Professional Documents
Culture Documents
NEHS0973
May 2007
TOOL
OPERATING
MANUAL
271-8590 Analyzer Group (24 Volt)
WARNING
The meaning of this safety alert symbol is as
follows:
Attention! Become Alert! Your Safety is
Involved.
2
Contents Literature Information
Literature Information This manual should be stored with the tool
Safety Section . . . . . . . . . . . . . . . . . . . . . . . 3 group.
General Information Section . . . . . . . . . . . . 3 This manual contains safety information,
Operation Section . . . . . . . . . . . . . . . . . . . . 3 operation instructions, and maintenance
Safety Section information.
Safety Icon Nomenclature . . . . . . . . . . . . . . . 4 Some photographs or illustrations in this
Personal Protection/Important Information . . . 4 publication show details that can be different
Prohibited Action . . . . . . . . . . . . . . . . . . . . . 4 from your service tool. Guards and covers
Hazard Avoidance . . . . . . . . . . . . . . . . . . . . 4 might have been removed for illustrative
purposes.
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . 4
Personal Protection . . . . . . . . . . . . . . . . . . . 4 Continuing improvement and advancement of
Hazard Avoidance . . . . . . . . . . . . . . . . . . . . 5 product design might have caused changes to
your service tool, which are not included in this
General Information Section publication.
Component Identification. . . . . . . . . . . . . . . . 6
271-8587 Test Lead with Battery Clamps . . 8 Whenever a question arises regarding your
service tool or this publication, please consult
225-8266 Amp Probe (Optional) . . . . . . . . . 8 Dealer Service Tools (DST) for the latest
271-8585 Printer (Optional) . . . . . . . . . . . . . 8 available information.
Software Overview . . . . . . . . . . . . . . . . . . . . . 8
Replacement Parts . . . . . . . . . . . . . . . . . . . . 9 Safety Section
Operation Section The Safety section lists basic safety
Battery and System Tests . . . . . . . . . . . . . . 10 precautions.
Pretest Steps . . . . . . . . . . . . . . . . . . . . . . . 10 Read and understand the basic precautions
In-Vehicle Battery and Electrical listed in the Safety section before operating or
System Test . . . . . . . . . . . . . . . . . . . . . . . 11 performing maintenance and repair on this
Out-of-Vehicle Battery Test . . . . . . . . . . . . 17 service tool.
Quick Test (Battery) . . . . . . . . . . . . . . . . . . . 20
Understanding Test Results. . . . . . . . . . . . . 23 General Information Section
Battery Test Results . . . . . . . . . . . . . . . . . . 23 The General Information section describes
System Test Results . . . . . . . . . . . . . . . . . . 23 tooling functions and features. It provides
More Functions Menu . . . . . . . . . . . . . . . . . 24 useful information on individual parts,
Pretest Steps . . . . . . . . . . . . . . . . . . . . . . . 24 additional tooling, and resources.
Multimeter Test. . . . . . . . . . . . . . . . . . . . . . 24
Operation Section
View Last Test Results . . . . . . . . . . . . . . . . 25
Set Time/Date . . . . . . . . . . . . . . . . . . . . . . 26 The Operation section is a reference for the
new operator and a refresher for the
Software Update . . . . . . . . . . . . . . . . . . . . 28
experienced operator.
Unit Version . . . . . . . . . . . . . . . . . . . . . . . . 28
Test Counters . . . . . . . . . . . . . . . . . . . . . . . 29 Photographs and illustrations guide the
operator through correct procedures for using
Edit Header or Footer . . . . . . . . . . . . . . . . 29
the tool group.
AMP Probe Setup . . . . . . . . . . . . . . . . . . . 30
Stored Tests . . . . . . . . . . . . . . . . . . . . . . . . 31 Operating techniques outlined in this
publication are basic. Skill and techniques
Manual Crank Data . . . . . . . . . . . . . . . . . . 33
develop as the operator gains knowledge of
ACC Load Test. . . . . . . . . . . . . . . . . . . . . . 34 the service tool and its capabilities.
