Islamic University of Gaza – Palestine – IE - Department

Department of Industrial Engineering

Facilities Planning & Layout and

Material Handling
Prepared by:
Ass. Prof. Abed Schokry
Second Semester 2020/2021

Islamic University of Gaza – Palestine – IE - Department

Learning Outcomes
After successful completing this chapter, you should be
able to :
– List some examples, where Facility Planning (FP) and
Material Handling (MH) can be used,
– Explain what is FP?
– Discuss the significance of Facilities Planning.
– Describe the objectives of FP and Material Handling.
– Calculate production requirements, series and non-
series- models.
– Calculate equipment – requirements.
– Explain the types of departments/ layouts.
– Compare between the different types of layouts.
– Discuss advantages and pitfalls of each type.

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Islamic University of Gaza – Palestine – IE - Department
Introduction

Islamic University of Gaza – Palestine – IE - Department

Application

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Islamic University of Gaza – Palestine – IE - Department
Types of Projects

Islamic University of Gaza – Palestine – IE - Department

Significance of Facilities Planning

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

Parts List

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Islamic University of Gaza – Palestine – IE - Department

Bill of Materials

Islamic University of Gaza – Palestine – IE - Department

Route Sheet

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

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Islamic University of Gaza – Palestine – IE - Department

Islamic University of Gaza – Palestine – IE - Department

Schedule Design

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Islamic University of Gaza – Palestine – IE - Department

Demand forecast over time

Islamic University of Gaza – Palestine – IE - Department

Product Mix

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Islamic University of Gaza – Palestine – IE - Department

Volume Variety Charts

Islamic University of Gaza – Palestine – IE - Department

Volume Variety Charts

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Islamic University of Gaza – Palestine – IE - Department

Production Requirements / Yields Loss

Islamic University of Gaza – Palestine – IE - Department

Production Requirements - Series System

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Islamic University of Gaza – Palestine – IE - Department

Example

Islamic University of Gaza – Palestine – IE - Department

Production Requirements – Non-Series

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Islamic University of Gaza – Palestine – IE - Department

Calculating Equipment - Requirements

Islamic University of Gaza – Palestine – IE - Department

Example

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Islamic University of Gaza – Palestine – IE - Department

Other factors to Consider

Other factors to consider

- Number of shifts
- Setup time
- Customer lot sizes (smaller require more setups)
- Layout type
- Maintenance activity

Islamic University of Gaza – Palestine – IE - Department

Operator – Machine Charts

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Islamic University of Gaza – Palestine – IE - Department

Operator – Machine Charts

Islamic University of Gaza – Palestine – IE - Department

Operator – Machine Charts

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Islamic University of Gaza – Palestine – IE - Department

Notes on Input Data

Islamic University of Gaza – Palestine – IE - Department

What is an Activity?

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Islamic University of Gaza – Palestine – IE - Department

Departmental Planning

Islamic University of Gaza – Palestine – IE - Department

Types of Departments/ Layouts

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Islamic University of Gaza – Palestine – IE - Department

The Process Layout

Islamic University of Gaza – Palestine – IE - Department

Flow of Materials in Process Layout

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Islamic University of Gaza – Palestine – IE - Department
Product Layout

Islamic University of Gaza – Palestine – IE - Department

Product Family (Cellular) Layout

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Islamic University of Gaza – Palestine – IE - Department
A Manufacturing Cell

Islamic University of Gaza – Palestine – IE - Department

Project (Fixed-Position) Layout

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Islamic University of Gaza – Palestine – IE - Department
Service Industry Layout

Islamic University of Gaza – Palestine – IE - Department

General Characteristics and Comparison

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Islamic University of Gaza – Palestine – IE - Department
Hybrid Layouts

Islamic University of Gaza – Palestine – IE - Department

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