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Product Catalogue

HAZ-NFS / 1008

HAZ METAL
FIXING SYSTEMS

Natural Stone Fixing Systems


Product Catalogue

Your Fixing Systems Specialist


Contents

Company Profile 1

System Overview 3

HZ Z Anchors Introduction 5
Technical Details: 7

AXO Body Anchors Introduction 9


Technical Details: 11

HA L Anchors Introduction 13
Technical Details: 15

HSD Mortar Anchors Introduction 17


Technical Details: 19

HDM Heavy Duty Mortar Anchors Introduction 21


Technical Details: 23

HMP Channel Systems Introduction 25


Technical Details: 28

Heavy duty & Aluminium channel system introduction: 31

HCA Corner Anchors technical details: 32

HAA Adjustable Arm technical details: 34

HB Expansion bolts technical details: 35

References 37

Technical Information Form 39

Haz Metal Sanayi ve Ticaret A.Ş. All rights reserved. January 2008.
Company Profile

Introduction Haz Metal Factory


Haz Metal is located in Iskenderun, in the
south of Turkey, based in an area of
17.000m2 . The company provides services
in the design and production of stainless
steel fixing systems for natural stone
installation and a variety of producs used
in construction. The company mission
statement is to assist and advise its clients
in choosing the most suitable fixing systems
for their requirements and to provide them
with quality production and supply of the
required materials. Haz Metal has dedicated
itself to supplying its clients with easy to use,
secure and economic fixing systems. This
principle has been developed in the
company through the work experience
and the quality standards of the
founder company, Haz Marble. Haz
Marble isone of the leading installation
companies with worldwide experience since
1978 of more than 5.000.000 m2 of internal
and external natural stone installation.
Along with this principle, Haz Metal has
organized a technical department to
design and produce fixing systems
inaccordance with international
standards.The innovative design and
production techniques offer practical and
economic solutions to solve every possible
problem within the scope of natural
stone installation. As a supplier of fixing
systems to major projects around the
world, Haz Metal has proven its quality and
reliability toits clients. The company enjoys
serving the sector and works hard to
constantly improve and develop its
services.

Product Range
Haz Metal produces a wide range of
products used for natural stone façade
installation. A variety of sizes from each type
is available in stainless steel grade E N
1.4301 (AISI 304) & EN 1.4401 (AISI
316). An anchor set with its set commpo-
nents is designed and calculated to
support loads at variousprojection sizes.
Product types and dimensions are deter-
mined considering specifications such as
the type and size of the stone, projection
size, the height of the building, wind load,
seismic load and all other important techni-
cal details that effect the fixing system.The
design and structural calculations of the
fixing systems are prepared in the
company techincal department. Specialde-
signs are made for projectrequirements.
Technical design, structural calculations
and productionmethods applied in Haz
Metal complywith BS, DIN and ASTM
standards.

1
Company Profile

Production Capacity Haz Metal Production


With approximately 10.000 m2 area
ofproduction halls, Haz Metal is equipped-
with more than 100 work stations and
has a monthly production capacity of
more than 300 tons. The company has its
own workshop where moulds and mac-
hine parts are produced. This enables
fast and flexible production to supply
projects of any size.
• Fixing Systems production hall • Work shop
Quality Standards
Haz Metal implements DIN, BS and ASTM
standards in the design andproduction
of fixing systems. Productionis strictly
controlled within the tolerancesof these
standards. All products aredesigned and
produced by its personnel,applying the
latest production methodswith modern
machinery. Our Quality con-trol team,
under the supervision of a mechani-
cal engineer, is selected fromlong serving
and experienced foremen.All products are
• Slitting line • Channel production hall.
checked during eachproduction step and
are compared withproduction drawings
and specifications.The company is
strictly bound to theconcept of ISO
9001:2000 and “TotalQuality Manage-
ment”. The applicationof this manage-
ment system ismaintained and is a
part of day to day operations.

Technical Know-How
Haz Metal’s technical staff, with more-
than 10 years experience, has an
outstanding technical knowledge in the • Hydromat • Bending machine.
field of stainless steel production.
Cutting,drilling, bending, chamhering,
tabbing rolling, theading and especially,
the welding of stainless steel, is carried
out in the highest professional manner.
The work stations, such as eccentric
presses, threading machines, Hydromat,
bolt makers and channel rolling
machines are the highest standard
machinery available in the market.

Technical Support • Eccentric presses • Roll former machine


Haz Metal provides services in the
design of fixing systems and preparation
of structural calculations. This service is
done in the company technical depart-
ment using CAD software and SAP
engineering programs. The technical
department receives the necessary
technical information of the project in
order to propose the most suitable,
secure, easy to use and economic fixing
systems in accordance with the project
criteria.
• Automatic part former • Cutting machine

2
Natural Stone Fixing Systems
Overview
Fixing systems accommodate all types of backing walls HZ Z Anchor Fixing System
whether they are concrete walls, block work & masonry • Fixing to concrete with bolts.
walls or steel structures.
• Projection sizes up to 135mm.
The following points need to be taken into consideration
when designing a fixing system for natural stone installa- • Recommended for loads up to 800
tion. N.

• Stone dimensions. • Installation at horizontal and vertical


• Cavity structure; projection size and isolation. joints.
• Application type; horizontal or vertical joint installation.
• Joint size. •
• Structural wall backing.
• Height of facade.
AXO Body Anchor Fixing :

• Relevant dynamic loads such as wind and sesimic loads. • Fixing to concrete with bolts.
• Design criteria of the project.
• Projection sizes up to 260mm.
Haz Metal proposes and specially designs fixing systems
according to each projects requirements. • Recommended for loads up to 1300
N.

• Optimum static perfomance.


Direct fixing to concrete
walls:
• Three dimensional adjustability.

Fixing to concrete with bolt


anchors using expansion HA L Anchor Fixing System
bolts. • Fixing to concrete with bolts.

• Can be used for 50 mm and larger


stone thicknesses.

• Various types to enable adjustabil-


ity.

• Installation at horizontal joints only.

Direct fixing to masonry


walls: HSD Mortar Anchor Fixing System
• Fixing to masonry with mortar.
Fixing to concrete with
mortar anchors using mortar.
• Various types to fit a range of loads
and projection sizes.

• Installation at horizontal and vertical


joints.

• Three dimensional adjustability.

HMP Sub channel system


• Fixing to sub channel structure
Indirect fixing on to load
which is supported on to load
bearing beams:
bearing beams.
Fixing to sub channel structure
• High load bearing capability to fit
supported on to load bearing-
projection sizes up to 360 mm.
beams.
Greater projection sizes are
achieved with special design.

• Fully adjustable and allows fast


installation.
3
Natural Stone Fixing Systems
Overview
Haz Metal is known as a high quality and reliable source for the design and supply of fixing systems in the construction indus-
try. Major projects have been successfully supplied with Haz Metal fixing systems. The main advantage of Haz Metal is the
ability to custom design fixing systems and provide fast production to meet the time restraints of the projects. The design and
supply is made in accordance with international standards and most of all with the expectations of our clients.

• HZ02 Anchors used to install slabs on to concrete walls. • Special HMPA sub channel construction.

• AXO1 Anchors used to install slabs on to blockwork walls. • Special HMPC sub channel construction.

• HMPC-HC1 system used to install slabs onto isolated walls. • ATS sub channel system to install slabs below windows.

4
HZ Z Anchor Fixing Systems
Introduction

• Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel system with hex bolts.
• Three dimensional adjustability - Quick and easy fixing.
• Installation at horizontal and vertical joints.
• Recommended projection sizes up to 135 mm & loads up to 800 N.

HZ01 HZ02 HZ05 Z Anchor HZ07 HZ08 Z Anchor HRS1


Z Anchor Z Anchor With rivited nut Soffit Anchor For large projections Restraint anchor

Three dimensional adjustability

1) Vertical adjustment is 2) Adjusting the projec- 3) Adjusting the anchor


enabled through the slot tion size is enabled by left and right is enabled
hole. The anchor is rotating the adjustable by sliding the body 15
fixed on to the bolt with arm.The adjustable arm degrees side-ways.
± 10 mm

the serrated washer at is locked with the


the desired level. hex.nut.

±15mm
15° 15°

Installation at horizontal joints Installation at vertical joints

Fdw/2 Fdw/2 Fdw/1 Fdw/1

Load Bearing & Restraint Load Bearing


Restraint

• Suitable for concrete walls. Anchors are fixed directly on to concrete walls with expansion bolts.
• Recommended projection size between 45 mm to 135 mm and loads up to 800 N.
• In horizontal joint installation slabs are pinned on the bottom and upper sides. Anchors act as load bearing carrying half
the weight of the slabs above. Anchors also act as restraints, holding the slabs below and restraining against wind suction
and pressure.
• In vertical joint installation slabs are pinned at the left and right sides. Anchors on the bottom are load-bearing anchors
carrying the whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right.
Anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.
• Three - dimensional adjustability allows quick and easy installation.

• The design and structural calculations of these anchors are made in our technical department. Special design
and manufacturing can be made for the requirements of each project.

5
HZ Z Anchor Fixing Systems
Installation detail
Adjustable arm Installation at horizontal joints
variations.
Fdw/2 Fdw/2

Shape A Load Bearing


& Restraint
Isolation

Shape C

In this instance the dead load of the slab


Wall is divided by two, as half the weight of the
Shape E
slab is transferred to the load bearing
anchors.

Anchor set Installation at vertical joints


Shape F
Fdw/1 Fdw/1

Stone slab

Shape H Restraint

1 Through bolt Load


2 Anchor body
3 Serrated washer Bearing
4 Round washer Shape J
5 Hex nut for through bolt In this instance the dead load of the
6 Hex nut for adjustable arm slab is divided by one, as the whole
7 Adjustable arm weight of the slab is transferred to the
8 Plastic tube
9 Flanged pin load bearing anchors.
Shape K

Installation at horizontal joints Elevation view Section a-a Installation details

TA
a TA
TA TA TA TA TA TA TA

Restraint
TB TB TB TB TB TB TB

TB

TB
TB TB TB TB TB TB TB

HZ02 Z Anchor
Load Bearing
& Restraint
TB TB TB TB TB TB TB

TC
TB TB TB TB TB TB TB

TC TC TC TC TC TC TC
TC
a Load Bearing

Installation at vertical joints


a TD
TD
TD TD TD TA TA

TE TE TE TE

TB TB Restraint
TD TD TD

TE TE TE
TE
TD TD TD TB TB
HZ02 Z Anchor
TE TE TE

TD TD TD TB TB Load Bearing

TE TE TE

TB TB TB
TD TD TD

TE TE TE TC TC
HRS1 Restraint a
Anchor
Load Bearing &
Restraint
6
HZ02 Z Anchor
Technical Details

Fdw
For anchoring into
concrete ≥ B 25
Cement Grout K
E.b.
Load Bearing

Fws/Fwp
T M Drilled hole may be
required for closely
spaced walls.
Ø
EAL
Restraining

Plastic Tube

F
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). St St=20-50 mm
• Table below is prepared according to DIN 18516 standard.