Additional Display Screens . . . . . . . . . . . . . 36
Manufacturer’s Limited Warranty . . . . . . . . . 39
Repair Service . . . . . . . . . . . . . . . . . . . . . . 39
3
Safety Section Safety Warnings
Safety Icon Nomenclature Personal Protection
Tripping hazard
Ventilate
4
Hazard Avoidance
WARNING
WARNING Do not use test leads if the
insulation is damaged or if metal is
Keep service area well exposed. Do not remove test
ventilated or attach a leads while a test is running. Do
building exhaust not touch the test leads, tips, or the circuit
removal system to the being tested.
engine exhaust system. Engines produce
carbon monoxide, an odorless, poisonous
gas that causes slower reaction time and
can lead to serious injury or death.
Do not drive the vehicle and NOTICE
operate the tester at the same time. To prevent damage to the electronic equipment
Any distractions may cause an when disconnecting battery cables:
accident. One person should drive
the vehicle while another person operates 1. Turn the ignition, all accessories, and loads
the tester. OFF.
Maintain adequate 2. Close the operator cab doors.
clearance around 3. Remove the negative battery cable.
moving components or
belts during testing. 4. Remove the positive cable.
Moving components and belts can catch
loose clothing, body parts, or test
equipment, and cause serious damage or
personal injury.
Batteries contain sulfuric acid and
produce explosive gases that can
result in serious injury. Stand
back from the battery during
testing. To prevent ignition of gases, keep
lighted cigarettes, sparks, flames, and other
ignition sources away from the battery at all
times.
Do not test a frozen battery, as it
may explode. Allow the battery to
warm up before testing.
5
General Information Section Component Identification
The top of the tester has the following features.
1.. RJ45 Port - connects a personal computer
(PC) for updating the internal software.
2.. Test Lead Port - connects the battery
clamp test lead.
3. Infrared Lights - outputs signals to an
infrared printer for printing test results.
4.. Red and Black Jacks - connects an
optional amp probe for using the multimeter
function.
NOTICE
The 271-8590 Analyzer Group (24-Volt) is a Use only the amp probes described in this
portable, hand-held tool that tests the guide; do not use these jacks for any other
condition of 6-Volt or 12-Volt batteries, as well leads.
as 6-Volt, 12-Volt, or 24-Volt battery packs.
The tester also tests the machine’s
starting/charging system. In addition, the
analyzer group has a multimeter function for
use with optional amp probes and has a
printing function for use with an optional
printer.
The analyzer group tests conventional (flooded
lead acid) and absorbed glass mat (AGM)
batteries within 50 to 4000 Cold Cranking Amp
(CCA), Cranking Amp (CA), Amp Hours
(A-HR), Japanese Industrial Standard (JIS), or
German-Deutsches Institut für Normung (DIN)
capacity ratings.
Top View Features.
The 271-8590 Analyzer Group (24-Volt)
includes the following:
• Carrying Case
• NEHS0973 Tool Operating Manual
• Analyzer Group (24-Volt)
• Test Lead with Battery Clamps
• Side Post Terminals
• Amp Probes (optional)
• Printer (optional)
6
The front and back of the tester have the 7.. Security Cable Connector - used to attach
following features. a security cable for protection against theft,
loss, or dropping.
5.. Digital Display - displays up to four lines of
test instructions and results.
6.. Keypad - has the following keys:
a. MENU - returns the display to the “Main
Menu” screen.
b. Up and Down Arrows - scrolls up and
down on a screen or within a data field
for making selections on the screen.
c. GO - executes a screen command and
advances to the next screen or step in a
procedure.
d. OFF - turns the tester OFF when it is not
connected to a battery.
8.. Battery Compartment - holds one 9-Volt
e. ON - turns the tester ON when it is not battery.
connected to a battery. (When properly
connected to a battery, the tester turns
ON automatically.)
7
271-8587 Test Lead with Battery Clamps 271-8585 Printer (Optional)
The test lead has the following features. The printer is an infrared printer for use in
North America. For information about the
1.. Connector - connects to the top of the
printer, refer to the documentation provided
tester, Test Lead Port (2).
with the optional printer.
2.. 4.6 m (15 ft) cable.
3.. Black Clamp - connects to a battery’s
negative terminal.
4.. Red Clamp - connects to a battery’s
positive terminal.
Software Overview
When the tester is turned ON, the first screen
in the digital display is the “Main Menu” screen
shown below.
