Professional Documents
Culture Documents
(2013) 35:131–142
DOI 10.1007/s40430-013-0010-5
TECHNICAL PAPER
Received: 10 April 2010 / Accepted: 29 March 2012 / Published online: 28 March 2013
The Brazilian Society of Mechanical Sciences and Engineering 2013
Abstract This research aims at proposing adaptations in Keywords Business development QFD Strategy
the quality function deployment (QFD) methodology; National quality award Scope completeness
analyzing its use to assist business development projects
(BDP); and evaluating the results of a case study. In order Abbreviations
to support the analysis of the use of QFD in the business AW Action plan absolute importance
development environment, a bibliographic review was BDP Business development project
performed and a case study of a BDP was set-up and BNQP Baldrige national quality program
executed in a small enterprise in Brazil. Finds indicate that EFQM The European foundation for quality
QFD is a valuable tool to assist BDP; the case study results management
point up the benefits gathered by organization when the HOQ House of quality
proposed procedure was applied; the adaptations suggested MOE Measure of effectiveness
in the QFD matrices make possible the usage of the PMBOK Project management body of knowledge
intrinsic QFD deployment process in the business envi- PNQ Brazilian national quality award
ronment and produced a procedure to assess the com- PVPNQ Point value
pleteness of the BDP scope, in which the focus of the QFD QFD Quality function deployment
deployment process is moved from the deployed charac- Rij Relationship between requirement and action
teristics to the evaluation criteria of these characteristics. plan
Because only one case was studied, it was not analyzed the RW Action plan relative importance
implications of the proposed planning procedure in dif- TRIZ Theory of inventive problem solving
ferent types of organizations and projects. Similar studies V&V Verification and validation
should be conducted to reveal the effect of these
Subscripts
differences.
i Requirement index
j Action plan index
n Number of action plans
p Number of requirements
Technical Editor: Fernando Forcellini.
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132 J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142
balance between offer and demand [11, 27]; so companies 2 The enterprise BDP
are compelled to continually transform their organization,
products and services to satisfy the latest market Resources scarcity does not occur only with start-up
opportunities. companies; however the consequences of the inadequate
However, this business development process, as resource application tend to be more severe for this type of
defined by Dunphy and Stace [7], is not a straight line to enterprises, in which a fault could lead to the risk of
a rewarding future; frequently, it would lead companies exhausting all their savings [18]. It is not unusual if a
to face arduous obstacles and severe crisis. Constant potential crisis is identified, a company structural
cycles of crisis and amendments allied with the intrinsic improvement should be implemented to overcome it;
uncertainty convert the conduction of this process into a consequently, the resources wear out dilemma would
tough task, mostly when the process is guided essentially emerge simultaneously.
by the reaction against the changes on the market sce- This deadlock shows up when the company has to
narios, driving the company toward an undetermined choose if its resources should be invested on the pros-
direction. pecting and production tasks, that support the present
As an answer to this inherent loss of focus, authors e.g., operation or on the plans that would be able to guarantee
Porter [24], Lobato [20] and Shapiro [28], endorse the strong market positions in the future. Apparently, a dead-
adoption of the competitive strategic management process, lock is seen as a no-escape-trap, although many inventions
with a systematic approach of continuous improvement. have arisen from contradictions identified as unfeasible for
Even though the competitive strategic management is many years. Altshuller [2] in his theory of inventive
identified as a worthy process, the costs experienced during problem solving (TRIZ) presents many examples of crea-
its implementation and execution, are significant and may tive and simple solutions that transpose the initial system
not be supported by start-up companies. contradiction with a lot of benefits.
