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J Electroceram (2009) 23:335–340

DOI 10.1007/s10832-008-9451-0

Application of piezoelectric multi-layered actuator


to floating mass transducer for implantable middle ear
hearing devices
Eung-Pyo Hong & Il-Yong Park & Ki-Woong Seong &
Chang-Woo Lee & Myoung-Nam Kim & Jin-Ho Cho

Received: 31 May 2007 / Accepted: 12 February 2008 / Published online: 9 March 2008
# Springer Science + Business Media, LLC 2008

Abstract Implantable middle ear hearing devices (IMEHDs), PT multi-layered actuator as a new type of vibrating
which have been developed since the 1970s, directly stimulate transducer. The proposed PFMT consists of only three
the middle ear and can realize a high efficiency of sound components of a multi-layered piezoelectric actuator, a metal
transmission with better sound fidelity. For such kinds of case, and a clamping clip. The actuator’s one side is connected
IMEHDs, this paper presents the design and application of a with the metal case and the other side is linked to the clamp for
piezoelectric floating mass transducer (PFMT) using a PMN- the attachment to an incus long process of middle ear ossicles.
The vibration displacement of the PFMT attached to the incus
is studied theoretically by simplified kinetic model between
E.-P. Hong
the PFMT and the incus. Through an in-vitro experiment
Korea Orthopedics & Rehabilitation Engineering Center, using a human temporal bone, it has been verified that the
Incheon, Republic of Korea proposed PFMT can generate the vibration force equivalent
e-mail: ephong@korec.re.kr to the sound pressure of about 100 dB SPL. Therefore, the
proposed PFMT is expected to be used as an IMEHD
I.-Y. Park (*)
Department of Biomedical Engineering, College of Medicine, transducer with the advantages such as simple surgical
Dankook University, implantation, no interference from external electromagnetic
Cheonan, Republic of Korea fields, and improved productivity.
e-mail: piyong@hanmail.net

K.-W. Seong Keywords Piezoelectric multi-layered actuator .


Graduate School of Electrical and Computer Science, Piezoelectric floating mass transducer .
Kyungpook National University, Implantable middle ear hearing devices
Daegu, Republic of Korea
e-mail: happywoong@hotmail.com

C.-W. Lee 1 Introduction


Defense Agency for Technology and Quality,
Daegu, Republic of Korea
As one of the advanced hearing aid systems, an IMEHD
e-mail: ycwysh@hanafos.com
that can directly stimulate the ossicular chain in the middle
M.-N. Kim ear by the use of a miniaturized vibration transducer
Department of Biomedical Engineering, School of Medicine, attached to an ossicle with bypassing an external ear canal
Kyungpook National University,
Daegu, Republic of Korea
and a tympanic membrane. Generally, air-conductional
e-mail: kimmn@knu.ac.kr hearing aids have several kinds of disadvantages such as
occlusion effect, sound distortion, and howling effect due to
J.-H. Cho acoustic feedback. Thus, for hearing impaired individuals
School of Electrical and Computer Science,
with a mild-to-severe sensorineural hearing loss, IMEHDs
Kyungpook National University,
Daegu, Republic of Korea have been studied and developed as a new hearing aid to
e-mail: jhcho@ee.knu.ac.kr solve the problems of conventional hearing aids [1–4].