IN VEHICLE ← GO
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS
In Vehicle (In Machine): tests a 6-Volt,
12-Volt, or 24-Volt system that is installed in a
machine. This test determines the battery’s
condition and then continues with a test of the
machine’s starting/charging system. The test
results include the battery condition, the
condition of the charging system, starting
system, and diodes. For additional
instructions, refer to the In-Vehicle Battery and
Electrical System Test section in this manual.
8
Out-of-Vehicle (Out-of-Machine): tests a Replacement Parts
6-Volt or 12-Volt battery that is not installed in a
machine. This test determines the battery’s
condition and displays the results (good, bad, Part Part Number
etc.) along with the battery’s open circuit Cable Battery Clamps 271-8587
voltage (OCV). For additional instructions, Carrying Case with Foam Insert 281-1950
refer to the Out-of-Vehicle Battery Test section Analyzer Only 271-8589
in this manual. Optional Printer Group 271-8585
Quick Test: determines the condition of a Optional Amp Probe 225-8266
6-Volt, 12-Volt, or 24-Volt battery or battery
pack, and displays the open circuit voltage
(OCV), cold cranking amps (CCA), cranking For additional product support questions
amps (CA), ampere hours (A-HR), and concerning this tool, contact the Caterpillar
German-Deutsches Institut für Normung (DIN), Dealer Service Tools Hotline at:
as applicable. For additional instructions, refer
to the Quick Test (Battery) section in this U.S.A.: 1-800-542-8665
manual. Illinois: 1-800-541-8665
More Functions: has the following options: Canada: 1-800-523-8665
World: 1-309-675-6277
• Multimeter - determines the battery Fax: 1-309-494-1355
voltage and electrical current. dealerservicetool_hotline@cat.com
• View Last Test - displays the results of
the last test performed.
• Set Time/Date - lets you set a date and
time for printing test results.
• Software Update - when properly
connected to a PC, updates the software.
• Unit Version - displays information about
the software, such as name, version
number, etc.
• Test Counters - displays the number of
tests and resets these counters to zero.
• Edit Header/Footer - adds information
for printing of test results, such as shop
name or a specific message.
• Amp Probe Setup - turns ON (or OFF)
the amp probe for multimeter testing.
• Stored Tests - stores the results for up to
13 tests for later review.
• Manual Crank Data - displays live amps,
maximum amps, live volts, and minimum
volts during engine cranking.
• Accessory Load Test - checks the
capacity of the alternator at idle with
accessory loads applied.
For additional instructions, refer to the More
Functions Menu section in this manual.
9
Operation Section e. If testing a battery installed in a
machine, turn OFF all electrical sources
Battery and System Tests that may drain current from the battery.
For example, turn the ignition key OFF
This chapter includes the following sections: and all accessories and other loads
• Pretest Steps OFF.
• In-Machine Battery and Electrical System 2.. Install a 1U-9534 9-Volt Battery in the
Test tester’s battery compartment. (To open the
compartment, slide the cover toward the
• Out-of-Machine Battery Test bottom of the tester.)
• Quick Test (Battery) 3.. Connect the test lead to test lead port (2)
• Understanding Test Results on the top of the tester. (See photograph
on page 6.) Finger-tighten the connector’s
Pretest Steps screws.
4.. Attach the test lead’s clamps to the
WARNING battery’s terminals:
red to positive (+) and black to negative (-).
To prevent personal
injury when connecting
and disconnecting NOTE: The tester turns ON automatically
cables to the positive when properly connected to the battery. If it
terminal, be very careful not to contact the does not turn ON, check the battery
battery hold downs. Arcing will occur if the connections. Both clamps must make solid
positive clamp simultaneously contacts both contact with the terminals.
the positive terminal and the battery hold
down.
5.. Continue with the appropriate test steps, as
explained in the following sections.
1.. Check the following:
a.. If the battery being tested is frozen, let
it warm up before testing.
b.. Make sure the terminals of the battery
being tested are clean and dry; brush
and clean gently, if necessary.
c.. Before testing, let the battery stabilize
for three minutes after being removed
from a battery charger or an operating
machine. Otherwise, let the battery
stabilize one minute before testing.
d. If testing a battery installed in a
machine, make sure the connection
between the battery terminals and
cables is not oxidized or loose. This
condition could cause cranking and
charging problems and may provide
false test results.
10
In-Vehicle Battery and Electrical System 3.. Use the Up and Down Arrow keys to
Test select the correct charging system, and
then press the GO key. This displays a
The in-vehicle test is a 35 second test to question about the status of the battery.
determine the condition of the battery and the
starting (cranking) system, diodes, and
charging system.
