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European Polymer Journal 108 (2018) 274–285

Contents lists available at ScienceDirect

European Polymer Journal


journal homepage: www.elsevier.com/locate/europolj

Macromolecular Nanotechnology - Review

How do cellulose nanocrystals affect the overall properties of biodegradable T


polymer nanocomposites: A comprehensive review
⁎ ⁎
F.V. Ferreiraa,b, , A. Dufresnec, , I.F. Pinheiroa, D.H.S. Souzad, R.F. Gouveiab, L.H.I. Meia,
L.M.F. Lonaa
a
School of Chemical Engineering, University of Campinas (UNICAMP), Campinas, SP 13083-970, Brazil
b
Brazilian Nanotechnology National Laboratory (LNNano), Brazilian Center for Research in Energy and Materials (CNPEM), Campinas, SP, Brazil
c
Univ. Grenoble Alpes, CNRS, Grenoble INP, LGP2, F-38000 Grenoble, France
d
Instituto de Macromoléculas Professora Eloísa Mano (IMA), Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ, Brazil

A R T I C LE I N FO A B S T R A C T

Keywords: Cellulose nanocrystals (CNCs) are considered as one of the most attractive renewable reinforcements for bio-
Cellulose nanocrystals degradable polymers due to their promising properties and broad range of applications in several fields.
Biodegradable polymer nanocomposites However, the knowledge of CNCs effect on the overall properties of these CNC-based nanocomposites is not fully
Rheological properties clarified. This review proposes a comprehensive understanding on the effect of CNCs on the rheological, thermal,
Thermal properties
mechanical, barrier and biodegradation properties of the main biodegradable polymers. This further under-
Mechanical properties
standing is expected to facilitate progress in various sectors of nanotechnology and materials science.
Biodegradation

1. Introduction as low cost, biodegradability, excellent mechanical properties and


abundance in nature.
Polymer nanocomposites offer attractive opportunities for auto- (ii) The choice of the polymer matrix is also of fundamental im-
motive [1], aeronautics [2], biomedical [3,4], and food packaging [5,6] portance because several issues caused by polymer materials on
applications, because they are usually lighter than traditional materials the environment have been reported [16,17]. Thus, exploring the
and show improved rheological, thermal, mechanical, barrier and bio- biodegradability of polymers is a hot topic.
degradation properties when compared to neat polymer [7]. When (iii) Manufacturing challenges of nanocomposites exist which must be
nano-reinforced polymer composites were presented to the public for overcome. The main of them consists in achieving the homo-
the first time in the 90s by Research Laboratory of Toyota a huge geneous dispersion and strong interaction between the nano-
market opportunity has emerged [8–10]. Since then, researches de- particles and the polymeric matrix during processing [18]. The
voted to the development of polymer nanocomposites have increased surface modification of the nanofiller and appropriate processing
significantly [11,12]. Accordingly, new nanocomposites with improved methods of nanocomposites have shown an alternative to improve
properties have emerged and prospective application of these materials the dispersion and nanofiller-matrix interaction [19–23].
has been expanded [13]. However, despite the reported market op- (iv) The industry and academia share a common scientific goal, i.e.
portunity and proven benefits of polymer nanocomposites, the presence understanding the fundamental relationship between processing
of these materials in the main markets is far from the expectation [14]. and the final performance of materials. In this context, some
A reasonable explanation for this behavior might be given by identi- questions still remain: could the alteration of the polymers prop-
fying the four major obstacles, which hinder their broader expansion. erties be attributed to the addition of nanofillers? How can the
basic characteristics of polymers be altered after their addition in
(i) The cost, environmental concerns, and availability of the nanofiller the matrix? Is there any correlation between nanofiller-polymer
are issues that must be taken into account. Several nanofillers are interface and the properties of the nanocomposite? How the na-
expensive, non-biodegradable and their production at large scale is nofiller chemical characteristics interfere in the final properties of
still challenging [15]. In this context, cellulose nanocrystals (CNCs) nanocomposites? Based on these questions, a comprehensive un-
have attracted great attention due to their amazing properties such derstanding on the effect of CNC on the overall properties of


Corresponding authors at: School of Chemical Engineering, University of Campinas (UNICAMP), Campinas, SP 13083-970, Brazil.
E-mail addresses: filipevargasf@gmail.com (F.V. Ferreira), alain.dufresne@pagora.grenoble-inp.fr (A. Dufresne).

https://doi.org/10.1016/j.eurpolymj.2018.08.045
Received 12 July 2018; Received in revised form 10 August 2018; Accepted 27 August 2018
Available online 27 August 2018
0014-3057/ © 2018 Elsevier Ltd. All rights reserved.
F.V. Ferreira et al. European Polymer Journal 108 (2018) 274–285

