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Abstract— In this paper, we report an air-coupled piezoelectric voltage to output pressure depends on the bias voltage and
ultrasonic micromachined transducer (PMUT) using a lead- the inverse square of the capacitor gap. Therefore, CMUTs
zirconate-titanate (PZT) piezoelectric layer. A dc bias voltage achieve high electromechanical coupling when the capacitor
applied to the PZT film controls its polarization and intrinsic
stress, tuning the frequencies of two closely-spaced resonance gap is small, on the order of 100 nm to 200 nm. However,
modes of the rectangular shaped PMUT. At an optimal bias air-coupled operation requires much larger gaps, on the order
voltage of approximately 5 V, the modes nearly overlap at of 1 to 3 microns, in order to achieve sufficient sound
230 kHz, increasing the bandwidth by a factor of 8 relative to pressure output. Maintaining high electromechanical coupling
the zero dc biased state. Measurements of the electromechanical in an air-coupled CMUT therefore typically requires high bias
coupling coefficient of the PZT film show that it is maximized at
5-6 V, agreeing with device performance experiments. Acoustic voltages of 150 V or more [3]. For example, recent work
transmission and reception were demonstrated using two identi- on air-coupled CMUTs with perforated membranes achieved
cal PMUTs by adding the optimum dc bias of 6 V to the 1.4 V improved performance and bandwidth by biasing at 250 V [4].
peak-to-peak ac voltage which is maximum within the linear In contrast, piezoelectric-MUTs (PMUTs) [5] can be uti-
displacement regime. The signal detectable range of the transmit lized without high bias voltages, resulting in simpler electronic
and receive measurement with optimum dc bias tuning was 4 cm
to 19 cm in air. [2017-0223] interfaces. A typical PMUT device vibrates in a flexural
mode to emit ultrasound into the surrounding environment,
Index Terms— Microelectromechanical devices, piezoelectric air or fluid. Taking advantage of improved availability of high-
transducers, ultrasonic, PMUT, PZT, dc bias.
quality piezoelectric films, PMUTs have recently been demon-
strated for many applications, for instance, range-finding [6],
I. I NTRODUCTION low-power 3-D ultrasonic imaging [7], and ultrasonic finger-
print sensors [8]. Among many piezoelectric MEMS devices,
U LTRASONIC transducers are widely used in various
applications including medical imaging, nondestructive
evaluation, object recognition, and range-finding [1], [2].
lead-zirconate-titanate (PZT) and aluminum nitride (AlN) are
the two most commonly-used piezoelectric materials [9], [10].
Based on MEMS technology, micromachined ultrasonic trans- While the low dielectric constant of AlN makes it the best
ducers (MUTs) have many advantages over conventional ultra- material for receiving ultrasound, PZT’s much higher piezo-
sonic transducers such as miniature size, low cost, low power electric coefficient makes it the best material for transmitting
consumption, wafer-scale fabrication, ability to create 1-D and ultrasound. Here, we study PMUTs fabricated from thin-film
2-D array structures, and easy integration with supporting PZT with the intent to reduce the required transmit voltage
electronics. from ∼30 V [7] to below 10 V, reducing the cost and
The capacitive-MUT (CMUT) is one of the best-known complexity of the supporting electronics.
MUTs. In a CMUT, the electromechanical coupling from input A second goal of this work is to increase the PMUT’s band-
width. In pulse-echo range-finding, the transducer’s bandwidth
Manuscript received September 14, 2017; revised November 10, 2017; contributes to several important performance parameters:
accepted January 5, 2018. This work was supported by Berkeley Sensor and (1) the minimum duration of the transmitted pulse which in
Actuator Center Industrial Members. Subject Editor R. Pratap. (Corresponding
author: Yuri Kusano.) turn determines the minimum measurement range (since the
Y. Kusano is with the Department of Electrical and Computer Engineering, transducer cannot receive while it is transmitting); (2) the
University of California at Davis, Davis, CA 95616 USA (e-mail: ykusano@ axial resolution, which is the minimum separation between two
ucdavis.edu).
Q. Wang, G.-L. Luo, and D. A. Horsley are with the Department of resolved objects; and (3) the RMS range noise [7]. In addition,
Mechanical and Aerospace Engineering, University of California at Davis, transducers with wide bandwidth enable more sophisticated
Davis, CA 95616 USA. signal processing schemes such as pulse encoding (e.g. chirped
Y. Lu was with the University of California at Davis, Davis, CA 95616
USA. He is now with Qualcomm, Santa Clara, CA 94720 USA. transmissions).
