PX200

USER MANUAL

1800 790 915

pumpsaustralia.com.au
 PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL
Thank you for purchasing a quality Pumps Australia Unit. We reserve the right to make changes at any time without
incurring any obligation.

Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating
instructions and warnings before using this Stand Alone Boiler. Warning information should be emphasized and
understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and
discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator
comprehends its contents.

Owner and/or user must study and maintain for future reference the manufacturers’ instructions.

The operator must know how to stop the machine quickly and understand the operation of all controls. Never permit
anyone to operate the engine without proper instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts. This machine is
to be used only by trained operators.

IMPORTANT SAFETY INFORMATION

WARNING: To reduce the risk of injury, read operating instructions carefully before using.

1. Read the owner’s manual thoroughly. Failure to follow instructions could cause
malfunction of the machine and result in death, serious bodily injury and/or property
damage.

2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.

3. Stay alert — watch what you are doing.

4. All installations must comply with local codes. Contact your electrician, plumber, utility company or the selling
distributor for specific details. If your machine is rated 250 volts or less, single phase will be provided with a ground
fault circuit interrupter (GFCI). If rated more than 250 volts, or more than single phase this product should only be
connected to a power supply receptacle protected by a GFCI

WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric
shock may result.
5. To protect the operator from electrical shock, the machine must be electrically grounded. It is
the responsibility of the owner to connect this machine to a UL grounded receptacle of proper
voltage and amperage ratings. Do not spray water on or near electrical components. Do not touch
machine with wet hands or while standing in water. Always disconnect power before servicing.

WARNING: Flammable liquids can create fumes which can ignite, causing property damage
or severe injury.
WARNING: Risk of explosion — Operate only where open flame or torch is permitted.
6. In oil burning models, use only kerosene, No. 1 home heating fuel, or diesel. If diesel is used,
add a soot remover to every tankful.

WARNING: Risk of fire — do not add fuel when the product is operating or still hot.
WARNING: Do not use gasoline crankcase draining or oil containing gasoline, solvents or
alcohol. Doing so will result in fi re and/or explosion.
7. Oil burning appliances shall be installed only in locations where combustible dusts and flamma-
ble gases or vapours are not present. Do not store or use gasoline near this machine.

8. Do not allow acids, caustic or abrasive fluids to pass through the pump.
9. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
10. Keep operating area clear of all persons.

WARNING: High pressure spray can cause paint chips or other particles to become air-
borne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices
must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.

PUMPS AUSTRALIA PTY LTD

2 PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au
 PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL

WARNING: This machine exceeds 85 dB appropriate ear protection must be worn.

WARNING: Hot discharge fluid. Do not touch or direct discharge stream at person(s)

WARNING: This machine produces hot water and must have insulated components
attached to protect the operator.

WARNING: Risk of injury. Hot surfaces can cause burns. Use only designated gripping
areas of spray gun and wand. Do not place hands or feet on non-insulated areas of the
pressure washer.
12. To reduce the risk of injury, close supervision is necessary when a machine is used near chil-
dren. Do not allow children to operate the pressure washer. This machine must be attended during
operation.

WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this
could result in injury from a whipping wand.

13. Never make adjustments on machine while in operation.

14. Be certain all quick coupler fittings are secured before using pressure washer

WARNING: High pressure developed by these machines will cause personal injury or
equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct
discharge stream at people, or severe injury or death will result.

WARNING: Protect machine from freezing.

15. To keep machine in best operating conditions, it is important you protect machine from freez-
ing. Failure to protect machine from freezing could cause malfunction of the machine and result in
death, serious bodily injury, and/or property damage. Follow storage instructions specified in this
manual.

WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.
16. Avoid installing machines in small areas or near exhaust fans. Adequate oxygen is needed for
combustion or dangerous carbon monoxide will result.

17. Manufacturer will not be liable for any changes made to our standard machines or any components not
purchased from Pumps Australia Pty Ltd.
18. The best insurance against an accident is precaution and knowledge of the machine.
WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively
unstable location. The cleaning area should have adequate slopes and drainage to reduce
the possibility of a fall due to slippery surfaces.
20. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
21. Do not operate this machine when fatigued or under the influence of alcohol, prescription
medications, or drugs.

