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Braking Unit, Braking Resistor Unit: Installation Manual
Braking Unit, Braking Resistor Unit: Installation Manual
Braking unit,
Braking resistor unit
Installation Manual
BRAKING UNIT CDBR-
BRAKING RESISTOR UNIT LKEB-
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータオプション
制動ユニット,制動抵抗器ユニット
取扱説明書
制動ユニット CDBR-
制動抵抗器ユニット LKEB-
製品を安全にお使い頂くために,本書を必ずお読みください。
また,本書をお手元に保管していただくとともに,最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう,お取り計らい願います。
Braking resistor unit and braking unit are used to con-sume regenerative
energy from motor in the braking resistor unit at deceleration and to
improve the transis-tor inverter braking ability.
Before using the braking resistor unit and braking unit, a thorough under-
standing of this manual is recom-mended. This instruction manual will be
of great help for daily maintenance, inspection and troubleshoot-ing.
Inverters to which the braking resistor unit and braking unit can be con-
nected are of the following series:
• YASKAWA AC Drive 1000 Series
• Varispeed Series
Wiring sequence should shut off power to the drive when a braking
NOTE resistor Overload Relay Trip Contact (Thermal Protector Contact)
output is triggered.
3
General Precautions
S Some drawings in this manual are shown with the protective cover or shields
removed, in order to describe with more clarity. Make sure all covers and
shields are replaced before operating this product.
S Since the drawings in this manual are represented examples, some are subject
to differ from delivered products.
S To order a copy of this manual, if your copy has been damaged or lost, contact
your YASKAWA representative.
S YASKAWA is not responsible for any modification of the product made by the
user since that will void your guarantee.
4
NOTES FOR SAFE OPERATION
WARNING
CAUTION
NOTE
: These are steps to be taken to insure proper operation.
5
WIRING
WARNING
(Ref. page)
• Only commence wiring after verifying that the power sup- 27
ply is turned OFF.
Failure to observe this warning can result in an electrical shock
or a fire.
• High voltage exists at all terminals of braking unit and 27
braking resistor unit.
Failure to observe this warning can result in an electrical shock.
• Wiring should be performed only by qualified personnel. 27
Failure to observe this warning can result in an electrical shock
or a fire.
• Wiring sequence should shut off power to the drive when 27
a braking resistor Overload Relay Trip Contact (Thermal
Protector Contact) output is triggered.
Failure to observe this warning can result in a fire.
• When wiring the emergency stop circuit, check the wiring 27
thoroughly before operation.
Failure to observe this warning can result in personal injury.
27
• Make sure to ground the ground terminal.
(Ground resistance
200V class: 100Ω. or less, 400V class: 10Ω. or less)
Failure to observe this warning can result in an electrical shock.
• Short Circuit Current Rating (SCCR)
Install adequate branch short circuit protection according to applicable
codes. Failure to comply could result in damage to the drive. The device is
suitable for circuits capable of delivering 31,000 RMS symmet-rical
Amperes, 240 Vac maximum (200V Class), 480 Vac maximum (400V Class)