DO09451; No of Pages
336 J Electroceram (2009) 23:335–340

The vibration transducers, which directly stimulate the design the vibrating characteristics of the PFMT, the
ossicular chain and play the most important role in the vibration displacement has been investigated. The in-vitro
components of an IMEHD, can be divided into two types: experimental results using a human cadevar and the
piezoelectric and electromagnetic. Piezoelectric vibrators implemented PFMT demonstrates that the proposed PFMT
have been extensively studied by Yanagihara and Suzuki can provide enough sound pressure to the cochlea for
et al. [5–6], and their vibrators shown to exhibit better utilization in an IMEHD for individuals who have the mild-
frequency characteristics and a higher sound fidelity than to-severe sensorineural hearing loss.
electromagnetic vibrators. Currently developed devices
using a piezoelectric vibrator are Otoloics’ MET, St. Croix
Medical’s Envoy, Implex AG’s TICA, and Rion’s implant- 2 Proposed PFMT
able hearing device. However, since one end of a
piezoelectric vibrator should be contacted precisely with a The transducer is the most important component of an
certain point of middle ear ossicles and the other end has to IMEHD and its vibration characteristics should be designed
be fixed somewhere in the temporal bone, they lead a to facilitate a clear sound signal transmission to the cochlea.
complex and difficult surgery procedure, including a Also, a simple surgical operation should be considered
mastoidectomy and some form of manipulation of the without affecting the auditory ossicles. Figure 1(a) shows
ossicular chain. So, it has been demanded that the surgery the proposed PFMT which is attached to the incus long
procedure time should be below 2 h and the multiple steps process.
needed to properly install a piezoelectric vibrator should be
reduced and simplified [4]. 2.1 Structure of PFMT
Among the electromagnetic vibrators that have been
developed for IMEHDs [7–11], the Vibrant Soundbridge The PFMT consisting of a metal case and a multi-layered
(MED-EL Corporation) is the only device obtained the US piezoelectric actuator, as shown in Fig. 1(b), is attached to
Food and Drug Administration (FDA) approval. The the incus long process with an attachment clamp. One side
floating mass transducer (FMT) of their IMEHDs is an of the piezoelectric actuator is fixed to the metal case, while
electromagnetic transducer attached with a titanium clamp the other side is stuck to the clamp. Then, the ossicle is
to the incus long process through a facial recess approach. vibrated by the repetition of the piezoelectric actuator’s
However, despite such an easy surgical process, the FMT expansion and contraction according to the applied voltage.
suffers from the interference due to the environmental When the PFMT is attached to the ossicle, the relationship
electromagnetic fields, unlike piezoelectric transducers. between the metal case and the ossicular chain can be
This electromagnetic interference was recently significantly regarded as the movement of two objects ruled by the pair
resolved by Cho et al. through the use of a differential of action-reaction forces in both sides of the piezoelectric
floating mass transducer (DFMT) [12]. Yet, since their actuator.
electromagnetic transducer consists of about ten compo- The multi-layered PMN-PT piezoelectric actuator has the
nents within a very small cylinder of 2.1 mm (diameter)× high vibration efficiency required for a middle ear implant.
1.8 mm (length), the complex assembling process results in It has also been reported that the PMN-PT piezoelectric
a low productivity and irregular vibration characteristics. material has better vibration efficiency than PZT materials
Therefore, a solution to the problems of surgical proce- [13, 14]. In a multi-layered actuator, the displacement, ΔT,
dures and interference from environmental electromagnetic
fields may be the realization of a new floating mass
transducer using a piezoelectric actuator rather than an
electromagnetic one. However, since piezoelectric materials
only show expansion-and-contraction in the direction of the
applied voltage, a floating mass type transducer that can
produce an alternating vibration has not been developed yet.
Accordingly, this paper proposes the piezoelectric
floating mass transducer (PFMT) with a simple structure,
consisting of a PMN-PT multi-layered piezoelectric vibra-
tor and a metal case. Similar to the FMT, the PFMT can be
attached to the incus long process with a clamp and vibrates
the ossicular chain according to the force originating from Fig. 1 Schematic of the proposed PFMT; (a) the PFMT is attached to
the piezoelectric actuator’s expansion-and-contraction. To the incus long process via a clamp and (b) structure of the PFMT
J Electroceram (2009) 23:335–340 337

