AGGREKO UK LIMITED MANUFACTURING GHP/6CTA8.3G2 (EPA-MOH) 175kVA GENSET USER MANUALDocument No M02,0085 Document Tie: USER MANUAL Issue. Date: 03/07/00 TABLE OF CONTENTS 1. INTRODUCTION ... 2. SAFETY ..... 3. INSTRUCTIONS ... 3.1. Equipment Data 3.2. Instructions for Installation and Use 3.3. Handling Instructions 3.4. Maintenance Instructions 4, ELECTRICAL DRAWINGS ..... 5. NOISE 5.1. Working in Noisy Conditions 6. HAZARDOUS AREAS .... 7. ATTACHMENTS ... (GHPIECTAS.3G2 (AUS) B 10Document No. M02.0065 Document Tile: USER MANUAL GHPI6CTAB.362 (AUS) Issue: B Date: 03/07/00 INTRODUCTION This generating set has been manufactured specifically for use in the Aggreko rental fleet. Aggreko generators are designed to supply power anywhere in the world within a wide range of operating environments and are suitable for many different applications: Construction Utilities Manufacturing Offshore Petrochemical Refineries Quarrying/Mining Defence Electrical/Mechanical Contractors Shipping Entertainment Food Production eg. Aggreko generators are designed and built in-house to a very high standard in order to perform reliably and withstand the rigours of the rental market. This User Manual has been prepared to assist in the operation of the generating set. Maintenance, adjustments and repairs must only be undertaken by personnel who are suitably qualified and authorised to do the work and who have been properly trained. Each generating set of this type is uniquely identified by a Plant Number and Serial Number indicated on the rating plate affixed to the control panel. This information is required when ordering spare parts.Document No: Ma2.0065 Document Tile: USER MANUAL ‘GHPIECTAB 3G2 (AUS) Issue: B Date: 03/07/00 SAFETY “SAFETY MUST HAVE PRIORITY" This generating set has been designed to be safe when used in the correct manner. However, responsibility for safety always rests with the personnel using the set. The generating set should only be operated by personnel who have been properly authorised and trained. Prior to running the generating set or carrying out any maintenance or repair, personnel must read and understand these instructions paying particular attention to all safety precautions and warnings. This generating set must only be handled, installed and operated in accordance with relevant national, local or Federal codes, standards or other requirements. “IF IN DOUBT CONSULT AGGREKO"Document No: 02,0085 Document Tite: USER MANUAL GHPI6CTAB.3G2 (AUS) Issue: 8 Date: 03/07/00 3. INSTRUCTIONS 3.4. 3.2. 3.3. Equipment Data The technical data defining the generating set and the limits on its operating environment are tabulated in the Equipment Data Sheet. A copy of the Equipment Data Sheet has been included in the attachments to this manual. This includes and expands upon the information that is provided on the rating plate affixed to the set. Instruction for Installation and Use The instructions for installation and use are detailed on the Operating Instruction Sheet which is included in the attachments to this manual. Handling Instructions 1. For weights and dimensions refer to the Equipment Data Sheet and Outline Drawing (attachments) 2. All units must be lifted using either the lift beam or using the fork pockets. 3. Where two point lifting is provided the angle between the slings should not exceed 90°. Caution: The genset should not be lifted or dragged by the end buffers. 4. All units are to be loaded flat on transport and properly secured.Document No: 02.0085 Document Tite: USER MANUAL GHPI6CTAB.3G2 (AUS) Issue: B Date: 03/07/00 3. INSTRUCTIONS (cort....) 3.4. Maintenance Instructions Adjustments, service and repairs must only be undertaken by personnel who are suitably qualified and authorised to do the work and who have been properly trained. Necessary daily checks are detailed on the Operating Instruction Sheet included in the attachments. Routine maintenance must be carried out by qualified personnel with appropriate tools and protection in accordance with the instructions contained in the Aggreko Service