and 575Vac (600V Class) or the SCCR rating of the drive it is connected to,
which ever is greater.
7
CAUTION
(Ref. page)
S Verify that the rated voltage of the braking unit and the braking 27
resistor unit coincides with the AC power supply voltage.
Failure to observe this caution can result in personal injury or a fire.
8
OPERATION
WARNING
(Ref. page)
S Only turn ON the input power supply after replacing the front 41
cover. Do not remove the cover while current is flowing.
Failure to observe this warning can result in an electrical shock.
CAUTION
(Ref. page)
S All the constants of the the braking unit and the braking resistor 41
unit have been preset at the factory. Do not change the
settings unnecessarily.
9
CAUTION
(Ref. page)
OTHERS
WARNING
S Never modify the product.
Failure to observe this warning can result in an electrical shock or
personal injury and will invalidate the guarantee.
11
WARNING INDICATION
A warning label is displayed on the front cover of the braking unit, as shown
below. Follow these instructions when handling the braking unit and the braking
resistor unit.
$4#-+0)70+6 㧹㧻㧰㧱㧸㧦㧯㧰㧮㧾㧙㧠㧜㧠㧡㧮
ޓޓޓޓޓޓ㧠㧜㧜㨂ޓ㧯㧸㧭㧿㧿ޓ㧲㧻㧾ޓ㧠㧡㨗㨃
ෂ㒾ޓ㨃㧭㧾㧺㧵㧺㧳
ߌ߇ޔᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ࠎߢޔ ㅢ㔚೨ߦᧄࠞࡃࠍߪߕߒߡޔ
ߩߘޓᜰ␜ߦᓥߞߡߊߛߐޕ
ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ ࠦࡀࠢ࠲ߩ⸳ቯࠍ߅ߎߥߞߡਅߐޕ
ㅢ㔚ਛ߮㔚Ḯㆤᢿᓟ㧡ಽએౝߪޔ㕙ࠞࡃࠍ㐿ߌ
ޕߐߛߊߢߥޓ 㧔ขᛒ⺑ᦠෳᾖߩߎߣޕ㧕
⏕ታߦធࠍⴕߞߡߊߛߐޕ
Ἣἴߩ߅ߘࠇ߇ࠅ߹ߔޕ
േᛶ᛫ེߩࠨࡑ࡞࠻࠶ࡊធὐߢ㔚Ḯࠍ 4GOQXGVJKUEQXGTCPF
ޓㆤᢿߔࠆࠪࠤࡦࠬࠍ⚵ࠎߢߊߛߐޕ
UGVVJGEQPPGEVQTU
Warning 㧹㨍㨥ޓ㨏㨍㨡㨟㨑ޓ㨕㨚㨖㨡㨞㨥ޓ㨛㨞㨑㨘㨑㨏㨠㨞㨕㨏ޓ㨟㨔㨛㨏㨗㧚
㧼㨘㨑㨍㨟㨑ޓ㨒㨛㨘㨘㨛㨣ޓ㨠㨔㨑ޓ㨕㨚㨟㨠㨞㨡㨏㨠㨕㨛㨚㨟ޓ㨕㨚ޓ㨠㨔㨑
DGHQTGVWTPKPIVJG
ޓ㨙㨍㨚㨡㨍㨘ޓ㨎㨑㨒㨛㨞㨑ޓ㨕㨚㨟㨠㨍㨘㨘㨍㨠㨕㨛㨚ޓ㨛㨞ޓ㨛㨜㨑㨞㨍㨠㨕㨛㨚㧚 RQYGTQP
Indication 㧰㨕㨟㨏㨛㨚㨚㨑㨏㨠ޓ㨍㨘㨘ޓ㨜㨛㨣㨑㨞ޓ㨎㨑㨒㨛㨞㨑ޓ㨛㨜㨑㨚㨕㨚㨓
ޓ㨒㨞㨛㨚㨠ޓ㨏㨛㨢㨑㨞ޓ㨛㨒ޓ㨡㨚㨕㨠㧚
5GG+PUVTWEVKQPU
㨃㨍㨕㨠ޓ㧡ޓ㨙㨕㨚㨡㨠㨑㨟ޓ㨡㨚㨠㨕㨘ޓ㧰㧯ޓ㧮㨡㨟ޓ㨏㨍㨜㨍㨏㨕㨠㨛㨞㨟
㨐㨕㨟㨏㨔㨍㨞㨓㨑㧚
㨁㨟㨑ޓ㨜㨞㨛㨜㨑㨞ޓ㨓㨞㨛㨡㨚㨐㨕㨚㨓ޓ㨠㨑㨏㨔㨚㨕㨝㨡㨑㨟㧚 .KIJVU
㧾㨕㨟㨗ޓ㨛㨒ޓ㨒㨕㨞㨑㧚 YJGP
㨁㨟㨑ޓ㨟㨑㨝㨡㨑㨚㨏㨑㨞ޓ㨠㨛ޓ㨎㨞㨑㨍㨗ޓ㨜㨛㨣㨑㨞ޓ㨟㨡㨜㨜㨘㨥ޓ㨟㨕㨐㨑 DTCMKPI
ޓ㨛㨚ޓ㨛㨢㨑㨞㨘㨛㨍㨐ޓ㨞㨑㨘㨍㨥ޓ㨠㨞㨕㨜ޓ㨏㨛㨚㨠㨍㨏㨠ޓ㨛㨒ޓ
ޓ㨎㨞㨍㨗㨕㨚㨓ޓ㨞㨑㨟㨕㨟㨠㨛㨞㧚
㧺㧼㧶㨀㧠㧞㧡㧜㧞㧙㧝㧙㧜
12
Warning Indication
ෂ㒾ޓ㨃㧭㧾㧺㧵㧺㧳
ߌ߇ޔᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ࠎߢޔ
ߩߘޓᜰ␜ߦᓥߞߡߊߛߐޕ
ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ㅢ㔚ਛ߮㔚Ḯㆤᢿᓟ㧡ಽએౝߪޔ㕙ࠞࡃࠍ
ޓ㐿ߌߥߢߊߛߐޕ
⏕ታߦធࠍⴕߞߡߊߛߐޕ
Ἣἴߩ߅ߘࠇ߇ࠅ߹ߔޕ
േᛶ᛫ེߩࠨࡑ࡞࠻࠶ࡊធὐߢ㔚Ḯࠍ
ޓㆤᢿߔࠆࠪࠤࡦࠬࠍ⚵ࠎߢߊߛߐޕ
㧹㨍㨥ޓ㨏㨍㨡㨟㨑ޓ㨕㨚㨖㨡㨞㨥ޓ㨛㨞㨑㨘㨑㨏㨠㨞㨕㨏ޓ㨟㨔㨛㨏㨗㧚
㧼㨘㨑㨍㨟㨑ޓ㨒㨛㨘㨘㨛㨣ޓ㨠㨔㨑ޓ㨕㨚㨟㨠㨞㨡㨏㨠㨕㨛㨚㨟ޓ㨕㨚ޓ㨠㨔㨑
ޓ㨙㨍㨚㨡㨍㨘ޓ㨎㨑㨒㨛㨞㨑ޓ㨕㨚㨟㨠㨍㨘㨘㨍㨠㨕㨛㨚ޓ㨛㨞ޓ㨛㨜㨑㨞㨍㨠㨕㨛㨚㧚
㧰㨕㨟㨏㨛㨚㨚㨑㨏㨠ޓ㨍㨘㨘ޓ㨜㨛㨣㨑㨞ޓ㨎㨑㨒㨛㨞㨑ޓ㨛㨜㨑㨚㨕㨚㨓
ޓ㨒㨞㨛㨚㨠ޓ㨏㨛㨢㨑㨞ޓ㨛㨒ޓ㨡㨚㨕㨠㧚
㨃㨍㨕㨠ޓ㧡ޓ㨙㨕㨚㨡㨠㨑㨟ޓ㨡㨚㨠㨕㨘ޓ㧰㧯ޓ㧮㨡㨟ޓ㨏㨍㨜㨍㨏㨕㨠㨛㨞㨟
㨐㨕㨟㨏㨔㨍㨞㨓㨑㧚
㨁㨟㨑ޓ㨜㨞㨛㨜㨑㨞ޓ㨓㨞㨛㨡㨚㨐㨕㨚㨓ޓ㨠㨑㨏㨔㨚㨕㨝㨡㨑㨟㧚
㧾㨕㨟㨗ޓ㨛㨒ޓ㨒㨕㨞㨑㧚
㨁㨟㨑ޓ㨟㨑㨝㨡㨑㨚㨏㨑㨞ޓ㨠㨛ޓ㨎㨞㨑㨍㨗ޓ㨜㨛㨣㨑㨞ޓ㨟㨡㨜㨜㨘㨥ޓ㨟㨕㨐㨑
ޓ㨛㨚ޓ㨛㨢㨑㨞㨘㨛㨍㨐ޓ㨞㨑㨘㨍㨥ޓ㨠㨞㨕㨜ޓ㨏㨛㨚㨠㨍㨏㨠ޓ㨛㨒ޓ
ޓ㨎㨞㨍㨗㨕㨚㨓ޓ㨞㨑㨟㨕㨟㨠㨛㨞㧚
㧺㧼㧶㨀㧠㧞㧡㧜㧞㧙㧝㧙㧜
13
CONTENTS
NOTES FOR OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1 RECEIVING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
1.1 NAMEPLATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
2 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
2.1 LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
2.2 INSTALLATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
2.3 REPLACEMENT OF CONVENTIONAL BRAKING UNITS
WITH NEW UNITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
3 WIRING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
3.1 REMOVING AND REPLACING THE COVERS OF
THE BRAKING UNIT (MODELS CDBR-2015B, -2015C,
