. Paper protection tube: Rigid, dry and must be tested by
local engineers to assure that the thickness of the walls
is enought to protect the lance during the immersion
on the basis of the max bath temperature.

Sample shape
Round - 35 mm /12 mm thickness

If for logistical reasons it is more convenient to buy spiral tubes


keep attention to the thickness of the walls and test the
assembled products at the maximum temperature value, before
approving the production. All the refractory cements used to fix
the various components are carefully controlled during the dry
procedure.

SamPro immersion sampler

Dual Level Immersion Sampler

Function
Produces a two- stage metallurgical sample typically requested
where an automatic device is installed to skiver and analyse the
samples

27
Features

The first stage is a homogeneous metallurgical


specimen for spectrographic analysis.
The second stage gives you up to four, precise 1 gram
punched slugs for combustion analysis.
Tube I.D. = 39/40 mm.
Manufactured with a quartz fill tube
Used in applications where temperatures are between
1580 and 1720 C

Sample Shape
DoubleThicknness 12/4 mm

SamPro dual level sampler

Ladle stream and vacuum samplers

Function
Produces a metallurgical sample with 70 mm pin for chemical or
combustion analysis

Features
The 12 mm sample shape is an homogenous metallurgical
specimen for spectrographic analysis in steel applications

Sample Shape
Round - 35 mm /12 mm thickness

Lateral Immersion samplers

Function
Produces a metallurgical sample recommended for full automatic
skiver machines

Features
The 12 mm sample shape is an homogenous metallurgical
specimen for spectrographic analysis in steel applications and
for X- Ray analysis in iron applications

28
Applications
SamPro model Applications Sample Type
BF Torpedo Car BOF EAF LF Ladles Tandish CCO Round Dual Level
Immersion
Ladle Stream
Vacuum
Lateral Immersion

29
Type S R or B Platinum calibration

Measure to 1750°C type S and R,


1800°C type B

Get very quick, reliable and accurate


Carbon prediction in BOF and EAF

Help to control the deoxidation in


steel and in ductil iron

Non splash protection in different


lengths area lso available

Contact block, hardware and


software, interchangeable with
major producer's probes

In the last years oxygen measurement has become more and more
important in steel industry, in order to improve the quality of the final
product and to speed up production processes. For this reason, a
computerized system for oxygen measurement in EAF and ladles is of great
importance, expecially if it can be applyed to oxidizing and deoxidizing
models. Moreover, computer measurement gives the opportunity to analyse
all the data (oxygen values, steel composition and temperature) in order to
improve metallurgical models and steelmaking practice. Sensors & Probes
OxyPro consists of an oxygen reference cell and a thermocouple. The two
voltage signals of the cell and thermocouple are converted in the measuring
instrument OxyTem into the digital oxygen-activity value. The OxyTem can
be connected to any existing computer system.

30
Determination of carbon

In an electrical furnace, when producing low carbon heats, it is important to have a quick and
accurate method of carbon determination in order to save time and to determine the heat level.
The variation coefficient of the deviation from the carbon analysis of a sample is about 8% (carbon
between 0,02 and 0,2%). The asccuracy can be higher in the Mn-content of the bath is also taken
into consideration.

Predeoxidation

In case of low carbon steel, when the final carbon content is achieved, the oxygen level can be
quite high. For ex. , if C= 0,05% then the oxygen activity can be 600 ppm. A high oxygen content
is translated in a lower yield of the additions in the EAF or in ladle tapping (Mn and Si) and the
scatter of the final analysis can be considerable.

Deoxidation

In ladle metallurgical equipment we need to adjust chemical analysis of the steel melt so as to
obtain an adequate composition for the continuous caster. The deoxidation practice for billet and
slab casters must be distinguished because of different steelgrades.

Steel making plants applications


Oxypro Sensors&Probes
Applications
model Instrumentation
Electric Arc Induction
BOF LF Ladles Degasser OxyTem
Fornace Fornace
OxyPro
OxyPro OM

Features

The finest grade of Pt Pt- Rh allows an accurate bath temperature reading and ppm of
oxygen > 30 ppm.

