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Formulation, Evaluation and Optimization of Nebivolol Hydrochloride
Mouth Dissolving Film
Tejaswini A. Pawar1, Hemant H. Gangurde*2
1
Department of Pharmaceutics, SSDJ College of Pharmacy, Chandwad, Maharashtra, India.
2
Department of Pharmaceutics, SSGM College of Pharmacy, Buldana, Maharashtra, India.
water soluble and permeable drugs (Kumar et.al. compounds are might be improved to the
2011). Low solubility poses a face challenge in minimize limitations to oral availability
preformulation and formulation development (Gaykwad et.al. 2014).
stage and is one of key factor to attain desired The immediate or fast drug delivery system
drug concentration systemically to achieve (FDDS) was the advancement that came into the
pharmacological response (Patil et.al. 2011). The existence in early 70’s to counter drawbacks over
BCS class II type drugs often require the high conventional oral dosage forms by rapidly
doses to achieve therapeutic plasma level after disintegration & dissolve in saliva without use of
oral administration which may lead to toxicity. water (Prabhu et.al. 2014). For many patients
Among the five key physicochemical properties like paediatric and geriatric it is difficult to
in early compound screening like solubility, pKa, swallow tablets and capsules as prescribed. The
permeability, stability and lipophilicity, poor difficulty in the swallowing or dysphagia is seen
solubility tops list of undesirable compound to afflict such patients. To overcome the
properties (Khadka et.al.2014) difficulties, several fast dissolving formulations
In the process of solubilization improvement have been developed and available in the market
various factors like temperature, molecular and like oral disintegrating tablets (ODT) or mouth
particle size, nature of solute and solvent, dissolving film or strips (Heer et.al. 2013).
polymorphs etc plays key role. To improve The MDFs are most advanced form of the oral
systemic availability of drug administered orally solid dosage form due to the more flexibility and
various approaches may be implemented or comfort because of its unique properties. It
alternative may be change in route of improves efficacy of drug by rapid disintegration
administration (Thakkar et.al. 2010). Out of this and dissolution within seconds in mouth after
improvement of oral bioavailability of drug is contact with the saliva without chewing and use
most realistic approach and most preferred and of water to release medication for oro-mucosal
convenient. The techniques or approach can be absorption to achieve therapeutic effect (Shaikh
used like physical modification i.e. solid et.al. 2014). MDFs are useful in patients such as
dispersion, micronization, complexation, the paediatric, geriatrics, bedridden, emetic,
modification of crystal habit, polymorphs, self diarrhoea, sudden episode of the allergic attacks,
emulsifying drug delivery system etc. Chemical or coughing condition for those who have an
modification i.e. formation of salts and prodrugs, active life style (Sharma et.al. 2015, Chaurasiya
co-solvency, co-crystallization, hydrotrophy etc., et.al. 2016).
Nanotechnology based approaches like Hypertension is one of the major disease global
nanosponges, nanocrystals, nanosuspensions. burden, occurring as sinister accompaniment to
(Ramesh et.al. 2016) growing populations and is ever increasing
Solid dispersion is one of the best fitted approach worldwide issue. It requires long term
for the solubility enhancement. It is a group of medication or drug therapy to maintain
solid products consisting of at least two different appropriate blood pressure. Although there are
components, the hydrophilic matrix and many class of antihypertensive drugs for clinical
hydrophobic drug (Sahi et.al. 2017). The matrix but use of β₁ selective beta blocker have a special
may be crystalline or amorphous; basically role in the management of hypertension
amorphous having good solubility than the considering safety and efficacy (whelten et.al.
crystalline, because no energy is required to 2002). Nebivolol HCl is a new generation beta
break up crystal lattice of drug during dissolution blocker with a long receptor half life belongs to
process (Shaikh et.al. 2016).The solid dispersion BCS class II drugs having low solubility and
technologies are particularly promising for the high permeability. It is available in dosage form
improving the oral absorption and bioavailability of 5 mg and has mean half life of 10 hours. After
of the BCS Class II drugs. The modified Noyes- oral administration of Nebivolol HCl is absorbed
Whitney equation gives some idea how from the GIT, its absolute bioavailability is
dissolution rate of even very poorly soluble approximately 10-13 %. These pharmacokinetic
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parameters suggest that formulation with better vitro drug release and kinetic study (Leuner et.al.
bioavailability of Nebivolol HCl can be obtained 2000, Vasconcelos et.al. 2007). Physical
if its solubility is enhanced (Hilas et.al. 2009) characterization was assessed by IR
spectroscopy, DSC, XRD and SEM analysis
Materials and Methods (Yushen et.al. 2013).