T ec hnic al details
Min. Max.
P roduc t P rojec- Dead W ind W ind P in Adj arm Adj arm Adj arm
P rojec- P rojec- O ffs et B olt s ize
c ode tion L oad pres s ure S uction diameter metric flat. thick. length
tion tion
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm)
HZ02-452 45 40 60 10 50
HZ02-552 55 50 70 20 60
200 312 219 M8x80 5 M10 3,5
HZ02-752 75 60 90 40 70
HZ02-952 95 80 110 60 70
HZ02-553 55 50 70 20 60
HZ02-753 75 60 90 40 70
300 468 328 M8x80 5 M10 3,5
HZ02-953 95 80 110 60 70
HZ02-1153 115 100 130 80 70
HZ02-554 55 45 70 10 60
HZ02-754 75 60 90 20 70
400 624 437 M8x80 5 M12 4
HZ02-954 95 80 110 40 80
HZ02-1154 115 100 130 60 80
HZ02-755 75 60 90 20 70
HZ02-955 95 80 110 40 80
500 780 546 M8x80 5 M12 4
HZ02-1155 115 100 130 60 80
HZ02-1355 135 120 150 80 80
HZ02-756 75 60 90 20 70
HZ02-956 95 80 110 40 80
600 936 655 M10x90 6 M14 5,5
HZ02-1156 115 100 130 60 80
HZ02-1356 135 120 150 80 80
HZ02-758 75 60 90 20 70
HZ02-958 95 80 110 40 80
800 1235 865 M10x90 6 M14 5,5
HZ02-1158 115 100 130 60 80
HZ02-1358 135 120 150 80 80

• Other sizes are available for production upon request. • Bolts are provided separately.

HZ02 Z Anchor: The HZ02 Z anchor is a load bearing anchor. With its bent angle support to the wall it has a higher load
capacitythan the HZ01 Z anchor. It can be used to install heavier loads at larger projection sizes at horizontal and
verticaljoints. The HZ02 Z anchor is the most commonly used Z anchor.

Product Code Description Shape A Shape B Shape C Shape D


HZ02 - 45 2 A

Shape
Load Capacity (x10 Kg)
Projection (K mm)
Type

7
HZ Z Anchors
Technical details

T echnical details
HZ01 Z Anchor Adj arm
P roduct Min. Max. W ind
P rojec- Dead W ind B olt P in dia- Adj arm Adj arm
P rojec- P rojec- Offset pres- flat.
code tion Load S uction size meter metric length
tion tion sure thick.
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm)

HZ01-452 45 40 60 10 50
HZ01-552 55 50 70 20 60
200 312 219 M8x80 5 M10 3,5
HZ01-752 75 60 90 40 70
HZ01-952 95 80 110 60 70
HZ01-553 55 50 70 20 60
HZ01-753 75 60 90 40 70
300 468 328 M8x80 5 M10 3,5
HZ01-953 95 80 110 60 70
HZ01-1153 115 100 130 80 70
HZ01-554 55 50 70 10 60
HZ01-754 75 60 90 20 70
400 624 437 M8x80 5 M12 4
HZ01-954 95 80 110 40 80
HZ01-1154 115 100 130 60 80
HZ01-755 75 60 90 20 70
HZ01-955 95 80 110 500 40 780 546 M8x80 5 M12 4 80
HZ01-1155 115 100 130 60 80
HZ01-1355 135 120 150 80 80

HZ05 Z Anchor-with riveted nut T echnical details


P roduct Min. Max. W ind Adj arm
P rojec- Dead W ind P in dia- Adj arm Adj arm
P rojec- P rojec- Offset pres- B olt size flat.
code tion Load S uc-tion meter metric length
tion tion sure thick.
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm)

HZ05-452 45 43 60 10 50
HZ05-552 55 53 70 20 60
200 312 219 M8x80 5 M10 3,5
HZ05-752 75 63 90 40 70
HZ05-952 95 80 110 60 70
HZ05-553 55 53 70 20 60
HZ05-753 75 60 90 40 70
300 468 328 M8x80 5 M10 3,5
HZ05-953 95 80 110 60 70
HZ05-1153 115 100 130 80 70
HZ05-554 55 53 70 10 60
HZ05-754 75 60 90 20 70
400 624 437 M8x80 5 M12 4
HZ05-954 95 80 110 40 80
HZ05-1154 115 100 130 60 80
HZ05-755 75 60 90 20 70
HZ05-955 95 80 110 40 80
500 780 546 M8x80 5 M12 4
HZ05-1155 115 100 130 60 80
HZ05-1355 135 120 150 80 80

HZ07 Soffit anchor T echnical details


P roduct Min. Max. W ind Adj arm
P rojec- Dead W ind P in dia- Adj arm Adj arm
P rojec- P rojec- Offset pres- B olt size flat.
code tion Load S uc-tion meter metric length
tion tion sure thick.
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm)

HZ07-452 45 43 60 10 50
HZ07-552 55 53 70 200 20 312 219 M8x80 5 M10 3,5 60
HZ07-752 75 63 90 40 70
HZ07-952 95 80 110 60 70
HZ07-554 55 53 70 20 60
HZ07-754 75 60 90 40 70
400 624 437 M8x80 5 M12 4
HZ07-954 95 80 110 60 80
HZ07-1154 115 100 130 80 80

T echnical details
HRS1 Restraint Anchor
P roduct Min. Max.
P rojec- W ind W ind S uc P in dia- Adj arm Adj arm Adj arm
P rojec- P rojec- Offset B olt size
code tion pres-sure tion meter metric flat. thick. length
tion tion
K (mm) K - (mm) K + (mm) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm)

HR S 1-45 45 43 60 10 50
HR S 1-55 55 53 70 20 60
HR S 1-75 75 63 90 40 70
312 219 M8x80 5 M8 3
HR S 1-95 95 80 110 60 70
HR S 1-115 115 100 130 60 90
HR S 1-135 135 115 150 60 110

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).


• Technical details are prepared according to DIN 18516 standard.
• Other sizes are available for production upon request.
• Bolts are provided separately.

8
AXO Body Anchor Fixing Systems
Introduction

• Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel systems with hex bolts.
• Three dimensional adjustability - Quick and easy fixing.
• Installation at horizontal and vertical joints.
• Optimum static performance and low engineering for higher loads and larger projection sizes.
• Recommended projection sizes up to 260 mm and loads up to 1300 N.

AXO1 AXO2 AXO3 AXO4 HRS3


Body anchor Body anchor Body anchor Body anchor Restraint anchor

Three dimensional adjustability;


± 11 mm

– 15 mm

1) Vertical adjustment is enabled through 2) Adjusting the projection size by simply moving 3) Adjusting the anchor left and right
the body space. The anchor is fixed onto the the adjustable arm without rotating. The adjust- by sliding the body 15 degrees left or
bolt through the wedge washer and the lock ablearm is safely fixed to the anchor body with right.
washer at the desired level.

Installation at horizontal joints: Installation at vertical joints;

Fdw/2 Fdw/2 Fdw/1 Fdw/1

Load Bearing & Restraint Load Bearing


Restraint

• Suitable for concrete walls. Anchors are fixed on to concrete walls with expansion bolts.
• Projection sizes between 60 and 260 mm and loads up to 1300 N.
• In horizontal installation, slabs are pinned on the bottom and upper sides. The anchors act as load bearing, carrying half
the weight of the slabs above. Anchors also act as restraint holding the slabs below and restraining against wind suction
and pressure.
• In vertical installation, slabs are pinned at the left and right sides. The anchors on the bottom are load-bearing anchors
carryingthe whole weight of the slab. Half the weight of the slab on the left and half the weight of the slab on the right. The
anchors on the top are restraint anchors holding the slabs and restraining against wind suction and pressure.
• Three dimensional adjustability allows quick and easy installation.
• The design and structural calculations of these anchors are made in our technical department. Special designand manu-
facturing can be made for the requirements of the project.

9
AXO Body Anchor Fixing Systems
Installation details
Adjustable arm Installation at horizontal joints;
variations.
Fdw/2 Fdw/2

Shape A Load Bearing


& Restraint
Isolation

Shape C
Wall In this instance the dead load of the slab is
divided by two, as half the weight of the
slab is transferred to the load bearing
Shape E
anchors.
Anchor set
Installation at vertical joints;
Shape F
Fdw/1 Fdw/1
Stone slab

1 Through bolt Shape H Restraint


2 Wedge washer
3 Anchor body Load
4 Lock washer Bearing
5 Round washer for through bolt
6 Hex nut for through bolt Shape J
In this instance the dead load of the
7 Locking plate
8 Hex bolt slab is divided by one, as the whole
9 Adjustable arm weight of the slab is transferred to the
10 Plastic tube load bearing anchors.
11 Flanged pin Shape K

Installation at horizontal joints Elevation view Section a-a Installation details

a
TA TA
TA TA TA TA TA TA TA

TB TB TB TB TB TB TB Restraint

TB
TB
TB TB TB TB TB TB TB
AX04 Body
Anchor
Load Bearing
TB TB TB TB TB TB TB
& Restraint

TC
TB TB TB TB TB TB TB

TC TC TC TC TC TC TC
TC
a
Load Bearing

Installation at vertical joints


a
TD
TD
TD TD TD TA TA

TE TE TE TE
Restraint
TD TD TD TB TB

TE TE TE

TE
TD TD TD TB TB
HRS3 Restraint
TE TE TE
Anchor

TD TD TD TB TB Load Bearing

TE TE TE

TB TB
TD TD TD TB

TE TE TE TC TC
a

AX04 Body
Anchor Load Bearing
& Restraint

10
AXO4 Body Anchor
Technical Details

Fdw
For anchoring into
concrete ≥ B 25
K

Cement Grout
E.b.
Load Bearing

Fws/Fwp
T M

Ø
Restraint
EAL

Plastic Tube

F
St St=20-50 mm
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).
• Table below is prepared according to DIN 18516 standard.
T ec hnic al details
Min. Max.
P roduc t P rojec- Dead W ind W ind P in Adj arm Adj arm Adj arm x
P rojec- P rojec- O ffs et B olt s ize
c ode tion L oad pres s ure S uction diameter metric flat. thick. length s ize
tion tion
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm) X (mm)

AX O 4-1605 160 140 180 115


AX O 4-1805 180 160 200 135
AX O 4-2005 200 180 220 155
500 780 546 M8x120 5 M12 4 100 75
AX O 4-2205 220 200 240 175
AX O 4-2405 240 220 260 195
AX O 4-2605 260 240 280 215
AX O 4-1609 160 140 180 115
AX O 4-1809 180 160 200 135
AX O 4-2009 200 180 220 155
900 1430 1000 M10x130 6 M14 5,5 100 75
AX O 4-2209 220 200 240 175
AX O 4-2409 240 220 260 195
AX O 4-2609 260 240 280 215
AX O 4-16013 160 140 180 115
AX O 4-18013 180 160 200 135
AX O 4-20013 200 180 220 155
1300 2028 1419 M12x145 6 M16 6 100 80
AX O 4-22013 220 200 240 175
AX O 4-24013 240 220 260 195
AX O 4-26013 260 240 280 215

• Other sizes are available for production upon request.


• Bolts are provided separately.