PUMPS AUSTRALIA PTY LTD

PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au 3
 PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL
Sympton
Oil leak between crankcase and
pumping section
Frequent or premature failure of
the packing
Pump runs but produces no flow
Pump fails to prime
Pump loses prime, chattering
noise, pressure fluctuates
Low pressure at nozzle
Pressure gauge fluctuates
Low-pressure
Pump runs extremely rough, pres-
sure very low
Water leakage from under manifold
Slight leak, oil leaking in the area of installed oil seal o-ring
crankshaft
Excessive play at the end of the
crankshaft pulley
Water in crankcase
Loud knocking noise in pump
4
PUMPS AUSTRALIA PTY LTD
PHONE: 1800 790 915
TROUBLESHOOTING
Possible Cause
Worn rod oil seals
Cracked, damaged or worn plunger
Overpressure to inlet manifold
Material in the fluid being pumped
Excessive pressure and/or temperature
of fluid being pumped
Pump is not primed
Air is trapped inside pump
Air leak in the suction hose or inlet
Clogged suction strainer
Unloader valve is by-passing
Incorrect or worn nozzle
Worn packing or valves
Valves worn or blocked by foreign
bodies
Seals worn
Worn nozzle
Belt slippage
Air leak in inlet plumbing
Relief valve stuck, partially plugged or
improperly adjusted valve seat worn
Worn packing. Abrasive in pumped in
cavitation. Inadequate water
Worn inlet, discharge valve blocked or
dirty
Inlet restrictions and/or air leaks
Stuck inlet or discharge valve
Worn packing or cracked plunger
Worn crankshaft seal or improperly
Bad bearing
Worn the main bearing from excessive
tension on drive belt
Humid air condensing into water inside
the crankcase
Worn packing and/or cracked plunger
Cavitation or sucking air
Pulley loose on crankshaft
Broken or worn bearing
212 Welshpool Road, Welshpool WA 6106
USER MANUAL
Solution
Replace crankcase piston rod seals
Replace plungers
Reduce inlet pressure
Install proper filtration on pump inlet plumbing
Check pressures and fluid inlet temperature; be
sure they are within specified range
Flood suction then restart pump
Disconnect discharge hose from pump. Flood
suction hose, restart pump and run pump until
all air has been evacuated
Remove suction line and inspect it for a loose
liner or debris lodged in the hose. Avoid all
unnecessary bends. Do not kink hose
Clean strainer
Make sure nozzle is matched to the flow and
pressure of the pump. If the nozzle is worn,
replace
Replace packing or valves
Clean or replace valves
Clean or replace valves
Replace Seals
Replace with nozzle of proper size
Tighten or replace with correct belt
Disassemble, reseal and reassemble
Clean and adjust relief valve; check for worn or
dirty valve seats
Install proper filter suction at inlet manifold must
be limited to lifting less than 20 feet of water or
8.5 psi vacuum
Replace inlet and discharge valve
Clean out foreign material
Replace worn valves
Install new packing or plunger
Remove oil seal retainer and replace damaged
0-ring and/or seals
Replace bearing
Replace crankcase bearing and/or tension drive
belt
Change oil intervals
Replace packing. Replace plunger
Check water supply is turned on
Check key and tighten set screw
Replace bearing
PAGE
PUMPS AUSTRALIA PTY LTD
PHONE: 1800 790 915
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EMAIL: Sales@Pumpsaustralia.com.au
 USER MANUAL PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL
OPERATION INSTRUCTIONS
Before Starting
WARNING: Check hoses, trigger guns, fittings, and fuel connections daily for signs of wear, cracks and looseness,
and replace as required.

1. Read all manuals provided with this pressure washer. Become familiar with location and function of all operating and safety
controls.
2. Connect water supply hose to the standard garden hose connector. The water source and supply hose must be capable of
providing 30 LPM.
3. Fill fuel tank. Use Diesel DO NOT USE PETROL, CRANKCASE OIL RESIDUALS OR WASTE OIL.
4. Check pump oil level.
5. If detergents are to be used, only use detergents intended for pressure washers. Follow instructions on the detergent con-
tainer.