Materials Results revealed that using Poloxomer 407 in
Nebivolol was a kind gift from MicroLabs, binary solid dispersion 1:7 showed better
Banglore, India. Poloxamer 188 and 407, solubility as compare to physical mixture and
Gelucire 44/14 was procured on demand as free Poloxomer 188 dispersion (Karekar et.al. 2009).
gift sample from the Alkem Laboratories, But individually Poloxomer 407 not improved
Mumbai Pvt. Ltd. (Mumbai, India). Ecocool DT solubility to the extent, hence further Nebivolol
was procured on demand as free gift sample from HCl: Poloxomer 407 was combined with
Idealcures, Mumbai. HPMC E5 and E15, Gelucire44/14 as ternary system at different ratio
Isopropyl alcohol (IPA) and other chemicals and evaluated same as above parameters. For this
were purchased from Loba Chemicals (Mumbai, weighed amount of drug and carrier was
India) and are of standard pharmaceutical grade dissolved in a solvent thoroughly mixed until
and of standard Pharmacopoeia grade. solvent was evaporated and solid mass was
obtained. This mixture was dried in hot air oven
Methods Labin LI-87-D at 40°C. The mass was pulverized
Preparation of solid dispersion by binary and and stored in a desicator at room temperature and
ternary system of Drug: Poloxamer 188 and evaluated. All solid dispersion prepared by same
407: Gelucire 44/14: process. Ternary solid dispersion Nebivolol:
For solubility enhancement of Nebivolol HCl Poloxamer 407: Gelucire 44/14 with 1:7:9 ratio
was combined with Poloxamer 188 and was selected for further study of development of
Poloxamer 407 as solubilizer respectively as MDF formulation to release drug in immediate
solid dispersion binary mixture at different ratio manner (Dugar et.al. 2016, Eloy et.al. 2014).
and evaluated for solubility, drug content, in
Table 1: Formulation of Ternary solid dispersion of Drug: Poloxamer 188: Gelucire44/14 and
Drug: Poloxamer 407: Gelucire44/14.
Sr. Batch Combination Ratio of Sr. Batch Combination Ratio of
No. code Drug: No. code Drug:
carrier carrier
1 TM1 1:8:1 11 TM11 1:7:1
2 TM2 1:8:2 12 TM12 1:7:2
3 TM3 1:8:3 13 TM13 1:7:3
4 TM4 Nebivolol HCl: 1:8:4 14 TM14 Nebivolol HCl: 1:7:4
5 TM5 Poloxamer 188: 1:8:5 15 TM15 Poloxamer 407: 1:7:5
6 TM6 Gelucire 44/14 1:8:6 16 TM16 Gelucire44/14 1:7:6
7 TM7 1:8:7 17 TM17 1:7:7
8 TM8 1:8:8 18 TM18 1:7:8
9 TM9 1:8:9 19 TM19 1:7:9
10 TM10 1:8:10 20 TM20 1:7:10
Selection of Film former and plasticizer: carried out using various grades of plasticizer
Two grades of HPMC E 5, HPMC E 15 and like PEG 400, Triethyl citrate (TEC) at different
sodium alginate film forming polymers were concentrations. HPMC E15 and TEC were
tried to develop film at different concentration. selected as film former and plasticizer
Plasticizer play important role for maintaining respectively to develop MDF on basis of the
the flexibility, which is responsible for the good observations (Kulkarni et.al. 2010).
folding capacity of the film. Hence, trials were
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Table 2: Experimental design: independent and dependent variables and the levels used for
factorial design.