1.. After following the Pretest Steps, the
following screen should appear. This
displays the Main Menu on the tester.
YES ↑ NO ↓
11
• If the status of the battery is not known, 6.. Select the battery type.
press the Down Arrow key. This
displays the “Number/Type of Battery”
screen.
NUMBER/TYPE OF BATT
4 X 12 VOLT BATTS ← GO
2 X 6 VOLT BATTS
4 X 6 VOLT BATTS ↑ SELECT UNITS
CCA ← GO A-HR
CA/MCA DIN
5.. Use the Down Arrow key to select the Change ↓ JIS
correct number(s) and type(s) of batteries,
and then press the GO key.
NOTE: The battery’s capacity rating is usually
found on the battery’s label. Use one of the
following ratings:
• CCA - cold cranking ampere rating
• CA/MCA - cranking ampere/marine
cranking ampere rating
• A-HR - ampere hours
• DIN - German-Deutsches Institut für
Normung
• JIS - Japanese Industrial Standard
12
8.. After selecting a capacity rating, press the 10. Press the GO key to perform the battery
GO key. This displays a screen for entering pack test. If the battery pack is good, go
the capacity rating. Use the Up and Down to Step 11.
Arrow keys and adjust the rating until it
matches the rating on the battery’s label.
Press the GO key. NOTE: If the battery pack is determined to be
low, the screen pictured below will be
displayed and the tester will begin the Quick
NOTE: Do not use the rating reported by the Idle test. Follow the on-screen prompts to
Quick test because it is typically higher than complete the Quick Idle test.
the printed rating for a newer battery.
Press GO 12.30V
IS THIS AN AIR-START
VEHICLE?
YES ↑ NO ↓
13
12.. The “Start Vehicle” screen should now be 13.. The test will start and the following
displayed. Start the engine and then screens will display.
press the GO key.
AN INCREASE IN RPM
START VEHICLE AND WILL BE REQUIRED
TURN OFF LOADS PRESS GO
AC, R-DEFOG, ETC ‘GO’
IF NO START ‘MENU’
BAT. GOOD
OCV 12.43 CCA 642
GO=PRINT
MAINTAIN SPEED
VOLTS = 14.41 V
14
14.. If the battery and system test is good, the
first screen displays the battery test
results. Press the Down Arrow key to
display the next screen.
LOADING SYSTEM
VOLTS = 14.31 V
BATTERY/PACK GOOD
MORE ↓ GO=PRINT
TEST COMPLETE
TURN ENGINE OFF
CHG.LOAD V= 14.31
CHG.NO LOAD V= 14.40
CHG. VOLTS GOOD
NOTE: The test results appear on several
MORE ↓ BACK ↑ GO=PRINT
screens. They may include special messages,
readings, or condition results. To view each
screen, use the Down Arrow key. The
NOTE: Possible charging Volts results are
following steps are examples from a good
Good or Charging System Needs Repair.
battery and system. For test result
descriptions, refer to the Understanding Test
Results section in this manual.
15
16.. Press the Down Arrow key to display the 18.. The fourth screen of test results displays
next screen, or the Up Arrow to review the the loaded system test results. Press the
previous screen(s). Down Arrow key to display the next
screen, or the Up Arrow to review the
17.. The third screen of test results displays
previous screen(s).
the condition of the diodes. Press the
Down Arrow key to display the next
screen, or the Up Arrow to review the
previous screen(s).
CRANKING V= 9.90
GOOD
BACK ↑ GO=PRINT
16
20.. If an optional printer is available, print the Out-of-Vehicle Battery Test
test results. For details, refer to the
instructions included with the printer. The Out-of-Vehicle test takes about 13
seconds to determine if the battery is good,
21.. To end the test and return to the Main has a low charge, or is bad. The test shows
Menu, press the MENU key. Select the battery condition even if the battery is
another test or disconnect the clamps discharged down to 1 Volt state of charge.
from the battery.
1.. Complete the steps in “Pretest Steps.” This
displays the Main Menu on the tester.
IN VEHICLE ← GO
OUT OF VEHICLE
QUICK TEST IN VEHICLE
MORE FUNCTIONS OUT OF VEHICLE ← GO
QUICK TEST
MORE FUNCTIONS
22.. Press the OFF key to turn the tester OFF.