1. A cardboard with a steel cap protect the sensitive elements from slag and
floating solids and provides complete protection against rough handling and
shipping damage...yet melts away quickly in the molten metal.
2. Thermocouple:
Platinum. 1O% Rhodium- Platinum (Type S),
Platinum 13% Rhodium- Platinum (Type R),
platinum30% Rhodium, Platinum 6% Rhodium (Type B).
Thermocouple has electrically welded measuring junction and electrically
welded junctions between couple and compensating terminal leads.
3. Oxygen: Zr O2 oxygen cell with molybdenum stick wire connected in
common with the negative of thermocouple.
4. Refractory body: featuring low thermal - conductivity, is cast after the
measuring junction is positioned into a retainer and carefully controlled
during dry procedure.
5. Standard flexible contact (or equivalent to HEN standard) guarantees a safe

31
connection to the standard existing receptacle produced from major
competitors.
6. Paper protection tube: Rigid, dry and must be tested from local engineers to
assure that the thickness of the walls is enought to protect the lance during
the immersion on the basis of the max bath temperature.

Details
A cardboard with a steel cap protect the sensitive elements from slag and floating solids and provides
complete protection against rough handling and shipping damage...yet melts away quickly in the molten metal

Elements :
Thermocouple
Platinum. 10% Rhodium- Platinum (Type S), Platinum. 13% Rhodium- Platinum (Type R), or
platinum30% Rhodium, Platinum. 6% Rhodium (Type B).
Thermocouple has electrically welded measuring junction and electrically welded junctions between
couple and compensating terminal leads.

Oxygen:
Zr 0 oxyqen celi with mo~num stick wire connected in common with the negative of thermocouple.

Refractory body : featuring low thermal - conductivity, is cast after the measuring junction is positioned
into a retainer and carefully controlled during dry procedure.

Standard flexible contact (or equivalent to HEN standard) guarantees a safe connection to the standard
existing receptacle produced from major competitors.

Paper protection tube: Rigid, dry and must be tested from local engineers to assure that the thickness
of the walls is enought to protect the lance during the immersion on the basis of the max bath temperature.

All conductors, terminals, and contacts are of thermocouple compensating materials to prevent thermal errors
in the measuring system

32
SamTem is a dependable and accurate combined Sampler and Temperature probe to draw a
molten metal sampler (available in a wide range of deoxidants and lenghts) simoultaneously to the temperature
reading.
SamTem is usable plug and play with the standard thermocouple holder assembly or BSE manipulator.
One immersion provides instant bath temperature and one round separate metallurgical sample for
spectrographic analysis. The great innovation of this combined sensor lies in the fact that two separate analysis
procedures (temperature reading and sampling) can be effected simultaneously, with only one immersion. This
means one stop in production cycle instead of two, which can be easily translated in considerable time saving,
and, most important, energy saving. Last but not least, the "two in one" means greater protection of the
operator's safety.

Assures sample uniformity and eliminates composition changes during sampling. Eliminates over- killing or under-
killing of sample. Protects sample chemistry from changes caused by slag or air contamination Can be used with
existing TemPro system: no conversion parts required.

Applications
SamTem model Applications Sample Type
BF Torpedo Car BOF EAF LF Ladles Tandish CCO Round Dual level
SamTem CSA
SamTem CRA
SamTemCBA
SamTemCS(NTZ)
SamTemCR(NTZ)
SamTemCB(NTZ)

Specs.

33
1. A non- treated steel cap protects the sensitive element and sample inlet from slag and floating solid
and provides complete protection against rough handling and shipping damage. Yet, it melts away
quickly in bath to expose the thermocouple.
2. ITS90 Thermocouple: Platinum, 10% rhodium- platinum (type S), platinum, 13% rhodium- platinum
(type R), or platinum, 30% rhodium- platinum , 6% rhodium (type B) . The thermocouple has
electrically welded measuring junction, and electrically welded junctions between couple and
compensating terminal leads.
3. Thermocouple housing connector
4. Shell- moulding holder
5. Mould chamber
6. Quartz tube to protect the cardboard tube end from steel penetrations.
7. A deoxidant wire or plate is inserted into the quartz tube to kill the effervescent steel during the
sample filling.
8. Paper protection tube: Rigid, dry and must be tested by local engineers to assure that the thickness
of the walls is enought to protect the lance during the immersion on the basis of the max bath
temperature.