-2022B, -2022C, -4030B, -4045B) - - - - - - - - - - - - - - - - - - - 27
3.2 SECTION NAMES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
3.3 CIRCUITS AND WIRING SPECIFICATIONS - - - - - - - - - - - 31
3.4 WIRING PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - 32
3.5 INTERCONNECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
4 OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
4.1 ADJUSTMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
4.2 POWER SUPPLY VOLTAGE SELECTION CONNECTOR
SETTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
4.3 MASTER/SLAVE SELECTION CONNECTOR SETTING - - 44
4.4 PARALLEL CONNECTION OF BRAKING UNIT - - - - - - - - - 44
4.5 OPERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
5 TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
6 SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
6.1 BRAKING UNIT AND BRAKING RESISTOR UNIT
APPLICATION LIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
6.2 BRAKING UNIT FOR 575V CLASS APPLICATION LIST - - 49
6.3 LIST OF APPLICABLE/NOT APPLICABLE COMBINATIONS
WITH CONVENTIONAL MODELS (VS-616HII/H3,
VS-616GII/G3, VS-676) - - - - - - - - - - - - - - - - - - - - - - - - - - 50
6.4 BRAKING UNIT SPECIFICATIONS - - - - - - - - - - - - - - - - - - 51
6.5 BRAKING RESISTOR UNIT SPECIFICATIONS - - - - - - - - - 52
6.6 MODELS AND CODE NOS. OF BRAKING UNIT AND
BRAKING RESISTOR UNIT - - - - - - - - - - - - - - - - - - - - - - - 53
14
1 RECEIVING
1 RECEIVING
CAUTION
• Do not install and attempt to use a braking resistor or braking resis-
tor unit If there are any damaged or missing components.
Failure to comply can result in personal injury.
The braking resistor unit and braking unit have been put through severe tests at
the factory before shipment. After unpacking, however, check and see the follow-
ing. If any malfunctions are found, contact your YASKAWA representative.
• Their nameplate data meet your requirements.
• They have sustained no damage while in transit.
• Fastening bolts and screws are not loose.
NOTE For long term storage, the unit should be kept in a clean area
indoors.
1.1 NAMEPLATE
(1) NAMEPLATE INFORMATION (BRAKING UNIT)
Braking Unit
Model Number
15
2 INSTALLATION
2.1 LOCATION
If the units are temporarily stored or machine stops for an extended length of
time, the following precautions should be taken. Store the units at pollution level
2 or less (UL standard) and under the following conditions.
• Free from rainfall and drops of water.
• Clean and dry.
• Free from corrosive gases and liquids.
• Free from dirt and dust.
• Ambient temperature: 14 to 104°F, 10 to 40°C.
• Humidity: 90% RH or less (no condensation)
• Free from vibration.
2.2 INSTALLATION
For full use of the braking resistor unit or braking unit functions, install the units
at pollution level 2 or less (UL standard) and in a location to satisfy the following
conditions:
Figs. 1 to 8 show the external dimensions and the spaces from the periphery.
• Provide the spaces shown in Figs. 1 to 8 between the units and the
periphery.
• Since the braking resistor unit generates heat, provide sufficient
spaces from devices which are weak against heat.
• Install the units at such locations that all requirements described in
Par. 2.1 “LOCATION” are satisfied.
