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Indian Standard
AUTOMOTIVE VEHICLES — IGNITION
SYSTEMS — METHODS OF TEST
ICS 43.060.50
0 BIS2003
Price Group 6
Automotive Electrical Equipment Sectional Committee, TED 11
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the
Automotive Electrical Equipment Sectional Committee had been approved by the Transport Engineering
Division Council.
This standard is intended to aid the designers and users of ignition systems of automotive vehicles fitted with
spark ignition engines.
While preparing this standard considerable assistance has been derived from 1S065 18-2:1995 ‘Road vehicles —
Ignitions systems — Part 2: Electrical performance and function test methods’.
.
The standard outlines two methods for calculating the system output energy because of difficulties in repeatability
of results with atmospheric spark gaps and different observers.
—
The composition of the Committee responsible for the formulation of this standard is given in Annex A.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2: 1960 ‘Rules for rounding off numerical values ( revised)’. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
IS 15350:2003
Indian Standard
AUTOMOTIVE VEHICLES — IGNITION
SYSTEMS — METHODS OF TEST
1 SCOPE c) Plug-top coils.
This standard specifies the conditions and test 2.2.2 Auxi[iary Switching Device
methods for testing ignition systems of automotive
vehicles for four wheelers with reference to their Implicit with the system being tested such as a
electrical performance. transistorized control unit.
2.1.2 Coil Ballast Resistor(s) Implicit with the system being tested such as a
transistorized control unit.
If the coil being tested requires a ballast resistor, or
any fixed or variable means to make the voltage and/ 3 TEST EQUIPMENT
or the current in the ignition circuit vary.
3.1 Variable d.c. Power Supply
2.1.3 Distributor
A d.c. source which shall be a variable d.c. power
It distributes the ignition impulses to the spark plugs. supply having a 10 percent to 90 percent transient
It may also contain means of triggering and/or timing recovery time of not more than 50 ps over the load
adjustment, all of which have a proper angular range encountered in use. H shall have not more than
interrelationship to themselves and to the engine. 50 mV variation in average voltage from no-load to
full ignition system load and not more than 100 mV
2.1.4 Auxiliary Switching Device
peak-to-peak ripple over the same load range. This
Implicit with the system being tested such as a power supply may be substituted by a battery with
transistorized control unit. or without a charging system. The power supply shall
be positioned immediately adjacent to the system being
2.2 Static ( Distributorless ) Ignition System with tested.
Single-Ended Coils
3.2 Oscilloscope
The following components shall be interconnected
as shown in Fig. l(b) or in any other circuit which An oscilloscope with a maximum rise time of 35 ns,
has been proved to be equivalent. with a minimum band pass of 10 MHz shall be used
( F’land P2 ). The overall uncertainty of measurement
2.2.1 Coils
including voltage and current probes ( see 3.3
Depending on the system tested, the coils may be: and 3.4 ) shall be less than 3 percent.
I+
I
DIODE
5kV min.
AVERAGE CURRENT
[ZENER DIODE
STRING lkV
I +
I !I
L>
CONSTANT
dc VOLTAGE
POWER
SUPPLV.
BATTERY
OPTIONAL
It SPARKCURRENTISp OR
ZENEROISCHARGE CURRENT IZd
.- -PI. .
1 J
Fm.l(b) TESTCIRCUIT FOR STATIC IGNITION SYSTEMS WITH StNGLE-ENDED COILS (SHOWN IS AN EXAMPLEOF 8CYLtNDER SYSTEM)
+ TYPICAL CONNECTION
FOR MEASURING PRIMARY
INTERRUPTION INOUCED VOLTAGE Upind
CURRENT lpi 61.- h.
P,
w“ *
r EST TEST
ARRANGE- ARRANGEMENT B
.MENTA ,
[1
II
b?