34
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it
OSCILLATING GROUP WITH INGOT MOULD

LADLE

COPPER INGOT MOULD STRAIGHTENING SETS

THE COMPLETE MACHINE

OTHER PRODUCTS
- BILLET STAMPING SYSTEM
- AUTOMATIC SLAB MARKER
- PLATE MARKING SYSTEM
STRAIGHTENING SETS - COIL MARKING SYSTEM
- MOULD TAPER
ELECTRONIC MEASURER

CORSET FOR CONTROLLING


THE ROLL ALIGNMENT
D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
COOLING BED Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
35
Structural and mecanical part
which we supply
Ladle Turret, opposite fixed arms with lifting/lowering mechanism and weighing system.
CCM Supporting Structure complete with all Ancillary Equipment like Cooling Chamber Enclosure, Steam
Exhaust System, Emergency Runners and Buckets, Supports for strand operator Panels, Ladle Shrouding Tube
Manipulator.
Tundish with Covers made of sturdy steel plates complete with provisions for the installation of the Slide Gate
System and Quick Nozzle Changing.
Tundish Cars cantilevered with lifting/lowering mechanism and liquid steel weight continuous monitoring
system.
Mould Assemblies consisting of Common Bodies mounted on the oscillating table equipped with Cartridge
with copper tube for casting 130 mm and 200 mm square. Suitable to receive in future the Mould Stirrers.
Oscillators of the electro-mechanical type complete with fixed and oscillating tables, drives and controls.
Mould Water Cooling System, suitable for the strands, complete piping and instrumentation.
Automatic Spray Zone Cooling Water System, suitable for the strands, as a function of the casting speed,
complete with valve stands, piping, spray nozzles and instrumentation.
Machine Cooling System complete with piping and instrumentation.
Curved Guide Apron Sets, complete with inner and outer rollers for proper dummy bar and billet guiding.
Withdrawal-Straightening Machines five rolls system (3 rolls driven and 2 rolls idle) complete with drives,
controls and instrumentation on board.
Intermediate Rollers Tables, internally water cooled, complete with drives and controls.
Rigid Dummy Bar System complete with rigid arc, heads, transition pieces, rigid dummy bar storage and
parking system, supporting structure.
Automatic Torch Cutting Machines complete with gas distribution panels, piping, instrumentation, drives and
controls, cutting length system, tail extraction pinch rolls, crop-end chute and bucket, supporting structure.
Billet Discharging Roller Table. Common rollers spanning the casting strands, internally water cooled,
complete with drives and controls. The rolls are individually driven.
Billet Shifters, hydraulically operated by a dedicated hydraulic station, installed in the last portion of the billet
discharging roller table.
Billet Cross Transfer Mechanism of the bi-directional bridge type mechanically operated, complete with drive,
controls, feeding pipes, instrumentation.
Run-Out Table for billet marking machine, complete with drives and controls.
Automatic Revolving Head Marking Machines complete with ancillaries equipment.
Billet Pushing Device hydraulically operated for charging run-out and deviated products.
Skid Type Collecting Bed for deviated products.
Hot Billet Charging Run-Out Way, properly internally water cooled, complete with drives
and controls.

36
Billet Charging Mechanism hydraulically operated in service to the turn over cooling-collecting bed.
Turn Over Cooling Collecting Bed hydraulically operated to receive cool and keep straight the billets cut at the
desired length.
Final Bank of the skid type.

FLUID SYSTEM ELECTRICAL


Hydraulic Station for lifting/lowering mechanism of the ladle turret. Complete with drive, controls, piping and
instrumentation.
Hydraulic Station for lifting/lowering mechanism of the tundish cars. Complete with drive, controls, piping
and instrumentation.
Hydraulic Station for withdrawal-starighteners, crop-end pinch rolls, rigid dummy bars storage, billet shifters.
Complete with drive, controls, piping and instrumentation.
Hydraulic Station for pusher charging mechanism and/or deviated products, turn over cooling collecting bed.
Complete with drive, controls, piping and instrumentation.
Automatic Mould Oil Lubricating Systems.
Automatic Grease Lubricating System in service to the strands.
Oxygen and Natural Gas Feeding System in service to the strands.
Compressed Air System in service to the strands.