(The tester turns OFF automatically after a
few minutes of inactivity.) NOTE: The word GO indicates the selected
item.
17
3.. Select one of the following: 5.. Use the Down Arrow key to select a
capacity rating for the test. The word GO
• If the battery is conventional (flooded lead
indicates the selected line.
acid), press the GO key.
• If the battery is AGM, GELL, or OPTIMA,
press the Down Arrow key, and then
press the GO key.
SELECT UNITS
CCA ← GO A-HR
CA/MCA DIN
Change ↓ JIS
Select Battery Type
CONVENTIONAL ← GO
AGM/GELL/OPTIMA NOTE: The battery’s capacity rating is usually
↓ Change Batt. Type found on the battery’s label. Use one of the
following ratings:
• CCA - cold cranking ampere rating
4.. This screen displays the battery’s
open-circuit voltage (OCV). Press the GO • CA/MCA - cranking ampere/marine
key. cranking ampere rating
• A-HR - ampere hours
• DIN - German-Deutsches Institut für
Normung
• JIS - Japanese Industrial Standard
↑ ↓ To Change Value
18
7.. Press the GO key to begin the load and
recovery part of the test. The screen
displays FIRST LOAD ON,, SECOND
LOAD ON,, RECOVERY PERIOD, and then
WORKING as the analyzer applies two
medium loads to the battery, followed by a
recovery period, and then displays the
battery condition.
12V CCA WORKING
FIRST LOAD ON
12.248V 2
BELOW 32 DEG F ?
YES ↑ NO ↓
SECOND LOAD ON
12.004V 2
RECOVERY PERIOD
12.220V 3
19
8.. When the test is complete, the screen Quick Test (Battery)
displays the battery condition, the
open-circuit voltage (OCV), and the cold The Quick Test is a short procedure to
cranking amps (CCA). determine the battery voltage and actual Cold
Cranking Amperes (CCA), Cranking Ampere
rating (CA), Ampere Hours (A-HR), and
German-Deutsches Institut für Normung (DIN),
if applicable.
1.. Complete the steps in “Pretest Steps.” This
displays the Main Menu on the tester.
BAT. GOOD
OCV. 12.69 CCA 726
GO=PRINT
9.. Analyze the test results. For descriptions of NOTE: The word GO indicates the selected
possible test results, refer to the item.
“Understanding Test Results” section in this
manual.
10.. If an optional printer is available, print the WARNING
test results. For details, refer to the
instructions included with the printer. To prevent personal injury when connecting
11.. To end the test and return to the Main and disconnecting cables to the positive
Menu, press the MENU key. terminal, be very careful not to contact
battery hold downs. Arcing will occur if the
12.. Select another test or disconnect the positive clamp simultaneously contacts both
clamps from the battery. Press the OFF the positive terminal and the battery hold
key to turn the tester OFF. (The tester down.
turns OFF automatically after a few
minutes of inactivity.)
20
2.. Use the Up and Down Arrow keys to 5.. Use the Down Arrow key to select the
select QUICK TEST, and then press the charging system type for the test. The
GO key. This displays the “Select Battery word GO indicates the selected line.
Type” screen.
Press GO 12.30V
BELOW 32 DEG F ?
YES ↑ NO ↓
21
7.. When the test is complete, the screen
displays the open-circuit voltage (OCV) and
the cold cranking amps (CCA).
OCV 12.44
↓ DIN 362
OCV 12.44 9.. To end the test and return to the Main
↓ CCA 642 Menu, press the MENU key.
10.. Select another test or disconnect the
8.. Repeatedly pressing the Down Arrow key clamps from the battery.
will change the second line to cranking 11.. Press the OFF key to turn the tester OFF.
amps (CA), then ampere hours (AHR), (The tester turns OFF automatically after a
German-Deutsches Institut für Normung few minutes of inactivity.)
(DIN), then back to CCA.
OCV 12.44
↓ CA 802
OCV 12.44
↓ AHR 80
22
Understanding Test Results System Test Results
This section includes descriptions for test Charge Battery and Retest System:
results and tips for solving problems. indicates the battery either has a low charge
or is almost fully discharged and must be
Battery Test Results charged before running any tests.