Factors Levels Responses (Dependent
(Independent variables) variables)
Low Medium High
-1 0 +1
X1=Amount of HPMC-E 15(mg) 175 200 225 % Drug released
X2=Amount of TEC(ml) 0.3 0.5 0.7 Folding endurance
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Experimental design sample holder with double sided taps and coated
To optimize the selected formulation of with layer of gold of 150˚A for 2 min using
preliminary experimental batch, the 32 full sputter coater in vaccum of 3×10-1atm of arogan
factorial design was executed. The independent gas. The samples of solid dispersion, placebo and
variables were HPMC E 15 (X1) as film forming drug loaded MDFs were examined.
polymer and Triethyl citrate (X2) as plasticizer. Mouth feel
The dependent variables (responses) Y1= % drug The formulations were subjected for mouth feel.
release and Y2= folding endurance (no.). In this The placebo MDF was given to volunteers for
design, three levels were evaluated, each at the tasting. As the drug is bitter in taste by adding
two factor and experimental batches were Sucralose and Ecocool DT was used as diluents,
performed in 9 possible combinations batches sweetener and masking the better taste ( Dahiya
F1- F9. The independent and dependent variables et.al. 2009).
and the used levels are summarized in Table 1 Thickness
and the resulting formulations are listed in Table The thickness of film is calculated by using
2. (Gangurde et.al. 2013) digital Vernier caliper Mitutoyo, Japan at
Characterization of Solid dispersion and different points of film i.e. four corners and
Nebivolol HCl MDF centre. Randomly selected 5 films were selected
Fourier Transform Infrared Spectroscopy for thickness measurement with not less than 5 %
(FTIR) deviation.
FTIR is a useful analytical technique in the Folding endurance
confirmation of functional groups. Nebivolol Folding endurance test was performed by
HCl, Poloxamer 188 and 407, Gelucire 44/14 (10 repeated folding the strip at a same point till the
mg) combinations prepared and analysed by film breaks. The number of times strip is folded
ATR JASCO 4000 scanned in the range 4000- without breaking is a computed as the folding
400 cm-1 and spectra was recorded. By endurance value. (Pathare et.al. 2013).
interpretation of spectra and comparing with Uniformity of weight
reported data, the confirmation of drug and The uniformity of weight test was performed on
interaction if any was studied. randomly selected 10 films and each film
Differential Scanning Calorimetry (DSC) weighed separately. After average weight and
The possibility of any interaction between the standard deviation was calculated.
Nebivolol HCl and Poloxamer 188, 407 and Uniformity of Dispersion
Gelucire44/14 were assessed by carrying out Place 2 film in 100 ml of SSF and stir gently
thermal analysis using Shimadzu DSC-60. The until completely dispersed. A smooth dispersion
weighed amount of sample was first cooled to - is obtained which then passed through a sieve
10°C and was hold at that temperature for 1 min. with a nominal mesh aperture of 710µm (sieve
The sample was then heated to 250°C at a rate of number 22). No particle must retain on the
10°C/min. surface of the sieve is observed.
Powder X-ray diffraction (PXRD): Assay
To determine the powder characteristics by using The acceptance value of the test is less than 15%
XRD of Nebivolol HCl, Poloxamer 188, 407, in accordance with Japanese pharmacopoeia.
Gelucire 44/14 was assessed by Jeon AXD D8 According to USP27, the contents should range
advance. The samples were exposed to Cu Kα from 85% to 115% with the standard deviation of
radiation under 40 kV and 35mA over the 2θ less than or equal to 6%. The MDF was placed in
range from 3° to 70°C at increments of 29.1/s. conical flask containing 100 ml of SSF pH
The obtained diffractrogram were finally 6.8.the flask were shaken for 5 minutes. All
interpreted. samples were filtered and analyzed against blank
Scanning Electron Microscopy SSF at 281 nm by using UV-Visible
The surface morphology of optimized spectrophotometer.
formulation studied using SEM images. A SEM Disintegration Test
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Official guidelines are not available for MDF Korsemeyer-pappas and zero-order (Patel et.al.
dosage form. The disintegration time limits 30 2012, Verma et.al. 2011).