biodegradable polymers is thus of fundamental importance and 2.1. Surface modification of CNCs
can contribute to the advancement of research on nanocomposites
materials based on CNCs. In general, surface modification is a versatile method to manipulate
and tune the surface properties of nanomaterials; essential condition to
The main contribution of this review of the literature is focused on expand their potential applications [55,56]. Several papers have re-
the effect of CNCs on the overall properties of biodegradable nano- ported the functionalization of CNCs using different functional groups
composites with emphasis on their rheological, thermal, mechanical, [57,58], while other authors reported the importance of functionali-
barrier and biodegradation properties. At first, a brief introduction on zation to manufacturing biodegradable nanocomposites with enhanced
cellulose and the extraction of CNCs from different raw materials performances [59]. Hence, this aspect is not discussed deeply here.
sources are presented. Important issues related to the fabrication of What is needed to know at present is that there are two main types of
CNCs-based nanocomposites, processing issues, dispersion and surface functionalization: covalent and non-covalent. Covalent functionaliza-
modification of CNCs are addressed in the subsequent sections. The tion is responsible for irreversible bond formation [60], while non-
fundamental knowledge of the effect of CNCs on the nanocomposites covalent is related to secondary reversible interactions such as van der
properties is covered. We discuss the addition of CNCs as a strategy to Waals or hydrogen bonding forces [61]. Additionally, the properties
produce nanocomposites with improved performance, correlating the and applications of CNCs can be adjusted by surface modification
variations in the nanocomposites properties with the CNC-polymer in- [62,63]. For further information about functionalization of CNCs, the
terface. Finally, the conclusions and perspectives are presented. reader is referred to the following papers [64–67].
Therefore, this review is a further understanding of polymer materials
reinforced with nanofillers. 3. Biodegradable polymers

Polymeric materials are broadly used worldwide today. Because of


2. Cellulose their recalcitrant nature and consequent accumulation in the environ-
ment, several problems related to polymers in the natural environment
Cellulose is the most abundant renewable polymer on Earth and it have been reported [68–70]. There is therefore a strong demand for the
can be found in plants [24], algae [25], tunicates [26], and some replacement of non-biodegradable polymers by biodegradable ones in
bacteria [27–29]. Cellulose is a linear homopolysaccharide with highly specific sectors, such as food packaging and medical devices, whose
ordered structure of β-1.4-linked anhydro-D-glucose units, which ag- recycling is not recommended.
gregate to form cellulose fibrils [30–32]. The extraction of the crys- Biodegradable polymers can be classified as natural-based materials
talline domains from amorphous portion, after deconstruction of cel- and synthetic polymers. Polysaccharides [25,33,71–74] and other es-
lulose fibrils by acid hydrolysis, generates the so-called cellulose sential macromolecules such as proteins [75,76] belong to natural-
nanocrystals [33]. Several factors are listed as playing a significant role based materials. This article focuses on the most commonly used bio-
in the characteristic of CNCs, such as cellulose source [34–43] degradable polymers as matrix in CNC-based nanocomposites: poly
(Table 1), acid concentration [44], time and temperature of the acidic (butylene adipate-co-terephthalate) (PBAT), poly(lactic acid) (PLA),
treatment [45,46], type of acid [47,48] and centrifugal force [49] used poly(ε-caprolactone) (PCL), poly(butylene succinate) (PBS) and poly-
during the extraction process. In general, CNCs are elongated rod-like hydroxybutyrate (PHB).
particles with a highly crystalline structure, bending strength of about
10 GPa, tensile strength of up to 7.5 GPa, and Young’s modulus of ap- 3.1. Poly(butylene adipate-co-terephthalate) – PBAT
proximately 150 GPa [50,51]. In addition, crystalline cellulose is a
lightweight material with density of 1.5–1.6 g cm−3 compared to e.g. Poly(butylene adipate-co-terephthalate) is a synthetic biodegrad-
glass with a density around 2.5 g cm−3. These properties make CNCs able polymer prepared by polycondensation reaction of 1,4-butanediol
suitable to be used as reinforcement in nanocomposites [52]. However, with both adipic and terephthalic acids [77–79]. PBAT is considered as
the inherent hydrophilicity of cellulose leads to inadequate dispersion one of the most attractive biodegradable polymer due to its biode-
and weak interaction with hydrophobic polymers. Thus, the critical gradability, thermal and mechanical properties such as melting tem-
challenge during the preparation of CNC-based nanocomposites con- perature of about 110–120 °C, glass transition temperature around (Tg)
sists in obtaining a uniform dispersion of CNC in the polymer matrix −30 °C, Young’s modulus of 20–60 MPa, tensile strength of 32–36 MPa,
and strong CNC/matrix interaction [53]. Surface modification of CNCs and elongation at break higher than 600% [80–82]. These properties
is an effective route to overcome the drawbacks related to dispersion make PBAT suitable for several applications ranging from packaging
and filler/matrix interaction [54]. materials [83,84] to biomedical fields [85–87].