and driving force, FP, produced from an actuator with n When the actuator expands the displacement by Δd
layers excited by the applied voltage, V, are given by toward M1, the movement toward M1 is only s1 due to the
DT ¼ nd33 V ð1Þ action and reaction, and the movement toward the other
side is s01 . Meanwhile, when the actuator expands the
displacement by Δd toward M2, s2 and s02 occur in the same
FP ¼ kT DT ð2Þ way. Thus, the displacement toward M1 is s1 +s2. The
relationship between the weight and the displacement is
where d33 is the strain coefficient [m/V] and kT is the given by Newton’s 3rd law of motion.
stiffness [N/m] of the piezoelectric material [15]. The
PMN-PT multi-layered actuator used in this study has
the cross section area of 1×1 mm2. Each layer is 0.2 mm s1 s1 MP þ M2
¼ ¼ ð4Þ
thick and our implemented actuator with nine layers has the s01 Dd  s1 M1
thickness of 1.8 mm. Total mass of PFMT is 10 mg [13].
s2 s2 M2
2.2 Displacement of PFMT vibration ¼ ¼ ð5Þ
s02 Dd  s2 MP þ M1
Figure 2 shows the displacement of the vibration driven
by the piezoelectric actuator force, FP, when the PFMT by combining Eqs. 4 and 5, the displacement toward M1
attached on the incus. If the damping and spring of the can be established as
incus are disregarded, M1, MP, and M2 move in the same
straight line and the actuator expands the displacement,
MP þ 2M2
Δd, by the same amount toward the both sides. The s1 þ s2 ¼ Dd ð6Þ
M1 þ MP þ M2
displacement, Δd, can then be expressed by the following
equation.
2.3 Design considerations
Dd ¼ s1 þ s01
ð3Þ
¼ s2 þ s02 In a normal ear, the initial sound pressure that enters the
external auditory canal is amplified by an auditory
transmission process through the tympanic membrane and
where,
ossicular chain. Therefore, the vibrator that is implanted in
s1 the displacement toward M1 by the action force of the an incus in the middle ear cavity is designed to consider the
actuator, amplified displacement of the sound pressure. The stapes
s01 the displacement toward M2 by the reaction force of the displacement of 100 nm is enough for the transducer to be
actuator, used in current IMEHDs [7] and the frequency response
s2 the displacement toward M1 by the reaction force of the characteristics of the incus are similar to that of the stapes
actuator, [3]. From the Eq. 6, if the mass of incus is 27 mg [16], then
s02 the displacement toward M2 by the action force of the the vibration displacement of the incus is about 100 nm
actuator when the mass of metal case is about 20 to 30 mg.
Fig. 2 Schematic representation
of vibration displacement
originating from action and
reaction of actuator’s
expansion
338 J Electroceram (2009) 23:335–340

Fig. 3 Photograph of implementation; (a) components of the PFMT, (b) lead wire bonding, (c) case and actuator bonding, and (d) the
implemented PFMT

The PFMT is surgically implanted and attached to the incus weighed 10 mg. The lead wire is an insulated copper wire with
long process via a metal clamp. However, due to the confined 0.05 mm diameter and it is stuck to the actuator using a silver
space between the tympanic membrane and the incus, the paste. The titanium clamp is fabricated using a process
dimensions and the mass of the transducer are limited. The including photolithography and dry etching and its thickness
size of the transducer which can be attached to the incus long is 0.08 mm and the weight is 1 mg. The gold case, an
process in the middle ear cavity has a diameter of 3–4 mm and elaborately wrought carving using a process of micro-
height of 2.4 mm. In case of the FMT, the maximum size is machining, shows the mass of 20 mg, the diameter of
height of 2.4 mm [17]. The actuator used in this study is 1× 2.5 mm, and the height of 1.5 mm. One side of the actuator
1 mm cross-section and 1.8 mm thick. So, the metal case is attached to the metal case and the other side is stuck to the
which is 20 mg can be determined by a size of 2.5 mm in clamp by an adhesive. The components are precisely
diameter and 1.5 mm in height. The resulted PFMT has a assembled and a 3 μm-thick parylene coating is uniformly
diameter of 2.5 mm and the height of 2 mm or more. deposited on the entire surface of the implemented PFMT. The
Biocompatibility is an essential condition for any resulted PFMT which shows the diameter of 2.5 mm and the
implantable system. To enhance the durability and biocom- height of 2.1 mm was shown in Fig. 4. The total mass of
patibility of the PFMT, a 3 μm-thick Parylene film will be the PFMT, including the clamp and the adhesive, is 35 mg.
uniformly deposited on the entire surface of the imple-
mented PFMT.
3 Results and discussions
2.4 Implementation
To certificate the proposed transducer for IMEHDs, after
The components of the implemented PFMT are a piezo- measuring the displacement of the actuator itself, in-vitro
electric actuator, a metal case, two lead wires, and a metal test to measure the stapes displacement using the PFMT and
clamp. Figure 3 shows the implemented PFMT. The a human temporal bone has been performed to analyze the
piezoelectric material was 1 mm×1 mm×1.8 mm in size and vibration displacement.

Fig. 4 Size of the implemented


PFMT
J Electroceram (2009) 23:335–340 339

The vibration displacement is proportional to driving


voltage of the piezoelectric actuator. In this experiment,
the driving voltage is 20 VP-P. Practically, increasing the
driving voltage is limited by the characteristics of the
piezoelectric material. The piezoelectric actuators used in
this experiment operate up to 40 VP-P in normal operation
and the vibration displacement of the actuator itself can be
magnified twice of this experiment, about 400 nm accord-
ing to the voltage-displacement linearity [15].

3.2 In-vitro test


Fig. 5 Vibration displacements of the PMN-PT multi-layered actuator

To investigate the usefulness of the proposed PFMT as a


3.1 Measurement of piezoelectric actuator displacement transducer for IMEHDs, an in-vitro experiment has been
carried out using an ossicular chain of the cadaver
To measure the displacement of the piezoelectric actuator, sampled three years ago. To examine the vibration
the lead wires are bonded to the actuator. One end of the characteristic of the middle ear ossicles, the stapes
actuator is bonded to an anti-vibration table and the vibration in response to the acoustic stimulation in front
displacement of the other side of the actuator can be of the tympanic membrane should be measured prior to
measured by applying a sine wave voltage with a frequency the PFMT attachment. The stapes vibration data from
range from 500 Hz to 8 kHz. As shown in Fig. 5, the acoustic stimulation act as a reference to the stapes
measurement results shows that the frequency characteristic vibration data from actuator stimulation. A 100 dB SPL
of the actuator is flat within 8 kHz, while the vibration acoustic stimulation was chosen as a reference which is
displacement is about 200 nm at 20 VP-P. commonly used in other studies. Using an audio amplifier
Generally, the force generated from the piezoelectric and a loudspeaker, sounds with an audible frequency of
actuator is enough for driving the ossicular chain, but the 100 dB SPL can be generated and applied to the eardrum
transmission of this force from the actuator to the ossicle is of the temporal bone through a tube and the vibration
inefficient when the actuator is not fixing in the middle ear. displacements of the stapes are measured.
The proposed PFMT can deliver the force from the actuator After measuring the ossicle vibration, the PFMT is
to the ossicle using the metal case as a floating inertial attached to the incus long process. The PFMT implanting
mass. position should be as close as possible to the incudostapedial
The hearing impaired individuals suffer from hearing joint to minimize the decrease of displacement [11]. The
loss in a high frequency range from about 1 to 4 kHz [18]. designed PFMT is small enough to be attached to the incus
Thus, the transducers used in IMEHDs are designed to long process using a clamp in the middle ear cavity, as
provide significant high frequency compensation. As shown in Fig. 6(a). Then, the vibration displacements of the
shown in Fig. 5, the measurement results show that the stapes are measured by a laser vibrometer when sine wave
frequency characteristic of the PFMT is flat in the signals are applied to the PFMT.
frequency range lower than 8 kHz. Therefore, the proposed Figure 6(b) shows the measured stapes displacements
PFMT can provide significant high output from 1 to 4 kHz. driven by the PFMT and the acoustic stimulations. From the

Fig. 6 In-vitro test; (a) photo-


graph of implanted PFMT and
(b) stapes displacements driven
by the PFMT and the acoustic
stimulations at the tympanic
membrane
340 J Electroceram (2009) 23:335–340

stapes displacement of a physical stimulation using the Republic of Korea (02-PJ3-PG6-EV10-0001) and this work was
supported by the Brain Korea 21 Project.”
PFMT, the primary resonant frequency appears at approx-
imately 1 kHz and the displacement is 191 nm and the
stapes displacement is more than 100 nm from 600 Hz to
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