Procedures Manual. Non routine maintenance operations must only be carried out by authorised Aggreko personnel equipped with the appropriate tools and protection and in possession of the relevant specialist technical information i.e. component manufacturers instructions. To assist with ordering spare parts and other service activities, a shortform list of Component Manufacturers Data has been included in the attachments.Document No M02.0085 Document Tite: USER MANUAL GHPI6CTAB 362 (AUS) Issue: B Date: 03/07/00 ELECTRICAL DRAWINGS In order to assist in the operation and maintenance of this generating set, a full set of electrical drawings has been included in the attachments.5. NOISE 5.1. Document No. MQ2.0085 Document Tite: USER MANUAL GHPIECTAB 362 (AUS) Issue: B Date: 03/0710 Working in Noisy Conditions This generating set has been specifically designed with a sound attenuating enclosure. The canopy doors should remain locked shut under normal operating conditions. Under any other conditions excessive noise levels can be produced and prolonged exposure is hazardous to hearing. For safety, protection should always be worn when working in the vicinity of an operating generating set.6. Document No: M02.0085 Document Title: USER MANUAL (GHPICTAB.3G2 (AUS) Issue: B Date: (03/07/00 HAZARDOUS AREAS This generating set has not been designed for use in Hazardous Areas. No attempt must be made to operate in a hazardous area without the express authority of Aggreko.Document No. M02,0085 Document Tite: USER MANUAL (GHPI6CTAS.3G2 (AUS) as fa0700 7. ATTACHMENTS TABLE OF CONTENTS Document Description Reference No. Rev. Equipment Data Sheet G08.0159 sht 1-3 A Operating Instruction Sheet HFS003 33/93 Component Manufacturers Data M04.0047 sht1 A Installation Outline Drawing A05.0083 sht1 A Livery Layout Drawing 20.0071 sht1 A Altemator & AVR Schematic Diagram 08.0682 sht1 C Main Load & Metering Schematic Diagram 08.0682 sht2 C DC Control Schematic Diagram 08.0682 sht3 B Terminal Layout & Engine Wiring D14.0110 sht1 D Control Panel Layout 21.0440 sht1 C Altemator Reconnection Series Star D08.0606 sht1 B Altemator Reconnection Parallel Star 08.0606 sht2 B Altemator Reconnection Double Delta D08.0606 sht3 B Earthing Layout 21.0403 sht1 B Spark Arrestor Certificate ~10- M-8154 > &é 82 Part Number 3 4 5 6 Specification Maximum Ambient Electrical Output 1SO 8528-1 - Continuous Power (COP) ~ Prime Power (PRP) ~ Permissable average of PRP 1SO3046/1 ~ Fuel Stop Power/Standby Single Step load application 7 Alternator Class F Temp. Rise (105°C) = Three phase ~ Single phase Ends Out Make & Type AVR Regulation 8 Circuit Breaker Make & Type Number of poles Rating ‘Trip Unit Type Overload Protection Range ‘Short Circuit Protection Range 9 Load Terminals Type 10 Fuel Consumption Standby/Fuet Stop 100% Prime Power 13% 50% EQUIPMENT DATA SHEET No. G08.0159 Diesel Generating Set SOHz = 175kKVA 6OHz 175kW Ref Ref Ref Installation Drawing SEENOTE @ Ref °C (°F) He KW (kVA) kW (kVA) % KW (kVA) % kW (KVA) KW (kVA) % Amps ‘Amps Amps live(US galvhr) Rev. A Date JUN 1999 Page 1 of 3 GHP/6CTA8.3G2 (EPA-MOH & TA-Luft) 601121 601126 ! 632.0012 05.0076 43.0 (109) 46.0(115) | 50 60 121 (151) 143 (179) 148 (185) 169 211) ct) 70 163 (204) 186 (233) | 85 85 146 (182) 180 (225) | ‘77 (96) 100 (125) | 12 { Newage UCI274H14 i Sx440 410 Merlin Gerin NS400N 4 400 STR23SE, 160 - 400 320 - 4000 MI? Stud 45 (11.9) 53 (14.0) 40 (10.6) 47 (124) 30. (7.9) 35. 8.3) 20 6.3) 4 63) Technical Department - Dumbarton Approved bySOHz 17SkVA Diesel Generating Set EQUIPMENT DATA SHEET No. 08.0159 Rev. A Date = JUN 1999 6OHz 175kW. Page 2063 11 Running Hours 100% Prime Power Hours M4 97 5% 15.2 13.0 50% 28 19.0 12. Exhaust Emissions Measurement Method TA-Lut EPA-MOH/CARH Specific Load 100% Load 42% 1S08178D2 NOx - Oxides of Nitrogen 4000 mg/nm? 7.6 ghkWh PM - Particulate Matter 130 mg/nm? 0.2 g/kWh CO - Carbon Monoxide 650 mg/nm* 0.7 gkWh HC - Unburnt Hydrocarbons 150. mg/nm* 0.7 gkWh 13. Exhaust Silencer Make & Type Discom Type C Certificate No M-8872 Permissable back