16
2 INSTALLATION
5.43 (138)
5.91 (150)
17
1.14 (29)
0.39 (10)
4−M6
OR MORE
3.94 (100)
3.94 (100) MTG HOLE
10.23 (260)
11.02 (280)
9.25 (235)
MAIN CIRCUIT
TERMINAL M4
2.30
3−LEAD WIRE
(58.5)
OUTLET
2.19 (55.5)
1.97 (50)
OR MORE
3.94 (100)
3.94 (100)
5.51 (140) 6.57 (167)
1.18 (30) 1.18 (30)
OR MORE OR MORE
18
2 INSTALLATION
1.44 (36.5)
0.47 (12)
4−M6
OR MORE
3.94 (100)
5.51 (140) MTG HOLE
14.57 (370)
13.78 (350)
12.48 (317)
MAIN CIRCUIT
TERMINAL M5 WIRE OUTLET 1.10 (28)
3.86 (98) DIA RUBBER BUSH
BUSH
3.94 (100)
OR MORE
4.37 (111)
3.94 (100)
2.32 1.97 (50)
(59) 6.14 (156)
5.51 (140)
7.09 (180) 7.87 (200)
1.18 (30) 1.18 (30)
OR MORE OR MORE
19
1.44 (36.5)
0.47 (12)
4−M6
5.51 (140)
OR MORE
3.94 (100)
MTG HOLE
14.57 (370)
13.78 (350)
12.48 (317)
MAIN CIRCUIT
TERMINAL M6 WIRE OUTLET 1.10 (28)
4.09 DIA RUBBER BUSH
(104)
2−LEAD WIRE OUTLET
1.38 (35) DIA RUBBER
BUSH
2.87 (73)
3.94 (100)
OR MORE
3.94 (100)
2.32 1.97 (50) 4.37 (111)
(59) 5.51 (140)
6.14 (156)
7.09 (180) 7.87 (200)
20
2. INSTALLATION
7.09 (180)
OR MORE
3.94 (100)
MTG HOLE
14.57 (370)
13.98 (355)
12.48 (317)
MAIN CIRCUIT
TERMINAL M5 WIRE OUTLET 1.10 (28)
3.86 (98) DIA RUBBER BUSH
BUSH
5.45 (138.5)
OR MORE
4.37 (111)
3.94 (100)
2.70 1.97 (50)
(68.5) 7.09 (180) 6.14 (156)
8.66 (220) 7.87 (200)
1.18 (30) 1.18 (30)
OR MORE OR MORE
21
1.44 (36.5)
4−M6
0.35 (9)
8.27 (210)
OR MORE
3.94 (100)
MTG HOLE
14.57 (370)
13.98 (355)
12.48 (317)
MAIN CIRCUIT
WIRE OUTLET 1.10 (28)
TERMINAL M6 4.09 DIA RUBBER BUSH
(104)
2−LEAD WIRE OUTLET
1.38 (35) DIA RUBBER
BUSH
2.76 (70)
6.16 (156.5)
OR MORE
4.37 (111)
3.94 (100)
4.67 (118.5) 1.97 (50)
8.27 (210) 6.14 (156)
9.84 (250) 7.87 (200)
1.18 (30) 1.18 (30)
OR MORE OR MORE
22
2 INSTALLATION
b a b
Fig. 7 Braking Resistor Unit Dimensions in inches (mm) [for 0.5 to 10HP (0.4 to
7.5kW)]
23
Braking Resistor Dimensions in inches (mm)
Unit Model
(LKEB-) A B C D E
2011 10.48 (266) 21.38 (543) 9.69 (246) 13.39 (340) M8
2015 14.02 (356) 21.38 (543) 13.23 (336) 13.39 (340) M8
2018 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8
2022 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8
4011 13.78 (350) 16.22 (412) 12.99 (330) 12.80 (325) M6
4015 13.78 (350) 16.22 (412) 12.99 (330) 12.80 (325) M6
4018 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8
4022 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8
4030 14.02 (356) 37.64 (956) 13.23 (336) 29.13 (740) M8
4037 17.56 (446) 37.64 (956) 16.77 (426) 29.13 (740) M8
4045 17.56 (446) 37.64 (956) 16.77 (426) 29.13 (740) M8
Fig. 8 Braking Resistor Unit Dimensions in inches (mm) [for 15 to 60HP (11 to
45kW)]
24
2 INSTALLATION
3.94 (100)
0.39
(10)
0.28(7)
5.51 (140)
5.45 (138.5) 0.39 (10)
25
The main circuit terminal symbols are different between conventional models and
new models. Refer to the following table.
New Models
Conventional Models
Example: CDBR-2015B,
Example: CDBR-2015
-2015C
N
P
P0 0
B 0
26
3 WIRING
3 WIRING
Terminal
Cover
Lever
27
3.2 SECTION NAMES
Figs. 10, 11 and 12 show appearance and each section name of braking unit and
braking resistor unit respectively.
Thermal overload relay protects the braking resistor unit for models LKEB-20P7
to -27P5 and -40P7 to -4015. Thermal protector protects the braking resistor unit
for models LKEB-2011 to -2022 and -4018 to -4045.
/1&'.%&$4$
$4#-+0)70+6 8%.#55(14M9 Power Supply Selection
Connector
ෂ㒾ޓ㨃㧭㧾㧺㧵㧺㧳
ߌ߇ޔᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ࠎߢߩߘޔᜰ␜