ELECTRICAL PARTS AND AUTOMATION SYSTEM


Incoming Distribution Board (IDB).
Common Motors Control Board (CMCB).
Strand Motors Control Boards (SMCB).
Ladle Turret local Control Panel.
Slide Gate local Control Panel.
Tundish car local Control Panels.
Automatic Mould Level Control System of the radiometric type (AMLCS) suitable to perform automatically
the start/stop strand operation.
Mould Operator Control Panel (MOP), complete with casting speed indicator.
local Control Panel for Secondary Cooling System (spray system).
Rigid Dummy Bar local Control Pendant.
Control Desk for billets straightening and cutting operations.
Control desk for billets discharging operations.
Computer System Level 2, complete with Central Processor Unit (CPU), Computer Stations with printing
machine, monitors, software, etc.

37
CCM AUXILIARIES
Templates.
Tundish Nozzle Preheating Station.
Tundish Preheating Station.
Tundish Drying Station.
Mould Support Trestle.
Mould Trestle for pressure testing.
Automatic Tundish Tilting Station hydraulically operated.
Tundish Nozzle Centering Device.
Tundish Relining andSsetting Stand.
Tundish Support Stand.

38
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

LADLE ROTATING TURRET D


Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
39
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
TUNDISH e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
40
Continuous casting machine

41
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

DUMMY BAR

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
DUMMY BAR HEAD SHAPE E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
42
43
44
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

TORCH CUTTING MACHINE

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

BILLET DISCHARGE EQUIPMENT


A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
45
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

TURN OVER COOLING BED SUPPLIED TO LISCO (MISURATA):


The turn over cooling bed is designed to cool billets from section 100x100
up to 150x150, hydraulic driven, max capacity 150 ton/hour.
The cooling bed was equipped with pushers skid type of 100 tons capacity.
The complete equipment has been successfully commissioned in September 2007. D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
46
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

LADLE-TURRET

TUNDISH

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
TUNDISH-CAR E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
47
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

MOULD

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
MOULD OSCILLATION UNIT E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
48
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
49
... for slab

... for billet

50
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
51
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

BENDER

BOW SEGMENT

STRAIGHTENING SEGMENT

HORIZONTAL SEGMENT

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

SEGMENT DRIVE A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
52
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

SLAB DUMMY-BAR EQUIPMENT

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
53
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

TORCH-CUTTING MACHINE

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
ROLLER TABLE e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
54
...FOR CONTINUOUS CASTING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
55
...FOR SLAB HANDLING
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
SLAB LIFTING PINCH e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
56
57
58
59
60
Copper plates
The casting surface of mould plates can be completely or partially coated with nickel or nickel alloys.
The object of coating is to increase the service life of the mould, as well as an improvement
in product quality.
Plating thickness changes from 0,5mm up to 7mm or even more. When thickness is highter then 2mm, the
ideal solution is tapered nickel coatings: 1 mm at the top and 3 mm at the bottom or partial coating on the
lower half of mould plates.

Copper plates can be supplied as per customer drawings.

61
 


 



  
  
  

   


 

  

 
 
 

62
    
 



     

Billett - 100 to 200 Accuracy . + - 0.01 mm

Bloom - 200 to 350 Resolution . + - 0.005 mm

Rectangular - As required Repeatability. + - 0.01 mm

Round - Size 1 120 to 200


Size 2 200 to 300
Size 3 300 to 400
or as required

63
EMTM67- LASER MOULD TAPER MEASURER

64
MCSV - VERTICAL LASER MOULD’S CHECK STATION

RDL - ROLL’S DATA LOGGER

65
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

SLAG POTS
PIG-IRON PLATES & COUNTERPLATES

CASTING SPRUES

POLYGONAL MOULDS FOR


STEEL FORGING
INGOT MOULDS
D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
66
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
67
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
68
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
69
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
70
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
...FOR STEEL CASTING
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
71
...FOR ROLLING MILLS
Via San Lorenzo, 5/15 - 16123 Genova (Italy) STAND 420 TYPE FOR ROLLING MILL
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