Bat. Good: the battery is in good condition Service Batteries as Required and Retest
and can hold a charge. This also indicates System: indicates battery is bad and must
that the charging system, cranking system, be replaced before running any tests.
and diode test will be unaffected by the
battery condition. Diodes Good: indicates the rectifier diodes
are good.
Bat. Good/Low Charge: the battery is in
good condition but needs to be charged. Diodes Bad: indicates the diode pack or
(The battery charge is above 15%, but not alternator needs to be replaced.
close to the full nominal capacity.)
Bat. Charge & Retest: the battery is almost NOTE: To prevent an erroneous diode test,
fully discharged and the battery condition the tester should not be used to test diodes
cannot be determined. (The battery charge unless the battery condition is good.
is below 15% of the nominal capacity.)
Charge the battery and repeat the test.
Bat. Bad: the battery is in bad condition and Charging System Good: indicates the
most likely will not hold enough of a charge charging system is in good condition.
for reliable engine starting. Replace the Charging Volts Too Low/High Charging
battery. System Needs Repair: indicates the
charging system voltages are too low/high.
The charging system is faulty. If the no load
NOTE: A bad battery can mask other voltage is too low, the battery test result may
charging system problems that will be caught be Good/Low Charge.
when tested with a good battery. For example,
a bad battery could make the diodes test bad. Cranking Good: indicates the starting
system is in good condition.
No Start Condition: indicates the battery is
bad or needs recharging. This result may
also appear if the battery is too small for the
machine, if the starter motor is defective, or if
the cranking resistance is excessive. Make
sure the battery size is correct and there are
no starter or engine problems.
23
More Functions Menu 2. Use the Down Arrow key to select More
Functions and press GO to display the
This section includes the following information: More Functions Menu.
• Pretest Steps
• Multimeter Test
• View Last Test Results
• Set Time/Date
• Software Update
• Unit Version
• Test Counters IN VEHICLE
OUT OF VEHICLE
• Edit Header or Footer QUICK TEST
• Amp Probe Setup MORE FUNCTIONS ← GO
• Stored Tests
• Manual Crank Data NOTE: The word GO indicates the selected
item.
• Accessory Load Test
Pretest Steps 3.. Select MULTIMETER, and then press the
Refer to the Pretest Steps in “Battery and GO key. This displays a reminder message
System Tests” section. about the probe setup and then displays
the multimeter screen (if the amp probe is
Multimeter Test enabled).
The More Functions, Multimeter option quickly
checks a battery’s voltage, and with optional
amp probes, tests the electrical current for the
ranges of 0.1mV/Amp, 1mV/Amp, 10mV/Amp,
and 100mV/Amp.
To complete the multimeter test, follow these
steps:
1.. Follow the instructions in “Pretest Steps”
and “AMP Probe Setup” sections in this MULTIMETER ← GO
manual. This displays the Main Menu. VIEW LAST TEST
SET TIME/DATE
SOFTWARE UPDATE
REMEMBER
TO TURN ON AND
ZERO THE AMP PROBE
24
4.. This screen displays the voltage, amperes,
maximum amperes, and the selected amp
probe range. Select either of the following:
• Press the Up Arrow key to reset (clear)
the Max Amps readings to zeros.
• Repeatedly press the Down Arrow key
to change the range. Possible options
are 0.1mV/A, 1mV/A, 10mV/A, and
100mV/A.
MULTIMETER ← GO
VIEW LAST TEST
SET TIME/DATE
SOFTWARE UPDATE
REMEMBER
TO TURN OFF THE
AMP PROBE
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO
25
3.. Use the Up and Down Arrow keys to Set Time/Date
select VIEW LAST TEST, and then press
the GO key. The More Functions, Set Time/Date option lets
you include a date and time when printing the
test results.
1.. Press the ON key to turn the tester ON.
This displays the Main Menu.
2.. Use the Down Arrow key to select MORE
FUNCTIONS, and then press the GO key.
MULTIMETER
VIEW LAST TEST ← GO
SET TIME/DATE
SOFTWARE UPDATE
BAT. GOOD 3.. Select SET TIME/DATE, and then press the
OCV. 12.69 CCA 726 GO key.
GO=PRINT
26
4.. Press the GO key to advance to the Year
screen or press the MENU key to exit. This
displays the “Set Year” screen.