ߦޓᓥߞߡߊߛߐޕ
ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
Master/Slave
ㅢ㔚ਛ߮㔚Ḯㆤᢿᓟ㧡ಽએౝߪޔ㕙ࠞࡃࠍ㐿ߌߥߢ
ޕߐߛߊޓ
⏕ታߦធࠍⴕߞߡߊߛߐޕ
Ἣἴߩ߅ߘࠇ߇ࠅ߹ߔޕ
Selection Connector
േᛶ᛫ེߩࠨࡑ࡞࠻࠶ࡊធὐߢ㔚Ḯࠍ /#56'4
㧟㧤㧜㨂
㧠㧜㧜㨂
㧠㧝㧡㨂
㧠㧠㧜㨂
㧠㧢㧜㨂
ޓㆤᢿߔࠆࠪࠤࡦࠬࠍ⚵ࠎߢߊߛߐޕ
㧹㨍㨥ޓ㨏㨍㨡㨟㨑ޓ㨕㨚㨖㨡㨞㨥ޓ㨛㨞
㨑㨘㨑㨏㨠㨞㨕㨏ޓ㨟㨔㨛㨏㨗㧚 5.#8'
㧼㨘㨑㨍㨟㨑ޓ㨒㨛㨘㨘㨛㨣ޓ㨠㨔㨑ޓ㨕㨚㨟㨠㨞㨡㨏㨠㨕㨛㨚㨟ޓ㨕㨚ޓ㨠㨔㨑
ޓ㨙㨍㨚㨡㨍㨘ޓ㨎㨑㨒㨛㨞㨑ޓ㨕㨚㨟㨠㨍㨘㨘㨍㨠㨕㨛㨚ޓ㨛㨞ޓ㨛㨜㨑㨞㨍㨠㨕㨛㨚㧚
㧰㨕㨟㨏㨛㨚㨚㨑㨏㨠ޓ㨍㨘㨘ޓ㨜㨛㨣㨑㨞ޓ㨎㨑㨒㨛㨞㨑ޓ㨛㨜㨑㨚㨕㨚㨓
Calibration Resistor
ޓ㨒㨞㨛㨚㨠ޓ㨏㨛㨢㨑㨞ޓ㨛㨒ޓ㨡㨚㨕㨠㧚
㨃㨍㨕㨠ޓ㧡ޓ㨙㨕㨚㨡㨠㨑㨟ޓ㨡㨚㨠㨕㨘ޓ㧰㧯ޓ㧮㨡㨟ޓ㨏㨍㨜㨍㨏㨕㨠㨛㨞㨟
ޓ㨐㨕㨟㨏㨔㨍㨞㨓㨑㧚
(Adjusted Prior to
㨁㨟㨑ޓ㨜㨞㨛㨜㨑㨞ޓ㨓㨞㨛㨡㨚㨐㨕㨚㨓ޓ㨠㨑㨏㨔㨚㨕㨝㨡㨑㨟㧚
㧾㨕㨟㨗ޓ㨛㨒ޓ㨒㨕㨞㨑㧚
㨁㨟㨑ޓ㨟㨑㨝㨡㨑㨚㨏㨑㨞ޓ㨠㨛ޓ㨎㨞㨑㨍㨗ޓ㨜㨛㨣㨑㨞ޓ㨟㨡㨜㨜㨘㨥ޓ㨟㨕㨐㨑
ޓ㨛㨚ޓ㨛㨢㨑㨞㨘㨛㨍㨐ޓ㨞㨑㨘㨍㨥ޓ㨠㨞㨕㨜ޓ㨏㨛㨚㨠㨍㨏㨠ޓ㨛㨒ޓ
Shipment)
ޓ㨎㨞㨍㨗㨕㨚㨓ޓ㨞㨑㨟㨕㨟㨠㨛㨞㧚
㧺㧼㧶㨀㧠㧞㧡㧜㧞㧙㧝㧙㧜
Operation Indicator
(Lights when Dis-
charging.)
Control Circuit
7UGq%EQRRGTYKTGUQPN[4GHGTVQOCPWCNHQTEQPPGEVKQPU
Terminals 1 to 6
Charge Indicator
(Charge Lamp)
Fig. 10 Braking Resistor Unit Model CDBR-2015B (Terminal Cover and Indicat-
ing Cover Removed)
NOTE Remove the label on the terminal block before using the braking
unit.
28
3 WIRING
Top Side
29
Resistor
Thermal
Overload
Protector
30
3 WIRING
Wire
Size Max.
Termi- Terminal
Name Circuit AWG Wire Type Torque
nals Screw
lb.in (N·m)
(mm2)
Braking Unit 0 12-10
(Models CDBR- Main
0
(3.5-5.5)
2015B, -2015C M4 13.3 (1.50)
-2022B, -2022C
Con- 1 2 3 18-14
-4030B, -4045B
trol 4 5 6 (0.75-2)
-5037B)
* 1. For wire size of 8-6(8-14), use UL Listed copper wires (rated at 75°C).
* 2. M4 for Models LKEB-20P7 to -27P5 or -40P7 to -4015.
M5 for Models LKEB-2011 to -2022 or -4018 to -4045.
* 3. Models-5037B, -5100B, and -5300B can reach an operating voltage of 1040 VDC.
Please select wire which is suitable for the operating voltage.
31
3.4 WIRING PRECAUTIONS
32.8ft 16.4ft
(10 m) (5 m)
or less or less
32
3 WIRING
3.5 INTERCONNECTION
33
Use sequencer to break Overload Relay Trip Contact
power supply side on over-
load relay trip contact of
braking resistor unit. 1 2
Failure to observe this can DC Reactor
(Option) Braking Resistor Unit #
result in a fire.
P B
Short−circuit
Bar
MCCB 1 2 B1 B2
3−Phase MC
Power Supply L1 (R) Motor
R U (T1)
200 to 230 V
50/60 Hz S L2 (S) V (T2) IM
or
380 to 460 V T L3 (T) W (T3)
50/60 Hz 400/200 V VS−616G5
THRX OFF ON MC
34
MC
SA Ground (200V Class : 100Ω or less
Overload Relay Trip Contact 400V Class : 10Ω or less)
of Braking Resistor Unit
THRX
1 2
≈
SA
≈
MC TRX ∗ Where ∗ is “E” or “V”.
Fig. 14 For Models CIMR-G5∗20P4 to -G5∗27P5 (200 V Class 0.55 to 7.5 kW),
Models CIMR-G5∗40P4 to -G5∗4015 (400 V Class 0.4 to 15 kW)
0 P
Use sequencer to break
power supply side on over-
load relay trip contact of Braking Resistor Unit
braking resistor unit. Braking Unit B
0
Failure to observe this can Level
result in a fire. Detection 1 2
DC Reactor
(Option)
Overload Relay Trip Contact
3 4
Short−circuit
Bar
MCCB 1 2 3
MC
3−Phase L1 (R) Motor
R U (T1)
Power Supply
200 to 230 V S L2 (S) V (T2) IM
50/60 Hz
T L3 (T) W (T3)
35
VS−616G5
THRX OFF ON MC
MC
SA
Overload Relay Trip Contact Ground (200V Class : 100Ω or less
of Braking Resistor Unit
THRX 400V Class : 10Ω or less)
≈
1 2
≈
SA
MC ∗ Where ∗ is “E” or “V”.
TRX
When installing a DC reactor (option), remove the common bar between 1 and 2 terminals
SA (provided as standard) and connect a DC reactor with the terminals.
TRX When using the braking resistor unit, set constant L3−04 to “0” (stall prevention selection during
decel is disabled). If it is not changed, the inverter may not stop within set decel time.