3.2. Poly(lactic acid) – PLA


Table 1
Characteristics of cellulose nanocrystals obtained from various cellulose sources
Poly(lactic acid) is a biodegradable aliphatic polyester obtained
by acid hydrolysis: length (L), diameter (D) and aspect ratio (L/D).
from biomass sources, which can be synthetized mainly by ring opening
Source L (nm) D (nm) Aspect Reference polymerization (ROP) and polycondensation [88–90]. Different poly-
ratio (L/D)
merization routes can lead to polymer with different properties [91,92].
Corn (Zea mays) 940 ± 70 6±2 157 [34] In general, PLA shows a melting temperature of 173–178 °C, Tg near to
Soy Hulls 503 ± 155 4.9 ± 1.1 100 [35] 64 °C, Young’s modulus of 0.35–3.5 GPa, tensile strength of about
Capim Dourado 300 ± 93 4.5 ± 0.9 67 [37] 50 MPa, and low elongation at break (less than 5%) [93–95]. Due to the
(Syngonanthus nitens)
chirality of the lactic acid molecule, PLA has stereoisomers such as poly
Spruce bark (Picea abies) 175 ± 62 2.8 ± 0.8 63 [36]
Luffa cylindrica fibers 242 ± 86 5.2 ± 1.3 46.5 [38] (L-lactide) (PLLA), poly(D-lactide) (PDLA), and poly(DL-lactide)
Sugarcane bagasse 413 ± 52 10 ± 2.5 41 [39] (PDLLA) [96]. These stereoisomers have different properties: PLLA and
Agave tequilana 323 ± 113 11 ± 4 28 [43] PDLA are crystalline, isotactic and optically active, while PDLLA is
Acacia mangium 199 ± 22 7.44 ± 1.49 26 [42] amorphous relatively atactic and optically inactive [97]. PLA was first
Balsa wood (Ochroma 176 ± 68 7.5 ± 2.9 24 [40]
reported as material for the repair of mandibular fractures of dogs [98].
pyramidalis)
Ramie 134 ± 59 10.8 ± 4.5 12 [41] Currently, PLA and its stereoisomers can be used in several

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applications, especially as packaging [99] and biomedical materials 4. CNCs-based nanocomposites


[100–102].
Polymer composites are hybrid materials with one or more particle
3.3. Poly(ε-caprolactone) – PCL components (fillers) within a polymer matrix. The addition of micro
size filler as reinforcement was heralded in the 60 s as a way to prepare
Poly(ε-caprolactone) is a semicrystalline aliphatic linear polyester polymer materials with improved properties [121]. Similar tendency
with melting temperature of about 58–63 °C, Tg around −60 °C, good using “nano” reinforcement has been observed. Currently, several na-
drug permeability, biocompatibility, water and solvent resistance nomaterials with different sizes and shapes have been used as re-
[103,104]. PCL can be synthetized by free radical ring opening poly- inforcement, such as carbon nanotube [122–124], graphene [125],
merization (ROP) of 2-methylene1,3dioxepane [105], but ROP of ε- graphene oxide [126,127], layered double hydroxides [128], carbon
caprolactone is the most widely used method to obtain high-molecular- nanofiber [129] and CNCs [130]. Among these nanofillers, the use of
weight PCL [106]. This biodegradable polymer has been studied espe- CNC as reinforcement in different biodegradable polymeric matrices is
cially for use as medical implants [107] and controlled drug release a growing area of nanomaterials. This growth stems from the possibility
applications [108,109]. to prepare nanocomposites with improved properties maintaining the
biodegradability of the matrix. CNC-based nanocomposites have been
3.4. Poly(butylene succinate) – PBS prepared mainly by solvent casting, melt mixing and in-situ poly-
merization. Several review papers detail recent developments in pro-
PBS is a biodegradable polymer synthetized by polycondensation cessing of these nanocomposites [131,132]. The advantages and dis-
reaction of succinic acid (a very attractive biobased raw material) and advantages of the main processing methods used to obtain CNC-based
1,4-butanediol [110,111]. This aliphatic polyester has high flexibility, nanocomposites are summarized in Table 3.
with Tg around −32 °C, melting point near to 114 °C, about 230%
elongation at break, 42 MPa tensile strength, Young's modulus of about
4.1. Rheological properties of CNC-based nanocomposites
690 MPa and good thermal and chemical resistance [112]. These
properties make PBS a good material to be used as packaging, among
Cellulose nanocrystals lodge themselves between the polymer
other applications [113].
chains, affecting the microstructure (viscoelastic properties) of the
matrix [133]. Accordingly, the materials can show transition in rheo-
3.5. Polyhydroxybutyrate – PHB logical behavior from liquid-like to pseudo-solid-like or solid-like after
addition of the nanofiller [134]. Thus, rheological measurements are
Polyhydroxybutyrate, a member of Polyhydroxyalkanoate family, is powerful tools used to access this effect of the CNCs on the viscoelastic
a thermoplastic polyester produced by bacterial sources [74,114,115]. properties of the polymer. Moreover, the rheological results may also
PHB is a highly crystalline polymer, with melting temperature near provide information on the degree of dispersion and interactions be-
177 °C , tensile strength of 43 MPa and elongation at break of about 5% tween CNCs and polymer matrices [133,135]. The rheological behavior
[116–118]. This biodegradable polymer is also biocompatible with of polymers is studied mainly through their storage modulus (G'), loss
potential application in agriculture and biomedical fields [119,120]. modulus (G″) and complex viscosity (η*) as a function of frequency. G′
However, practical use of neat PHB has been limited due to its brit- and G″ may be used to classify polymer based solutions [136–139], as
tleness and narrow processing window [93]. Main properties of the summarized in Table 4. Moreover, both G′ and G″ may be used to in-
most commonly used biodegradable polymers used as matrix in CNC- vestigate the state of CNCs dispersion. When CNCs are homogeneously
based nanocomposites are summarized in Table 2. dispersed in a polymer matrix, an increase in both G′ and G″ is usually
observed due to efficient filler-matrix load transfer [140,141]. This
Table 2
stress transfer is affected as the agglomeration of the nanoparticles in-
Main properties of the most commonly used biodegradable polymers used as
creases, which decreases G′ and G″ [142]. Regarding the complex
matrix in CNC-based nanocomposites.
viscosity, generally η* increases with the addition of CNCs in a polymer
Polymer Properties matrix and this effect should be more pronounced with increasing filler
content [143]. However, this behavior is not fully understood.
Melting Tg (°C)* Young’s Tensile Elongation at
temperature modulus strength break (%) According to Einstein–Batchelor theory [145,146], the viscosity of
(°C) (MPa) (MPa) the system always increases with the addition of particles. This beha-
vior is reported by several authors studying CNC-based nanocomposites
PBAT 110–120 −30 20–60 32–36 > 600**
[147–149]. Mariano et al. [147] prepared CNC-based nanocomposites,
PLA 173–178 64 350–3500 50 < 5**
PCL 58–63 −60 – – – using PLLA modified with imidazolium group (Im-PLLA) as surfactant
PBS 114 −32 690 42 230 and PLA as matrix, and observed that the addition of high amount of
PHB 177 – – 43 5 CNC (10 and 20 wt% CNCs) increases the viscosity of the nanocompo-
sites. Similar behavior was observed by Zhang et al. [141] working with
* Glass transition temperature.
CNC/PBAT nanocomposites. They observed that the addition of 3 wt%
** > higher than and < less than.
CNC increases the complex viscosity of the polymer. However, other

