TECHNICAIL INFORMATION OF CNC

BUSBAR MACHINE
PART 1: BASIC INFORMATION
Model No.
MOTI-30-3NC
Working Units

Bending Unit, Punching Unit,

Cutting Unit
Processing Materials
Copper/Brass Busbar, Aluminum,
Steel sheet
Control Panasonic /
System SIEMENS Control
System
Warranty Time One Year

Working Voltage:
We can customize it for you for
free,according to your local working
voltage.

Main Purpose:
The main function of this machine is to process copper and aluminum busbars of
different specifications.
Simply use the corresponding processing unit to cut and punch copper and
aluminum rows conveniently and quickly (round holes, long round holes), flattening,
bending, embossing and other processing.
By changing the mold, it can also complete the flattening, twisting, pressing the cable
joint, and cutting, flattening, punching, bending and other special processing of the
copper rod.
PART 2: Introduction of Working Units
1 . BENDING UNIT
# 1. Adopts a double-layer workbench, which can realize the three-station work at
the same time without mutual interference.
A . Up to 40MM thickness stainless steel was used.
B . Milling and Drilling 6 Round Holes to install the Horizontal Bending Molds.
C . The table top is treated by Electroplating Process and Flange Technology
Process to ensure long-term use without rust.
# 2. Adopts German SIEMENS (Japan Panasonic) PLC programmer and has the
memory function.

A . Users can input the processing data in advance, and the system can transfer the
data according to the input information for processing.
B . Processed workpieces field data can be stored in the system at any time, and
adjusted Reuse.
C . Bending accuracy is ±1°, and the repeating accuracy is ±0.5°.
D . Only need to input the busbar thickness and your required bending angle on
the CNC touch screen, machine will process automatically.

E . When you do not know the bending angle, you only need to input the height and
side length to directly process the desired workpiece (Z-bend).
3 . Inching adjustment: After bending, the angle is a little different, and this function
is available when slight adjustment is required.
4 . The bending unit is a closed bend with a height of 160/200/250mm. High
precision, uniform force during processing, and the same vertical and downward
angle after bending.
5 . Automatically count the number of processed copper bars during mass
production. Increase productivity.

Vertical Bending
A . Bending for thin (Narrow) copper / aluminum
B . Bending for WIDE copper / aluminum

Horizontal Bending

U Shaped Bending
Z Shaped Bending

Embossing

Twisting Bending
PUNCHING UNIT
# 1 . Toothed Six-mode Monolithic Turntable
A . It won't loosen and the line of sight is good. The absolute alignment of the upper
and lower molds is ensured, the concentricity of the mold is improved, and the
service life is prolonged.
B . 2. Six-mold position (four Round Holes, two Oval Holes), no need to change the
mold frequently.
#2 . Three kinds of Punching Positioning Methods: positioning by the ruler
(Stopper), positioning of the positioning needle, and positioning of the light
projection.
A . Positioning by the ruler (Stopper)

By added punching position,the machine can locate x axis and y axis mechanical
double direction location. that makes workers need not to cross lines and make
punching marks， then improving the operating efficiency and accuracy of punching.

B . After adjusting the position of the punching block, batch processing saves time
and effort and improves work efficiency.
B . Positioning of the positioning needle

#3 . Punching Molds

A . Punching mold / Shearing mold material: Cr12MoV (chromium 12 molybdenum

vanadium)
Compared with Cr12 steel, Cr12MoV has two elements of molybdenum and
vanadium, which improves the toughness and wear resistance of steel.
When making metal cold stamping dies, the molybdenum vanadium steel is used to
make high-strength cutting edges and stretching, which is longer than the mold life.
B . Busbar Machine with standard punching dies
There are 8 sets of punching dies are included in the machine purchase price.
The size of punching dies:
Round hole of punching die: Φ7，Φ9, Φ11, Φ13, Φ15，Φ17, Φ19, Φ21 (mm)
Oval hole of punching die: 7*11(mm), 9*13(mm), 11*15(mm), 13*18(mm), 17*21
(mm)
Please select 8 sets of them.
In addition,we also can customise the punching dies' size for you.Such
as,round,oval,square or alien.
CUTTING UNIT
#1 . Using Frustration Shearing, the workpiece is flat after cutting, no corners, no
waste, no burrs.
#2 . The pair of shearing knives (Tools) is equal to two pairs. The knives have blades
on both sides and can be used for changing faces. The adjustment margin is large,
and the blade can be used after grinding on the grinding machine to reduce the cost
of the later tool change.

#3 . The polyurethane pad of the shearing unit can function as a binder and a parallel
shearing copper row.

#4 . Positioning Ruler (Stopper): to ensure processing accuracy and improve the

efficiency of mass production.
#5 . Double Pressure Copper Plate.
PART 3: PRODUCT FEATURES
Photos Items Description
Bending The three stations of punching,
Punching shearing and folding work at the
Cutting same time, and they do not affect
Stations each other.

Materials The shearing, bending and punching

of Three work station adopts #45 forging
Working material, which has high hardness,
Stations firm wear resistance, good texture
and good corrosion resistance, which
can guarantee a long service life.

