Professional Documents
Culture Documents
Card Printer
Proprietary Notice
All drawings and information herein are the property of DataCard Corporation.
All unauthorized use and reproduction is prohibited.
Trademark Acknowledgments
Datacard is a registered trademark and service mark of DataCard Corporation in
the United States and other countries.
All other product names are the property of their respective owners.
Datacard Group
11111 Bren Road West
Minnetonka, MN 55343-9015
952.933.1223
Fax: 952.933.7971
www.datacard.com
ii
Contents
Supplies __________________________________________________________________________ 1
Enclosure _________________________________________________________________________ 2
Enclosure Base Components _______________________________________________________ 4
Swingarm Assembly _______________________________________________________________ 5
Print Transport, Top Side ____________________________________________________________ 6
Print Transport, Underside __________________________________________________________ 8
Print Transport, Drivetrain ___________________________________________________________ 9
Duplex Assembly _________________________________________________________________ 10
Electrical Components____________________________________________________________ 12
Print Engine ________________________________________________________________________ 12
Print Engine Functional Block Diagram _______________________________________________ 13
Laminator __________________________________________________________________________ 14
Laminator Functional Block Diagram_________________________________________________ 15
External Cables_____________________________________________________________________ 16
Magnetic Stripe Options __________________________________________________________ 17
Smart Card Options_______________________________________________________________ 18
Laminator Transport, Drive Side ____________________________________________________ 20
Laminator Transport, Interior _______________________________________________________ 22
Heater Assembly _________________________________________________________________ 23
Printer Lock Components _________________________________________________________ 24
Packaging and Shipping__________________________________________________________ 26
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Revision Log
SP75/SP75 Plus Card Printer Illustrated Parts Manual
iv
Supplies
Description Part Number Description Part Number
Ribbon Supplies Laminator Supplies*
YMCKT (250 yield) 552854-204 Topcoat - Clear 562810-001
YMCKT (500 yield) 552854-504 DuraGard Clear 0.5 Mil 565750-001
YMCK (500 yield) 552854-502 DuraGard Clear 0.5 Mil - S. C. 565751-001
YMCKTKT 552854-506 DuraGard Clear 0.5 Mil – M. S. 562752-001
KT 552854-509 DuraGard Clear 1.0 Mil 565753-001
YMCKK 552854-510 DuraGard Clear 1.0 Mil S.C. 565754-001
YMCKFKT 552854-514 DuraGard Clear 1.0 Mil M. S. 562755-001
ymcKT (650 yield short panel) 552854-530 Miscellaneous Supplies
YMCKTK 552854-520
Cleaning Kit, 10-Pack 570113-001
Black 552954-601
Cleaning Sleeve, 5-Pack 569946-001
Dark Blue 552954-502
Cleaning Card, 10-Pack 552141-002
White 552954-503
Printhead Cleaning Pen 557492-001
Red 552954-504
Laminator Cleaning Card 558436-001
Green 552954-506
Cleaning Sleeve Spindle 551148-001
Silver 552954-507
Ribbon Cartridge 568899-999
Gold 552954-508
Laminator Cartridge 570103-999
Scratch Off 552954-513
Printhead, Monochrome 569110-998
Black HQ 552954-601
Printhead, Color 569110-999
Silver Metallic 552954-607
Core, Test Roll (2 required) 564880-001
Gold Metallic 552954-608
* Refer to the spare parts list for additional
Holo Metallic 552954-609
material.
Blue 553954-701
All of the foil and ribbon supplies listed above come in a kit that includes the
ribbon, cleaning sleeve, and cleaning card.
Illustrated Parts 1
Enclosure
The SP75 Plus printers have serial numbers of 90000 and above; the SP75 RoHS-
compatible printers have serial numbers between 70000 and 89999; and the SP75
pre-RoHS printers have serial numbers of 69999 or below.
Part Number
Item Description Qty
SP75 Plus SP75
1 558335-003 558335-001 Left Enclosure 1
2 558331-001 558331-001 Swingarm Cover 1
558331-999 558331-999 Swingarm Cover With Lock
3 568899-999 568899-999 Print Ribbon Cartridge 1
4 558373-003 558373-001 Rear Door 1
558373-997 558373-999 Rear Door With Lock
5 558334-005 558334-001 Right Enclosure, Single Laminator 1
558334-006 558334-002 Right Enclosure, Double Laminator
558334-991 558334-995 Right Enclosure, Single Laminator, With Locks 1
558334-990 558334-994 Right Enclosure, Double Laminator, With Locks
6 570103-999 570103-999 Laminator Cartridge (With L1 and L2 Labels) 1 or 2
7a 570358-006 558438-001 Printer Label (Dome) 1
7b 570357-001 --------- Printer Label Baseplate 1
8 564051-001 564051-001 High Capacity Output Tray (Includes Bumpers) 1
9 803349-201 803349-201 Self-Adhesive Bumper 2
10 564110-001 564110-001 Standard Output Tray 1
11 566937-001 566937-001 LCD Display 1
12 558379-993 558379-993 Input Hopper, 200-Card Capacity, Without Lock* 1
558379-992 558379-992 Input Hopper, 200-Card Capacity, With Lock*
13 558384-993 558384-993 Input Hopper, 100-Card Capacity, Without Lock* 1
558384-992 558384-992 Input Hopper, 100-Card Capacity, With Lock*
14 553949-001 553949-001 Card Gate Spring 1
15 569837-001 569837-001 Card Gate 1
16 569966-001 569966-001 Hopper Empty Sensor Bracket 1
17 566752-001 566752-001 Sensor, Reflective 1
18 558321-002 558321-002 Laminator Cartridge Capstan Roller 1 or 2
19 558339-003 558339-001 Interstage Platform, With 2 Control Board Isolators 1
20 558337-003 558337-001 Base, With 6-Feet and 2 Control Board Isolators 1
21 570646-001 570646-001 Laminator Cartridge Gate FRU 1 or 2
* New input hoppers are pre-punched for the hopper empty sensor option.