These circumstances present to those companies a TRIZ application on management processes has been
dilemma stated as follows: should the company resources studied by several authors [8, 14, 25, 34]; who have pre-
be applied to maintain the operational and prospecting sented practical examples and proposed methods to deal
tasks that support the current status or to the long-term with systems based essentially on information. In all cases,
plans that would promote the required business improve- an analogy shall be proposed to associate the actual system
ments and lead it to a stronger market position? properties with the physical properties shown on the TRIZ
The objective of this paper is to present an alternative contradiction matrix.
method to deal with this dilemma. The proposed method The dilemma presented herein has been identified as to
uses the quality function deployment (QFD) to deploy the perform as many tasks as possible (operational and
enterprise stakeholders’ needs into a set of prioritized improvement tasks) against the company available
action plans. This procedure aims to determine the tasks resources. The TRIZ analogy found was capacity or pro-
which are most related to the stakeholders’ goals to invest ductivity against loss of system energy.
the company’s resources. Analyzing the contradiction matrix [2] the following
A small educational enterprise in Brazil set-up its inventive principles have been identified (naturally, one
business development project to achieve this objective. can see they are related to tangible product design):
Araujo and Trabasso [3] describe the initial planning phase
• Replace mechanical system.
of this project where the QFD was used to assist the
• Transformation properties.
deployment of the project requirements into a determined
• Prior action.
set of action plans, which were further deployed into the
• Pneumatic, hydraulic construction.
organizational business processes.
The analysis done by the authors has endorsed the The first inventive principle, replace mechanical system,
hypothesis that the QFD methodology can assist the would induct solutions that increase the automation level of
deployment of company strategic objectives and eases tasks, even in the production process or on management
the planning stage of a business development project activities and consequently improving the efficiency.
(BDP). The quality of the BDP, measured by its com- However, the investments required could exceed the
pleteness, for instance was not within the scope of that company assets.
analysis. This paper addresses this very aspect of the use of The transformation properties principle would lead to a
QFD in BDP and proposes slightly changes on QFD promising system rearrangement, where a pool of organi-
methodology to assess the completeness of business zations sharing resources could elucidate the problem.
development projects. However, this solution is very complex; due to a significant
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J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142 133
number of compatible companies facing the same kind of • National quality award requirements, e.g., Baldrige
troubles should be identified. National Quality Program (BNQP) [23], EFQM Excel-
The prior action principle was recognized as the utili- lence Award [32], Brazilian National Quality Award
zation of previous efforts made by other organizations (PNQ) [12].
toward their management excellence. A wide range of
Although all the reference models presented could bring
business reference models are available at low cost. These
benefits to their users, a careful analysis of the differences
models encompass good practices adopted by successful
shown in Table 1 can help the choice of the best one that
companies and structured requirements that could lead the
would suite the company needs and reveal characteristics
company through its improvement changes. The adoption
that facilitate or make difficult their implementation.
of a reference model could save worthy resources [15] due
Resuming the analysis of the initial dilemma detailed
to:
herein, the reference model chosen by the company was the
• As a direction is clearly determined lot of on the run PNQ requirement due to:
discussions are eliminated;
• The requirements are clearly defined and determined
• The model should be used as a road map, saving time of
based on best practices observed on successful
planning;
organizations.
• Success cases are available for further analysis.
• A quest for excellence would be promoted since the
As soon as the general idea of adoption of a reference early evolution phases aiming to follow the statement:
model is a consensus in the organization, the next decision do right at the first time.
would be on the choice among the several available. • All business processes would be involved during the
A literature review shows many different reference models, quest for excellence.
with diverse format, intended goal and complexity. The • There is a lot of reference material available e.g.,
observed variety allied with the individual company’s manuals, cases for study and training courses at low
characteristics; make difficult the evaluation of the model cost.
that best fits the enterprise needs. From the set of reference • Requirements are annually reviewed and updated.
models available, those listed were selected and analyzed • The implementation plan could be tailored to fit the
(see Table 1): organization actual needs, according to its development
stage and budget.
• Standardized quality assurance systems, e.g.,
ISO9001:2000 [16], AS9100 [30] and ISO/TS 16949 The reference model choice is only the first step of the
[17]. BDP. A great amount of labor hours should be invested in
• Specific business process models, e.g., PACE Product planning, executing and controlling the changes that have
and cycle-time excellence model [22], SCOR Supply to be performed, so the efficiency and accuracy of the
chain excellence [4], CMMI—capability maturity subsequent tasks are very important to guarantee the min-
model integration [31]. imal resources waste. For this reason, the use of methods
Standardized quality Clearly Fulfill customers and Standards, training courses Value creating On a Low
assurance systems defined regulatory and consulting processes regular
requirements supports basis
Specific business Clearly Achieve excellence in Books, manuals, training A specific process Frequently High
process models defined the specific process courses and consulting and its interfaces
National quality awards Clearly Achieve excellence in Manuals, cases for study, All company (see Annually High
defined business management training courses and note 1)
consulting
Competitive strategic Defined on Best performance when Books, consulting All company Not None
management (see note the run facing threats assessed
2)
Note 1: national quality awards could be a single item of the strategic planning of huge companies
Note 2: although the competitive strategic management is not available as a reference model format, it was analyzed and presented in Table 1 to
compare this more complex system to the others
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134 J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142
that assists the project planning phase such as the Project planed effort to accomplish the established requirements.
Management Body of Knowledge (PMBOK) [26] and the Figure 1 depicts the second QFD matrix where the PNQ
critical chain [13], among others, are recommended. criteria are deployed into a set of action plans.
Without any contradiction with these methods, the The PNQ weighting values and relationship score
authors suggest a procedure to assist the early planning and between requirements and action plans are used to deter-
project definition phases of the company’s quest of excel- mine the relative importance among the action plans (see
lence using the QFD [1]. In doing so, the main advantage Eqs. 1 and 2). This result drives the company to focus the
obtained is to group all the company efforts in a unique efforts to the activities that have the higher value scores.
map that shows how the requirements are accomplished Consequently, a prioritized list of action plans is created.
and gives an overall view of the established action plans.
X
p
AWj ¼ PVi Rij ð1Þ
i¼1
3 Applying QFD to business development environment
where AW = action plan absolute importance, PV = PNQ
QFD is a native tool within the product development point value, Rij = relationship value between the
environment whose purpose is to drive the design and requirement and the action plan, p = number of
manufacturing tasks to meet the customer’s needs and requirements, i = requirement index, j = action plan
requirements. Clearly, some adjustments should be imple- index.
mented to bring QFD to the business development envi- AWj 100%
ronment. Essentially, the alterations were performed in the RWj ¼ Pn ð2Þ
j¼1 AWj
QFD matrices inputs and outputs, as shown in Table 2, and
on the requirements importance weights that were replaced where AW = action plan absolute importance, RW = ac-
by the quality award requirement point values i.e., the PNQ tion plan relative importance, n = number of action plans,
[12] requirement point values (see Fig. 1). and j = action plan index.
Another advantage gathered from the choice of a Recursively, in the 3rd QFD matrix the most important
national quality award as the reference model to be pursuit action plans could be deployed into the company’s busi-
is observed by the fact that the expected result from the first ness processes and these processes into its critical tasks,
QFD matrix has already been achieved when the quality yielding the 4th QFD matrix, to display how the company’s
award requirement was determined. operation would support the BDP. However, the deploy-
The analysis of the process that creates the BNPQ cri- ment level should be individually analyzed for each project
teria, basis for the PNQ criteria, revealed that surveys were and could vary according the company complexity. Process
carried out in high-performance companies with the pur- importance factors could be assessed on the 3rd QFD
pose of determining the characteristics that make them matrix, with few adjustments on Eqs. 1 and 2. The setting
successful, to reveal the concepts that represent the up of threshold level used to filter items from one QFD
expectations of all organizations’ stakeholders i.e., the matrix to another is out of the scope of this paper; however,
inputs of the first QFD matrix (see Table 2). The BNPQ many examples can be found in Loureiro [21].
criteria and weights were built upon these concepts i.e., the The correlation among the action plans offers new
output of the first QFD matrix. opportunities to explore system contradictions i.e., each
So, the company’s BDP could initiate from the second action plan pair that presents a negative correlation e.g.,
QFD matrix where the quality award criteria are deployed action plans 1 and 2 (see Fig. 1), can be analyzed with the
into action plans that represent the company’s actual help of the TRIZ.