sec or less as compare to orally disintegrating
film. Test was performed in 100 ml beaker Result and Discussion
containing 15 ml SSF pH 6.8 of 37°C Drug polymer physical compatibility and
temperature. When film was placed in beaker preliminary studies FTIR, DSC, XRD confirmed
and shaked slightly and time was noted at which there was no any interaction and found to be
film broke or start dissolving. compatible with each other. The binary solid
In vitro drug release study dispersion of drug and Poloxamer 188 with 1:8
Dissolution medium to study of mouth dissolving ratio and Poloxamer 407 of 1:7 showed
film is used as 15ml of SSF pH 6.8 in 1000 ml significant solubility when no more solubility
beaker. Temperature of dissolution medium was increases in further combinations hence above
maintained at 37 ± 0.5ºC. Samples were combinations were further selected for Ternary
withdrawn at every 10 sec, and replaced with system. After various evaluation parameters
fresh medium as of withdrawn sample. ternary solid dispersion of Drug: Poloxamer 188:
Absorbance of sample is measured against blank Gelucire 44/14 (1:8:10) ratio showed highest
SSF pH 6.8 in UV spectrophotometer and the solubility i.e. 56.65 µg/ml, and Drug: Poloxamer
graph was plotted cumulative % drug release Vs 407: Gelucire 44/14 (1:7:9) ratio showed highest
time. solubility i.e.62.79 µg/ml, compared to that of
Kinetic study Nebivolol HCl (solubility 0.039µg/ml). Hence
The In vitro drug release data were fitted to Ternary solid dispersion 1:7:9 was selected as
various release kinetic models viz. first-order, best ratio for further development of Mouth
Higuchi, Hixson-Crowell cube root, dissolving film as a drug.
Table 5: Solubility and drug content of Ternary solid dispersion of Drug: Poloxamer 188:
Gelucire 44/14 and Drug: Poloxamer 407: Gelucire 44/14.
Sr. Code Solubility Drug content Sr. Code Solubility % Drug
No. (µg/ml) % No. (µg/ml) Content
1 TM1 38.09 78.2 11 TM11 52.01 85.8
2 TM2 39.72 80.8 12 TM12 52.79 86.4
3 TM3 42.75 82.2 13 TM13 54.10 87.4
4 TM4 45.89 83.4 14 TM14 56.07 87.9
5 TM5 47.55 84.8 15 TM15 56.19 88.2
6 TM6 52.42 86.2 16 TM16 58.78 89
7 TM7 53.12 89.8 17 TM17 59.83 92.1
8 TM8 53.91 91.6 18 TM18 60.01 93.6
9 TM9 55.85 92 19 TM19 62.61 94.2
10 TM10 56.65 92.4 20 TM20 62.79 94.6
Further five different concentrations of HPMC endurance and no oiliness hence selected for
E15, HPMC E 5 and Sodium alginate as film optimization and development of MDF.
former polymer were tested in the preliminary
trial batches. HPMC E 15 200 mg as compared Characterization of Solid dispersion and
with other polymers formed good film with good Nebivolol MDF
folding endurance and was easily peelable Fourier Transform Infrared Spectroscopy
selected for further study. Polyethylene glycol There is no significant shift observed in a
400 and TEC as plasticizer at different position of featured peaks of Nebivolol HCl as
concentration were also tested in trails. The film well as Poloxamer 188, Poloxamer 407, Gelucire
containing 0.5 ml of TEC showed good folding 44/14. Hence, it can be considered that drug and
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polymers are chemically compatible and can be together incorporated in the formulation.
Fig. 2: DSC Thermogram of Drug, polymers and ternary solid dispersion (1:7:9)
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Fig. 4: SEM of (A) Drug and (B) Ternary solid dispersion (1:7:9).