Illustrated Parts 5
Print Transport, Top Side
The same part numbers are used for the SP75 Plus and SP75 models.
Illustrated Parts 9
Duplex Assembly
The same part numbers are used for the SP75 Plus and SP75 models. Unless
otherwise noted, all components listed in the following table are for both upper
and lower duplex assemblies.
Print Engine
Part Number
(SN under (SN 70000 to (SN 90000
Description Qty
69999) 89999) and above)
554354-003 564595-003 564595-013 Main Control Board, without Security Option 1
554354-990 564595-985 564595-951 Main Control Board, with Security Option
566751-001 566751-001 566751-001 Swingarm Up Sensor 1
566751-001 566751-001 566751-001 Card Input Sensor 1
566405-001 566405-001 566405-001 Ribbon Encoder Sensor 1
566755-001 566755-001 566755-001 Ribbon Encoder Cable 1
566753-001 566753-001 566753-001 Ribbon Index Sensor 1
566751-001 566751-001 566751-001 Print Cam Sensor 1
566928-001 566928-001 566928-001 Cam Motor 1
566929-001 566929-001 566929-001 Ribbon and Pick Motors 2
566759-001 566759-001 566759-001 Ribbon and Pick Motor Cable 1
569714-001 569714-001 569714-001 Printhead Fan 1
569650-001 569650-001 569650-001 Transport Motor 1
566406-001 566406-001 566406-001 RFID Antenna 1
566755-001 566755-001 566755-001 RFID Cable 1
569110-999 569110-999 569110-999 Color Printhead 1
568614-001 568614-001 568614-001 Printhead Cable 1
809561-004 NA NA Ferrite Bead Inductor 1
566757-001 566757-001 566757-001 Duplex Interface Cable 1
566399-001 566399-001 566399-001 Duplex Interface Circuit Board 1
566931-001 566931-001 566931-001 Duplex Motor 1
566751-001 566751-001 566751-001 Duplex Entry Sensor 1
554281-999 554281-999 554281-999 Duplex Clutch Assembly 1
566763-001 566763-001 566763-001 Duplex Clutch Cable 1
566751-001 566751-001 566751-001 Duplex Home Sensor 1
559119-001 566761-001 566761-001 Interstage Cable 1
NA NA 566752-001 Hopper Empty Sensor 1
Illustrated Parts 13
Laminator
The same part numbers are used for the SP75 Plus and SP75 models unless
otherwise noted.
Illustrated Parts 15
External Cables
The same part numbers are used for the SP75 Plus and SP75 models.
Note: After replacing any of the magnetic stripe components listed below,
you must complete the Calibrate MS Head procedure as described in the
Adjustments chapter of the service manual.
5 566940-001 Rocker 1
6 809413-001 Encoder 1 1
1 Datacard strongly recommends replacing the entire Rocker Assembly (PN 562738-998) if the encoder
needs to be replaced. Rocker assemblies are tested at the factory for ISO 7811/JIS x6302 compliance for
jitter, but individual encoders are not tested.
Illustrated Parts 17
Smart Card Options
SP75 Plus and RoHS-compatible SP75 printers have serial numbers (SN) greater
than 70000. Pre-RoHS SP75 printers have serial numbers less than 69999.
Part Number
Item (SN under (SN 70000 or
C D I P G PG Description Qty
69999) greater)
Key:
C = Contact
D = Dual (Contact and Contactless)
I = HID i-Class Contactless
P = HID-Prox (Read-Only Contactless)
G = GemPC USB
PG = GemPC and HID Combination
* For single laminator printers, the L2 platen roller (item 7) is replaced with a
standard drive roller (item 9).
Illustrated Parts 23
Printer Lock Components
Part Number
Item Description Qty
SP75 Plus SP75
--- 558334-991 558398-001 Lock Option, Single Laminator ---
558334-990 558398-002 Lock Option, Dual Laminator
--- 558373-997 558373-999 Rear Door Locking 1
--- 558384-992 558384-992 100 Card Hopper Assembly Locking 1
--- 558379-992 558379-992 200 Card Hopper Assembly Locking 1
1 558386-001 558386-001 Swingarm Cover Lock Pawl 1
2 807868-001 807868-001 Lock Barrel (Includes code 12 key*) 3
3 559684-001 559684-001 Input Hopper Lock Pawl 1
4 559682-001 559682-001 Lock Boss Retainer 1
5 562947-001 562947-001 Lock Boss 1
6 558382-001 558382-001 Rear Door Lock Pawl 1
7 807496-003 807496-003 End Cap Vinyl Cover 2
8 558388-001 558388-001 Rear Laminator Lock Plunger (dual laminator only) 1
9 803271-015 803271-015 Push-on Fastener 5
10 809427-003 809427-003 Washer, Flat, M3 4
11 558389-001 558389-001 Plunger Spring 2
12 558375-001 558375-001 Front Laminator Lock Plunger (single or dual) 1
13 807913-001 807913-001 Printer Lock and Cable, Kensington-style 1
--- 809430-410 809430-410 Swingarm Cover Security Screws, M3 X 10 (not 2
shown)