20 18
Fault
Contact
Fig. 15 For Models CIMR-G5∗2011 to -G5∗2015 (200 V Class 11, 15 kW)
3 WIRING
Use sequencer to break 0 P
power supply side on over-
load relay trip contact of Braking Resistor
braking resistor unit. Unit (Option)
Failure to observe this can Braking Unit 0 B
result in a fire. Level
Detection 1 2
MCCB 1 2 3
MC
Motor
3−Phase R L1 (R) U (T1)
Power Supply
200 to 230 V S L2 (S) V (T2) IM
50/60 Hz
T L3 (T) W (T3)
36
r ( 1)
M Cooling Fan
THRX OFF ON MC
( 2)
MC VS−616G5
SA
Overload Relay Trip Contact Ground (200V Class : 100Ω or less
of Braking Resistor Unit 400V Class : 10Ω or less)
THR
1 2
≈
SA
≈
MC TRX
∗ Where ∗ is “E” or “V”.
SA When using the braking resistor unit, set constant L3−04 to “0” (stall prevention selection during
TRX decel is disabled). If it is not changed, the inverter may not stop within set decel time.
20 18
Fault
Contact
MCCB 1 2 3
MC
3−Phase R L1 (R) Motor
Power Supply U (T1)
380 to 460 V S L2 (S) V (T2)
50/60 Hz IM
37
T L3 (T) W (T3)
400/200V r ( 1)
Voltage
Selection M Cooling Fan
THRX OFF ON MC ( 2)
MC 460/440/415/
SA 400/380V
Overload Relay Trip Contact Ground (200V Class : 100Ω or less
of Braking Resistor Unit 400V Class : 10Ω or less)
THRX VS−616G5
1 2
≈ ≈
SA
MC TRX ∗ Where ∗ is “E” or “V”.
SA When using the braking resistor unit, set constant L3−04 to “0” (stall prevention selection during
TRX decel is disabled). If it is not changed, the inverter may not stop within set decel time.
20 18 Fault
Contact
Fig. 17 For Models CIMR-G5∗4018 to -G5∗4045 (400 V Class 18.5 to 45 kW)
3 WIRING
0 P
38
T
400/200V r ( 1)
Voltage
M Cooling Fan
Selection
THRX OFF ON MC 400 ( 2 400)
MC 460/440/415/
SA 400/380V
Overload Relay Trip Contact Ground (200V Class : 100Ω or less
of Braking Resistor Unit 400V Class : 10Ω or less)
THRX
1
≈
2
SA
≈
MC TRX
∗ Where ∗ is “E” or “V”.
SA
When using the braking resistor unit, set constant L3−04 to
TRX “0” (stall prevention selection during decel is disabled).
If it is not changed, the inverter may not stop within set decel time.
20 18
Fault
Contact
Fig. 18 For Models CIMR-G5∗4055 to -G5∗4160 (400 V Class 55 to 160 kW)
Use sequencer to break
power supply side on over- 0 P
load relay trip contact of Braking Resistor
braking resistor unit. 0 B Unit (Option)
Failure to observe this can
result in a fire. Braking Unit
Level
Detection 1 2
39
50/60 Hz L3 (T) W (T3)
T
r ( 1)
M Cooling Fan
THRX OFF ON MC ( 2)
MC
SA Ground (200V Class : 100Ω or less
Overload Relay Trip Contact
of Braking Resistor Unit 400V Class : 10Ω or less)
THRX
1 2
SA
≈ ≈
MC TRX ∗ Where ∗ is “E” or “V”.
When using the braking resistor unit, set constant L3−04 to
SA “0” (stall prevention selection during decel is disabled).
TRX If it is not changed, the inverter may not stop within set decel time.
20 18
Fault
Contact
40
Voltage
M
Selection
THRX OFF ON MC 400 ( 2 400)
MC 460/440/415/
SA Ground (200V Class : 100Ω or less
Overload Relay Trip Contact 400/380V
of Braking Resistor Unit
400V Class : 10Ω or less)
THRX
1
≈
2
≈
SA
MC ∗ Where ∗ is “E” or “V”.
TRX
When using the braking resistor unit, set constant L3−04 to
SA “0” (stall prevention selection during decel is disabled).
TRX If it is not changed, the inverter may not stop within set decel time.
20 18 Fault
Contact
Fig. 20 For Models CIMR-G5∗4185 to -G5∗4220 (400 V Class 185 to 220 kW)
4. OPERATION
4. OPERATION
4.1 ADJUSTMENT
The braking resistor unit and braking unit do not have to be adjusted.
Especially, do not readjust the braking unit except in the case described in Par. 4.2,
“Power Supply Voltage Selection Connector Setting.”
It may be necessary to select power supply voltage selection connector for braking
unit according to main circuit power supply type. Table 3 shows the relationship
between the power supply voltage selection connector and braking start voltage.