Set Date ↑↓ 18
Set Date/Time
01/18/07 29:28
MENU to exit
Set Month ↑ 01
27
Software Update 3.. Use the Down Arrow key to select UNIT
VERSION, and then press the GO key.
The More Functions, Software Update option This displays the Version information.
allows the software to be updated.
Instructions will be provided as updates
become available.
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO
28
Test Counters
The More Functions, Test Counters option
displays the number of System Tests, Battery
Tests, and Quick Tests that have been done
with the tester and lets you reset the counters
to zero.
1.. Press the ON key to turn the tester on. This
displays the Main Menu. System Tests 022
Battery Tests 006
Quick Tests 010
NOTE: The word GO indicates the selected Press ↓ to clear
item.
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO
SET TIME/DATE
SOFTWARE UPDATE
UNIT VERSION NOTE: The word GO indicates the selected
TEST COUNTERS ← GO item.
29
3.. Repeatedly press the Down Arrow w key until 5.. Enter the desired text, as follows:
EDIT HEADER/FOOTER shows on the
a.. Press (and hold down) the Up Arrow
screen and is selected. Press the GO key.
key until the desired letter or number
This displays the “Edit Header/Footer”
appears. (After using the Up Arrow
screen.
key, you can also use the Down Arrow
key.)
b.. Press the GO key to move to the next
space. (Two blinking dots indicate the
currently selected space.)
c.. Repeat Steps a. and b. until the text is
entered.
SOFTWARE UPDATE
NOTE: To leave a space blank, press the GO
UNIT VERSION
key. To move to the next line, press the GO
TEST COUNTERS
key.
EDIT HEAD/FOOTR ← GO
30
2. Use the Down Arrow key to select MORE 4.. The bottom line of the screen shows the
FUNCTIONS, and then press the GO key. amp probe’s status. The status must be set
to ENABLED. If necessary, press the Up
Arrow key to change the status to
ENABLED.
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO Amp Probe Setup
Enable Amp Probe ↑
Disable Amp Probe ↓
NOTE: The word GO indicates the selected Amp probe: DISABLED
item.
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO
31
3.. Repeatedly press the Down Arrow key until The “View Stored Tests” screen shows the
STORED TESTS shows on the screen and number of stored tests, the number of the
is selected. Press the GO key. currently selected test, and the date and time
of the currently selected test. Use the Up (or
Down) Arrow key to select the test number to
view, and then press the GO key. This
displays the results for the selected test.
TEST COUNTERS
EDIT HEAD/FOOTR
AMP PROBE SETUP
STORED TESTS ← GO
View Stored Tests
Number of tests: 13
4.. Complete one of the following: View test: 01 ↑ ↓ GO
Dated: 01/18/07 28:48
• To view a stored test, press the Up Arrow
key. This displays the “View Stored Tests”
screen.
NOTE: If the results have more than one
screen, use the Down Arrow key to scroll to
the next screen(s). Optionally, press the GO
key to print the test results.
32
6.. To clear all the stored tests, press the Up 3.. Repeatedly press the Down Arrow key until
Arrow key. The message, “ALL TESTS MANUAL CRANK DATA shows on the screen
CLEARED” appears on the screen. Use the and is selected. Press the GO key.
MENU key to return to previous screens.
EDIT HEAD/FOOTR
Clear Stored Tests AMP PROBE SETUP
ALL TESTS CLEARED STORED TESTS
MANUAL CRANK DATA ← GO
Press MENU to exit
Manual Crank Data 4.. Follow the on-screen instructions and turn
off all loads (lights, radios, A/C, etc.), and then
The More Functions, Manual Crank Data press the GO key.
option displays data acquired during engine
cranking.
To view manual crank data, follow these steps:
1.. Press the ON key to turn the tester ON.
This displays the Main Menu.
2.. Use the Down Arrow key to select More
Functions, and then press the GO key.
This displays the More Functions Menu.
TURN OFF ALL LOADS:
LIGHTS, RADIOS, A/C,
ETC.
Press GO
33
5.. The Manual Crank Data includes fixed 2.. Use the Down Arrow w key to select More
readings for maximum amps and minimum Functions, and then press the GO key.
volts (the readings on the right), and live This displays the More Functions Menu.
amps and live volts (displayed on the left).