AXO4 Body Anchor; The AXO4 Body anchor is a load bearing anchor and is adjustable in three dimensions. The AXO4
anchor is a secure and economic method of installing heavy slabs at large projection sizes at horizontal and vertical
joints. This anchor carries loads up to 1300 N at projection sizes up to 260 mm. The projection size is easily regulated
by moving the adjustable arm without rotating. The adjustable arm is securely fixed to the anchor body through the hex
bolt and lock nut.
Product Code Description Shape A Shape B Shape C Shape D
AXO4 - 160 5 A

Shape
Load Capacity (x10 Kg)
Projection (K mm)
Type

11
AXO Body Anchors
Technical details

BA Body Anchor T ec hnic al details


P roduc t Min. Max. W ind W ind Adj Adj.arm Adj
P rojec- Dead B olt P in dia- x
P rojec- P rojec- Off s et pres - S uc- arm flat. arm
c ode tion L oad s ize meter s ize
tion tion s ure tion metric thick. length
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm) X (mm)

B A-609 BODY 1 60 48 72 900 28 1100 770 60


B A-858 BODY 2 85 67 103 800 46 700 700 75
M8x80 5 M12 4 50
B A-1207 BODY 3 120 95 145 700 75 650 650 85
B A-1607 BODY 4 160 135 185 700 115 600 600 85

AXO1 & 2 Body Anchor T ec hnic al details


P roduc t Min. Max. W ind W ind Adj Adj.arm Adj
P rojec- Dead B olt P in dia- x
P rojec- P rojec- Off s et pres - S uc- arm flat. arm
c ode tion L oad s ize meter s ize
tion tion s ure tion metric thick. length
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm) X (mm)

AX O1-705 70 50 90 20
500 780 546 M8x80 5 M12 4 85 50
AX O1-1105 110 90 130 60
AX O1-7013 70 50 90 20
1300 2028 1419 M10x90 6 M16 6 85 50
AX O1-11013 110 90 130 60
AX O2-1505 150 130 170 500 100 780 546 M8x80 5 M12 4
85 50
AX O2-15013 150 130 170 1300 100 2028 1419 M10x90 6 M16 6

AXO3 Body Anchor T ec hnic al details


P roduc t Min. Max. W ind W ind Adj Adj.arm Adj
P roject Dead B olt P in dia- x
P rojec- P rojec- Off s et pres - S uc- arm flat.thic arm
c ode ion L oad s ize meter s ize
tion tion s ure tion metric k. length
K (mm) K - (mm) K + (mm) F dw (N) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm) X (mm)

AX O3-2005 200 180 220 155


AX O3-2205 220 200 240 175
500 780 546 M8x120 5 M12 4 80 75
AX O3-2405 240 220 260 195
AX O3-2605 260 240 280 215
AX O3-2009 200 180 220 155
AX O3-2209 220 200 240 175
900 1430 1000 M10x130 6 M14 5,5 80 75
AX O3-2409 240 220 260 195
AX O3-2609 260 240 280 215
AX O3-20013 200 180 220 155
AX O3-22013 220 200 240 175
1300 2028 1419 M12x145 6 M16 6 80 80
AX O3-24013 240 220 260 195
AX O3-26013 260 240 280 215

HRS3 Restraint Anchor T ec hnic al details


P roduc t Min. Max. W ind W ind Adj arm
P rojec- B olt P in dia- Adj arm Adj arm x
P rojec- P rojec- Offs et pres - S uc- flat.
c ode tion s ize meter metric length s ize
tion tion s ure tion thick.
K (mm) K - (mm) K + (mm) F (mm) F wp (N) F ws (N) E .b. (mm) Ø (mm) M (mm) T (mm) T (mm) X (mm)

HR S 03-6020 60 40 80 65
25
HR S 03-8020 80 60 100 85
HR S 03-10020 100 80 120 100
HR S 03-12020 120 100 140 120
32
HR S 03-14020 140 120 160 140
HR S 03-16020 160 140 180 2028 1419 M8x80 5 M8 3 160 30
HR S 03-18020 180 160 200 170
HR S 03-20020 200 180 220 40 190
HR S 03-22020 220 200 240 210
HR S 03-24020 240 220 260 220
50
HR S 03-26020 260 240 280 240

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).


• Technical details are prepared according to DIN 18516 standard.
• Other sizes are available for production upon request.
• Bolts are provided separately.

12
HA L Anchor Fixing Systems
Introduction

• Direct fixing in to concrete walls with expansion bolts. Indirect fixing on to sub channel system with hex bolts.
• Economic & Easy fixing.
• Installation at horizontal joints.
• Adjustability enabled through adjustable plates and slot pin holes.

HA01 L Anchor HA02 L Anchor HA03 L Anchor HA04 L Anchor HA05 L Anchor
Double pi With Kerf With Adjustable plate With Adj. Plate
& Welded Tie

Adjustability:
1. Vertical adjustment is made 3. Greater projection sizes can be
through the slot hole. The achieved by using shims. Shims are
anchor is fixed on to the bolt placed at the back of the anchor.
with the serrated washer and
nut. Adjusting projec-
tion with shims

2. A slot pin hole can be 4. An adjustment plate is available in


provided to enable lateral adjust- HA04 &HA05 type L anchors where
ment of the pin. adjustment of the projection size can be
made.

15 mm

Installation at horizontal joints:

Fdw/2 Fdw/2

Load Bearing &


Restraint

HA01 L Anchors HA03 L Anchors HA04 L Anchors


• Suitable for concrete walls. • Suitable for concrete walls. • Suitable for concrete walls.
Recommended projection sizes up to Recommended projection sizes up to Recommended projection sizes up to
55 mm. 55 mm. 180 mm.
• Slabs are pinned at the bottom and • Slabs have slits and the kerf parts of the• Slabs are pinned from the bottom and
upper sides. anchors are inserted in to the slit edges upper sides.
• Adjustability for projection size can be of the slabs. • Adjustability of the projection size is
done by inserting shims between the • Adjustability for projection size can be enabled with the adjustable plate, which
anchor and the wall. done by inserting shims between the is fixed to the body with hex bolts.
• Anchors act as load bearing and anchor and the wall. • Anchors act as load bearing and
restraint, carrying the slabs above and • Anchors act as load bearing and restraint, carrying the slabs above and
restraining the slabs below. restraint, carrying the slabs above and restraining the slabs below.
restraining the slabs below.

13
HA L Anchor Fixing Systems
Installation detail

Isolation Installation at horizontal joints;

Fdw/2 Fdw/2

Wall Load Bearing


& Restraint

Anchor set

In this instance the dead load of the slab


is divided by two, as half the weight of the
Stone slab slab is transferred to the load bearing
anchors.

1 Through bolt
2 Anchor body
3 Serrated washer
4 Round washer for through bolt
5 Hex nut for through bolt
6 Plastic tube
7 Flanged pin

Installation at horizontal joints Elevation view Section a-a Installation details

A A A

B B
B
HA01 L Anchor

C C

Installation at horizontal joints Elevation view Section a-a Installation details

A A A

B B B
HA04 L Anchor

C C

14
HA01 L Anchor
Technical Details

Fdw
For anchoring into
concrete ≥ B 25

Cement Grout

T
Load Bearing E.b.

Fws/Fwp

Ø
Restraining

Plastic Tube
St L St > 20mm

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).


• Table below is prepared according to DIN 18516 standard.
T ec hnic al details
P roduc t Anchor
P rojection Dead L oad W ind pres s ure W ind S uction B olt s ize P in diameter Anchor length
c ode thicknes s

K (mm) F dw (N) F wp (N) F ws (N) E .b. (mm) Ø (mm) L (mm) t (mm)


HA01-301 30 36
HA01-351 35 41 2
HA01-401 40 46
100 156 110 M8x80 4
HA01-451 45 51
HA01-501 50 56 2,5
HA01-551 55 61
HA01-302 30 38
HA01-352 35 43
3
HA01-402 40 48
200 312 219 M8x80 4
HA01-452 45 53
HA01-502 50 58
4
HA01-552 55 63
HA01-303 30 38
3
HA01-353 35 43
HA01-403 40 48
300 468 328 M8x80 5
HA01-453 45 53
4
HA01-503 50 58
HA01-553 55 63
HA01-304 30 38 3
HA01-354 35 43
HA01-404 40 48
400 624 437 M8x80 5
HA01-454 45 53 4
HA01-504 50 58
HA01-554 55 63

• Other sizes are available for production upon request.


• Bolts are provided separately.

HA01 L Anchor;
The HA01 L anchor is a load bearing anchor that is used to install slabs at horizontal joints at small projection sizes.
Adjustability of L anchors in enabled with the use of shims that are provided separately according to preference.
Product Code Description Shape A Shape B Shape C
HA01 - 30 1 A

Shape
Load Capacity (X10 Kg)
Projection (K mm)
Type

15
HA L Anchors
Technical details

HA02 L Anchor with double pin T ec hnic al details


P roduc t W ind W ind P in Anchor Anchor
P rojec-tion Dead L oad B olt s ize
c ode pres s ure S uction diameter length thicknes s
K (mm) F dw (N) F wp (N) F ws (N) E .b. (mm) Ø (mm) L (mm) t (mm)
HA02-302 30 38
HA02-352 35 43
HA02-402 40 48
200 312 219 M8x80 4 3
HA02-452 45 53
HA02-502 50 58
HA02-552 55 63
HA02-304 30 38
HA02-354 35 43
HA02-404 40 48
400 624 437 M8x80 6 4
HA02-454 45 53
HA02-504 50 58
HA02-554 55 63

HA03 L Anchor with kerf T ec hnic al details


P roduc t W ind W ind Anchor Anchor
P rojec-tion Dead L oad B olt s ize K erf length
c ode pres s ure S uction length thicknes s
K (mm) F dw (N) F wp (N) F ws (N) E .b. (mm) Ø (mm) L (mm) t (mm)
HA03-302 30 32
HA03-352 35 37
3
HA03-402 40 42
200 312 219 M8x80 12
HA03-452 45 47
HA03-502 50 52
4
HA03-552 55 57
HA03-304 30 32 3
HA03-354 35 37
HA03-404 40 42
400 624 437 M8x80 15
HA03-454 45 47 4
HA03-504 50 52
HA03-554 55 57

HA04 L Anchor with Adj. arm T ec hnic al details


P roduc t Min. Max. W ind Adj Adj
P rojec- Dead W ind P in dia- Anchor
P rojec- P rojec- pres - B olt s ize plate plate
c ode tion L oad S uction meter length
tion tion s ure length thick.
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) E .b. (mm) Ø (mm) L (mm) Lp (mm) t (mm)

HA04 -1006 100 85 115 70


HA04 -1206 120 105 135 90
HA04 -1406 140 125 155 600 936 655 M12x120 6 110 80 6
HA04 -1606 160 145 175 130
HA04 -1806 180 165 195 150
HA04 -1008 100 85 115 70
HA04 -1208 120 105 135 90
HA04 -1408 140 125 155 800 1235 865 M12x120 6 110 80 6
HA04 -1608 160 145 175 130
HA04 -1808 180 165 195 150

HA05 L Anchor with Adj. plate T ec hnic al details


P roduc t Min. Max. W ind Adj Adj
& W. Tie P rojec- Dead W ind
B olt s ize
P in dia- Anchor
P rojec- P rojec- pres - plate plate
c ode tion L oad S uction meter length
tion tion s ure length thick.
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) E .b. (mm) Ø (mm) L (mm) Lp (mm) t (mm)

HA05 -2006 100 85 115 170


HA05 -2206 120 105 135 190
HA05 -2406 140 125 155 600 936 655 M12x120 6 210 80 6
HA05 -2606 160 145 175 230
HA05 -2806 180 165 195 250
HA05 -2008 100 85 115 170
HA05 -2208 120 105 135 190
HA05 -2408 140 125 155 800 1235 865 M12x120 6 210 80 6
HA05 -2608 160 145 175 230
HA05 -2808 180 165 195 250

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).


• Technical details are prepared according to DIN 18516 standard.
• Other sizes are available for production upon request.
• Bolts are provided separately.

16
HSD Mortar Anchor Fixing Systems
Introduction
• Direct fixing to concrete and masonry walls with mortar
• Economic & easy fixing
• Installation at vertical and horizontal joints

HSD01Mor. Anchor HSD02 Mor. Anchor HSD03 Mor. Anchor HSD04Mor. Anchor HRD01
W. Plate Twisted head W. Plate & Twisted head Mor. Anchor

Installation at Horizontal joints with HRD01; Installation at Horizontal joints with HSD04;

Fdw/2 Fdw/2 Fdw/2 Fdw/2

Load Bearing & Load Bearing &


Restraint Restraint

• Suitable for use on concrete and masonry


Installation at Vertical joints with HSD02&03;
walls.
• 6mm larger holes than the anchor width or diameter are
drilled in the walls.
• The holes are filled with mortar and the anchors are set
into the mortar bed.
• In horizontal joint installation, slabs are pinned
on the bottom and upper sides. Anchors
act as load bearing, carrying half the
Fdw/1 Fdw/1 weight of the slabs above. The anchors also
act as restraint holding the slabs below
and restraining against wind suction and
pressure.
• In vertical joint installation, slabs are pinned at the
left and right sides. Anchors on
the bottom are load bearing anchors
carrying the whole weight of the slab.
Restraint Half the weight of the slab on the left
and half the weight of the slab on the
Load Bearing right. Anchors on the top are restraint
anchors holding the slabs and restraining
against wind suction and pressure.

