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Data sheet
OnC FlowSens 604/605
Magnetic Flowmeter
FS604: DN 2.5…3000 Standard
FS605: DN 2.5…300 Ceramic
Voith Paper Automation OnC FlowSens 604/605
Copyright
Voith Paper Automation GmbH & Co. KG retains the copyright to this data sheet. The instructions and drawings contained herein may not
be reproduced, distributed, used for the benet of competitors without authority, or passed on the third parties, either in whole or in part.
We reserve the right to make any technical changes which are required to improve the product without giving specic advance notice.
Sales
Voith Paper Automation GmbH & Co. KG
Abteilung pafv
Escher-Wyss-Str. 25
88212 Ravensburg
Germany
Tel. +49 (751) 83-2991
Fax +49 (751) 83-2982
Internet: http://www.voith.com
Content
6 Temperature range........................................................................................................................................ 16
1 Technical features
Electro Magnetic owmeter with converter OnC UniCom 600 with high protection class and for easy maintenance.
■ One Flowmeter for all P&P applications Covering all magnetic owmeter applications in
■ Diameter range: DN 2.5…3000 (FS 604); pulp and paper
DN 2.5…250 (FS 605) ■ Pulp stock up to 15%
■ Various liner options available e.g. PTFE, PFA, ETFE ■ Black Liquor, White Liquor
■ Ceramic liner for high end applications ■ Dosing of colours, fillers, additives
■ Compact or separated signal converter All with the same electronics units (converter)
■ Self diagnostics (Converter function) ■ Allwith the same spare parts
■ Detects errors unrecognized unter SIL2 ■ Allwith the same training content for control
■ Indicates erroneous results in the application and maintenance crew
e.g. liner deformation
■ Show up errors in accuracy and linearity
2 Product overview
OnC FlowSens 604 OnC FlowSens 605 (flanged version)
The standard solution for the process industry The highest degree of media resistance, abrasion-
resistance and accuracy due to the highperformance
ceramics
Process connection
EN 1092-1 DN 2.5…3000; PN 6...40 DN 15…250; PN 10...40
ASME; B16.5 1/10…120; CL 150,300 1/2…10; CL 150, 300
Temperature range
Process -40…+180°C / -40…+356°F -60…+180°C / -76…+356°F
Ambient -40…+65°C / -40…+149°F -40…+65°C / -40…+149°F
Materials
Liner PFA, PTFE, ETFE Measuring tube, ceramic aluminum oxide,
zirconium oxide
Electrodes Hastelloy C4, titanium, tantalum, Cermet < DN150/6";stainless steel, HC4,
stainless steel, platinum, low noise titanium, tantalum, platinum DN150/6"
Housing Steel, opt. stainless steel stainless steel
anges Steel, stainless steel steel 37-C22, stainless steel
Protection Category
Sensor IP 66,67,68; NEMA 4.4X,6.6P IP 66,67,68; NEMA 4.4X,6.6P
3 Flow tables
Flow rate in m/s and m3/h
Q100 % in m3/h
m/s 0.3 1 3 12
DN [mm] Min. ow Nominal ow Max. ow
4 Electrical connection
Connection of measuring sensor and converter with eld housing
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
For the connection from sensor to converter for remote versions a signal cable (cable A or B) and a current cable (cable C) is needed. As
current cable a non-shielded three-wire copper cable is sufcient. If a shielded eld current cable is used, do NOT connect the shield.
The outer shield of signal cables A and/or B is connected in the housing of the signal converter via the terminal of the strain relief.
Bending radius of signal and eld current cable: 50 mm / 2”
The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version.
1 1
2 4 3 4
5 6 5 6
1: Electrical terminal compartment in housing of the signal converter for signal and eld current cable
2: Signal cable A
3: Signal cable B
4: Field current cable C
5: Measuring sensor outlet box
6: Functional ground FE
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
For the connection from sensor to converter for remote versions a signal cable (cable A or B) and a current cable (cable C) is needed. As
current cable a non-shielded three-wire copper cable is sufcient. If a shielded eld current cable is used, do NOT connect the shield.
The outer shield of signal cables A and/or B is connected via the stranded drain wire in the housing of the signal converter.
Bending radius of signal and eld current cable: 50 mm / 2”
The following illustration is schematic. The positions of the electrical connection terminals may vary depending on the housing version.
1 1
2 4 3 4
5 6 5 6
1: Electrical terminal compartment in housing of the signal converter for signal and eld current cable
2: Signal cable A
3: Signal cable B
4: Field current cable C
5: Measuring sensor outlet box
6: Functional ground FE
NOTE!
For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
i
connection diagrams.
1 2
600 1800
A2 A1
100 300
10 30
1 5 10 100 1000 6000
3
1: Maximum length of signal cable A between the measuring sensor and signal converter [m]
2: Maximum length of signal cable A between the measuring sensor and signal converter [ft]
3: Electrical conductivity of the medium being measured [S/cm]
NOTE!
For temperatures of the medium above 150°C / 300°F, a special signal cable and a ZD
intermediate socket are necessary. These are available including the changed electrical
i
connection diagrams.
150...250 6...10 1 B4
1 2
600 1800
B4 B3 B2
B1
100 300
10 30
1 5 10 100 1000 6000
3
1: Maximum length of signal cable B between the measuring sensor and signal converter [m]
2: Maximum length of signal cable B between the measuring sensor and signal converter [ft]
3: Electrical conductivity of the medium being measured [S/cm]
5 Installation instructions
5xd 2xd
Mounting position
Flange deviation
1: L max
2: L min
L max - L min 0.5 mm
Preferred locations
Vibrations
Magnetic eld
Pumps
Valve
Downpipe
T-section
1: 30 DN
1 2 3
grounding rings
1 2 3
6 Temperature range
Temperature range Process [°C] Ambient [°C] Process [°F] Ambient [°F]
min. max. min. max. min. max. min. max.
PTFE
Separate ow sensor -40 180 -40 65 -40 356 -40 149
Compact -40 140 -40 65 -40 284 -40 149
PFA
Separate ow sensor -40 180 -40 65 -40 356 -40 149
Compact -40 140 -40 65 -40 284 -40 149
ETFE
Separate ow sensor -40 120 -40 65 -40 248 -40 149
Compact -40 120 -40 65 -40 248 -40 149
DN15...100
Separate ow sensor -60 180 -40 65 -76 356 -40 149
Compact -60 140 -40 65 -76 284 -40 149
DN150...250
Separate ow sensor -60 120 -25 60 -76 248 -13 140
1 2
1: Compact Device
2: Separate ow sensor
1 1/4"
1 1/2"
2 1/2"
1/10"
1/8"
1/4"
3/4"
1/2"
3/4"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"
48"
56"
64"
72"
80"
1"
2"
3"
4"
5"
6"
8"
DN [mm]
1000
1200
1400
1600
1800
2000
100
125
150
200
250
300
350
400
450
500
600
700
800
900
2,5
10
15
20
25
32
40
50
65
80
4
6
Liner
PTFE
PFA
ETFE
Electrodes
Hastelloy C22
Hastelloy B2
1 1/4"
1 1/2"
2 1/2"
1/10"
1/8"
1/4"
3/4"
1/2"
3/4"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"
48"
56"
64"
72"
80"
1"
2"
3"
4"
5"
6"
8"
DN [mm]
1000
1200
1400
1600
1800
2000
100
125
150
200
250
300
350
400
450
500
600
700
800
900
2,5
10
15
20
25
32
40
50
65
80
4
6
Platinum
Stainless steel 316
Ti (1.4571)
Titanium
Tantalum
Low noise HC4
Low noise SS 316
Ti (1.4571)
N.B. Other materials on request.
Grounding rings
Stainless steel 316
Ti (1.4571)*
Hastelloy C4**
Hastelloy B2**
Titanium**
Tantalum (ring No.1
and No.2 only)
* DN 2.5...20: ring No.2 always included; DN 25...2000: ring No.1, 2 and 3 available.
** DN2.5...20: ring No.2 optional; DN25...2000: Ring No.1, 2 and 3 available.
Flanges
Steel 1.0038
(RSt37-2)
Stainless steel
1.4301 (304)
Stainless steel
1.4404 (316 L)
Materials
Measuring tube -
stainless steel
Housing (polyure-
thane coated)
Stainless steel
Duplex (1.4408)
GTW-S 30
1 1/4"
1 1/2"
2 1/2"
1/10"
1/8"
1/4"
3/4"
1/2"
3/4"
10"
12"
14"
16"
18"
20"
24"
28"
32"
36"
40"
48"
56"
64"
72"
80"
1"
2"
3"
4"
5"
6"
8"
DN [mm]
1000
1200
1400
1600
1800
2000
100
125
150
200
250
300
350
400
450
500
600
700
800
900
2,5
10
15
20
25
32
40
50
65
80
4
6
Sheet steel
Connection box
(F-versions only)
Aluminum,
polyurethane
coated
Other materials on request.
Protection category
IP 66 / 67 eq.
NEMA 4/4X / 6
IP 68 eld eq.
NEMA 6P
IP 68 factory eq.
NEMA 6P
N.B. IP 68 is only available with a stainless steel connection box.
Versions
Compact
External
Conductivity
Non-water >10 S
Water min. 20 S/cm
8 Dimensions FS604
1 2
b c
b
c
a
a a
Tcomp
Text H
H
L W L W
SI-Dimensions
Nominal size Dimensions [mm] Weight
DN PN L H W T [kg]
[mm] [bar] DIN ISO ext. comp.
DN2.5...20
2.5 40 130 – 142 90 220 299 3
4 40 130 – 142 90 220 299 3
6 40 130 – 142 90 220 299 3
10 40 150 – 106 90 184 263 6
15 40 150 200 106 95 184 263 6
20 40 150 200 158 105 236 315 7
DN25...150
25 40 150 200 140 115 218 297 5
32 40 150 200 157 140 235 314 6
40 40 150 200 166 150 244 323 7
50 40 200 200 186 165 264 343 11
65 16 200 200 200 185 278 357 9
80 40 200 200 209 200 287 366 14
100 16 250 250 237 220 315 394 15
125 16 250 250 266 250 343 421 19
150 16 300 300 300 285 377 455 27
1 2
b c
b
c
a
a a
Tcomp
Text H
H
L W L W
SI-Dimensions
Nominal size Dimensions [mm] Weight
DN PN L H W T [kg]
[mm] [bar] DIN ISO ext. comp.
DN200...600
200 10 350 350 361 340 439 518 34
250 10 400 450 408 395 486 565 48
300 10 500 500 458 445 536 615 58
350 10 500 550 510 505 588 667 78
400 10 600 600 568 565 646 725 101
450 10 600 – 618 615 696 775 111
500 10 600 – 671 670 749 828 130
600 10 600 – 781 780 859 938 165
DN700...2000
700 10 700 – 898 895 976 1055 248
800 10 800 – 1012 1015 1090 1169 331
900 10 900 – 1114 1115 1192 1271 430
1000 10 1000 – 1225 1230 1303 1382 507
1200 6 1200 – 1417 1405 1495 1574 555
1400 6 1400 – 1619 1630 1697 1776 765
1600 6 1600 – 1819 1830 1897 1976 1035
1800 6 1800 – 2027 2045 2105 2184 1470
2000 6 2000 – 2259 2265 2337 2416 1860
1 2
b c
b
c
a
a a
Tcomp
Text H
H
L W L W
ASME-Dimensions
Nominal size Dimensions for 150 lbs anges [inches] Weight [lbs]**
ASME Pressure L* H W
[inch] [psig]
1 1/2"
ASME [inch]
1/2"
10"
1"
2"
3"
4"
6"
8"
DIN [mm]
100
150
200
250
15
25
40
50
80
Nominal ange pressure
EN 1092-1 - PN40
EN 1092-1 - PN16
EN 1092-1 - PN10
ASME B16.5 - 150lbs
ASME B16.5 - 300lbs
Measuring tube
Ceramic
Electrodes
Cermet
Stainless steel AISI 316Ti (1.4571)
Platinum
HC4
Low noise (basis HC4, Ta, Ti)
Rings | gaskets
PTFE (integrated) | no gasket required
Stainless steel AISI 316L (1.4404) | FKM/FPM *
Hastelloy C4 | FKM/FPM *
* acc. DIN ISO 1629 / ASTM D 1418
Flanges
Stainless steel AISI 316 (1.4408)
Steel 37 - C22
1 1/2"
ASME [inch]
1/2"
10"
1"
2"
3"
4"
6"
8"
DIN [mm]
100
150
200
250
15
25
40
50
80
Materials
Flow sensor housing (PU coated)
■ stainless steel AISI 316 (1.4408)
■ sheet steel
Flow converter housing (compact design)
■ die-cast aluminium (PU coated)
■ stainless steel AISI 304 (1.4306)
Connection box (separate design)
■ die-cast aluminium (PU coated)
■ stainless steel AISI 304 (1.4306)
other materials on request
Protection category
IP 66 / 67 eq. NEMA 4/4X / 6
IP 68 eld eq. NEMA 6P
IP 68 factory eq. NEMA 6P
Versions
Compact device
Seperate ow sensor
Vacuum load
0 mbar | 0 psi absolute
Conductivity
1 S/cm [non-water]
5 S/cm [non-water]
20 S/cm [demineralised cold water]
■ standard ■ optional ■ on request
1 1/2"
ASME [inch]
1/10"
1/8"
1/4"
3/8"
1/2"
1"
2"
3"
4"
DIN [mm]
100
2.5
10
15
25
40
50
80
4
6
Measuring tube
Ceramic
Electrodes
Cermet
Stainless steel AISI 316Ti (1.4571)
Platinum
HC4
Low noise (basis HC4, Ta, Ti)
Rings | gaskets
PTFE (integrated) | no gasket required
Stainless steel DIN 1.4571 - 316 Ti | FKM/FPM *
Hastelloy C4 | FKM/FPM *
Titanium
Tantalum
* acc. DIN ISO 1629 / ASTM D 1418
Flanges
Stainless steel AISI 316 (1.4408)
Steel 37 - C22
1 1/2"
ASME [inch]
1/10"
1/8"
1/4"
3/8"
1/2"
1"
2"
3"
4"
DIN [mm]
100
2.5
10
15
25
40
50
80
4
6
Materials
Flow sensor housing (PU coated)
■ stainless steel Duplex (1.4462)
■ stainless steel AISI 304 (1.4306)
■ sheet steel
Flow converter housing (compact design)
■ die-cast aluminium (PU coated)
■ stainless steel AISI 304 (1.4306)
Connection box (separate design)
■ die-cast aluminium (PU coated)
■ stainless steel AISI 304 (1.4306)
other materials on request
Protection category
IP 66 / 67 eq. NEMA 4/4X / 6
IP 68 eld eq. NEMA 6P
IP 68 factory eq. NEMA 6P
Versions
Compact device
Seperate ow sensor
Vacuum load
0 mbar | 0 psi absolute
Conductivity
1 S/cm [non-water]
5 S/cm [non-water]
20 S/cm [demineralised cold water]
■ standard ■ optional ■ on request
a a
Text Tcomp
H H
L W L W
SI-Dimensions
Nominal size Dimensions [mm] Weight
DN PN L H W T [kg]
[mm] [bar] ext. comp.
DN15...100
15 40 150 127 95 205 282 3
25 40 150 143 115 221 298 4
40 40 150 168 150 246 323 6
50 40 200 184 165 262 339 9
80 40 200 217 200 295 372 15
100 16 250 248 235 326 403 21
DN150…250
150 16 265 355 283 426 - 37
200 10 315 396 342 467 - 53
250 10 365 458 395 529 - 87
DN150...250: Total tting length: L + 2x 3mm + 2x gasket thickness (owmeter with separate rings)
1 2
b c
b c
a
Tcomp
Text
H H
L W L W
ASME-Dimensions
Nominal size Dimensions [inches] Approx. weight
ASME Pressur e L H W T
[inch] [psi] ext. comp. [lbs]
DIN 1/2"…4"
1/2" 580 5.91 5 3.74 8.07 11.1 1.36
1" 580 5.91 5.63 4.53 8.7 11.73 1.81
1 1/2" 580 5.91 6.61 5.91 9.69 12.72 2.72
2" 580 7.87 7.24 6.5 10.31 13.35 4.08
3" 580 7.87 8.54 7.87 11.61 14.65 6.8
4" 232 9.84 9.76 9.25 12.83 15.87 9.52
DIN 6"…10"
6" 232 10.43 13.98 11.14 16.77 - 16.78
8" 145 12.4 15.59 13.46 18.39 - 24.03
10" 145 14.37 18.03 15.55 20.83 - 39.45
DN 6"...10": Total tting length: L + 2x 0.12" + 2x gasket thickness (owmeter with separate rings)
a
a
T ext Tcomp
H H
L W L W
SI-Dimensions
Nominal size Dimensions [mm] Approx.