A B
Fig. 5: SEM of placebo MDF’s (A) and drug loaded MDF (B)
Optimization of Nebivolol MDF administration of MDF was found to be
Visual inspection confirms thin and uniform film satisfactory and no oiliness was seen on film.
and patient acceptance as important factor for the The MDFs were subjected for mouth feel where
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volunteers felt good taste in all the formulations. increases folding endurance. The average folding
Thicknesses of formulated films were found to endurance of all batches shown in Table 6. Rapid
be in range 0.040 to 0.064 ±0.004 mm. The mean dispersion within several seconds was observed
values are tabulated in Table 6 indicating that as and all particles passed from sieve no. 22 for all
concentration of polymer increases thickness also batches. The dispersion data is tabulated in the
gradually increases. Whereas, F1 and F5 batches Table 6. Disintegration time of F1-F9 was
showed least thickness than the other observed between 28-34 sec. Results obtained
formulations. All the films passed Uniformity of indicates increasing polymer concentration
weight values are within standard limit i.e.515.6 increases disintegration time. Assay result
to 644±2.16 mg. Results of all the formulation is indicated that all MDF batches drug content was
shown in Table 6. Folding endurance of all uniform. The ranges of drug content in all the
batches ranges from 297 to 318 ± 7.5. The result batches were observed between 62.4 to 73.7±
indicates increase in plasticizer concentration 0.09 shown in Table 6.
Table 6: Evaluation of MDF formulation F1-F9 batches
Code Mouth Thickness Uniformity of Folding D.T. % Drug
feel (mm) weight endurance (sec) content
F1 + 0.040 ± 0.004 629.3± 5.7 302±2.1 30±0.4 64.9 ± 0.24
F2 + 0.064 ± 0.002 619 ±4.4 297±2.4 31±0.8 69.2 ± 0.12
F3 + 0.056± 0.002 615 ±3.77 317±4.4 32±0.9 64.9 ± 0.29
F4 + 0.053 ± 0.004 591 ±2.44 294±10.0 28±0.4 50.3 ± 0.08
F5 ++ 0.045± 0.004 517 ±6.16 301±6.9 30±0.5 66.8 ± 0.20
F6 + 0.054± 0.005 515.6 ±5.73 305±8.2 30±1.4 72.8 ± 0.16
F7 ++ 0.056± 0.009 642± 1.63 298±12.2 35±1.2 73.7 ± 0.09
F8 + 0.052± 0.002 642.6 ±1.24 318±7.5 34±1.6 62.4 ± 0.04
F9 + 0.051± 0.004 644 ±2.16 315±5.3 33±1.4 65.4 ± 0.12
*No bitter taste +, Slight bitter taste ++, Strong bitter taste +++
In vitro drug release study formulations. Slow release was observed in F3
The cumulative drug release was calculated on with release 63.82% at the end of 120 sec. due to
the basis of drug content present in respective increase in polymer concentration. The increase
film. The result obtained for all batches F1-F9 is concentration of a polymer results in a formation
shown in Figure 7. The rapid drug dissolution at of strong matrix layer and caused more intimate
the end of 120 sec. observed in most of batches contact between particles in the swollen matrices,
but F5 batch shows the highest release than other leads to decrease in the drug release.
amount of the drug by unit of time and release of and erosion of the polymer. The results obtained
drug from formulation occurs due to the swelling are shown in Table 7.
After the analysis of a both independent and polymer concentration shows the negative effect
dependent variables the Design Expert® on a folding endurance and drug release. But
software gave almost 11 solutions with the when concentration of the TEC was increased, it
various desirability but the only one batch was had positive effect on folding endurance and
selected with desirability near to the one. The drug release.
solution formulation batch (OB) with high
desirability of 0.787 selected, having Evaluation for optimize formulation
concentration of HPMC E15 polymer (225 mg) The optimized batch (OB) was having
and concentration of TEC (0.7ml). It can be composition containing HPMC E15 which show
concluded that the equations are describe good desired release pattern and TEC shows
adequately influence of selected independent good folding endurance. The optimized batch
variables on responses under study. It indicates provide desired values for percentage drug
that optimization technique was appropriate for released of 94.92 % in 120 sec and folding
the optimizing the MDFs formulation. Therefore endurance was 319± 5.3 with thin layer of 0.052
it can be said that the fast release of drug occurs ± 0.004 mm. Results obtained are shown in
from the film at a lower concentration of below Table 8 and Figure 10 and 11 shows the
plasticizer and the higher concentration of the actual film produced and In vitro dissolution data
polymer. It was found that the enhancing the of optimized formulation respectively.
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