IMPORTANT: If the pressure washer has not been used for an extended period of time, remove the nozzle from the
end of the wand and turn on water supply. Allow water to run from the end of the wand until clear.

IMPORTANT: The trigger gun provided with this pressure washer is equipped with a manual trigger lock to prevent
accidental operation of the trigger gun. The trigger lock should be used whenever the trigger gun is not in use.

To Start
IMPORTANT: The water must be turned on before starting. Running the pump dry will cause damage to pump seals
and void warranty.

IMPORTANT: DO NOT allow the machine to run in bypass for more than 10 minutes at any one time or damage to
pump may occur.

1. Turn water on.

2. Hold gun firmly, squeeze trigger of trigger gun and turn engine key switch to ON. Allow air to purge from system.
3. If HOT water is desired, press the burner button ON. Adjust thermostat to desired temperature. The burner
will fire immediately with a small puff of smoke. If smoke continues refer to the Troubleshooting Guide in this manual. When
the trigger gun is closed the burner will turn off.

To Stop
1. If detergents were used, draw clear water through the detergent line to purge detergent.
2. If burner was used, turn off burner button and allow pump to run cold water through coil.
3. Turn the key on the engine to OFF.
4. Turn OFF water supply.
5. Squeeze trigger gun open to relieve system pressure.

PAGE

4 PUMPS AUSTRALIA PTY LTD

PHONE: 1800 790 915 PUMPS AUSTRALIA PTY LTD
5
PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au
 PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL

PUMPS AUSTRALIA PTY LTD

6 PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au
 PUMPS AUSTRALIAPTY LTD
PX200 USER MANUAL
Pump Oil Information
Water Inlet thread size: BSP Female 2”
Water Outlet thread size: BSP Female 1.1/2”

Observation hole
The observation hole is used to observe the sealing condition of the high-pressure seal,
The leak in the observation hole represents its corresponding leaking plunger hole
Seal failure.

Lifting Ring
The Lifting ring shown in the picture is convenient
for users to install and move High-pressure pump during Lifting Ring
servicing

Water Outlet

Water Inlet

Obersavtion Hole

Pump Oil Information

The pump is lubricated by splash lubrication. Gear oil is
recommended for pump lubricating oil. The lubricating oil
selected by the user 2 SAE85-90 cannot be lower than the
lubricating oil of SAE15-40 brand.

The amount of lubricating oil required for the crankcase is

4200ml.

The amount of lubricating oil required for the gearbox is

750ml.

Oil Fill Plug The amount of lubricating oil should be kept near the
center line of the oil window.

Oil Level Indication

Ideal Oil level should
be at half full.

Oil Drain Plug

PUMPS AUSTRALIA PTY LTD

PHONE: 1800 790 915 212 Welshpool Road, Welshpool WA 6106 EMAIL: Sales@Pumpsaustralia.com.au 7
 PUMPS AUSTRALIAPTY LTD
PX200 USER
PARTS MANUAL
BREAKDOWN

PUMPSAUSTRALIA
AUSTRALIAPTYPTYLTD
LTD
18
PUMPS
PHONE: 1800
1800 790 915790 915 212 Welshpool Road, Welshpool WA 6106
pumpsaustralia.com.au EMAIL: Sales@Pumpsaustralia.com.au
sales@pumpsaustralia.com.au
 Installation, Use and Maintenance
INDUSTRIAL RECIPROCATING PLUNGER PUMP
PUMPS AUSTRALIA
Ref 30000000PTY
Rev.LTD
A 20/17