DN PN L H W D weigh [kg]
[mm] [bar] d1 d4
DN2.5...100
2.5 40 65* 123 44 - - 1.6
4 40 65* 123 44 - - 1.6
6 40 65* 123 44 - - 1.6
10 40 65* 123 44 - - 1.6
15 40 65* 123 44 - - 1.6
25 40 58** 116 68 26 46 1.6
40 40 83** 131 83 39 62 2.4
50 40 103** 149 101 51 74 2.9
80 40 153** 181 133 80 106 6.4
100 16 203** 206 158 101 133 8.8
* Total tting length of owmeter with integrated rings: Dim. L + 2 x gasket thickness.
** Total tting length of owmeter without rings: Dim. L only (no gaskets required).
1 2
b c
b c
a
a
T ext Tcomp
H H
L W L W
ASME-Dimensions
Nominal size Dimensions [inches] Approx.
ASME Pressur e L H W D weigh [kg]
[inch] [psi] d1 d4
DIN 1/10"…4"
1/10" 580 2.56* 4.84 1.73 - - 3.53
1/8" 580 2.56* 4.84 1.73 - - 3.53
1/4" 580 2.56* 4.84 1.73 - - 3.53
3/8" 580 2.56* 4.84 1.73 - - 3.53
1/2" 580 2.56* 4.84 1.73 - - 3.53
1" 580 2.28** 4.57 2.68 1.02 1.81 3.53
1 1/2" 580 3.27** 5.16 3.27 1.54 2.44 5.29
2" 580 4.06** 5.87 3.98 2.01 2.91 6.39
3" 580 6.02** 7.13 5.24 3.15 4.17 14.11
4" 232 7.99** 8.11 6.22 3.98 5.24 19.40
* Total tting length of owmeter with integrated rings: Dim. L + 2 x gasket thickness.
** Total tting length of owmeter without rings: Dim. L only (no gaskets required).
1 2 3 4
Ø d1
Ø 44
Ø 15
Ø d4
D
15
D
51
L +0.8 +0.8
L -0.4 L -0.4
• All data given in the following tables are based on standard versions of the sensor only.
• Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor.
• Note that for other pressure ratings than mentioned, the dimensions may be different.
• For information on converter dimensions see relevant documentation.
Electro magnetic flow sensor OnC FlowSens 604 F OnC FlowSens 604
for flow converter OnC UniCom 600 C / F. DN 2,5 / 1/10" - DN 15 / 1/2"
DC-field operation for liquids with conductivity > 1 (water > 20) S/cm. (UC 600)
* Standard
*** In preparation / pending.
Electro magnetic flow sensor OnC FlowSens FS 604 F OnC FlowSens FS 604
for flow converter OnC UniCom UC 600 C / F. DN 20 / 3/4" - DN 150 / 6"
DC-field operation for liquids with conductivity > 1 (water > 20) μS/cm. (UC 600)
* Standard
*** In preparation / pending.
Electro magnetic flow sensor OnC FlowSens 604 F OnC FlowSens 604
for flow converter OnC UniCom 600 C / F. DN 200 / 8" - DN 600 / 24"
DC-field operation for liquids with conductivity > 1 (water > 20) S/cm. (UC 600)
* Standard
*** In preparation / pending.
Electro magnetic flow sensor OnC FlowSens 604 F OnC FlowSens 604
for flow converter OnC UniCom 600 C / F. DN 700 / 28" - DN 2000 / 80"
DC-field operation for liquids with conductivity > 1 (water > 20) S/cm. (UC 600)
FS 6 0 4 . V N 0 5 4 Construction of electrodes
* Standard
*** In preparation / pending.
* Standard
*** In preparation / pending.
Electro magnetic flow sensor OnC FlowSens 605 F - flange version OnC FlowSens 605
for flow converter OnC UniCom 600 C / F. Ceramic liner DN 15 / 1/2" - DN 100 / 4"
DC-field operation for liquids with conductivity > 1 (water > 20) S/cm. (UC 600)
* Standard
*** In preparation / pending.
Electro magnetic flow sensor OnC FlowSens 605 F - flange version OnC FlowSens 605
for flow converter OnC UniCom 600 F. DN 150 / 6" - DN 250 / 10"
DC-field operation for liquids with conductivity > 1 (water > 20) S/cm. (UC 600)
* Standard
*** In preparation / pending.