17
HSD Mortar Anchor Fixing Systems
Introduction
Installation at horizontal joints;

Fdw/2 Fdw/2

Load Bearing
& Restraint
Isolation

In this instance the dead load of the slab is


Wall
divided by two, as half the weight of the
slab is transferred to the load bearing
anchors.

Anchor set Installation at vertical joints;

Fdw/1 Fdw/1

Stone slab

Restraint

Load
1 Anchor body
2 Plastic tube Bearing
3 Flanged pin
In this instance the dead load of the
slab is divided by one, as the whole
weight of the slab is transferred to the
load bearing anchors.

Installation at horizontal joints Elevation view Section a-a Installation details

A A
A

Restraint

B B B
HSD04 Mortar
Anchor

Load Bearing& Restraint

C C Load Bearing
Installation at vertical joints

Restraint

HRD03 Mortar
Anchor

Load Bearing
C
C

HSD02 Mortar
Anchor

Load Bearing & Restraint

18
HSD04 Mortar Anchor - With Twisted Head & Welded Plate
Technical Details
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). Fdw
• Table below is prepared according to DIN 18516 standard. For mortaring into
masonry ≥ M 12/lla

K
Cement Grout
L1
Load Bearing
T

3
Fws/Fwp
T BØ
3

Ø
Restraining L

Plastic Tube
St St=20-50 mm

T echnical details
P roduct Dowel
Min. P rojec- Max. P rojec- W ind Anchor B ore Anchor
P rojec-tion Dead Load W ind S uction E mbedded P in Dia.
code tion tion P ressure Length
Length
Diameter Thickness

K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L (mm) L1 (mm) Ø (mm) B Ø (mm) T (mm)

HS D04 -352 35 20 50 145


HS D04 -452 45 30 60 155
HS D04 -552 55 40 70 200 312 219 165 100 4 30 3
HS D04 -652 65 50 80 175
HS D04 -752 75 60 90 185

HS D04 -353 35 20 50 145


HS D04 -453 45 30 60 155
HS D04 -553 55 40 70 300 468 328 165 100 5 34 3
HS D04 -653 65 50 80 175
HS D04 -753 75 60 90 185

HS D04 -354 35 20 50 145


HS D04 -454 45 30 60 155 28
HS D04 -554 55 40 70 400 624 437 165 100 5 4
HS D04 -654 65 50 80 175
30
HS D04 -754 75 60 90 185

HS D04 -355 35 20 50 145


HS D04 -455 45 30 60 155
HS D04 -555 55 40 70 500 780 546 165 100 5 34 4
HS D04 -655 65 50 80 175
HS D04 -755 75 60 90 185

HS D04 -356 35 20 50 145


HS D04 -456 45 30 60 155
HS D04 -556 55 40 70 600 936 655 165 100 6 38 4
HS D04 -656 65 50 80 175
HS D04 -756 75 60 90 185

• Other sizes are available for production upon request.

HSD04 Mortar Anchor;


The HSD04 anchor is similar to the HSD02 but is used to install slabs on to brick walls as a load-bearing anchor in
horizontal installation. The HSD04 has a welded plate, which distributes the load, to avoid the anchor breaking the brick.
Product Code Description
HSD04 - 35 2 A

Shape Shape A Shape B

Load Capacity (x10 Kg)


Projection
Type

19
HSD Mortar Anchors
Technical details
T echnical details
HSD01 Mortar Anchor
P roduct Min. Max. Dowel
P rojec- Dead W ind W ind Anchor Anchor
P rojec- P rojec- E mbedded P in Dia. B ore Dia.
code tion
tion tion
Load P ressure S uction Length
Length
Thick.
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L (mm) L1 (mm) Ø (mm) B Ø (mm) T (mm)

HS D01-352 35 20 50 135
21
HS D01-452 45 30 60 145
HS D01-552 55 40 70 200 312 219 155 90 4 2,5
HS D01-652 65 50 80 165 24
HS D01-752 75 60 90 175
HS D01-354 35 20 50 135 26
HS D01-454 45 30 60 145
28
HS D01-554 55 40 70 400 624 437 155 90 5 2,5
HS D01-654 65 50 80 165 30
HS D01-754 75 60 90 175 32
HS D01-356 35 20 50 135
26
HS D01-456 45 30 60 145
HS D01-556 55 40 70 600 936 655 155 90 6 28 4
HS D01-656 65 50 80 165 30
HS D01-756 75 60 90 175 32

T echnical details
HSD02 Mortar Anchor Dowel
P roduct P rojec- Min. Max. Dead W ind W ind Anchor Anchor
with weled plate P rojec- P rojec- E mdedded P in Dia. B ore Dia.
code tion Load P ressure S uction Length Length Thick.
tion tion
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L (mm) L1 (mm) Ø (mm) BØ (mm) T (mm)

HS D02-352 35 20 50 145
24
HS D02-452 45 30 60 155
HS D02-552 55 40 70 200 312 219 165 100 4 2,5
HS D02-652 65 50 80 175 28
HS D02-752 75 60 90 185
HS D02-354 35 20 50 145 30
HS D02-454 45 30 60 155
32
HS D02-554 55 40 70 400 624 437 165 100 5 2,5
HS D02-654 65 50 80 175 34
HS D02-754 75 60 90 185 36
HS D02-356 35 20 50 145
30
HS D02-456 45 30 60 155
HS D02-556 55 40 70 600 936 655 165 100 6 32 4
HS D02-656 65 50 80 175 34
HS D02-756 75 60 90 185 36

HSD03 Mortar Anchor with T echnical details


twisted head P roduct P rojec-
Min. Max.
Dead W ind W ind Anchor
Dowel
Anchor
P rojec- P rojec- E mbedded P in Dia. B ore Dia.
code tion Load P ressure S uction Length
Length
Thick.
tion tion
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L (mm) L1 (mm) Ø (mm) BØ (mm) T (mm)

HS D03-352 35 20 50 135
HS D03-452 45 30 60 145
HS D03-552 55 40 70 200 312 219 155 90 4 26 3
HS D03-652 65 50 80 165
HS D03-752 75 60 90 175
HS D03-354 35 20 50 135
HS D03-454 45 30 60 145 24
HS D03-554 55 40 70 400 624 437 155 90 5 4
HS D03-654 65 50 80 165
26
HS D03-754 75 60 90 175
HS D03-356 35 20 50 135
HS D03-456 45 30 60 145
HS D03-556 55 40 70 600 936 655 155 90 6 34 4
HS D03-656 65 50 80 165
HS D03-756 75 60 90 175

HRD01 Mortar Anchor T echnical details


P roduct Min. Max. Dowel
P rojec- Dead W ind W ind Anchor B ore F lat.
P rojec- P rojec- E mbedded P in Dia.
code tion Load P ressure S uction Lenght
Length
Diameter Thick.
tion tion
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L (mm) L1 (mm) Ø (mm) B Ø (mm) T (mm)

HR D01-351 35 20 50 135 12 2,5


HR D01-451 45 30 60 145
HR D01-551 55 40 70 100 156 110 155 90 4
14 3
HR D01-651 65 50 80 165
HR D01-751 75 60 90 175
HR D01-352 35 20 50 135
14 3
HR D01-452 45 30 60 145
HR D01-552 55 40 70 200 312 219 155 90 4
HR D01-652 65 50 80 165 16 3,5
HR D01-752 75 60 90 175
HR D01-354 35 20 50 135
HR D01-454 45 30 60 145
HR D01-554 55 40 70 400 624 437 155 90 5 18 4
HR D01-654 65 50 80 165
HR D01-754 75 60 90 175
• Technical details are prepared according to DIN 18516 standard.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). • Other sizes are available for production upon request.

20
HDM Heavy Duty Mortar Anchor Fixing Systems
Introduction
• Direct fixing to concrete and masonry walls with mortar
• Economic & Easy fixing
• Installation at vertical and horizontal joints
• Special design for installing heavy loads at large projection sizes

Load Bearing anchors Restraint anchors


BUN BUG BTN BTG HN HG RH

Installation at horizontal joints with BUG anchors; Installation at vertical joints with BTN & HG anchors;

Fdw/2 Fdw/2 Fdw/1 Fdw/1

Restraint

Load Bearing Load Bearing


& Restraint

• Suitable for installing high load natural stone


Installation at vertical joints with BUN & HG anchors; slabs at large projection sizes on to concrete
and masonry walls.
• 6mm larger holes than the anchor width are
drilled in the walls.
• The holes are filled with mortar and anchors
are set into mortar bed.
• In horizontal joint installation, slabs are pinned on
the bottom and upper sides. Anchors act as load bearing
carrying half the weight of the slabs above. Anchors
Fdw/1 Fdw/1
also act as restraint holding the slabs below and
restraining against wind suction and pressure.
• In vertical joint installation, slabs are pinned at the
left and right sides. Anchors on the bottom
are load-bearing anchors carrying the whole weight of
the slab. Half the weight of the slab on the left and half
the weight of the slab on the right. Anchors on the top
are restraint anchors holding the slabs and restraining
against wind suction and pressure.
Restraint

Load Bearing

21
HDM Heavy Duty Mortar Anchor Fixing Systems
Installation details
Installation at horizontal joints;

Fdw/2 Fdw/2

Load Bearing
& Restraint
Isolation

Wall In this instance the dead load of the slab is


divided by two, as half the weight of the
slab is transferred to the load bearing
anchors.
Anchor set
Installation at vertical joints;

Fdw/1 Fdw/1
Stone slab

Restraint

1 Anchor body Load


2 Plastic tube Bearing
3 Flanged pin
In this instance the dead load of the
slab is divided by one, as the whole
weight of the slab is transferred to the
load bearing

Installation at horizontal joints Elevation view Section a-a Installation details

A A
A

Restraint

B B B

BUG Mortar
Anchor
Load Bearing

C C Load Bearing

Installation at vertical joints Elevation view Section a-a Installation details


D
D E

Restraint
E
HG Restraint Anchor
E
E

Load Bearing

C C

BUN Mortar Anchor

Load Bearing & restraint

22
BUN Mortar Anchor
Technical Details

For mortaring into


Fdw concrete ≥ B 25

Fws/Fwp

Z Load bearing L
Cement grout

T St St=20-50 mm

Ø K
Plastic tube

(TOP VIEW)
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).
• Table below is prepared according to DIN 18516 standard.

T ec hnic al details
Dowel
P roduc t Min. P rojec Max. P rojec W ind W ind F lattened B ore Anchor
P rojec-tion Dead L oad E mbeded P in Dia.
c ode tion tion P res s ure S uction L ength Diameter T hicknes s
L ength
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) Z (mm) L 1 (mm) Ø (mm) B Ø (mm) T (mm)
B UN-622 220 210 230
600 393 786 22 80 5 38 3
B UN-624 240 230 250
B UN-816 160 150 170
B UN-818 180 170 190
B UN-820 200 190 210 800 524 1048 22 80 5 35 4
B UN-822 220 210 230
B UN-824 240 230 250
B UN-1016 160 150 170
B UN-1018 180 170 190
B UN-1020 200 190 210 1000 655 1310 22 80 5 46 4
B UN-1022 220 210 230
B UN-1024 240 230 250
B UN-1216 160 150 170
40
B UN-1218 180 170 190
B UN-1220 200 190 210 1200 818 1636 22 80 5 4
B UN-1222 220 210 230 44
B UN-1224 240 230 250

• Other sizes are available for production upon request.