The following is the setting prior to shipment:
S 200V class : 220V
41
200 V class
/1&'.%&$4$
$4#-+0)70+6 8%.#55(14M9
ෂ㒾ޓ㨃㧭㧾㧺㧵㧺㧳 200 V
ߌ߇ޔᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑ᦠࠍ⺒ࠎߢߩߘޔᜰ␜
ߦޓᓥߞߡߊߛߐޕ
ᗵ㔚ߩ߅ߘࠇ߇ࠅ߹ߔޕ
ㅢ㔚ਛ߮㔚Ḯㆤᢿᓟ㧡ಽએౝߪޔ㕙ࠞࡃࠍ㐿ߌߥߢ
208 V
ޕߐߛߊޓ
⏕ታߦធࠍⴕߞߡߊߛߐޕ
Ἣἴߩ߅ߘࠇ߇ࠅ߹ߔޕ
േᛶ᛫ེߩࠨࡑ࡞࠻࠶ࡊធὐߢ㔚Ḯࠍ
220 V
ޓㆤᢿߔࠆࠪࠤࡦࠬࠍ⚵ࠎߢߊߛߐޕ
㧹㨍㨥ޓ㨏㨍㨡㨟㨑ޓ㨕㨚㨖㨡㨞㨥ޓ㨛㨞
㨑㨘㨑㨏㨠㨞㨕㨏ޓ㨟㨔㨛㨏㨗㧚
㧼㨘㨑㨍㨟㨑ޓ㨒㨛㨘㨘㨛㨣ޓ㨠㨔㨑ޓ㨕㨚㨟㨠㨞㨡㨏㨠㨕㨛㨚㨟ޓ㨕㨚ޓ㨠㨔㨑
230 V
ޓ㨙㨍㨚㨡㨍㨘ޓ㨎㨑㨒㨛㨞㨑ޓ㨕㨚㨟㨠㨍㨘㨘㨍㨠㨕㨛㨚ޓ㨛㨞ޓ㨛㨜㨑㨞㨍㨠㨕㨛㨚㧚
㧰㨕㨟㨏㨛㨚㨚㨑㨏㨠ޓ㨍㨘㨘ޓ㨜㨛㨣㨑㨞ޓ㨎㨑㨒㨛㨞㨑ޓ㨛㨜㨑㨚㨕㨚㨓
ޓ㨒㨞㨛㨚㨠ޓ㨏㨛㨢㨑㨞ޓ㨛㨒ޓ㨡㨚㨕㨠㧚
㨃㨍㨕㨠ޓ㧡ޓ㨙㨕㨚㨡㨠㨑㨟ޓ㨡㨚㨠㨕㨘ޓ㧰㧯ޓ㧮㨡㨟ޓ㨏㨍㨜㨍㨏㨕㨠㨛㨞㨟
㨐㨕㨟㨏㨔㨍㨞㨓㨑㧚
㨁㨟㨑ޓ㨜㨞㨛㨜㨑㨞ޓ㨓㨞㨛㨡㨚㨐㨕㨚㨓ޓ㨠㨑㨏㨔㨚㨕㨝㨡㨑㨟㧚
㧾㨕㨟㨗ޓ㨛㨒ޓ㨒㨕㨞㨑㧚
㨁㨟㨑ޓ㨟㨑㨝㨡㨑㨚㨏㨑㨞ޓ㨠㨛ޓ㨎㨞㨑㨍㨗ޓ㨜㨛㨣㨑㨞ޓ㨟㨡㨜㨜㨘㨥ޓ㨟㨕㨐㨑
ޓ㨛㨚ޓ㨛㨢㨑㨞㨘㨛㨍㨐ޓ㨞㨑㨘㨍㨥ޓ㨠㨞㨕㨜ޓ㨏㨛㨚㨠㨍㨏㨠ޓ㨛㨒ޓ
ޓ㨎㨞㨍㨗㨕㨚㨓ޓ㨞㨑㨟㨕㨟㨠㨛㨞㧚
㧺㧼㧶㨀㧠㧞㧡㧜㧞㧙㧝㧙㧜
400 V class
380 V
400 V
415 V
440 V
7UGq%EQRRGTYKTGUQPN[4GHGTVQOCPWCNHQTEQPPGEVKQPU
460 V
42
4 OPERATION
380 V
200 V 400 V
208 V 415 V
220 V 440 V
230 V 460 V
575 V class
500 V
575 V
Table 3 Power Supply Voltage Selection Connector and Braking Start Voltage
43
4.3 MASTER/SLAVE SELECTION CONNECTOR
SETTING
Selection Connector Setting MASTER side is selected prior to shipment. Use the
units without changing the setting.
SLAVE side is selected when more than one braking unit is combined to use and
braking start levels must coincide. Refer to Par. 4.4, “Parallel Connection of Brak-
ing Unit” for details.
For using more than one parallel-connected braking unit, connect and select the
connectors as follows. (See Fig. 23.)
• Braking units have a MASTER/SLAVE selection connector. (See
Fig. 10.) Select MASTER side only for braking unit 1 and select
SLAVE side for braking units 2 and 3.
• Properly connect the MASTER output to the SLAVE input. Refer
to Fig. 23 for details.
• Use properly rated wire in accordance with table 2 on page 31.
• Use twisted-pair wires of 1mm or less for connection between 5, 6
and 1, 2 of the braking units.
• Parallel connection of braking unit is possible up to a maximum of
10 units.
NOTE Failure to use the wiring and connectors specified above can dam-
age the braking resistor, braking resistor unit, and the drive itself.
44
4 OPERATION
+3 −
1 2 Braking 1 2 Braking 1 2 Braking
Resistor Resistor Resistor
P B Unit P B Unit P B Unit
− + +0 −0 − + +0 −0 − + +0 −0
Level Detector MASTER MASTER MASTER
Drive
(Inverter)
SLAVE Twisted Twisted
pair pair SLAVE
+15 SLAVE
1 5 cable 1 5 cable
1 5
6 2 6 2 6
2
Max. 1 m Max. 1 m
Cooling Fin Overheat Contact Cooling Fin Overheat Contact Cooling Fin Overheat Contact
(Thermoswitch Contact) (Thermoswitch Contact) (Thermoswitch Contact)
Master Unit Slave Unit 1 Slave Unit 2
4.5 OPERATION
Check that required deceleration characteristics can be obtained. While the brak-
ing unit is operating, BRAKE lamp lights for easy check of operation.
45
5 TROUBLESHOOTING
46
6 SPECIFICATIONS
6 SPECIFICATIONS
6.1 BRAKING UNIT AND BRAKING RESISTOR UNIT
APPLICATION LIST
The applicable braking unit and braking resistor unit models differ depending on
the inverter model. Refer to the catalog of the relevant inverter.
Example: 200-V Class Inverter Model CIMR-G5
Inverter Braking Unit Braking Resistor Unit Approx.
Braking
Max. Applicable Model Model Torque
Unit Resistor Spec. Unit
Motor Capacity (CDBR (LKEB (10%ED)
HP(kW) -) Q’ty -) (per unit) Q’ty
%
0.5 (0.4) – – 20P7 70W 200Ω 1 220
1 (0.75) – – 20P7 70W 200Ω 1 125
2 (1.5) – – 21P5 260W 100Ω 1 125
3 (2.2) – – 22P2 260W 70Ω 1 120
5 (3.7) – – 23P7 390W 40Ω 1 125
7.5 (5.5) – – 25P5 520W 30Ω 1 115
10 (7.5) – – 27P5 780W 20Ω 1 125
2015B,
15 (11) 2015C
1 2011 2400W 13.6Ω 1 125
47
Example: 400−V Class Inverter Model CIMR−G5j
Inverter Braking Unit Braking Resistor Unit Approx.
Braking
Max Applicable Model Model Torque
Motor Capacity Unit Resistor Spec. Unit
(CDBR Q’ty (LKEB Q’ty (10%ED)
HP(kW) − j) − j) (per unit)
%
0.5 (0.4) − − 40P7 70W 750Ω 1 230
1 (0.75) − − 40P7 70W 750Ω 1 130
2 (1.5) − − 41P5 260W 400Ω 1 125
3 (2.2) − − 42P2 260W 250Ω 1 135
5 (3.7) − − 43P7 390W 150Ω 1 135
7.5 (5.5) − − 45P5 520W 100Ω 1 135
10 (7.5) − − 47P5 780W 75Ω 1 130
15 (11) − − 4011 1040W 50Ω 1 135
20 (15) − − 4015 1560W 40Ω 1 125
25 (18.5) 4030B 1 4018 4800W 32Ω 1 125
30 (22) 4030B 1 4022 4800W 27.2Ω 1 125
40 (30) 4030B 1 4030 6000W 20Ω 1 125
50 (37) 4045B 1 4037 9600W 16Ω 1 125
60 (45) 4045B 1 4045 9600W 13.6Ω 1 125
75 (55) 4030B 2 4030 6000W 20Ω 2 135
100 (75) 4045B 2 4045 9600W 13.6Ω 2 145
150 (110) 4030B 3 4030 6000W 20Ω 3 100
200 (160) 4220B 1 4045 9600W 13.6Ω 4 140
300 (220) 4220B 1 4037 9600W 16Ω 5 110
400 (300) 4220B 2 4045 9600W 13.6Ω 6 110
800 (600) 4220B 4 4045 9600W 13.6Ω 12 110
Note: The above table lists the applicable braking unit and braking resistor unit models for the 400−V class
inverter model CIMR−G5j. For other inverter models, refer to the catalog of the relevant inverter.
48
6 SPECIFICATIONS
Note: The above table lists the applicable braking unit and braking resistor unit models for the 575-V
class inverter model CIMR-G5. For other inverter models, refer to the catalog of the relevant
inverter.
49
6.3 LIST OF APPLICABLE/NOT APPLICABLE COMBINA-
TIONS WITH CONVENTIONAL MODELS (VS−616HII/
H3, VS−616GII/G3, VS−676)
Applicable/
Conventional Braking Braking Re- Not Appli- Remarks
Model Unit sistor Unit cable
VS−616HII/H3 Model
LKEB−20P7 See connection exam-
VS−616GII/G3 − Applicable
etc. ples of Fig 14.
VS−676
Use sequencer to break
VS−616HII/H3 Model Model power supply side on
VS−616GII/G3 CDBR−15H LKEB−2015 Applicable thermal protector of
VS−676 etc. etc. the braking resistor
unit side.
VS−616HII/H3 Models
Model No thermal protective
CDBR Not applica- function of braking re-
VS−616GII/G3 LKEB−4.8K
−2015, ble
VS−676 etc. sistor unit.
−2015B etc.
VS−616HII/H3 Models
Model
CDBR See connection exam-
VS−616GII/G3 LKEB−2015 Applicable
−2015, ples of Figs. 15 to 18.
VS−676 etc.
−2015B etc.
50
6 SPECIFICATIONS
51
6.5 BRAKING RESISTOR UNIT SPECIFICATIONS
Allowable Allowable
Model Average Average Allowable
(LKEB Specifications Dissipated Current Ambient
-) Power (Effective Value) Temperature
(W) (A)
20P7B 70W 200Ω 30 0.39
21P5B 260W 100Ω 60 0.77
22P2B 260W 70Ω 89 1.1
23P7B 390W 40Ω 150 1.9
25P5B 200 520W 30Ω 220 2.7
to
27P5B 230V 780W 20Ω 300 3.9
2011 2400W 13.6Ω 440 5.7
2015 3000W 10Ω 600 7.7
2018 4800W 8Ω 740 9.6
2022 4800W 6.8Ω 880 11.4
40P7B 70W 750Ω 30 0.20
+14 to 122°F
41P5B 260W 400Ω 60 0.39
(-10 to +50°C)
42P2B 260W 250Ω 89 0.60
43P7B 390W 150Ω 150 1.0
45P5B 520W 100Ω 220 1.5
47P5B 380 780W 75Ω 300 2.0
4011B to 1040W 50Ω 440 3.0
460V
4015B 1560W 40Ω 600 3.9
4018 4800W 32Ω 740 4.8
4022 4800W 27.2Ω 880 5.7
4030 6000W 20Ω 1200 7.7
4037 9600W 16Ω 1500 9.7
4045 9600W 13.6Ω 1800 11.5
52
6 SPECIFICATIONS
Inverter
Model Code No.
Voltage HP (kW)
CDBR-2015B 72600-R2150B
20 (15)
CDBR-2015C 72600-R2150C
53
(2) Braking Resistor Unit
54
YASKAWA AC Drive Option
Braking unit,
Braking resistor unit
Installation Manual
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
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