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Procedure 1H965 Rev. 13
ECN: 54121
September 18, 2017
Grant Prideco™
NOV Wellbore Technologies
Product Management Dept.
10100 Houston Oaks Dr.
Houston, TX 77064
+1 (281) 921‐3600 main
nov.com/grantprideco/
1.0 GENERAL
1.1 This document defines the field inspection procedure for used eXtreme Torque
connections (XT, XTF, uXT, XT-M and XT-MF).
2.0 SCOPE
2.1 The following procedure stipulates the equipment, inspection methods, and
acceptance/rejection criteria for field inspection, as well as repair of XT, XTF,
uXT, XT-M, and XT-MF connections. This inspection encompasses both visual
and dimensional methods. Any questions or concerns should be referred to
Grant Prideco™ for resolution.
3.0 REFERENCES
3.1 The latest edition or revision of the following specifications, standards, and
drawings shall form part of this specification:
3.1.1 XT, XTF, uXT, XT-M and XT-MF Connection Field Inspection Dimensions
Drawing
3.1.2 Redressing Thread Drawing (only applicable for XT-M and XT-MF
connections and available only to qualified Licensees)
4.1 Damage: Includes, but is not limited to, the following conditions: galls, nicks,
washes, fins, dents, scratches, pits, or cuts. Excludes discoloration or other
superficial anomalies that alter the appearance only.
4.2 Refacing Operation (Only applies to connections without the radial metal-
to-metal seal): All process(es) performed to remove material from the make-up
shoulders of a connection for refacing repair (this does not include rethreading),
from the time it is removed from service, until it is put back into service. This may
be performed in a single pass or multiple passes. The field refacing method
addressed in this procedure does not apply to the XT-M™ and XT-MF™
connections, which require machine redressing in a qualified controlled machine
shop environment.
4.3 Redressing Operation (Only applies to connections with the radial metal-to-
metal seal): Refacing operation with the addition of reconstructing the radial
metal-to-metal seal of XT-M and XT-MF connections. This shall only be
performed by facilities that are licensed and qualified by Grant Prideco™.
4.4 Licensed and Qualified Facilities: Grant Prideco facilities or third party
workshops, which are licensed and qualified to thread Grant Prideco connection
technologies. The following link (https://wbtapps.nov.com/gp/facility-
locator/index.html) can be used to identify a nearby workshop and find out, in real
time, contact information and which technologies each facility is licensed and
qualified to thread, as well as confirm if the facility is current with its qualification
to thread. Note that for radial metal-to-metal seal connections, there is a
qualification to thread the connection and a separate one to redress the
connection.
4.5 Radial Metal-to-Metal Seal: Sealing surface near the pin and box secondary
make-up shoulders in connections such as XT-M and XT-MF (ref. the latest
revision of the “Field Inspection Dimensions” drawing). This is the primary
sealing surface for the XT-M and XT-MF connections.
4.6 Minimum service tool joint OD: The minimum service tool joint OD shall be
provided by the product user/owner, based on the drilling program requirements,
with the request for the inspection, and shall be equal to or greater than:
4.7 Thread Surfaces: The thread surfaces include roots, crests, and flanks.
4.9 Effective Tong Length: Effective Tong Length is the length of the cylindrical
section of the tool joint OD as measured from the primary make-up shoulder that
is free of hardbanding and/or raised features, as shown in Figure 1. Recessed
features, such as mill flats, grooves, RFID tags, etc. are disregarded for this
measurement.
5.0 PROCEDURE
5.1 Equipment: The equipment listed below shall be required to perform these
inspections.
5.1.1 Generic
5.1.1.1 12” Steel Rule graduated in 1/64”
5.1.2.4 Please address all inquiries to the applicable email address below:
5.2 Preparation: All thread, make-up shoulders, and seal surfaces shall be cleaned
sufficiently to allow for visual inspection. The starting threads of the pin and box
connections should be cleaned using a “soft wheel” or other buffing method.
5.2.1 NOTE: The cleaning should not buff off or remove the phosphate coating.
5.3.1 Refer to the latest revision of the appropriate “Field Inspection Dimensions”
drawing for terminology and shoulder locations.
5.3.2 Primary Make-up Shoulder (External Sealing Shoulder): The seal surface
shall be free of any damage that exceeds the limits of Sections 5.3.2.1,
5.3.2.2, or 5.3.2.3 (below).
5.3.2.1 Damage that exceeds 1/32” in depth is not acceptable.
5.3.2.2 Any location where the seal surface has damage that cumulatively
covers more than 1/3 of the radial width (ref. Figure 2) is not
acceptable. See Figure 3 for a few examples of damage.
Accepted Damage Rejected Damage
3 3
3
(Hw is not located at the same radial
3
position as Gw and Iw, and is therefore not
added to the total width at this location)
Figure 3: Examples of Damage on Primary Make-up Shoulder
5.3.2.4 If the damage exceeds any of these limits, repair by refacing (per
Section 5.5.2) or redressing (per Section 5.5.3), or rethreading (per
Section 5.5.4), as applicable.
5.3.3.2 Any metal protrusion above the seal surface is not acceptable and
shall be removed by filing, soft wheel, or other buffing method, and
protected by applying coating to the repaired areas per Section 5.5.5.
5.3.3.3 If the damage exceeds any of these limits and cannot be repaired per
Section 5.3.3.2, repair by refacing (per Section 5.5.2) or redressing
(per Section 5.5.3), or rethreading (per Section 5.5.4) as applicable.
5.3.4.1.1 Pin – The area on the pin seal starting 0.060” from the minor
pin nose diameter, and ending 0.060” from the major pin nose
diameter.
5.3.4.1.2 Box – The area of the box seal starting from the minor box
cylinder diameter and ending 0.188” from the major box
cylinder diameter.
5.3.4.2 Damage in the areas of the radial metal-to-metal seal outside of the
highlighted area is not restricted, provided there is no metal
protrusion above the seal surface. The highlighted area, as defined in
Section 5.3.4.1, shall be free of any damage that exceeds the limits
of Sections 5.3.4.2.1, 5.3.4.2.2, 5.3.4.2.3, or 5.3.4.2.4 (below).
5.3.4.2.1 Any metal protrusion above the seal surface is not acceptable.
5.3.5 Thread Surface: The thread surfaces shall be free of damage that exceeds
the limits of Sections 5.3.5.1, 5.3.5.2, 5.3.5.3, or 5.3.5.4 (below).
5.3.5.1 Any metal protrusion above the thread surface is not acceptable and,
shall be removed using filing, soft wheel, or other buffing method,
and protected by applying coating to the repaired areas per 5.5.5.
(Filing is not permitted in the thread roots.) Care shall be taken to
prevent damaging adjacent thread surfaces while attempting to repair
the damage.
5.3.5.3 Any damage in the thread roots located within the Pit Free Zone
designated on the “Field Inspection Dimensions” drawing, latest
revision, is not acceptable.
5.3.5.4 For thread roots outside the designated Pit Free Zone, damage that
exceeds 1/32” in depth or 1/8” in diameter/width is not acceptable.
(For damage that is not round, the 1/8” requirement applies to the
width of the damage, and shall not apply to the length of the damage
along the circumference.)
5.3.5.5 If the damage exceeds any of these limits and cannot be repaired per
Section 5.3.5.1, repair by rethreading (per Section 5.5.4).
5.3.6 Thread Profile: The thread profile shall be verified along the length of the full
form threads in two locations at least 90° apart. The profile gauge shall
mesh evenly in the threads and show normal contact. If the profile gauge
does not mesh in the threads, lead measurements shall be taken. (ref.
Section 5.4.2).
5.3.7 Cracks: Any cracks identified during the inspection process are not
acceptable. If possible, repair by rethreading per Section 5.5.4.
5.4.1 Measurements shall not be taken in areas where surface condition prevents
accurate measurements.
5.4.2 Lead: The thread lead shall be measured, if required by Section 5.3.6. The
lead shall be measured over a 2” interval and shall not exceed 0.006”. If the
measured lead exceeds these limits, repair by rethreading (per Section
5.5.4).
5.4.3 Box Outside Diameter: The box OD shall be verified around the
circumference to meet the minimum service tool joint OD.
5.4.3.1 For XT™, XTF™ and uXT™ – For sizes 43 and smaller (ex. XT 43),
the outside diameter of the boxes shall be measured at a distance of
5/8” ± 1/4” from the primary make-up shoulder. For sizes 46 and
larger, the outside diameter of the boxes shall be measured at a
distance of 2” ± 1/4” from the primary make-up shoulder.
5.4.3.2 For XT-M™ and XT-MF™ – The outside diameter of the boxes shall
be measured at a distance of 2” ± 1/4” from the primary make-up
shoulder.
5.4.4 Box Counterbore Diameter: The inside diameter of the box counterbore
shall be verified in two locations 90° apart. Diameters shall not exceed the
limits of the “Field Inspection Dimensions” drawing, latest revision. If the
diameter exceeds these limits, repair by rethreading (per Section 5.5.4).
5.4.5 Box Counterbore Wall Thickness: The wall thickness between the “Box
Outside Diameter” and “Box Counterbore Diameter” shall be measured to
ensure that it exceeds the minimum dimension, as stated on the “Field
Inspection Dimensions” drawing, latest revision.
5.4.6 Box Connection Length: The distance between the primary and secondary
make-up shoulders shall be verified in two locations 180° apart. This
distance shall be compared to the requirement on the “Field Inspection
Dimensions” drawing, latest revision, to determine acceptance or rejection.
If the connection length exceeds these limits, repair by refacing (per Section
5.5.2) or redressing (per Section 5.5.3), or rethreading (per Section 5.5.4),
as applicable.
5.4.7.2 For XT-M™ and XT-MF™ connections, this dimension is not used to
determine acceptance or rejection.
5.4.8 Pin Connection Length: The distance between the primary and secondary
make-up shoulders shall be verified in two locations 180° apart. This
distance shall be compared to the requirement on the “Field Inspection
Dimensions” drawing, latest revision, to determine acceptance or rejection.
If the connection length exceeds these limits, repair by refacing (per Section
5.5.2) or redressing (per Section 5.5.3), or rethreading (per Section 5.5.4),
as applicable.
5.4.9 Effective Tong Length: In order to ensure sufficient tong length, the effective
tong length is verified, rather than the overall tool joint tong length as
defined on new product (ref. Section 4.9). The minimum effective tong
length shall meet or exceed the requirements in Sections 5.4.9.1 and
5.4.9.2.
5.4.9.1 The absolute minimum effective tong length requirement for boxes
shall be at least equal to a minimum of the connection length + 1”.
There is no absolute minimum effective tong length requirement for
pins.
5.4.9.2 Users/owners shall establish the minimum effective tong lengths for
pins and boxes based on tonging equipment capabilities, accounting
for the tong free area as defined in the Grant Prideco™ Running and
Handling Procedures.
5.5.1 Any repair operation shall be performed on connections that have been
cleaned as per standard industry practice.
5.5.2.2 The cumulative total material removal from the primary make-up
shoulder for all refacing operations shall not exceed 1/16” before
rethreading is required.
5.5.2.4 If the connection cannot be brought back within the acceptable limits
outlined in this procedure without removing more than 1/32” of
material from the primary make-up shoulder, then rethreading shall
be required.
5.5.2.7 If a portable field refacing unit method is used, the variability of face
flatness and squareness is introduced and shall be monitored by
taking the connection length measurements in a minimum of four
locations, equally spaced around the circumference. Each
measurement shall be within the limits of the “Field Inspection
Dimensions” drawing, latest revision.
5.5.3.3 The requirements in Sections 5.5.2.8 and 5.5.2.9 for the refacing
benchmarks shall apply to the redressing benchmark after
machining.
5.5.4 Rethreading: This method shall be used to repair connections that fail to
meet the requirements stipulated in this inspection procedure, and shall be
5.6 Post Inspection and/or Post Repair Connection Protection: Following inspection
and/or repair, connections shall be prepared for use or storage, and protected
per product user/owner requirements.
Author Product Engineering: Emily Watson
Approval Product Engineering Manager: Dan Hannahs
Field Service and Claims: Dan Morgan
Marketing and Product Management: Guillaume Plessis