pressure mm (ins) Hg 13.0.5") 6 (0.25") 14 Noise Sound Power - EEC «BA (Lw) NIA Contificate No NIA Sound Pressure at 1 metre aBA 2) 82 Sound Pressure at 7 metre aBA 68 n 15. Engine Make & Type Cummins Diesel 6CTA8.3G2 Cylinders & Form 6 Inline Aspiration Turbocharged & Aftercooled Fuel Pump P3000 Governor Type Electronic Make & Model Barber Colman DYN1 Steady State frequency % £0.25 Battery Voltage Volts 4 16. Overall Dimensions ~Length SEE NOTE @) Metres (fect) 3.77 (12'S) - Width Metres (feet) 1.20 3°11") ~ Height Metres (feet) 241 (PLI") 17 Weight SEE NOTE @, - Without fuel Kg (lbs) 3715 (8190) - With fuel Kg (Ibs) 4156 (9162) Technical Department - Dumbarton Approved byEQUIPMENT DATA SHEET No. 08.0159 aggteko: fe A me Diesel Generating Set SOHZ —175kVA Date JUN 1999 6OHz = 17SkW Page 30f3 18 Capacities Fuel gross Litres (US gall) 519 (137) usable 457 (121) fa|-|eloIAl 2 a a 18 BPERPETRPERREREBEEBFERERERREEERERPE PRE RE BEEF | ‘OaL¥IS. 3S1M¥3HL0 SS3INN BaAL QVUAIGG #1 NamL3e HIV “ez, 38 01 ONTAIA TW “1 'S310N ji zB BD) s + y z 19) 8) Sova muwy3 “€ asia 30viva1 KLLva “2 ONINER B30UHHD AABILNG “1 meaceocr 42 cy ‘T3AKOBS “avo “gonva \ wood ey (Bi Tomo a 4 031i 38 a] aT) ae ssn so;atNs 19 8 A " . ' : @ i” © : : 3,UyLS S¥1W3S NOILD3NNODIY YOLVNYSLIV 5? SEE SNOLLWNIWYS! OVO7 (Mevar dav NBHAD) 9AO. SY AON =. SY WOH 807” Teton BLISOdd0 NMGHS SV a SI Guvod ¥NIT NOTLVUNDT NOD ONIGR S3SVHd 2 ANY ‘pace _ novevoet 4 ABEL /601THD. SY HOW -W SY NRORS GVA WHINBNOST vi130_s7enoa ev] Al & 30 © 1335] ‘090800 NU) NOILOBNNOD3Y YOLVNYAL TV in Te? | ame | | aoe | RT (F1ev01 Tae NBHA) 9) 1/011 CQSHLUVS 38 NVD ND YON) NO ® NM SSOYOV AODKZ/0Ze SNOTLVNIWYSL OVOT cS ON NS, \ ZL 4 M 9 ND YO/GNY M 2 SSONDY AOS o AL1SOdd0_NMOHS S¥_03193NNOD S1 GuYOB NI 3HL N3HM NOILYUN914NOD SNIGNTM STHL 5 ‘MO7138_NMOHS NOJLWEADI NOD ONIONIA 3HL ONISM 3A3T! 38.NYO LVHL 39VL10Aa0 1 133Hs) 007 outa wine Saw evs sont Senn 0128/2809 CW a) BPP Ol RA Ag vane aa vane Mond woriee se aby01 |} ee aa 8 wim avs 194 x08 ’ swaltio wo ara un ns woitntiew aor woitntiy yous x08 1330s rpg ‘siSk 19845 SSIMBU0 sama 3g wine e038 OL SOT suo Se 24 a_DET Norske VERITAS TYPE APPROVAL, CERTIFICATE ATENO. M-8154 consists of 2 pages This is 10 certify that the SPARK ARRESTOR ‘With type designation(s) ou . MSA 1, MSA 2, MAA 1,MAA2 Industrial & Marine Silencers Ltd. SHEPSHED, LEICESTERSHIRE LE12 9NJ, Unrrep KInNcpom 's found 10 comply with | Manufactured by | CLASSIFICATION OF SHIPS AND Mosite OFFSHORE Units DET Noske Veritas’ Rut Application Applies to areas where emission of exhaust gasses is permitted, Place and date Hovik, 13 August 1996 for Det Norske Veritas AS This Certificate is valid untit 30. June 2000 Leen Hans-Kristian Eriksen Surveyor jy Gyvind Brunborg ° Head of Section ~ “TNORSKE Veritas ys VERITASVEIEN 1 “322 HOVIK oRWay No: 20.903 Issue: Qctooar 99 FEL (+4787 57 99 00 Fade (04) 6787 90.41 Page t of 2 Saat! Product description i The Spark Arrestors are of a cyclone’ perform a part of the manufactures oo arrestor types MSA 1, MSA 2 eatrifugal design, and dined silencer/spark MAA ! and MAA 2 Application/Limitation i The spark arrestors are approved for use onboard ships and mobile of by Det norske Veritas in areas where emission ore units classified exhaust gasses is permitted, Type Approval documentation The approval is based on the following documentation: Drawings: 2515, 2516 and 2517 Manufacturers test report dated 92.02.13, sj fgned and stamped by the attending surveyor Tests carried our Test Of discarge of sparks ace. to O.C.M.A. publication no, MEC-1 and test procedure described in test report dated 92.02.13 Marking of product The product to be marked with manutae identification Certificate retention survey er's name or trademark and type number 1 For retention of the Type Approval, Der Norske Veritas representative shail carry out biennial Product Audits if reguiar certification ng ionger takes place END OF CERTIFICA’ TE DET Norske Veritas qs VERITASVEIEN 1-222 HaVIK. NORWAY TEL (+47 67 $7 99.00 FAX: (4 67 S790 11 For No.; 20.903 Issue: Octover 92 Page 2 of 2