BUN Mortar Anchor;


The BUN Heavy Duty Mortar Anchor is a load bearing anchor and is used to install slabs on to concrete and masonry
walls at vertical joints. This anchor can carry loads up to 1200 N at projection sizes up to 240 mm.

Product Code Shape A Shape B


BUN- 6 22 A

Shape
Projection
Load Capacity (x10Kg)
Type

23
HDM Heavy Duty Mortar Anchors
Technical details

BUG H.D. Mortar Anchor T echnical details


P roduct Min. Max. W ind Dowel
P rojec- Dead W ind F lat. B ore Anchor
P rojec- P rojec- P res - E mbed. P in Dia.
code tion L oad S uction L ength Dia. T hick.
tion tion s ure L ength
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) Z (mm) L1 (mm) Ø (mm) B Ø (mm) T (mm)
B UG-616 160 150 170 34
B UG-618 180 170 190 35
B UG-620 200 190 210 600 571 1142 17 80 5 3
38
B UG-622 220 210 230
B UG-624 240 230 250 39

BTN H.D. Mortar Anchor T echnical details


P roduct Min. Max. W ind Dowel
P rojec- Dead W ind Anchor
P rojec- P rojec- P res - E mbed. P in Dia. B ore Dia.
code tion L oad S uction T hick.
tion tion s ure L ength
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) L1 (mm) Ø (mm) B Ø (mm) T (mm)
B T N-416 160 150 170 5
B T N-418 180 170 190 5
B T N-420 200 190 210 400 260 520 80 5 38 6
B T N-422 220 210 230 6
B T N-424 240 230 250 6
B T N-616 160 150 170 39
B T N-618 180 170 190 600 393 786 80 5 41 6
B T N-620 200 190 210 42

BTG H.D. Mortar Anchor T echnical details


P roduct Min. Max. W ind Dowel
P rojec- Dead W ind F lat. B ore Anchor
P rojec- P rojec- P res - E mbed. P in Dia.
code tion L oad S uction L ength Dia. T hick.
tion tion s ure L ength
K (mm) K - (mm) K + (mm) F dw (N) F wp (N) F ws (N) Z (mm) L1 (mm) Ø (mm) B Ø (mm) T (mm)
B T G -316 160 150 170
5
B T G -318 180 170 190
B T G -320 200 190 210 300 393 786 22 80 5 30
B T G -322 220 210 230 6
B T G -324 240 230 250
B T G -516 160 150 170 34
B T G -518 180 170 190 500 655 1309 22 80 6 36 6
B T G -520 200 190 210 38

HN Restraint Mortar Anchor T echnical details


P roduct Min. Max. Dowel
P rojec- W ind W ind B ore Anchor
P rojec- P rojec- E mbedded P in Dia.
code tion P res s ure S uction Length
Diameter Thickness
tion tion
K (mm) K - (mm) K + (mm) F wp (N) F ws (N) L1 (mm) Ø (mm) B Ø (mm) T (mm)
HN-1016 160 150 170
HN-1018 180 170 190 21
HN-1020 200 190 210 1000 500 80 5 3
HN-1022 220 210 230 24
HN-1024 240 230 250 26

HG Restraint Mortar Anchor T echnical details


P roduct Min. Max. Dowel
P rojec- W ind W ind B ore Anchor
P rojec- P rojec- E mbedded P in Dia.
code tion P res s ure S uction Length
Diameter Thickness
tion tion
K (mm) K - (mm) K + (mm) F wp (N) F ws (N) L1 (mm) Ø (mm) B Ø (mm) T (mm)
HG -1016 160 150 170
HG -1018 180 170 190
21
HG -1020 200 190 210 1000 500 80 5 3
HG -1022 220 210 230
HG -1024 240 230 250 26

RH Restraint Mortar Anchor T echnical details


P roduct Min. Max. Dowel
P rojec- W ind W ind B ore Anchor
P rojec- P rojec- E mbedded P in Dia.
code tion P res s ure S uction Length
Diameter Thickness
tion tion
K (mm) K - (mm) K + (mm) F wp (N) F ws (N) L1 (mm) Ø (mm) B Ø (mm) T (mm)
R H-1016 160 150 170
R H-1018 180 170 190
R H-1020 200 190 210 1000 500 80 5 14 2,5
R H-1022 220 210 230
R H-1024 240 230 250
• Technical details are prepared according to DIN 18516 standard.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4). • Other sizes are available for production upon request.

24
HMP Sub Channel Fixing Systems
Introduction
• Indirect fixing on to non-load bearing walls or for large projection sizes
• Lower drilling points enable fast installation
• Installation at vertical and horizontal joints
• Special design is made for sub channel systems to suit various application requirements.
HMPA HMPB HMPC HMPL HMPA-HC2 HMPC-HC1 HMPA-HC3

HCSP1 HCSP2 HCSP3 HCSP4

HCRS1 HCRS2 HCRS3 HCRS4

HMPA-HC2 Channel System;


• High load bearing and adjustable sub channel system.

• Fast and easy fixing of stone slabs.

• Minimun projection size is 90 mm and maximum is 260 mm.

• Ideal for heavy loads and large projection sizes.

• Anchors are fixed to channels with hex bolts and hex nuts.

HMPB-HC1 Channel System;


• Easy to assemble sub channel system.

• Easy to install with non complicated elements.

• Minimum projection size is 110 mm and maximum is 200 mm.

• Ideal for restoration of facades.

• Anchors are fixed to channels with hex bolts and hex nuts.

HMPC-HC1H Channel System;


• Adjustable sub channel system with horizontal channels.

• Quick adjustability at horizontal axis.

• Minimum projection size is 150 mm and maximum is 240 mm.

• Ideal for staggered patterned facades.

• Anchors are fixed to channels with lock nuts and hex bolts.

25
HMP Sub Channel Systems
Installation detail
Installation at vertical joints
• Sub channel Fdw/1 Fdw/1
systems are fixed
to load bearing
beams for
support.

• Channels are
fixed on to beams
with channel
supports.

• Fixing of
channels at the
middle to the wall
with channel
restraints are
made to prevent Installation at horizontal joints
deflection. Fdw/2 Fdw/2

• When
installation is at
1 Through bolt vertical joints, the
2 Channel support sub channel
3 Plain washer system bears the
4 Washer whole load of the
5 Nut slabs installed.
6 Bolt set
7 Channel restraint
8 Channel • When
9 Anchor body installation is at
10 Serrated washer horizontal joints,
11 Adjusrable arm the sub channel
12 Plastic tube system bears half
13 Flanged pin

Installation at vertical joints

HCSP2Chan. Sup.
A

HCRS2Chan. Res. B

HMPAU Channel

HZ02Z Anchor
C

Installation at horizontal joints

A
HCSP1
Chan Sup.
A

HCRS1Chan. Rest.
B
B

HMPBC Channel

C
HZ02 Z Anchor
C

26
ATS Sub Channel System
Introduction

ATS Channel System elements

HMPS 41/21 & HMPS 41/41 ATS-A ATS-B


Toothed Channel Channel Support Channel Restraint

The ATS Channel system allows the quick and


easy installation of natural stone facades through
its adjustable capability and uncomplicated
assembly features. ATS Fixing System elements
• The Channel system is supported to the ATS-
A channel support.

• ATS-B channel restraints hold the system


against wind pressure and prevent the channel
from buckling.
• The HMPS toothed channel enables the fixing
of the anchors with hex bolts and lock nuts
without the need for drilled holes and the use of ATS- HZ ATS-HA ATS-TS
nuts and washers. Z Anchor Special Anchor Special Anchor

• Too thed channel and lock nuts enable vertical


load stability after fixing.

ATS-A Channel Support

ATS-B Channel Restraint

ATS - HZ Z Anchor

27
HMP Channels
Technical details

HMPA U Channel T echnical details

P roduct code Dimens ions X -X Axis Y-Y Axis

Thickness W idth Height IXX (cm4) ZX (cm3) X (mm) IY Y (cm4) ZY (cm3) Y (mm)

HMP A-2.5-40/30 2,50 40,00 30,00 1,57 0,74 20,00 4,21 2,11 8,80
HMP A-2.5-40/40 2,50 40,00 40,00 3,91 1,50 20,00 5,97 2,99 13,84
x HMP A-3-35/35 3,00 35,00 35,00 2,83 1,24 17,50 4,27 2,44 12,14
HMP A-3-40/30 3,00 40,00 30,00 1,79 0,85 20,00 4,86 2,43 8,83
t HMP A-3-40/40 3,00 40,00 40,00 4,55 1,74 20,00 6,92 3,46 13,93
y HMP A-3-50/50 3,00 50,00 50,00 9,68 2,97 25,00 15,04 6,01 17,42
H x HMP A-4-40/40 4,00 40,00 40,00 5,67 2,19 20,00 8,60 4,30 14,10
y HMP A-4-50/50 4,00 50,00 50,00 12,33 3,81 25,00 18,97 7,60 17,65
HMP A-5-50/50 5,00 50,00 50,00 14,68 4,57 25,00 22,40 8,97 17,87
y
W

HMPC C Channel T echnical details

P roduct code Dimens ions X -X Axis Y-Y Axis

Thick-ness W idth Height IXX (cm4) ZX (cm3) X (mm) IY Y (cm4) ZY (cm3) Y (mm)

HMP B -2.5-28/15 2,50 28,00 15,00 0,33 0,43 14,00 1,43 1,02 7,38
HMP B -3-38/17 3,00 38,00 17,00 0,76 0,82 19,00 4,59 2,42 7,79
x HMP B -2.5-41/21 2,50 41,00 21,00 1,32 1,19 20,50 5,71 2,79 9,85
HMP B -3-41/21 3,00 41,00 21,00 1,48 1,33 20,50 6,55 3,19 9,86
y
t
x x
H
y
y

HMPC C Channel T echnical details

P roduct code Dimens ions X -X Axis Y-Y Axis

Thickness W idth Height IXX (cm4) ZX (cm3) X (mm) IY Y (cm4) ZY (cm3) Y (mm)

HMP C -2.5-41/21 2,50 41,00 21,00 1,25 0,99 20,50 5,60 2,72 8,16
HMP C -2.5-41/41 2,50 41,00 41,00 7,92 3,62 20,50 9,40 4,58 19,02
x HMP C -3-41/21 3,00 41,00 21,00 1,69 1,43 20,50 6,94 3,40 9,16
y
HMP C -3-41/41 3,00 41,00 41,00 9,40 4,20 20,50 11,30 5,50 18,80

H x t x
y
y

HMPL L Channel T echnical details

P roduct code Dimens ions X -X Axis Y-Y Axis

Thickness W idth Height IXX (cm4) ZX (cm3) X (mm) IY Y (cm4) ZY (cm3) Y (mm)

x HMP L -2.5-30/30 2,50 30,00 30,00 0,84 0,38 6,87 0,70 0,30 7,83
HMP L -2.5-30/40 2,50 30,00 40,00 0,93 0,39 11,60 1,92 0,67 6,40
t y HMP L -3-30/30 3,00 30,00 30,00 0,96 0,43 6,73 0,75 0,32 7,90
HMP L -3-40/40 3,00 40,00 40,00 2,78 0,94 9,65 2,42 0,80 10,65
H x x HMP L -3-50/50 3,00 50,00 50,00 5,94 1,62 12,34 5,40 1,43 13,28
y HMP L -4-40/40 4,00 40,00 40,00 3,46 1,19 9,52 2,84 0,93 10,85
HMP L -4-50/50 4,00 50,00 50,00 7,60 2,08 12,30 6,62 1,75 13,53
y HMP L -5-50/50 5,00 50,00 50,00 9,05 2,50 12,23 7,56 2,00 13,77
W

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and Hot dip galvanized ST37 mild steel.
•Table below is prepared according to values with Ø11 drilled holes.
• Channels can be provided up to 6 metres length.