/
I1 n.+
R. [ --1.
i
I
CONSTANT
dc VOLTAGE
& POWER ENT [zd
SUPPLY
BATTERY
OPTIONAL
Y
y. current probe, amplifier and oscilloscope c1 = load capacity
P2 = voltage measuring oscilloscope /71 = load resistor
P3 = d.c. ammeter R2to R9 = suppression impedances (practical implementation and values of these
P4 = d.c. voltmeter impedances (R2 to R9 to be agreed upon between the manufacturer
P5 = tachometer ( crankshaft rotational frequency signal) and the user )
RD = voltage probe
NOTES
1 Fordouble-ended coils allsecondary outlets shall betested at high voltage.
2 Setaccording to5.3.l.
FIG. 1(c) TEST CIRCUIT FOR IGNITION SYSTEMS WITH MECHANICAL DLSTRtBUTOR (SHOWN [S AN EXAMPLE OF 8 CYLINDER SYSTEM)
IS 15350:2003
lb? -15
F
a ) :V.4jA&LE b) ;;:OU313RY
F
f) SPARK VOLTAGE USP SPARK CURRENT 15P
CJ) ZENER DISCHARGE VOLTAGE Uz’d
AND SPARK DURATION tfsp ZENER DISCHARGE CURRENT Izd AND
ZENER DISCHARGE DURATION tfzd
I) The wave form shown occurs in ignition systems with contact breaker.
test method A ( see 5.3.1 ). It is computed from the It shall be measured when the system is loaded with
following equation: the capacitance Cl described in 3.8.2 and the resistor
R, described in 3;8.3,
‘spark
2 To facilitate comparison between systems, the
where secondary voltage rise time shall be determined between
–1.5 kV and–15 IcVto be repeated between +1.5 kV
toand i. = initial values of time and current of
and +15 kV for double-ended coils or as agreed between
the spark after breakdown,
the user and the manufacturer.
tfand if = final values of time and current of the
spark after breakdown, and 4.8 Coil Primary Induced Voltage, UPind
K= spark voltage at ( ‘t’~t. ) . This parameter is useful with respect to contact
NOTE — It is an indication of the amount of erosion breaker life in classical ignition systems and is .an
which occurs on spark-plug electrodes due to electrical indication of the stress on a semiconductor power
means. Experience is required to use this information switch ( unless voltage clamping is used ) in inductive
effectively.
energy storage ignition systems [ see Fig. 2(e)]. If it
4.6.2 Zener Discharge Energy, Ez~ shall be measured, it may be necessary to use a
measuring instrument with a differential input.
The Zener discharge energy Ezd is determined by test
method B. It is computed from the following equation: NOTES
1 This measurement is not applicable to capacitor discharge
Ez~= V2XIa XT ignition systems.
4.7 Secondary Voltage Rise Time, t,u,r Test arrangement B is intended for tests to compare
the performance of ignitioncoils and current interruption
This parameter is an indication of the ability of an systems.
ignition system to fire shunted ( fouled ) spark
plugs. The shorter the secondary voltage rise time, 5.2 Test Conditions
the less system energy is lost across the fouled shunt
The test conditions shall be chosen from Table 1 as
and more voltage is available to fire the spark plug
appropriate.
[ see Fig,.2 (b) ].
7
IS 15350:2003
500
I 000
2000
3000
4000 13.5 23*5 80*2 100* 2 120*2 Running
5000
6000
7000
8000
During simulated starting tests, the system shall be Zener discharge voltage, spark current or Zener
operated under conditions simulating vehicle electrical discharge current and spark duration or Zener discharge
conditions for the primary side of the system. For duration ). The resulting calculated energies are also
example, if a resistor in series with the primary coil is likely to differ.
normally shunted during vehicle cranking, this resistor
shall be shunted for this portion of bench tests. 5.3.1 Test Method A ( Inductive Spark Energy)
8
IS 15350:2003
9
1S 15350:2003
ANNEX A
( Foreword)
COMMITTEE COMPOSITION
Ministry of Heavy Industries and Public Enterprises, New Delhi SHRI SUSHIL KUMAR( Chairman )
( Continued on page I I )
10
( Con(inued from page 10 )
Organization Representative
Member Secretary
.%mrG. M. BAKSHI
Joint Director ( TED ), BIS
11
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/-!
This Indian Standard has been developed from Doc : No. TED 11( 178).
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