Table 3
Advantages and disadvantages of the main processing methods of CNC-based nanocomposites.
Methods Advantages Disadvantages

Solvent casting Ease preparation; possibility of forming a three-dimensional CNC network inside Use of hazardous solvents (environmental issues); small scale
polymer matrix. production.
Melt mixing Potential to large-scale mass production; hazardous solvents are not required. CNCs can degrade during the process; high shear applied during the
process does not allow the 3D CNC network to form.
In situ polymerization Formation of a polymer network with CNCs embedded relatively uniform; Temperature can degrade CNCs during polymerization; CNCs
possibility of covalent bond between CNCs and polymer matrix potential to large dispersion in the monomer phase can lead to low degree of
scale production. polymerization.

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Table 4 weak percolating network. According to authors, the differences ob-


Relative value of the storage modulus and loss modulus for classifying polymer- served in the rheological properties of the nanocomposites prepared by
based solutions. extrusion are related to four combined effects: polymer chain scission,
Classification Relationship between G′ and G″ Reference mechanical degradation of CNCs, orientation effect and aggregation
induced by the process.
Dilute solution G′ > G″* [137]
Entanglement network system G′ = G″ [138,139]
Weak gel G′ < G″** [136] 4.2. Thermal properties of CNC-based nanocomposites
Strong gel G′ ≪ G″** [144]
The effect of CNC on the crystallization and the spherulite growth of
* Viscous behavior. biodegradable polymers from the melt have been intensively in-
** Elastic behavior.
vestigated by differential scanning calorimetry (DSC). Several authors
reported that CNCs act as nucleating agent, increasing especially the
researchers reported a decrease in viscosity when adding CNCs, which
melting temperature (Tm), crystallization temperature (Tc) and degree
contrasts with expectations based on the Einstein–Batchelor theory.
of crystallinity (Xc) of the polymer. An increase in Tm can be related to
Pinheiro et al. [150] studied the effect of modified CNC on the rheo-
the presence of thicker polymer crystalline lamellae [168], while the
logical behavior of CNC/PBAT nanocomposites and observed that the
decrease of this temperature can result from the crystallization of
viscosity of the system decreases as the concentration of modified CNC
slightly less perfect polymer crystals [169]. When a nanofiller acts as
increases. Additionally, other authors observed a peculiar behavior
nucleating agent, usually Tc of the nanocomposite is shifted to a tem-
when CNCs are added in the polymer matrix. Ben Azouz et al. [151]
perature slightly higher than that of the neat polymer, which is directly
studied the rheological properties of poly(oxyethylene) (PEO) filled
related to an increased number of heterogeneous nuclei for crystal-
with CNCs (aqueous solution) and reported that the viscosity of the
lization [170]. On the other hand, when CNCs act as anti-nucleating
suspension first decreases as the CNC content increases up to 6 wt%,
agent, a decrease in Tc is observed, as reported by Chen et al. [171]. The
and then increases for the 9 wt% suspension. According to these au-
authors studied the crystallization of PHB-based nanocomposites filled
thors, the viscosity first decreases due to strong affinity between PEO
with unmodified and modified CNCs. They observed that the un-
chains and the CNCs surface [152]. Above the critical value (6 wt% of
modified CNC acted as nucleating agents, increasing the Tc value of
CNCs), the PEO chains are adsorbed by the great amount of CNC.
PHB; while polylactide-grafted CNC (CNC-g-PLA) acted as anti-nucle-
Therefore, less free PEO chains are available in the solution which in-
ating agent, resulting in a reduction in Tc of the polymer. Accordingly,
creases the viscosity of the system.
the nanocomposites filled with CNC-g-PLA showed lowest crystal-
These contradictory results occur because of the filler size
lization rate than the neat polymer and the nanocomposites filled with
[153,154], free volume introduced by the filler [155], interaction be-
unmodified CNCs. The same trend was observed by Lv et al. [172]
tween the filler and the matrix [156], which are unique for each system
studying the crystallization of CNC/PCL nanocomposites.
[157] and they affect differently the viscosity of the polymer solution
Other papers showed that the change in Tc can also be related to the
[158]. The filler size can change the free volume of the system, which
spherulite morphology of the polymer. Chen et al. [173] studying the
affect the viscosity of the polymer system [150]. Moreover, particles
effect of CNC and microcrystalline cellulose (MCC) on spherulite mor-
with small size can plasticize the polymer matrix, decreasing the visc-
phology of PHB showed that the crystallization temperature of this
osity of the system [159–161]. Weak interfacial interaction (poor
polymer and the nano size of CNC affect the final morphology of
wetting) between the filler and the polymer due to difference in polarity
system. The authors showed (Fig. 1a) that the average band space in-
for example, typically leads to poor dispersion (or aggregation). The
creased as the crystallization temperature increased. On the other hand,
aggregation of the filler means an increase of particle size, which affect
this average band space decreased with the addition of CNC and MCC
the viscosity of the entire system [162–164].
(Fig. 1b), probably due to faster crystallization rate of PHB in the
In addition to the above considerations, the addition of CNCs in
composites when compared with neat PHB (Fig. 1c). Addition of CNC
polymer matrices can also affect the rheological properties due to the
and MCC (heterogeneous nuclei) unbalances the stresses at the filler/
formation of a three-dimensional (3D) network which connects the
matrix interface, resulting in insufficient time to PHB chain segments to
CNCs inside the polymer [140,165]. This strong 3D network is based on
relax and favoring the lamellae twist [174]. Thus, the ring-banded
hydrogen bonding between the nanoparticles and occurs when the CNC
spherulites are formed with smaller band space (Fig. 1b) [175,176].
content reach the percolation threshold, leading to changes in the
The crystallinity of the polymer is also affected by the addition of
viscosity of the polymer [140,148]. Several parameters are listed as
CNCs, and it is related not only to nucleation ability of CNCs, but also to
playing a significant role on the formation of the percolating network
the enhanced interfacial interaction among filler-matrix. Pei et al. [177]
such as particle morphology [166], surface of CNCs [136] and mainly
prepared PLLA-based nanocomposites reinforced with partially sily-
the method used to obtain the CNC-based nanocomposite [167]. El Miri
lated CNC by casting. They reported that the Xc value of the polymer
et al. [136] prepared bio-nanocomposite films of carboxymethyl cel-
increased from 14.3% to 30.4% after addition of 1 wt% of functiona-
lulose (CMC)/starch (ST) polysaccharide matrix reinforced with CNCs
lized CNCs and this significant increase was not observed when un-
using the solution casting method. The authors reported that the ad-
modified CNCs were used. According to these authors, the enhanced
dition of CNCs can lead to additional interfacial interactions between
crystallization power of modified CNCs is a result of good dispersion
the functionalized surface and the macromolecular chains of CMC and
and improved interfacial CNC-polymer interaction due to surface
ST. Alloin et al. [167] studied the influence of processing (casting/
modification. Similar results were also reported by other authors, using
evaporation and extrusion) on the rheological properties of PEO based
PBAT [169] and PLA [178,179] as matrices and modified CNCs.
nanocomposites. The authors reported a strong reinforcing effect of
On the other hand, differently from what is usually reported in the
CNCs in the polymer matrix for nanocomposites prepared by casting/
literature, some authors [169,180] observed no significant increase in
evaporation, suggesting the presence of a CNC percolating network. On
Xc after addition of CNC in the polymer matrices. Yu et al. [180] pre-
the other hand, the reinforcing effect of CNCs in the nanocomposites
pared CNC/PHBV nanocomposites by solution casting method and they
prepared by extrusion was reduced probably due to the absence or
reported that the crystallization of PHBV became easier due to the

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Fig. 1. The corresponding intensity profiles measured from the centers of selected ring-banded spherulite of (a) neat PHB at different crystallization temperatures and
(b) neat PHB and its composite samples for Tc = 85 °C. The arrows in the micrographs indicate the measuring radial directions. Polarized optical photographs of final
crystalline morphology of (a) neat PHB, (b) MCC/PHB and (c) CNC/PHB crystallized at 109 °C with the scale bar of 200 μm. Adapted from ref [173] with permission
from Elsevier.

addition of CNCs (i.e. nanocrystals acting as nucleating agents). Despite 4.3. Mechanical properties of CNC-based nanocomposites
this, the crystallinity of the polymer decreased by 6.64%. According to
authors, the regularity of polymer chains was disturbed due to the The enhancement of the mechanical properties of the host matrix sounds
addition of CNCs. Morelli et al. [168] reported that despite the increase natural because of the intrinsic mechanical function of cellulose in nature.
in Tc as the amount of CNC increased, the crystallinity of PBAT did not The use of CNCs in different polymer matrices to achieve nanocomposites
change considerably. Similar behaviors were also observed by Hameed with adequate mechanical properties is important for the better employment
et al. [181] working with PHBV. In another work, Morelli et al. [182] of these materials in the different fields where they are used [184]. For ex-
reported that Tc of PBAT increased, while Xc decreased after addition of ample, when these materials are used as packaging, high elongation at break
modified CNC with a low molecular weight poly(butylene glutarate). It and enhanced tear resistance are required [185]. In the case of biomedical
is well-known that the crystallization process of polymeric materials application, the material should be flexible with high elongation at break,
depends on the level of dispersion of nucleating (in this case cellulose whereas for automotive applications, high stiffness and strength are essential
nanocrystals), nanocomposite processing method, polymer chemical [186]. Several authors studied theoretically the effect of CNCs on the me-
structure, thermal history of the material, structure of the filler and so chanical properties of polymer nanocomposites. Aitomäki and Oksman [187]
on [165,183]. Therefore, these above contradictory results suggest that used micromechanical models such as Halpin–Tsai model [188] and rule of
cellulose nanocrystals (especially modified CNCs) can act as nucleating mixture (ROM) model [189] to study the reinforcement effect of nanocellu-
agents (nucleation sites) affecting the interfacial interaction among lose in polymer nanocomposites. Sapkota et al. adapted the Ouali–Takaya-
filler-matrix, Tc and Xc of the polymer. Therefore, it is recommended to nagi [190] model with the model reported by Schilling et al. [191] to in-
study the nucleation effect of the CNCs for each system, since it can terpret the mechanical reinforcement in polymer nanocomposites reinforced
vary and modify the properties of the final material. with CNCs.

Table 5
Mechanical property improvements for CNC-based polymer nanocomposites.
CNC source Polymer matrix Preparation procedure Filler content (wt%) σ* (MPa) E* (GPa) ε* (%) Year Ref

University of Maine, USA PBS In situ polymerization 0.5 42.1 > 54.3 0.69 > 0.83 230 > 357 2018 [112]
MCC PBAT Melt mixing 7 22.0 < 12.4 0.05 > 0.08 544.5 < 567.4 2017 [150]
MCC PBAT Casting 10 6.3 > 7.2 0.06 > 0.12 10.2 < 5.8 2016 [168]
MCC PBAT Melt mixing 10 5.8 = 5.8 0.06 > 0.08 30 < 20 2016 [169]
MCC PBAT Melt mixing 0.5 11.0 < 9.7 0.04 > 0.12 927 < 558 2016 [141]
MCC PLA Casting 5 55 < 54 1.3 > 1.6 9<7 2015 [179]
MCC PHB Casting 5 25 < 23 1.4 > 1.8 4<3 2015 [179]
MCC PLA Casting 2.5 40 > 51 – 4.3 > 5.6 2013 [192]
MCC PLA Melt mixing 5 43 > 46 2400 > 4400 90 < 18 2012 [178]
Cotton PLLA Casting 2 48.3 > 58.6 1.1 > 1.4 31.1 < 8.3 2010 [177]

* σ – strength; E – modulus of elasticity; ε – elongation at break. The properties were compared between CNC-based nanocomposites and neat polymer. >
improved and < decreased properties.

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Other authors have highlighted experimentally improvements in the mechanical properties of the nanocomposite such as nanofiller size
mechanical properties of different polymer matrices through the addi- [196,197], method of preparation of the nanocomposite [167], ex-
tion of CNC as reinforcement [192]. Table 5 summarizes these im- traction method [198], surface modification of CNCs [59] and so on
provements in mechanical properties for CNC-based polymer nano- [132]. Thus, the above discussion allows us to conclude that the ad-
composites. Siqueira et al. [38] prepared PCL-based nanocomposites dition of CNCs affects the mechanical properties of the nanocomposites.
and observed an increase in tensile modulus with the addition of CNCs. The overall mechanical improvements of CNC-based nanocomposites
Morelli et al. [168] reported an increase of about 40% in yield stress for are related to a synergistic effect of the increased crystallinity of the
PBAT-based nanocomposites after addition of 10 wt% of modified polymer matrix due to nucleation ability of CNCs and the CNCs re-
CNCs. Similar result were observed by other research group [192]. The inforcing effect, obeying a nanofiller limit concentration for each
increase in the mechanical properties of nanocomposites can be related system [199].
to the addition of a hard phase (CNCs) in the comparatively softer
polymer matrix, which absorb part of the external stress due to their
4.4. Barrier properties of CNC-based nanocomposites
high Young’s modulus and also dissipate this external stress by particle-
particle and particle-polymer friction as mentioned earlier [193,194].
Barrier properties (gas and moisture barrier) are important re-
Moreover, the improvement in mechanical performance can also be
quirements for several applications, especially when the biodegradable
related to the increase in the polymer crystallinity, as observed by Pei
polymer is used as packaging [200]. Several authors have reported a
et al. [177]. The author prepared PLLA-based nanocomposites with
positive impact on gas and moisture barrier performances for biode-
partially silylated CNC (SCNC). They reported that the increase in
gradable polymers after addition of CNCs [201,202]. Ambrosio-Martín
tensile modulus (27%) and in the tensile strength (21%) observed for
et al. [203] prepared PLA-based nanocomposites using CNCs modified
the nanocomposite filled with 1 wt% SCNC can be related to the in-
with lactic acid oligomers (OLLA–BCNCs) as nanofiller. The authors
creased degree of crystallinity resulting from the addition of CNCs.
observed improvements in the water and oxygen barrier properties due
Fortunati et al. [178] prepared PLA-based nanocomposites re-
to the addition of well-dispersed OLLA–BCNCs. According to the au-
inforced with CNC modified with surfactant (acid phosphate ester of
thors, the nanofillers act as blocking agents within the polymeric ma-
ethoxylated nonylphenol) and observed an increase of 83% in the
trix, promoting a tortuous path to permeation of the water and gas
Young modulus value after addition of 5 wt% of modified CNCs.
molecules, and therefore increasing the barrier properties of the ma-
However, the authors observed a decrease in the elongation at break,
terial. Fig. 2 shows the schematic representation of tortuous path to
which is a common trend observed for thermoplastic nanocomposites
permeation of the water and gas molecules due to the addition of CNCs.
(as shown in Table 5). The addition of CNCs can lead to substantial
In this context, the morphology, orientation and good dispersion of the
local stress concentrations in the polymer matrix, reducing the elon-
CNCs within the polymer matrix lead to higher tortuosity effects, im-
gation at break of the material [195]. Despite this trend, some authors
proving the barrier properties of the material [204,205]. Sanchez-
observed a slightly different behavior studying CNC/PBAT nano-
Garcia et al. [206] reported that the water permeability decreased by
composites. Pinheiro et al. [150] observed that the elongation at break
82% and the oxygen permeability reduced by 90% when adding CNC in
of PBAT increased with the addition of modified CNCs. Moreover, this
PLA matrix. On the other hand, different results were reported by
property decreased as the CNC content increased from 3 (theoretical
Espino-Pérez et al. [192], working with n-octadecyl-isocyanate-grafted-
percolation threshold) to 7 wt%. This behavior may be surprising at
CNCs and PLA as matrix. The authors reported that O2 permeability did
first sight since the reinforcement effect of nanofiller should be more
not reduce after addition of CNCs into PLA. These contradictory results
pronounced as the CNC content increases. However, the addition of
between the work of Sanchez-Garcia et al. [206] and Espino-Pérez et al.
CNCs up to the theoretical percolation threshold leads to homogeneous
[192] can be related to the permeability value of neat polymer. San-
dispersion of CNCs in the polymer matrix (partially organized struc-
chez-Garcia et al. reported the blank value
ture), which favors the dissipation of external stress. This partially or-
(1.37 × 10−17 m3 m m−2 s−1 Pa−1) one order of magnitude higher
ganized structure tends to be destroyed when passing from a percolated
than that of Espino-Pérez et al. (2.4 × 10−18 m3 m m−2 s−1 Pa−1),
system to a non-percolated one, resulting in CNC agglomeration. The
while the nanocomposites showed the same range (about 1.6 and 2.3
agglomeration not only induces stress concentration spots in the
10−18 m3 m m−2 s−1 Pa−1).
polymer matrix, but it also affects the dissipation of external stress
Besides the barrier properties to water and gas by tortuosity effects,
through particle-polymer interaction, resulting in the reduction of the
some authors reported that the improvement of barrier properties of the
elongation at break. Other process parameters can also affect the
polymer can be related to the changes in its crystallinity due to the

Fig. 2. Schematic representation of the more tortuous path for water and gas molecules to diffuse due to addition of CNCs. The figure is based on the work of Ferrer
et al. [201] and Nair et al. [202].

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F.V. Ferreira et al. European Polymer Journal 108 (2018) 274–285

addition of the nanofiller [207]. Fortunati et al. [208] reported that [212] reported similar results and observed that the hydrophilic nature
PLA/CNC nanocomposites showed improvements in barrier properties of the reinforcement favors the degradation of the polymer. The crys-
simultaneously with increased crystallinity due to the addition of CNCs. tallinity [217] and crystal size [218,219] have also been reported
In order to better understand the origin of barrier properties, separating playing an important role in the degradation rate of the matrix, since
the blocking agent effect of CNCs from that of the nucleating effect crystalline regions are more resistant to hydrolysis [220,221].
which affects the crystallinity of the polymer, Espino-Pérez et al. [209] Since the biodegradation of polymers occurs in the environment, its
studied the system CNC/PLA nanocomposites with a high D-lactic acid impact in the soil must be examined in order to follow any ecotox-
content (which cannot crystallize under commonly used processing icological effects arising from the process. In this context, Palsikowski
conditions) as matrix. They considered separately the blocking agent et al. [222] reported their research with PLA and PBAT and their non-
effect of CNCs from that of the nucleating effect that affects the crys- cytotoxic, -phytotoxic, -genotoxic and -mutagenic behaviors against
tallinity of the polymer. The authors concluded that the tortuosity effect Allium cepa meristematic cells. Other authors [223,224] reported that
of CNC on the oxygen barrier properties is limited. However, a sig- the polymers PCL, PBS and PHB are also non-toxic in soil. However, as
nificant improvement in the water vapor barrier properties was ob- the number of new biodegradable reinforced materials grows in the
served after addition of modified CNC. Unmodified CNCs swell during market every year, the study of their biodegradation and the effect of
the mass transport of water due to their hydrophilicity, which favors this process in the environment should be investigated.
the pathway for mass transport. This behavior is not observed when
modified CNCs are used because the surface modification decreases the 5. Potential applications of CNC-based nanocomposites in the
hydrophilicity of the nanoparticles [57]. Follain et al. [210] reported industry
that other features can be listed as playing a significant role on gas and
moisture barrier performances of CNC-based nanocomposites. The au- The interest from industrial sector by cellulose-based materials has
thors prepared PCL-based nanocomposites reinforced with N-octadecyl attracted increasing investment, which will certainly continue to grow
isocyanate modified CNC and observed that the permeability and dif- driven by sustainability trends [225]. These materials have been shown
fusivity of the gases N2, O2 and CO2 were increased despite the per- great potential to be used in different fields such as flexible printed
colating dense CNC phase formed. According to the authors, the for- electronics applications [226], fire retardant paperboard for semi
mation of a three-dimensional network and intimate interfacial structural applications [227], food packaging [228], etc. However,
adhesion between CNC and PCL chains can cause structural defects in there are several challenges to solve especially related to development
the matrix, which facilitate the gas transfer. of suitable processing technologies for large scale. The processing step
Therefore, the results for barrier properties of CNC-based nano- of these materials is crucial because it is related to their final perfor-
composites here presented allow us to conclude that the tortuosity ef- mance. Further studies are needed to prepare cellulose-based nano-
fect induced by CNCs, the structure of the nanocomposite, CNC surface composites in industrial production, and they are appearing [229],
chemistry and mainly the change in crystallinity of the host matrix play which reinforces the optimism for the replacement of non-biodegrad-
a role on gas and moisture barrier performances of the material. able polymers by environment-friendly materials.

4.5. Biodegradation properties of CNC-based nanocomposites 6. Conclusions and perspectives

Biodegradation is an important requirement for packaging industry, Cellulose nanocrystals (CNCs) have been widely studied as re-
agricultural mulches and biomedical materials based on plastics, due to inforcement phase in biodegradable polymers due to their biodegrad-
their great amount of use of these items that tends to growth. This gives ability, wide availability, highly crystalline structure and ability to
rise to the current and growing concern about environmental issues. improve the properties of composites. The rheological, thermal, me-
The preparation of polymer materials with improved biodegradation chanical, barrier and biodegradation properties of the polymer are
properties has been challenging and an excellent alternative to mitigate improved after addition of CNCs, inspiring the scientific community to
the problems of landfills, mainly in countries that have not adopted the understand how CNCs affect the overall properties of the nanocompo-
composting technique. Studies have highlighted improvement in bio- sites. However, this fundamental knowledge is not fully clear.
degradation properties for different biodegradable polymer matrices As a general conclusion, CNCs can affect differently the viscosity of
through the addition of CNC as filler [150,211]. This behavior is related the polymer depending on size, free volume introduced by the CNCs,
to depolymerization of the polymer by water and hydrophilic nature of percolating network, processing method of the nanocomposites, dis-
CNC [212]. The polymer degradation occurs by non-enzymatic persion and interfacial interaction of CNCs with the polymer matrix. A
(thermal degradation, chemical hydrolysis) and enzymatic routes (de- number of papers have emphasized nucleation effect of CNCs, which
gradation by aerobic and anaerobic bacteria and fungi present in the increases the crystallinity of the polymer. The increased crystallinity
natural environment) [213]. In the case of non-enzymatic degradation, has been associated with improved mechanical properties of the na-
the polymer degradation rate is strongly increased by water, which nocomposite. Moreover, good dispersion and strong CNC-matrix inter-
causes hydrolysis of polymer chains, mainly those polymers of hetero- action contributes to dissipate energy from external stresses, which
geneous chains like polyesters [87]. enhances the mechanical properties of the nanocomposites. The pre-
The addition of CNCs increases the hydrophilicity of the polymer sence of CNCs in polymer matrices leads a more tortuous path to per-
[211], consequently enhances the biodegradability of the matrix. In the meation of water and gas molecules, improving the barrier properties,
case of enzymatic degradation, aerobic bacteria that act during the whereas enhancing the biodegradation rate of the inherently biode-
biodegradation process are hydrophilic and consume CNCs during de- gradable polymer. The further understanding of the effect of CNCs on
gradation [214]. The consumption of CNCs by microorganisms leads to the overall properties of CNC-based nanocomposites here reported is
a more porous polymer matrix, which favors the rate of bio-disin- useful information to researchers and may facilitate progress in mate-
tegration of the material [215]. In this context, the surface modification rials science.
of CNCs affects negatively the degradation of the matrix since it de-
creases the nanofiller hydrophilicity [216]. Pinheiro et al. [150] pre- Acknowledgements
pared PBAT-based nanocomposites filled with unmodified and modified
CNCs. The authors observed that the incorporation of unmodified CNCs The authors gratefully acknowledge the financial support received
resulted in greater weight loss probably due to the hydrophilic nature of from FAPESP [Grant 2016/09588-9; Ph.D. fellowship of F.V.F] and
the nanocrystals that accelerated the hydrolysis of PBAT. Other authors CNPq. The authors thank Dr. Marcos Mariano for the valuable

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