28
HCSP Channel Supports
Technical details

HCSP1 Channel Support T echnical details


P roduct S lot Hole Hole
T hicknes s W idth Height F orming S lot Hole Dia
code L ength Dia.

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) Ø (mm)


HC S P 1-50 4 40 80 50 11 30 11
HC S P 1-60 4 40 90 60 11 30 11
HC S P 1-70 5 45 100 70 11 30 11
W
HC S P 1-80 5 45 100 80 11 30 11
T HC S P 1-90 5 45 100 90 11 30 11
HC S P 1-100 5 45 100 100 11 30 11
HC S P 1-110 6 45 100 110 11 30 11
SL

SQ
HC S P 1-120 6 45 100 120 11 30 11
H

Ø
HC S P 1-130 6 45 100 130 11 30 11

HCSP2 Channel Support T echnical details


P roduct S lot Hole S lot Hole T hr. R od
T hicknes s W idth Height F orming Hole Dia.
code Dia. L ength Metric S ize

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) Ø (mm) MxL (mm)


HC S P 2-40 4 160 85 40 11 30 11 M10x70
HC S P 2-60 4 160 85 60 11 30 11 M10x90
HC S P 2-80 4 160 85 80 11 30 11 M10x110
HC S P 2-100 4 160 85 100 11 30 11 M10x130
W
HC S P 2-120 5 160 85 120 11 30 11 M10x150
30 T HC S P 2-140 5 160 85 140 11 30 11 M10x170
L
SQ

M
H

Ø
H2

HCSP3 Channel Support T echnical details


P roduct S lot Hole S lot Hole S lot Hole S lot Hole
T hicknes s W idth Height F orming
code Dia. L ength Dia. L ength

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) S Ø 2 (mm) S L 2 (mm)


HC S P 3-70 4 120 50 70 11 25 11 30
HC S P 3-90 4 120 50 90 11 25 11 30
SQ2

HC S P 3-110 5 120 50 110 11 25 11 30


HC S P 3-130 5 120 50 130 11 25 11 30
HC S P 3-150 5 120 50 150 11 25 11 30
W
T SL2

SQ
SL

HCSP4 Channel Support T echnical details


P roduct S lot Hole S lot Hole S lot Hole S lot Hole
T hicknes s W idth Height F orming
code Dia. L ength Dia. L ength

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) S Ø 2 (mm) S L 2 (mm)


HC S P 4 -95 2,5 47 200 95 11 45 11 30
HC S P 4 -115 2,5 47 200 115 11 45 11 30
HC S P 4 -135 2,5 47 200 135 11 45 11 30
HC S P 4 -155 3 48 200 155 11 45 11 30
F HC S P 4 -175 3 48 200 175 11 45 11 30
HC S P 4 -195 3 48 200 195 11 45 11 30
SL SQ SL
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and hot dip galvanised ST37 mild steel.
• Other sizes are available for production upon request. • Expansion bolts & bolt sets are provided separately.

T W

29
HCRS Channel Restraints
Technical details

HCRS1 Channel Restraint T echnical details


P roduct S lot Hole Hole
T hicknes s W idth Height F orming S lot Hole Dia
code L ength Dia.

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) Ø (mm)


HC R S 1-50 2,5 40 60 50 11 30 11
HC R S 1-60 2,5 40 60 60 11 30 11
HC R S 1-70 3 40 60 70 11 30 11
HC R S 1-80 3 40 60 80 11 30 11
HC R S 1-90 3 40 60 90 11 30 11
Ø HC R S 1-100 3 40 60 100 11 30 11
SQ
W

HC R S 1-110 3 40 60 110 11 30 11
HC R S 1-120 3 40 60 120 11 30 11
T SL
H F
HC R S 1-130 3 40 60 130 11 30 11
H

HCRS2 Channel Restraint T echnical details


P roduct S lot Hole T hr.R od
T hicknes s W idth Height F orming S lot Hole Dia
code L ength M.S ize

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) M (mm)


HC R S 2-40 3 85 160 40 11 30 M10x70
HC R S 2-60 3 85 160 60 11 30 M10x90
HC R S 2-80 3 85 160 80 11 30 M10x110
W HC R S 2-100 3 85 160 100 11 30 M10x130
T
SL HC R S 2-120 3 85 160 120 11 30 M10x150
L HC R S 2-140 3 85 160 140 11 30 M10x170
SQ

M
H

T2

HCRS3 Channel Restraint T ec hnic al details


P roduc t S lot Hole S lot Hole S lot Hole S lot Hole
T hicknes s W idth Height F orming
c ode Dia. L ength Dia. L ength

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) S Ø 2 (mm) S L 2 ( mm)


HC R S 3-70 3 40 40 70 9 25 9 25
HC R S 3-90 3 40 40 90 9 25 9 25
SQ2

HC R S 3-110 3 40 40 110 9 25 9 25
W HC R S 3-130 3 40 40 130 9 25 9 25
SL2 HC R S 3-150 3 40 40 150 9 25 9 25
SL T
SQ

HCRS4 Channel Restraint T echnical details


P roduct S lot Hole S lot Hole S lot Hole S lot Hole
T hicknes s W idth Height F orming
code Dia. L ength Dia. L ength

T (mm) W (mm) H (mm) F (mm) S Ø (mm) S L ( mm) S Ø 2 (mm) S L 2 (mm)


HC R S 4-95 2,5 47 30 95 9 20 9 45
HC R S 4-115 2,5 47 30 115 9 20 9 45
SQ2

HC R S 4-135 2,5 47 30 135 9 20 9 45


HC R S 4-155 2,5 47 30 155 9 20 9 45
W HC R S 4-175 2,5 47 30 175 9 20 9 45
SL2
SL T HC R S 4-195 2,5 47 30 195 9 20 9 45
SQ

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and hot dip galvanised ST37 mild steel.
• Other sizes are available for production upon request. • Expansion bolts & bolt sets are provided separately.
F

30
Heavy Duty & Aluminium Fixing Systems
Introduction

Fixing systems for the HPC1 HPC2 HPC3 HPC4


installation of high load
natural stone or recon-
structed stones are
available in a variety of
types and size ranges.

The actual system HSMF HSMF-C HAMF HAMF-K


proposal will be made
according to technical
requirements of the
project.

The use of these fixing


systems is for high load
coping and corniche HAMF-C HA-RST1 HAZ-RST 3 HAZ21
stones.

Load bearing and


restraint anchors are
used to install the slabs
on to different wall
backings using a variety
of expansion bolts.

Fixing systems with


aluminium under HMP-ALU-P HMP-ALU-U
constructions are
available for the installa-
tion of natural stone,
ceramics and fibre
cement panels.

Two systems are used for


installation. One is with a
pin system to install
panel thicknesses of 20
mm or higher. The
second is for installing
panels with thicknesses
below 20 mm.

Three dimensional
adjustabilty is enabled
and the fast installation is
possible due to the light
weight of aluminimun and
easiness of cutting and
drilling on site.

31
HCA Corner Anchor Fixing Systems
Introduction
• For fixing slabs on to supported facade slabs.
• Used for reveal, column, soffit and sill slabs.
• Slabs can be assembled in the work shop for faster installation on site.
• Special drilling is required on the slabs details of which are shown on the bottom of the page.

HCA01 Corner Anchor HCA02 Corner Anchor HCA03 Corner Anchor

HCA01 Application HCA02 Application HCA03 Application


Reveal slabs can be connected to the Soffit slabs can be connected to the This anchor is used to fasten two
supported slabs at colums. In this instance supported slabs at parapets. In this slabs together at corners. The disk is
HCA01 corner anchors are used as load instance only HCA02 corner anchors inserted at a split edge on the slab. A
bearing and HCA02 are used as restraint. are used as restraining. special bolti s fixed between the anchor
and the disk which is firmly connects the
slabs together.

Reveal support
Soffit support

st
st/2 st/2
T echnical details
P roduct V ertical Adjus table
R eveal s ize W ind load S traight P in
40mm
code load arm
60mm W
S txW xL cm (N) (N) (mm) (mm)
20mm
3(4) x 10 x 45 38 (50) 40
20mm 40mm
HC A 0 1 3(4) x 15 x 60 76 (100) 50 M8x45 Ø5x80
60mm 3(4) x 20 x 75 130 (170) 60
Supported slab Reveal slab

st
st/2 st/2
T echnical details
P roduct V ertical Adjus table
R eveal s ize W ind load S traight P in
code load arm
40mm
60mm W
S txW xL cm (N) (N) (mm) (mm)
20mm
3(4) x 10 x 45 38 (50) 40
20mm 40mm
HC A 0 2 3(4) x 15 x 60 76 (100) 50 M8x45 Ø5x80
60mm 3(4) x 20 x 75 130 (170) 60
Supported slab Reveal slab

Special Drilling for HCA01 & HCA02 Corner Anchors St


Special drilling is done to the slabs at the upper face and at the back. The drilling must be done precisely as shown St/2 St/2
on the illustration. The adjustable arm inserted from the back of the stone meets the pin which is inserted from the
edge surface of the stone. Drilled hole
Ø 8 mm
1. Drilling 2. Placement of 3. Placement of 4. Fixing of
Adjustable arm straight pin anchor Straight pin
40 mm Ø5x80 mm

Ø 11 mm

80 mm Adjustable
arm M8

32
HAZ Accessories
Technical Details

HAA Adjustable arm T ec hnic al details


Distance
P roduc t F latening F lat length S tone
Metric s ize L ength P in dia. between
c ode S ize T hicknes s T hicknes s edge & hole

M (mm) L (mm) AF (mm) T (mm) Ø (mm) S t (mm) A (mm)


HAA-8/50 8 50 A+6 3 4 20 12-13
HAA-8/60 8 60 A+6 3 4 25 14-16
HAA-8/70 8 70 A+6 3 4 30 16-17
HAA-10/50 10 50 A+8 3,5 5 40 22-24
HAA-10/60 10 60 A+8 3,5 5 50 26-28
HAA-10/70 10 70 A+8 3,5 5
HAA-10/80 10 80 A+8 3,5 5
HAA-12/50 12 50 A+8 4,5 5
HAA-12/60 12 60 A+8 4,5 5 T
HAA-12/70 12 70 A+8 4,5 5
HAA-12/80 12 80 A+8 4,5 5 AF
HAA-14/50 14 50 A+8 5,5 6 A
HAA-14/60 14 60 A+8 5,5 6
HAA-14/70 14 70 A+8 5,5 6 Ø
HAA-14/80 14 80 A+8 5,5 6
HAA-16/50 16 50 A+8 6 6
HAA-16/60 16 60 A+8 6 6
HAA-16/70 16 70 A+8 6 6
HAA-16/80 16 80 A+8 6 6 L
Type B: With welded pin Type C: With welded plate Type D: With welded plate & pin Type E: With welded shim

T ec hnic al details T ec hnic al details


HFP Flanged pin HSW Serrated washer
P roduc t T hick-
Diameter L ength F lange Dia. P roduc t c ode Height W itdth L ength
c ode nes s
Ø (mm) L (mm) F Ø (mm) T (mm) H (mm) W (mm) L (mm)
HF P -4/60 4 50 6 HS W -22307 2,5 22 30 Ø7
HF P -5/60 5 60 7 HS W -22309 2,5 22 30 Ø9
HF P -5/70 5 70 7 HS W -263411 3 26 34 Ø11
HF P -6/70 6 70 8 HS W -263413 3 26 34 Ø13