R. Q. Rudy and R. G. Polcawich are with the U.S. Army Research Fluid-coupled PMUTs used at high resonance frequen-
Laboratory, Adelphi, MD 20783 USA. cies (>5 MHz) often have high bandwidth (>30%) because
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. fluid damping is high compared to air damping. Additionally,
Digital Object Identifier 10.1109/JMEMS.2018.2797684 the higher speed of sound in fluid means that the size of a
1057-7157 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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TABLE I
Y OUNG ’s M ODULUS AND L AYER T HICKNESSES OF PMUT D EVICE
Fig. 3. SEM image of (a) top view (b) cross-section of the air-coupled
PZT PMUT.
Fig. 7. Frequency response of the PZT PMUT measured via LDV in air
with dc bias voltages of 0 V, +6 V, and +10 V. The inset shows a quarter of
Fig. 5. Measured I-V curve of a PMUT device with a 0.475 μm thickness
the membrane with the two mode shapes from FEM simulation.
PZT film, where breakdown voltage was 35 V and breakdown field was
760 kV/cm. The inset optical image shows the top view of Au air-bridge
collapse that occurred at the breakdown. III. R ESULTS
A. Frequency Response
The frequency response of the PMUT in air was measured
via LDV showing the presence of two vibration modes with
closely spaced natural frequencies near 180 kHz. The LDV
measurements were done at a single point of the membrane
indicated on Fig. 1(b). The measurement location was chosen
on the top electrode surface to avoid the etching holes and the
transparent SiO2 surface. A dc bias voltage applied to pole
the PZT layer creates in-plane piezoelectric stress that enables
the frequencies of the two modes to be tuned. As the dc bias
voltage was varied between ±10 V, a significant change in
the resonant frequencies, displacement sensitivities, and 3-dB
bandwidth was clearly observed for the two resonance modes.
In Fig. 7, the frequency response of the two resonance modes
Fig. 6. Measured profile of the PMUT under dc bias voltages of 0 V, +6 V, with dc bias voltages of 0 V, +6 V, +10 V respectively
and +10 V. The plot shows the cross-section height profile across the width are shown. The FEM-simulated mode shapes of the two
of the rectangular PMUT membrane.
modes ((1,1) mode and (1,3) mode) are shown in the inset.
contained the devices used for the following characterizations. The two modes independently have 2.4 kHz bandwidth with
displacement sensitivity of approximately 2000 nm/V with
The same FOM trends were observed among the wafers,
small ac voltage (−10 dBm) and without any dc bias voltage.
although the FOM for this specific wafer was not the highest.
Current-voltage (I-V) measurements were conducted to As a result of increasing the dc bias to +6 V, the highest
3-dB bandwidth of 20.3 kHz with displacement sensitivity
identify the breakdown voltage of the PZT film. The break-
down voltage was measured to be 35 V, corresponding to a of 5000 nm/V were observed. The bias voltage of 6 V
coincides with the value when the kt2 is maximized, Fig. 4(b).
breakdown field of 760 kV/cm as Fig. 5 shows. The inset
For a rectangular membrane clamped at all four boundaries,
of Fig. 5 shows that, when the applied voltage reaches the
breakdown, the Au bridge interconnecting top electrode and the stress-free resonance frequency of the (n, m) mode f nm can
be calculated from [29] and [30]:
the probing pad collapsed.
The static shape of the PMUT membrane was measured πt E m 2 n 2
using a Wyko optical profilometer system. The cross-section f nm = + (1)
4 6 1 − υ2 ρ a b
height profile across the shorter width of the rectangular
PMUT membrane is shown in Fig. 6, where the height at where t is the total membrane thickness, E, ν, and ρ are
SiO2 surface is set to zero. At 0 V bias, the center of the the average Young’s modulus, Poisson’s ratio and mass den-
membrane is deflected 3.6 μm above the membrane anchors sity, and a, b are the length and width of the membrane
due to the large residual stress gradient through the composite (a b). Here, we used a = 1200 μm, b = 230 μm
stack [27], [28]. The membrane’s curvature is reduced as the resulting in f 11 = 121 kHz and f13 = 136 kHz. FEM
applied bias voltage is increased and at +10 V the center of simulation was used to increase the accuracy by modeling the
the membrane moves downwards by approximately 1.6 μm precise structure, resulting in stress-free frequencies f11 =
relative to the unbiased state. 134 kHz and f 13 = 155 kHz, corresponding to the mode
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B. Time Response
Increasing the bandwidth by overlapping multiple modes were used to prevent repoling of the PZT thin film. Fig. 9(a)
allows the transmission time to be shorter and hence reduces shows the driving voltage and the PMUT time-response mea-
the minimum measurable range and improves the axial resolu- sured at zero dc bias using the resonant frequency of 185 kHz.