Use the Up Arrow key to clear the crank
data, or the Down Arrow key to toggle the
amp probe units display (options include
0.1mV/Amp, 1mV/Amp, 10mV/Amp, and
100mV/Amp).
IN VEHICLE
OUT OF VEHICLE
QUICK TEST
MORE FUNCTIONS ← GO
34
4.. Follow the on-screen instructions to start 6.. Follow the on-screen instructions to turn
the engine and let it idle for 20 seconds, OFF all of the electrical/accessory loads
and then press the GO key. This displays and turn OFF the engine. This displays the
the next instruction in the ACC Load Test. test results.
35
Additional Display Screens
Other display screens may appear during
testing. Some possible display screens are
shown in this section.
BATT. 1 CHRG&RETST
MORE ↓ GO=PRINT
GO=PRINT
BATT. 1 BAD
MORE ↓ GO=PRINT
MORE ↓ GO=PRINT
BAT. BAD
OCV 12.48 CCA 473
GO=PRINT
GO=PRINT
36
BAT. GOOD HAS BATTERY BEEN
OCV 12.69 CCA 726 CHARGED ONCE?
GO=PRINT YES ↑ NO ↓
CONNECT TESTER TO
SERVICE BATTERIES AS BATTERY 2
REQUIRED AND RETEST THEN PRESS GO
SYSTEM.
BACK ↑ GO=PRINT
37
SERVICE CHARGING NO START CONDITION
SYSTEM AND CHARGE BATTERY PACK GOOD
BATTERY PACK.
MORE ↓ GO=PRINT MORE ↓ GO=PRINT
CRANKING V = N/A
RETEST THE SYSTEM
BACK ↑ GO=PRINT
BACK ↑ GO=PRINT
Then Press GO To
Continue
38
Manufacturer’s Limited Order Information
Warranty Replacement and optional parts can be
ordered from your Caterpillar Parts Systems
THIS WARRANTY IS EXPRESSLY LIMITED authorized dealer.
TO ORIGINAL RETAIL BUYERS OF THE
MANUFACTURER’S ELECTRONIC Technical Service
DIAGNOSTIC TOOLS (“UNITS”).
If you have any questions on the operation of
The Manufacturer’s Units are warranted the product, please call:
against defects in materials and workmanship
CAT Dealer Service Tool Division
for three years (36 months) from date of
delivery. Cables are warranted against defects dealerservicetool_hotline@cat.com
in materials and workmanship for 90 days (3 800-542-8665 (USA)
months) from date of delivery. This warranty
does not cover any Unit that has been abused, 800-541-8665 (Illinois)
altered, used for a purpose other than that for 800-523-8665 (Canada)
which it was intended, or used in a manner
inconsistent with instructions regarding use. 309-675-6277 (Outside USA)
The sole and exclusive remedy for any Unit 309-494-1355 (Fax)
found to be defective is repair or replacement,
at the option of the Manufacturer. In no event Repair Service
shall the Manufacturer be liable for any direct,
When sending your electronic product in for
indirect, special, incidental or consequential
repair, please include the following information:
damages (including lost profit) whether based
on warranty, contract, tort, or any other legal • company name
theory. The existence of a defect shall be
• contact name
determined by the Manufacturer in
accordance with procedures established by • telephone number
the Manufacturer. No one is authorized to
• description of the problem
make any statement or representation altering
the terms of this warranty. • proof-of-purchase for warranty repairs
Disclaimer • preferred method of payment for
non-warranty repairs
THE ABOVE WARRANTY IS IN LIEU OF ANY
OTHER WARRANTY, EXPRESS OR IMPLIED, For non-warranty repairs, payment can be
INCLUDING ANY WARRANTY OF made with Visa, Master Card, or with approved
MERCHANTABILITY OR FITNESS FOR A credit terms. To receive a credit application,
PARTICULAR PURPOSE. please fax your request to the Credit
Department at 800-962-8734.
Software Send the unit to:
Unit software is proprietary, confidential SPX Service Solutions
information protected under copyright law. 2300 Park Drive
Users have no right in or title to Unit software Owatonna, MN 55060-0994
other than a limited right of use revocable by RGA: Repair Dept.
the Manufacturer. Unit software may not be
transferred or disclosed without the written
consent of the Manufacturer. Unit software
may not be copied except in ordinary backup
procedures.
39
For information on service tools or shop supplies,
contact Dealer Service Tools on: