320D & 320D L Excavators JGZ00001-UP (MACHINE) POWERED BY 3066 Engine(S...

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Product:  EXCAVATOR 
Model:  320D EXCAVATOR JGZ 
Configuration: 320D & 320D L Excavators JGZ00001-UP (MACHINE) POWERED BY 3066 Engine 

Specifications
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5545-18 Publication Date -01/09/2012 Date Updated -14/09/2012

i06782258

Cylinder Block
SMCS - 1201

Illustration 1 g01412583
(1) Cylinder block

1. Measure the amount of the warpage of the cylinder block with a straightedge and feeler gauge.
Maximum allowable clearance is 0.05 mm (0.002 inch)

2. Repair limit is 0.20 mm (0.008 inch)

3. Resurface the top of the block if the repair limit is reached.

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Illustration 2 g01412585
(2) Cylinder liner

4. Measure the inside diameter of the cylinder sleeve that is parallel to the crankshaft. Measure the
inside diameter of the cylinder liner that is in a perpendicular position to the crankshaft.
Measure the top, the middle, and the bottom of the cylinder liner. Refer to Table 1 for
tolerances of the cylinder liner.

Table 1
Tolerances of Cylinder Sleeves
Standard at Assembly Repair Limit(1) Service Limit(2)
Inside 102.010 to 102.045 mm 102.200 mm 102.700 mm
Diameter (4.0161 to 4.0175 inch) (4.0236 inch) (4.0433 inch)
Out of
0.010 mm (0.0004 inch) N/A N/A
Round
Taper 0.015 mm (0.0006 inch) N/A N/A
(1)
The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a part.
Repair a part if the repair limit is reached.
(2)
The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a part.
Replace the part if the service limit is reached.

1. Bore the cylinder to the specified oversize dimension if the inside diameter reaches the repair
limit but the inside diameter does not reach the service limit. Refer to Table 2.

2. Hone the liner to +0.25 mm (+0.010 inch) or +0.50 mm (+0.020 inch) oversize. Hone the liner
to an accuracy within 0.010 to 0.045 mm (0.0004 to 0.0018 inch).

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3. Determine the oversize dimension that is necessary in order to clean up the cylinder if any liner
has uneven wear.

4. Replace all cylinder liners that are in excess of the service limit.

Note: Refinish all liners to the same oversize dimension. Use a ridge reamer to cut the ridge of the
cylinder if the liner is in good condition. Hone the cylinder bore.

Table 2
Oversize Bore Cylinder Bore Size
102.260 mm (4.0260 inch)
0.250 mm (0.0098 inch)
102.295 mm (4.0274 inch)
102.510 mm (4.0358 inch)
0.500 mm (0.0197 inch)
102.545 mm (4.0372 inch)

Illustration 3 g01412586
(3) Service limit of cylinder liner is 102.700 mm (4.0433 inch)

Note: Replace all cylinder liners that exceed the service limit.

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Illustration 4 g00529962
Cylinder liner

Use the following procedure to repair the cylinder liners:

1. Set up a boring machine on the cylinder block. Align the boring machine with the center of the
bottom of the cylinder liner with the less worn area.

2. Bore the liner until the thickness is 0.50 mm (0.020 inch).

3. Remove the remainder of the liner. Be careful not to damage the cylinder block.

4. Install a new liner. Align the liner with the top of the cylinder block.

◦ The bore of the cylinder must be 102.000 to 102.035 mm (4.0157 to 4.0171 inch).

◦ Diameter for the main bearing bores 95.000 mm (3.7401 inch)

◦ Maximum diameter of the main bearing bores 95.022 mm (3.7410 inch)

◦ New height of deck from centerline of crankshaft to deck 307.00 ± 0.05 mm

(12.087 ± 0.002 inch)

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