HOT ROLLING MILL


REEL-DRUM WITH
STRIPPER-PLATE ROLLING MILL
BRONZE SLIPPERS

SLAB TRAVERSE GRAB

COLD ROLLING MILL


STANDS

OUT BOARD SUPPORT SCREW-NUT & SCREW

SNUBBER ROLL
D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
72
...FOR ROLLING MILLS
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
Tel. +39 010 2468209 - Fax +39 010 2471290
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I

Note: the reproduction of this drawing is forbidden and punishable according to the law
73
Reel drum

74
75
SPARE PARTS
We supply all mechanical components in according to customer drawing

We are connected with many companies supplying different "equipments" that are a corollary to our main plants,
such as:

Electrical, Electronic, Mechanical Mobile Equipment Consumables and


Instrumentation Operating Materials
Electric Motors Compressors Cranes Oils and Greases
Cables Pumps and Valves Dumpers Conveyor Belts
Thermocouples Heat Exchangers Safety Materials
Transformers Hydraulic Components:
Cylinders, Hoses

76
77
78
79
OIL & GREASE
for siderurgical industry
USES/PRODUCTS
(in iron/steel industry)

Continuous castings Automatic centralized grease lubrication


G SIL 81 (centralized lubrication)
CALOR 280 (first line of bearings)
HT 280 (centralized lubrication)
MOLYSINT (centralized lubrication)
CALPLEX (calcium overbased sulphonate)
“Fire resistant” hydraulic fluids
IDROFLUX S (synthetic ester HFD)

Hot/cold rolling mills Automatic centralized grease lubrication


LITHIUM HDP (centralized lubrication)
CALPLEX (calcium overbased sulphonate)
GREN AW SPECIAL (centralized lubrication)
Oil lubrication
VL P (Morgoil bearings)
GREN OIL (gear boxes, speed reducers)
“Fire resistant” hydraulic fluids
IDROFLUX S (synthetic ester HFD)

EAF/LF Furnaces Automatic centralized grease lubrication


G SIL 81 (centralized lubrication)
“Fire resistant” hydraulic fluids
IDROFLUX S (synthetic ester HFD)

Agglomeration section Grease lubrication


G SIL 81 (centralized lubrication)

Dog clutches Grease lubrication


MOLYVIS GLA (ISO 460)
MOLYVIS GLA SPECIAL (ISO 1000)
MOLYVIS HDP (ISO 1800)

Open gears/mineral mills Grease lubrication


CEP 380 (spraying automatic system)
CEP 30 (lubrication by hand)

80
Mineral quay/ropes/cranes Grease lubrication
CEP 380 (spraying automatic system)
CEP 30 (lubrication by hand)
FUNEL (rust preventive for metallic ropes)
Chains and conveyors hot tem-peratures Automatic Oil lubrication
CHAIN OIL WHITE (spraying automatic system)

Compressors Oil lubrication


CPR SINT (fully synthetic)

Rails and gantry cranes Grease lubrication


CEP 380 (spraying automatic system)
CEP 30 (paste for rail lubrication)

Other specific uses CUPRUM (copper paste for casting ladle drawers)
MOLYVIS GLA SPECIAL (lubrication casting ladle
support bearings)
SUPERFLUOR 2000 (oxygen valves lubrication)
ALZ 250 (coke ovens gas valves lubrication)

81
REFERENCES LIST
Reference list on demand at our e-mail adress:
info@siderca.it

82
D
Via San Lorenzo, 5/15 - 16123 Genova (Italy)
B
Tel. +39 010 2468209 - Fax +39 010 2471290 C
e-mail info@siderca.it - Mob. +39 335 242894
www.siderca.it

A
I
E
G
LEGEND
A Iron-ore mining and transport A Minerali di ferro
B Blast-furnace plant B Altoforno
C B.O.F. steel-making plant C Convertitore
D Continuous casting D Colata continua
E Hot-steel pouring E Colata in lingottiera
F Rolling mill F Laminatoio
Cast-iron pouring Macchina a colare
H G G
H Cupola-furnaces H Cubilotto
I Electric-are furnaces I Forno elettrico

A Mines de minerale de fer et transport A


Haut-fourneau
F B B
C Acierie à oxygene C
D Coulée continue D
E Coulée d’acier en lingotière E
F Laminoir F
G Coulée de fonte G
H Cubilot H
I Four electrique I
STUDIO PELLI 2018 - Versione del 5 febbraio 2018

You might also like