tion in time-of-flight (ToF) measurements [2], [15]. At the bias Fig. 9(b) shows the optimum tuning result with +5 V dc bias
conditions where the bandwidth is maximum, the PMUT is using the resonant frequency of 240 kHz. The frequency of the
capable of transmitting shorter pulses for ToF measurements, driving pulse train was increased from 185 kHz to 240 kHz
where the speed of the wave, ultrasound in this case, deter- because the resonance frequency of the PMUT shifted due to
mines the distance to the target. The time response in air was the dc bias applied, as shown in Fig. 8(a). Comparing the two
demonstrated from pulsed ring-down measurement via LDV. time-response plots, the decay time constant τ significantly
The PMUT was excited using a function generator with a decreases from 0.28 ms to 0.05 ms.
20-cycle square wave at the resonant frequency for the two The pulse transmissions were simulated with a model of
different dc bias conditions. The drive voltage amplitude was two second-order systems in series, corresponding to the
200 mVpp for 0 Vdc and 50 mVpp for +5 Vdc to produce two resonance modes. This model was chosen based on an
similar displacement. In both cases, unipolar drive voltages empirical fit of the measured frequency response at the various
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Fig. 13. SNR versus distance between the transmit and receive PMUTs at
230 kHz compared with the theoretical model predicting linear spreading and
absorption loss.
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fabrication, and characterization of scandium aluminum nitride-based
piezoelectric micromachined ultrasonic transducers,” J. Microelectro-
mech. Syst., vol. 26, no. 5, pp. 1132–1139, Oct. 2017. Yuri Kusano received the B.E. degree in applied
[13] M. D. Williams, B. A. Griffin, T. N. Reagan, J. R. Underbrink, and physics from Keio University, Japan, in 2015, and
M. Sheplak, “An AlN MEMS piezoelectric microphone for aeroacoustic the M.S. degree in electrical and computer engi-
applications,” J. Microelectromech. Syst., vol. 21, no. 2, pp. 270–283, neering from the University of California at Davis,
2012. Davis, CA, USA, in 2017, where she is currently
[14] S. Shelton, O. Rozen, A. Guedes, R. Przybyla, B. Boser, and pursuing the Ph.D. degree with the Department of
D. A. Horsley, “Improved acoustic coupling of air-coupled microma- Electrical and Computer Engineering, with a focus
chined ultrasonic transducers,” in Proc. IEEE 27th Int. Conf. Micro on piezoelectric MEMS devices for ultrasonic sensor
Electro Mech. Syst. (MEMS), Jan. 2014, pp. 753–756. applications. She is currently a Graduate Student
[15] A. Hajati et al., “Three-dimensional micro electromechanical system Researcher with the Berkeley Sensor and Actua-
piezoelectric ultrasound transducer,” Appl. Phys. Lett., vol. 101, no. 25, tor Center, University of California at Davis. Her
p. 253101, 2012. research interests include piezoelectric MEMS sensors and actuators.
This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination.
Qi Wang (S’15) received the B.S. degree in Ronald G. Polcawich (M’07–SM’16) received the
mechanical engineering and automation from the B.S. degree in materials science and engineer-
Nanjing University of Aeronautics and Astronautics, ing from Carnegie Mellon University in 1997,
Nanjing, China, in 2011, and the M. S. degree and the M.S. degree in materials and the Ph.D.
in nanomechanics from Tohoku University, Sendai, degree in materials science and engineering from
Japan, in 2013. Penn State University in 1999 and 2007, respec-
He is currently a Graduate Student Researcher tively. He is currently a Program Manager with
with the Berkeley Sensor and Actuator Center, Uni- DARPA, Microsystems Technology Office and cur-
versity of California at Davis, where he is currently rently on detail to DARPA from the Micro & Nano
pursuing the Ph.D. degree in mechanical engineering Materials & Devices Branch, U.S. Army Research
with the Department of Mechanical and Aerospace Laboratory, Adelphi, MD, USA, while at DARPA,
Engineering. His research interests include piezoelectric thin films and MEMS he is leading research projects in advanced materials processing combined
sensors and actuators. with micromechanics for small scale robotics and developing new materials
processes, device designs, and integration approaches required to push inertial
and aiding sensor performance for enabling trusted, heterogeneous position,
navigation, and timing (PNT) systems.
He was the Team Lead for PiezoMEMS Technology, ARL, with a focus on
Guo-Lun Luo received the double-major B.S. developing component technologies to enable cognitive RF communication
degree of physics/aeronautics and astronautics engi- and radar systems and MEMS inertial and aiding sensors to provide PNT
neering from National Cheng Kung University solutions for SWAP-C constrained platforms. He currently holds 16 patents,
in 2011, and the M.S. degree in mechanical engi- has four patent applications pending review, and has authored over 100 journal
neering from National Tsing Hua University in 2013. and proceedings articles, and authored three book chapters on fabrication and
In 2013, he interned with Qualcomm, Taiwan, for design of piezoelectric MEMS devices using PZT thin films. His research
mirasol display. From 2014 to 2016, he joined interests include materials processing of lead-zirconate-titanate (PZT) thin
Asia Pacific Microsystems Inc., where he was a films, MEMS fabrication, RF components, MEMS actuator technologies,
Senior Research &Development Engineer and a mm-scale robotics, MEMS inertial sensors, and sensors for aiding inertial sys-
Project Manager for process development of MEMS tems. He and his colleagues were the recipients of the 2006 Department of the
devices. He is currently pursuing the Ph.D. degree Army Research and Development Achievement Award for Piezoelectric RF
in mechanical and aerospace engineering with the University of California at MEMS Switch Using PZT Thin Films and the 2009 U.S. Army Research Lab-
Davis. His research interests include piezoelectric MEMS devices. oratory Engineering Award for ground-breaking work on Piezoelectric MEMS.
He received the 2012 Presidential Early Career Award for Scientists and
Engineers and the 2015 IEEE UFFC Ferroelectrics Young Investigator Award.
Dr. Polcawich is currently a member of the IEEE Ferroelectrics Committee
and the Technical Program Committee IV Applications of Ferroelectrics,
Yipeng Lu received the B.S. degree in materi- served as an elected member of the IEEE Ultrasonics, Ferroelectrics, and
als science and engineering from Jilin University, Frequency Control Administrative Committee from 2014 to 2016. Since
Changchun, China, in 2007, the M.S. degree in 2016, he has been the Chair of the UFFC Membership Committee. He is
microelectronics from Shanghai Jiao Tong Univer- on the Technical Advisory Committee for the PiezoMEMS Workshop,
sity, Shanghai, China, in 2010, and the Ph.D. degree co-organized the 2013 meeting in Washington, DC, USA, and co-organized
in mechanical engineering from the University of the 2018 meeting in Orlando, FL, USA.
California at Davis (UCD), CA, USA, in 2015. Prior
to joining the Berkeley Sensor and Actuator Center
at UCD, as a Graduate Student Researcher, he was David A. Horsley (M’97–SM’17) received the B.S.,
a Digital Hardware Engineer with Huawei in 2011. M.S., and Ph.D. degrees in mechanical engineer-
He is with Qualcomm, as a Staff Engineer. His ing from the University of California at Berkeley,
research interests include MEMS sensors and actuators. Berkeley, CA, USA, in 1992, 1994, and 1998,
respectively. He held research and development posi-
tions with DiCon Fiberoptics, Inc., Hewlett Packard
Laboratories, and OniX Microsystems, Inc., and
Ryan Q. Rudy received the B.S.E. and M.S.E. was with the Faculty at UC Davis. In 2013, he
degrees in mechanical engineering from the Univer- co-founded Chirp Microsystems to commercialize
sity of Michigan, Ann Arbor, MI, USA, in 2009 and MEMS ultrasonic transducers. He is currently a
2010, respectively, and the Ph.D. degree in mechan- Professor with the Department of Mechanical and
ical engineering from the University of Maryland Aerospace Engineering, University of California at Davis, Davis, CA, USA,
at College Park, College Park, MD, USA, in 2014, and also an Adjunct Professor with the Department of Mechanical Engineer-
with a focus on miniaturized ultrasonic motors. ing, University of California at Berkeley, Berkeley, CA, USA, and has been
He is currently a Mechanical Engineer with the the Co-Director of the Berkeley Sensor and Actuator Center since 2005.
Micro & Nano Materials & Devices Branch, His research interests include microfabricated sensors and actuators with
U.S. Army Research Laboratory, Adelphi, MD, applications in ultrasonics and physical sensors. He was a recipient of the NSF
USA. His current research interests include piezo- CAREER Award, the UC Davis College of Engineering’s Outstanding Junior
electric MEMS, specifically piezoelectric electromechanical resonators and Faculty Award, and the NSF I/UCRC Association’s Alexander Schwarzkopf
filters. Award.