T ec hnic al details T ec hnic al details


HTP Traced pin HPW Plain washer
P roduc t T race T hick-
Diameter L ength P roduc t c ode Height W itdth L ength
c ode Height nes s
Ø (mm) L (mm) TH (mm) T (mm) H (mm) W (mm) L (mm)
HT P -5/70 5 70 5,2 HP W -22307 2,5 22 30 Ø7
HT P -6/75 6 75 6,2 HP W -22309 2,5 22 30 Ø9
HP W -263411 3 26 34 Ø11
HP W -263413 3 26 34 Ø13

T ec hnic al details T ec hnic al details


HSP Straight pin HMLN Lock nut
P roduc t T hick- Metric
Diameter L ength P roduc t c ode Height W idth
c ode nes s hole
Ø (mm) L (mm) T (mm) H (mm) W (mm) M (mm)
HS P -4/60 4 50 HML N-6 6 20 34 M6
HS P -5/60 5 60 HML N-8 8 20 34 M8
HS P -5/70 5 70 HML N-10 9 20 34 M10
HS P -6/70 6 70 HML N-12 10 20 34 M12

HUP U Shaped pin T ec hnic al details HSM Shim plate T ec hnic al details
P roduc t T hick-
Diameter Height W itdth P roduc t c ode Height W itdh S lot hole
c ode nes s
Ø (mm) H (mm) W (mm) T (mm) H (mm) W (mm) ØxS L
HUP -4/50 4 40 20 HS M-4030-7 2 40 30 7x20
HUP -5/50 5 50 25 HS M-4030-9 2 40 30 9x25
HUP -6/50 6 60 30 HS M-4050-11 3 40 50 11x25
HS M-4050-13 4 40 50 13x30

T ec hnic al details HPT Plastic tube T ec hnic al details


HCP Capped pin
P roduc t P roduc t
Diameter C ap Dia. L ength Inner Dia. Outer Dia. L ength
c ode c ode
Ø (mm) C Ø (mm) L (mm) In. Ø (mm) Ou. Ø (mm) L (mm)
HC P -4/35 4 40 20 HP T -4 4,5 6 30
HC P -5/40 5 50 25 HP T -5 5,5 7 40
HC P -6/45 6 60 30 HP T -6 6,5 8 45

• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).

33
HB Expansion bolts
Technical Details

HB01 Sleeve bolt T echnical details


Max. Max.
Min.
P roduct S leeve Drill Hole Drill F ixture F ixture T orque B olt
B olt S ize E mbed-
L code S ize Dia. L ength T hick- Hole Dia. Mdmax L ength
ment
nes s (N.m)
D1
(mm) (mm) D (mm) HT (mm) E min. S max D1 (mm) (N m) L (mm)
( ) ( )
Mdmax HB 01 6/80 M6x80 Ø8x68 8 55 45 10 9 7 80
HB 01 8/80 M8x80 Ø10x68 10 55 45 10 11 15 80
HB 01 10/80 M10x80 Ø12x68 12 55 45 10 13 30 80
HB 01 12/100 M12x100 Ø14x88 16 75 65 10 17 45 100
Smax Emin
HT • Suitable for fixing anchors on to filled and reinforced block work. Refer to bolt catalogue for load values.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and electro galvanized ST37 mild steel.

HB03 Through bolt T ec hnic al details


Max. Max.
Min.
P roduc t Drill Hole Drill F ixture F ixture T orque B olt T hread
B olt S ize E mbed-
c ode Dia. Length T hick- Hole Dia. Mdmax Length Length
ment
nes s (N.m)
(mm) D (mm) HT (mm) E min. S max D1 (mm) (N m) L (mm) LG (mm)
HB 03-8/80 M8x80 8 65 55 18 9 13 80 25
HB 03-8/100 M8x100 8 65 55 38 9 13 100 45
L
HB 03-8/120 M8x120 8 65 55 58 9 13 120 65
HB 03-10/90 M10x90 10 70 65 15 11 25 90 25
HB 03-10/110 M10x110 10 70 65 35 11 25 110 45
HB 03-10/130 M10x130 10 70 65 55 11 25 130 65
Mdmax D HB 03-12/110 M12x110 12 95 80 12 13 40 110 25
HB 03-12/125 M12x125 12 95 80 32 13 40 125 45
HB 03-12/145 M12x145 12 95 80 52 13 40 145 65
LG

Smax Emin
HT • Suitable for fixing anchors on to concrete with minimum B25 quality. Refer to bolt catalogue for load values.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and electro galvanized ST37 mild steel.

HB05 Shell bolt T ec hnic al details


Max. Max.
Min. F ixture
P roduc t S hell Drill Hole Drill F ixture T orque B olt
B olt S ize E mbed- Hole
L c ode S ize Dia. Length T hick- Mdmax Length
L1
ment Dia.
nes s (N.m)
D1 (mm) L1 (mm) D (mm) HT (mm) E min. S max D1 (mm) (N m) L (mm)
HB 05 6/80 M6x80 Ø8x48 10 60 58 30 7 7 80
Mdmax D HB 05 8/80 M8x80 Ø10x56 12 70 66 21 9 15 80
HB 05 10/100 M10x100 Ø12x68 14 80 78 30 11 25 100

HT
• Suitable for fixing anchors on to filled block work. Refer to bolt catalogue for load values.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and electro galvanized ST37 mild steel.

HB07 Chemical bolt T echnical details


Max.
Min. Max. F ixture
P roduct Drill Hole T orque B olt
B olt S ize Drill L ength E mbed- F ixture Hole L ength
L code Diameter Mdmax
ment T hicknes s Diameter
(N.m)
D1
(mm) D (mm) HT (mm) E min. S max (mm) D1 (mm) (N m) L (mm)
( )
Mdmax D
HB 07 8/110 M8X 110 10 82 80 14 9 7 110
HB 07 10/130 M10X 130 12 92 90 21 11 15 130
HB 07 12/160 M12X 160 14 115 110 28 13 25 160
HB 07 16/190 M16X 190 18 130 125 38 17 45 190
Smax Emin
HT • Suitable for fixing anchors on to filled masonry. Refer to bolt catalogue for load values.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4) and electro galvanized ST37 mild steel.

HB09 HAZ Super T ec hnic al details


Max. Max.
S tone Min. F ixture
P roduc t Drill Hole Drill F ixture T orque B olt
B olt S ize T hick- E mbed- Hole
c ode Dia. Length T hick- Mdmax Length
L nes s ment Dia.
nes s (N.m)
D1
(mm) S t (mm) D (mm) HT (mm) E min. S max D1 (mm) (N m) L (mm)
Mdmax D HB 09-24/30 M8X30 20 12 12 12 5 9 13 30
HB 09-48/45 M8X45 30 12 22 22 5 9 13 45
HB 09-72/60 M8X60 40 12 32 32 5 9 13 60
Emin
HT
• Suitable for fixing anchors on to stone slabs with minimum 20mm thickness. Refer to bolt catalogue for load values.
• Material : Stainless Steel 1.4301 (A2) & 1.4401 (A4).

34
Design Principles & Static Calculations

Design & Calculation Standards


HAZ METAL
FIXING SYSTEMS
HAZ METAL
FIXING SYSTEMS
HAZ METAL
FIXING SYSTEMS

Reference is made to the following standards for the design


Haz Metal provides services in A
HCSP01-50
(SUPPORT CONSOLE)
HCSP04-50
(RESTRAIN CONSOLE)

and structural calculations of Natural Stone Fixing Systems.


the design of fixing systems and

AH
A 1

1 Z
4 HA

HCSP01-50 3

2 3

the preparation of structural cal- 2

British Standards;
culations. B
1 HCSP-01 BODY
2 BOLT SET
3 SERRATED WASHER
4 HB-03 THROUGH BOLT SET
1 HCSP-04 BODY
2 BOLT SET
3 SERRATED WASHER
4 HB-05 SHELLBOLT SET
BS 8298 Design and installation of natural stone cladding.
HMPA-35/35x3000
PROJECT NAME : DECKER NATURSTEIN
DRW. NO
OFFER NO
: D.6.T03-00 / 12

ALL MATERIALS STAINLESS: STEEL GRADE AISI 304


PROJECT NAME : DECKER NATURSTEIN
DRW. NO
OFFER NO
: D.6.T03-00 / 13
:
ALL MATERIALS STAINLESS STEEL GRADE AISI 304
EN 10088-2 Steel plates, sheets and strips stainless and heat resisting.
This service is done in the B
HCSP04-50
HAZ METAL
FIXING SYSTEMS
HMPA-35/35x3000
HAZ METAL
FIXING SYSTEMS
BS 6105 Corrosion resistant stainless steel fasteners.
HZ02-65/20

BS 5950 Structural use of steel work in building.


(LOAD BEARING & RESTRAIN ANCHOR)
C

company technical department 1

using CAD software and SAP


C

HMPA-35/35x3000 1
4
3
2
6

7
BS 6399Part2 Wind loads.
engineering programs. HZ02-65/20
1 HMPA-PROFILE
5

BS 970 Part 3 1991, M Mechanical properties for stainless steel.


1 HZ-02 BODY
2 NUT FOR ADJUSTABLE ARM
3 ADJUSTABLE ARM
4 FLANGED PIN
5 PLASTIC TUBE

German Standards;
6 SERRATED WASHER
7 BOLT SET

PROJECT NAME : DECKER NATURSTEIN


DRW. NO : D.6.T03-00 / 14 PROJECT NAME : DECKER NATURSTEIN PROJECT NAME : DECKER NATURSTEIN
OFFER NO DRW. NO : D.6.T03-00 / 14 DRW. NO : D.6.T03-00 / 15
OFFER NO
ALL MATERIALS STAINLESS STEEL GRADE AISI 304 :
ALL MATERIALS STAINLESS STEEL GRADE AISI 304
OFFER NO :
ALL MATERIALS STAINLESS STEEL GRADE AISI 304

DIN 1045 Concrete and reinforced concrete, design and dimensioning.