PARTSUSER
PX200 BREAKDOWN
MANUAL
14.Parts List

NO. DESCRIPTION NO. DESCRIPTION NO. DESCRIPTION

1 Bolt M6X20 28 Bolt M14X30 55 Oil gauge
2 Oil seal,Shaft cover 29 Inlet valve cover 56 Oil level plate
3 Shaft cover 30 Backup ring 50X54X1.5 57 Circlip D42
4 Adjust paper pad 31 O-ring 49.5X2.65 58 Crankcase
5 O-ring 96X2.2 32 Valve cap 59 O-ring 210X2.65
6 Bearing 33210 33 Valve housing 60 Oil plug cover
7 Bolt M8X55 34 Spring 61 Microporous membrane
8 Spring washer D8 35 Valve guide 62 Oil plug body
9 Flat washer D8 36 Valve plate 63 O-ring 17X3
10 Connecting rod cap 37 Valve seat 64 Back cover of crankcase
11 Rear bushing, Connecting rod 38 Backup ring 50X54X2 65 O-ring 14.2X1.9
12 Crankshaft 39 Bolt M14X40 66 Oil drain plug
13 Pin 12X8X70 40 Outlet valve cover 67 Bolt M6X25
14 Cylindrical pin 41 Manifold 68 Adjust paper pad
15 Front bushing ,Connecting rod 42 Supporting ring, H-P seal 69 Gearbox body
16 Connecting rod body 43 High pressure seal 70 Pin
17 Circlip D20 44 Compression flake, H-P seal 71 Bolt M8X45
18 Pin, Connecting rod 45 O-ring 55.25X2.62 72 Bearing 6309
19 Piston pin sleeve 46 Locating ring 73 Gear
20 Piston guide 47 Low pressure seal 74 Gear shaft
21 Plunger head 48 Auxiliary water seal gasket 75 Gear retainer
22 Ceramic tube 49 Circlip D52 76 Bolt M10X35
23 Copper pad 50 Reciprocating oil seals 77 Bearing 6310
24 Backup ring 8X10.7X1.2 51 Bolt M8X20 78 O-ring 210X2.65
25 O-ring 7.65X1.78 52 Lifting bracket 79 Gearbox body cover
26 Plunger tail 53 Bearing cover 80 Bolt M8X50
27 Bolt M12X145 54 O-ring 38X1.8 81 Oil gauge

15.Torque Chart of Pump Bolts

Item NO. Description Thread Torque

1 Bolt, Crankcase Cover M6X20 17.5 Nm
1-1 Bolt, Crankshaft Cover M6x20 17.5 Nm
1-2 Bolt, Crankshaft Cover(Gearbox Version) M8x50 35 Nm
7 Bolt, Connecting Rod M8x55 40 Nm
27 Bolt, Manifold M12x145 75 Nm
28 Bolt, Inlet Valve Cover M14x40 100 Nm
39 Bolt, Outlet Valve Cover M14x35 100 Nm
51 Bolt, Lifting Bracket M8x20 30 Nm
67 Bolt, Bearing Cover M6x25 17.5 Nm
71 Bolt, Gearbox Body M8x45 35 Nm
76 Bolt, Gear M10x35 60 Nm
80 Bolt, Gearbox Body Cover M8x50 35 Nm

16

PUMPS AUSTRALIA PTY LTD PUMPS AUSTRALIA PTY LTD

1800 790
PHONE: 915790 915
1800 pumpsaustralia.com.au
212 Welshpool Road, Welshpool WA 6106 sales@pumpsaustralia.com.au
EMAIL: Sales@Pumpsaustralia.com.au 92
 AUSTRALIAN OWNED
& OPERATED
Established in 1997 as a backyard
business, Pumps Australia has had steady
growth over 20 years by supplying quality
products with quality service using quality
people.

Being a firm believer of always having what

you need in stock, our large warehouse locat-
ed in Welshpool carries a HUGE inventory of
stock for our customers. With shipping
overnight.

Carrying stock in Australia isn’t the only thing

that seperates us from the pack.
Our technical expertise with all our products
means we’re there to back you up!

Clinton Farmer; Kutkabubba Aboriginal Corp.

FIRE FIGHTING PUMPS HOUSEHOLD PUMPS PETROL & DIESEL ENGINES

TRANSFER PUMPS HIGH PRESS. BLASTERS AIRLESS PAINT SPRAYERS

TRASH PUMPS SERVICE & REPAIR AG SPRAYERS

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WE SERVICE & REPAIR

ALL MAKES AND MODELS IN OUR FULLY STOCKED WORKSHOP IN WA!

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212 Welshpool Rd, Welshpool WA 6106
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