Materials Punching mold / shearing mold material:

of Cr12MoV / chromium 12 molybdenum vanadium.
Punching / Compared with Cr12 steel, Cr12MoV has two
Cutting elements of molybdenum and vanadium, which
Molds improves the toughness and wear resistance of
steel. When making metal cold stamping dies, the
molybdenum vanadium steel is used to make
high-strength cutting edges and stretching, which
is longer than the mold life.
Automatic oil pump sleep delay (you can set the
shutdown time yourself). It will automatically
function shut down after a certain period of
time after stopping work. Save
electricity and save energy.
Touch The CNC screen is a touch screen that adjusts
Screen the direction and angle. The display uses a
large-screen (7-inch) color display mode with
password protection to modify unqualified data. If
the customer is not using standard workpieces,
the data can be processed according to the
requirements of non-standard workpieces. The
operation is very convenient.
LED Light Light: 24V LED light, safe, bright,
long life.

Copper Guide shaft with copper sleeve,

Sleeve reduce friction, extend service life
and low maintenance cost.

Sealing The cylinder has 9 kinds of sealing

Rings rings, which are dustproof,
wear-resistant and oil-proof.

Oil Tank The hydraulic oil tank is welded with

3mm thick steel plate and is
acid-washed and phosphatized, so
that the long-term use of hydraulic oil
will not deteriorate.
Operation The machine has two operation
Modes modes: manual button and foot
switch. It is easy to operate and can
be easily used by skilled workers.

Foot The line of the foot pedal cord is

Switch stainless steel. Not easy to damage,
not easy to rust.

Machine The rack uses a 2.75mm thick-walled

Rack square tube to extend the service life.

Table Top The table top is treated by

electroplating process and blue
process to ensure long-term use
without rust.

Standard Each station has a standard scale on

Scale the work surface. The customer can
adjust the distance according to the
drawings to achieve the purpose of
mass production and high efficiency.
 Casters The machine is equipped with four
casters for easy movement.

The whole machine is guaranteed for one year (excluding wearing parts).

PART 4: STANDARD ACCESSORIES

■ 8 sets of punching dies
■ 2 sets of horizontal bending dies
■ 2 sets of vertical bending dies
■ 1 set of U type bending die
■ 1 set of Cutting Tools (Fitted in Machine)
■ 1 set of oil filler
■ 1 set of inner hexagon spanner
■ 1 set of hydraulic system sealing ring
■ 3 sets of foot switches
■ 2 pieces of limit switches
■ 1 piece of punching location needle.
■ 1 set of Magnetic locating block for Bending Unit
■ 1set of spare oil seals for Punching,Bending & Cutting Cylinders
PART 5: TECHNOLOGY PARAMETER
Function Item MOTI-30-3NC

Max. Punching Force (KN) 300

Punching Diameter Range (MM) Ø4.3-Ø25

Punching
Max. Thickness (MM) 12

Max. Width (MM) 160

Max. Shearing Thickness (MM) 12

Shearing/Cutting
Max. Shearing Width (MM) 160

Max. Bending Force (KN) 300

Vertical Bending Max. Thickness (MM) 12

Max. Width (MM) 160

Max. Width (MM) 100x10

Horizontal Bending
Max. Angle (Degree) 90°

Out Dimension MM 1780*1380*1420

Power KW 3*4kw

Weight KG 1400kg

Bending Precision ±1°

CNC Precision
Repeat Bending Precision ±0.3°
PART 6: SAFETY EQUIPMRNT
● Emergency stop switch*2
● Foot switch *3 (High quality and Long Lifetime)
● Machine Circuit with CE Standards / ISO 9001
● Safety Reply with Monitor the Pedal Switch and Safe Protection
PART 7: PLC CONTROL SYSTEM
● Operate easily on touch screen
● The elastic compensation with high processing accuracy
● Count finished products
● The Busbar Thickness, Set Bending Angle (Only need to input the busbar
thickness and your needing bending angle,the machine will process
automatically)
● ★Panasonic / SIEMENS PLC control system from Japan / Germany, which
is with Automatic shutdown function,and can control the down time of
cutting unit and punching unit,it is more stable and reliable than traditional
relays.
● Control language: English / Chinese / Russian / Spanish
PART 8. SAFETY CONFIGURATION
Safety Configuration

1 Warning of high oil temperature ■Yes □No

2 Limit Switch protection ■Yes □No

3 Emergency Stop Switch ■Yes □No

Protection

4. High oil pressure protection ■Yes □No

5 Motor overload protection ■Yes □No

6 Electricity leakage protection ■Yes □No

7 Safety Relay ■Yes □No

8 Safety standards ■CE □CSA □NR-12 □OSHA

PART 9: MAIN CONFIGURATION LIST

Main Configuration List
No. Name
1 CNC control system
2 Electrical components
3 Main Motors*3
4 Hydraulic Oil Cylinder
5 Electromagnetic reversing valve
6 Electromagnetic relief valve
7 AC Contactors
8 Thermal relay
9 Encoder
From
SIEMENS PLC control system from
Germany
Schneider Electrical from French
SHUNBO
Xing Hong (Taiwan)
YUKEN Electrical from Japan
YUKEN Electrical from Japan
Schneider Electrical from French
Schneider Electrical from French
Guang Yu Encoder
 10 Touch screen Panasonic (Japan)

#1 . Electric motors and Hydraulic pumps

#2 . Directional valve & Relief valve ( Yuken from Japan )

#3 . AC contactors, Thermal Relay, Circuit Breaker (Schneider)

#4. Other parts Electric Elements ( CHNT)

PART 10: WORKSHOP OF FACTORY
PART 11: PACKAGING AND SHIPMENT

JINAN MOTI INDUSTRIAL CO., LTD

James.Wu (Mr.)
Email : James.Wu@busbarbendingmachines.com /
James.Wu@motiindustrial.com
Mobile/WhastsApp/Wechat: +86-158 0662 1650
Web : www.motiindustrial.com