Our technical department receives the necessary technical informa- DIN 1053 Masonry, design and dimensioning.
tion of the project in order to propose the most suitable, secure, easy DIN 1055 Design loads for buildings.
to use and economic fixing systems in accordance with the project DIN 4114 Steel construction, stability cases.
criteria. Custom design is also made in accordance with the architec- DIN 18 516 Cladding for external walls. :

tural drawings of the project. DIN 18 800 Steel structures, design and dimensioning.
DIN 18 801 Steel framed structures.
Haz Metal provides the necessary technical documentation for
American Standards;
submittal to the project officials in order to receive approval
ASTM A 276 Standard specification for stainless steel bars and shapes.
for the fixing system elements. The following principles are
ASTM 666 Standard specification for annealed or cold worked aus-
used in the design and structural calculations for natural stone fixing
tenitic stainless steel sheets.
systems.
Uniform Building Code 1997-Volume 2

Design Factors Natural Stone Material

The following design factors are considered Dimensions of natural stone slabs : Design weight for natural stone slabs : (ds)
Wall Structure : h
Length =w Travertine 24000 N/m3
I = Thickness of insulation Height =h Sandstone 26000 N/m3
C = Cavity Thickness = st Marble & Limestone 27000 N/m3
St w
St = Thickness of stone
Granite 28000 N/m3
K = Projection St C I
K

≥15 ≥15
Structure - edge spacing : Anchor pins :
t.JOJNVNEJTUBODFGSPNUIF tAnchor pins are inserted into the drilled
corner of the slab to the pin centre holes on the face of the slab from four
should be 2.5 times the slab
points.
thickness.
ø+3mm
ø
t5IFNJOJNVNQJODFOUSF t Drilled holes should be aprox. 3 mm
distance to the edge of slab at wider than the pin diameter and minimum
≥2,5 x St St≥30
the surface should be 15mm.
≥25mm

25 mm in length. Pin Hole & White Cement


Horizontal Joints Vertical Joints Joint (This
w
t Minimum 2 mm space should be left value is the calcu-
2 2 h/4
t The most secure method is to between the slab below and the bottom
≥25mm

2 2 lation of the thermal


arrange the distance of the drilled edge of the adjustable arm.
h h/2 loads)
pin hole centre from the edge of Plastic Tube
1
the slab at 1/4 the size of the slab. 1
1 1 h/4

w/4 w/2 w/4

Design Loads
Ws=2 . q

The following design loads are considered; V = 46 m/sn


Wp = 1300 N/m 2 100m Ws=0,7 . q 100m
H = Height of building

Dead loads: Weight of natural stone slabs is determined. V = 42 m/sn


Wp = 1100 N/m 2
Fdw = h [m] x w [m] x st [m] x ds [KN /m3] 20m 20m
V = 36 m/sn
Wind loads: The max. speed is; vs Wp = 800 N/m 2
8m 8m
V = 28 m/sn
The value of the dynamic pressure of the wind is; Wp = 500 N/m 2
0m 0m
q = k . Vs2
The max. design pressure is; wp = cp . Q 1m<e/8<2 m
The max. design suction is; ws = cs . Q e
-2,0
ws = 0.7 . Q (normal)
-0,7
ws = 2.0 . Q (edge)
1m<d/8<2m

Thermal loading: The following temperature is considered. -0, 7 Cp - Values -0 , 7


d

Wind form front -0,5 Cp - Values


Range on the stone; (0,8 x 1,25) WIND
Tmin °C < t °C < tmax °C -2,0 -2,0 Wind form Right

The max. thermal loading in the stone is; (0,8 x 1,25)


Δt = tmax – tmin -0,7
The max. thermal expansion for stone slab is;
Δl = μ . Δt . L -2,0
WIND 1m<d/8<2m
e

35
Design & Calculation Principles

Wall Backing Group of Bolts


A
The anchoring ground can be concrete, brickwork, filled hollow block The distance between anchor bolts; A, which is
or steel structure. Different types of bolts are used for backing. The necessary for a full cone ofconcrete to break away,
type of wall backing is taken into consideration to is given by the crater diameter; C, depending on
propose suitable bolts for fixing the anchors . the type of anchor. This diameter is 1.5 to 2.5 times D

the depth of embedment,D.


C

Application Type Load principles

Horizontal joints
The anchors carry half the weight of the natural stones labs in horizontal . Vertical (Dead Load) and Horizontal (Wind Load) loads are determined according to
installation. Anchors bear half the weight of the slab above and also act as the following diagram. The following principle is applied before designing a fixing
restraint, holding the slabs below and restraining them against wind system.
pressure and suction.
Support anchor in horizontal joint Restraint anchor in horizontal joint
Vertical load from dead load
FDW =(st x w x h x ds) / 2 (for each anchor) FWP = (w x h x qp ) / 2 (for each anchor)
FWS = (w x h x qs ) / 2 (for each anchor)

Direct fixing to concrete


Load Bearing & Restraint Min. Projection size 45 mm
Restraint
h

FWS/FWP
h
FDW

Load Bearing st
st
Indirect fixing to channels w w
Min. Projection size 90 mm

Vertical joints FDW = Dead load ds = Density of stone t = Thickness of stone


FWP = Wind load at pressure case qw =Design wind pressure w = Width of stone
The load bearing anchors carry the full weight of the natural stone slab in vertical FWS = Wind load at suction case qs = Design wind suction h = Height of stone
installation. Each anchor bears half the weight of the slab on the right and half the :

weight of the slab on the left. Restraint anchors hold the slabs below and restrain Support anchor in vertical joint Restraint anchor in vertical joint
them against wind pressure and suction. Vertical load from dead load
FDW =(st x w x h x ds) / 1 (for each anchor) FWP = (w x h x qp ) / 2 (for each anchor)
FWS = (w x h x qs ) / 2 (for each anchor)

Direct fixing to concrete


Min. Projection size 45 mm

FWS/FWP

h h
FDW

Load Bearing Restraint


st st
Indirect fixing to channels w w w w
Min. Projection size 90 mm

Material Grade

Recommended raw material Product Stainless Steel Steel


specifications for fixing AISI = W.-Nr. DIN = W.-Nr.
systems is shown in the
following table. 304 = 1.4301
Anchors 316 = 1.4401 Not Advisable
316Ti = 1.4571

Anchors, adjustable arms and Hot dip galv. St 37-2 = 1.0037


pins must be stainless steel grade Channels 304 = 1.4301
316 = 1.4401 Hot dip galv. St 44-2 = 1.0044
AISI 304 - 1.4301 (A2) & AISI 316
- 1.4401 (A4). DIN 933 Electro galv. St 37
Bolts (A2/50-A2/70) Strength class 4.6/88
(A4/50-A4/70)
DIN 934 & DIN 439 Electro galv. St 37
Hexagon Nuts (A2/50-A2/70) Strength class 8
(A4/50-A4/70)

W a s he r s D IN 125 ST D IN 125

36
Referances

Project : Conference Palace Hotel - Abu Dhabi Project : Sabanci University - Istanbul
Contractor : Turner Construction Contractor : Koray Construction
Installation Area : 160.000 m 2 Installation Area : 30.000 m 2

Project : Bibliotheca Alexandria Library - Alexandria Project : Al Nahyan Mosque - Abu Dhabi
Contractor : Balfour Beatty and Arab Contractors JV Contractor : Six Construct International
Installation Area : 40.000 m 2 Installation Area : 145.000 m 2

Project : Museum of Islamic Arts - Doha Project : Is Bank Towers - Istanbul


Contractor : Baytur Construction Contractor : Tepe Construction
Installation Area : 62.500 m 2 Installation Area : 45.000 m 2

Project: Admo Apco Project: Emirates Towers Project: Fairmont Hotel Project: Zadgo Gasco Project: Trade Center
Location: Abu Dhabi Location: Dubai Location: Dubai Location: Abu Dhabi Location: Abu Dhabi

37
References

Project: Demir Bank Project: Yapi Kredi HQ Project: Zorlu Holding HQ Project: Istek vakfi Towers Project: Tekfen tower Project: Garanti bank HQ
Location: Istanbul Location: Istanbul Location: Istanbul Location: Istanbul Location: Istanbul Location: Istanbul

Project: American Embassy Project: American Embassy Project: American Embassy Project: American Embassy
Location: Istanbul Location: Kingston Location: Astana Location: Yerevan

Project: Usadba center Project: Tax office Project: Lazurnaya H. Project: Gasprom HQ Project: River side H. Project: Ritz carlton H.
Location: Moscow Location: Moscow Location: Sochi Location: Moscow Location: Moscow Location: Moscow

Project: Hilton Hotel Project: Kingdom trade Project: Medinah R. Project: Four seasons H. Project: The Fund Project: Mauritius H.
Location: Jeddah Location: Riyadh Location: Jeddah Location: Cairo Location: Abu Dhabi Location: Mauritius

38
Technical Information Sheet

It is our objective to gather the necessary information about your project to design and propose the most suitable, secure,
easy to use and economic fixing system for your requirement.
Haz Metal Sanayi ve Ticaret A.Ş.
In order for our technical department to properly respond to your requirement we kindly ask you to fill in the form below.

Akçay sanayi bölgesi. Şehitler Er Ali Çıracı caddesi No.8


1. Company : Contact :
31200 İskenderun, Hatay. Türkiye
Project name :
Tel: +90 (0326) 626 20 50 Fax: +90 (0326) 626 20 45
Tel No : Fax No : E.mail :
info@hazmetal.com / www.hazmetal.com
2. Stone Dimensions : a.) Thickness: mm Height: mm Width: mm
b.) Thickness: mm Height: mm Width: mm
c.) Thickness: mm Height: mm Width: mm
d.) Thickness: Haz Pazarlama
mm Height:Sanayi vemm
Tİcaret A.Ş.
Width: mm
3. Stone type: Granite, Marble - Volume = 28 KN / m3
Limestone Sarıkanarya sokak= 27
- Volume EceKNapartmanı
/ m3 No8/1B Kozyatağı
Sand stone - Volume = 26 KN / m3
34742 Kadıköy, Istanbul. Türkiye
Travertine - Volume = 24 KN / m3
Tel: +90 (0216) 410 72 26 Fax: +90 (0216) 410 71 41
4. Wall Type: a) Concrete b) Masonry
info@hazpazarlama.com c) Ytong
/ www.hazpazarlama.com
d) Other
5. Projection: a) Distance from wall to stone cent re mm
b) Isolation thickness mm
c) Cavity – space behind stone mm
6. Application: a) Vertical joints
b) Horizontal joints
7. Wind load: a.) / N/ m2 b.) City
8. Façade height: M
9. Floor level height: M
10. Lintel distance: M
11. Installation area: a) Internal M2
b) External M2
AISI 304 (A2) AISI 316 (A4) Galv ST37
12. Material grade: a) Anchors
b) Channel system
13. Drawings: a) Plan
b) Elevation
c) Section
14. Calculation standard: a) DIN standard.
b) BS standard
c) ASTM standard
d) According to mill certificate
e) Other
15. Safety Factor :

16. Notes :

39
Always at the forefront of

fixing technology, HAZ METAL

has earned a reputation as

the leaders in fixing systems

innovation and are regarded as the

one to follow. HAZ METAL fixing systems of

today become the standard of tomorrow.

HAZ METAL combines the very latest inter-

national technology with its own research and

development team to establish a technical

excellence within the industry.

HAZ METAL readily embraces the responsibi-

lity of a major producer and share its exper-

tise with problem solving solutions.

HAZ METAL SANAYİ VE TİCARET A.Ş.


Şehit er çıracı caddesi no 10
Akçay Sanayi bolgesi 31200 İskenderun
Hatay / Türkiye
Tel: +90 (0) 326 626 20 50
Fax: +90 (0) 326 626 20 45
www.hazmetal.com
info@hazmetal.com

HAZ PAZARLAMA İÇ & DIŞ TİC. A.Ş. HAZ MARBLE INDUSTRY & TRADE LLC HAZ METAL DEUTSCHLAND GmbH
Sarıkanarya sok. Ece apt. No:8/b First Gulf Building Corniche Street Leonhard Karl Strasse 29
Kozyatağı mah. 34742 Kadıköy 2nd Floor, Flat no: 202 P.O. Box 5721 97877 Wertheim / Germany
İstanbul / Türkiye Abu Dhabi / United Arab Emirates Tel: +49 (0) 9342 93590
Tel: +90 (0) 216 410 72 26 Tel: +971 (0) 2 622 07 00 Fax: +49 (0) 9342 935929
Fax: +90 (0) 216 410 71 41 Fax: +971 (0) 2 622 17 00 www.hazmetal.de
hazpazarlama@hazgrp.com hazuae@hazmarbleuae.ae info@hazmetal.de

HAZ INTERNATIONAL Ltd HAZ MARBLE QATAR WLL HAZ RUS


154 Great North Road Hatfield P.O.BOX 31296 C-Ring road Tversakaya Street 10
Herts. AL9 5JN England Doha / Qatar Korpus 2
Tel: +44 (0)1707 - 260 180 Tel: +974 (0) 467 26 49 Moscow 125009
Fax: +44 (0)1707 -260 190 Fax: +974 (0) 467 47 49
www.hazuk.co.uk hazdoha@hazqatar.com
haz@hazuk.co.uk

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