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J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142 135
Relative weight
Relationship Intensity
Action Plan 10
Action Plan 11
Action Plan 12
- Strong (Value = 9)
Action Plan 1
Action Plan 2
Action Plan 3
Action Plan 4
Action Plan 5
Action Plan 6
Action Plan 7
Action Plan 8
Action Plan 9
- Average (Value = 3)
- Weak (Value = 1)
Senior Leadership 40 4%
Leadership Continuous Improvement Culture 40 4%
Organization Performance Review 30 3%
Strategy Development 30 3%
Strategic Planning
Strategy Deployment 30 3%
Customer and Market Knowledge 30 3%
Customer
Customer relationship and satisfaction 30 3%
Social Social responsibility 30 3%
PNQ Requirements
4 Case study In the first 2 years many actions were started, which,
however, lacked focus and control. For this reason, the
The case study here presented has been running since 2005 method proposed herein was seen as a valuable tool to help
with the purpose of validating the procedure previously the planning phase. From then up to 2007, the following
detailed. The case study organization is a kindergarten to activities were conducted:
elementary education school, based on São José dos
• Identification of initiatives related to the quest for
Campos, Brazil, operating since 1983, currently with 85
excellence process.
employees and about 500 students. However, its quest for
• Definition of the set of action plans to encompass all the
excellence was initiated 2 years before, when the PNQ was
initiated tasks.
selected as a guideline for its business development.
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Action Plans
1 2 3 4 5 6 7 8 9 10 11 12
Legend:
External Communication
General Administration
Pedagogic Excellence
Customer Satisfaction
- Average (Value = 3)
Social Responsibility
- Weak (Value = 1)
Child care
Senior Leadership 40
Leadership Continuous Improvement Culture 40
Organization Performance Review 30
Strategy Development 30
Strategic Planning
Strategy Deployment 30
Customer and Market Knowledge 30
Customer
Customer relationship and satisfaction 30
Social Social responsibility 30
PNQ Requirements
• Deployment of the quality award requirements into and a second approach was carried out and a set of action
action plans. plans was determined with the aid of a criterion stated by
• Deployment of the action plans into the company’s Verzuh [33]. According to that, for every action plan
business processes. should be defined:
The first step was consisted of an extensively internal • Clear goals and outputs that lead to a controlled scope;
survey to find out the actions, programs and efforts per- • One and only one coordinator;
formed by the organization that could contribute to any • A deadline and a list of measures of effectiveness
PNQ requirement. Amazingly, it has been found 72 dif- correlated with the outputs;
ferent efforts with several levels of control, implementation • An allocated team.
progress and complexity. This mess of purposes and goals
had so far toughened the control and the understanding of After applying this approach, a set of 12 action plans
the entire project scope. Although, all of these actions have was proposed and its relationships with the PNQ require-
been identified, many of them had similar purposes and ments were determined (see Fig. 2). The QFD arrangement
were guided by the same person. Then, they were grouped for these relationships, associated with the weighs of the
into a set of 39 actions, even though the new clusters were requirements led to the assessment of the relative impor-
not able to solve completely the problem initially identified tance among the action plans, what, by its turn, was used to
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J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142 137
define priorities and assure that the resources are spent in 5.3 Absence of formal criteria to identify the intensity
the most important actions. of the relation between requirements
The QFD matrix shown in Fig. 2 depicts how the and engineering characteristics
selected action plans support the PNQ requirements. The
most important action plans can be identified accordingly Some authors e.g., Cohen [6], Kim [19], and Franceschini
to the action plan relative importance and these plans can and Rupil [10] proposed directives to analyze the intensity of
be recursively deployed toward the company structure the relations between the requirements and the engineering
addressing the internal business processes and their critical characteristics; however, these procedures are not able to
tasks that would support the project execution. clearly assess the sufficiency of the engineering character-
Although the QFD matrix shows the relationship istics to fully support the requirement accomplishment.
between all PNQ requirements and the action plans, the
recognition of the full coverage of the requirements is not
5.4 Relations do not address how the requirement is
easily assessed. For instance, observing Fig. 2, it is possi-
accomplished
ble to detect that the requirement ‘‘Vendor Outcome’’ is
weakly associated to the set of action plans, due to only
Even though the relations inferred in the QFD matrices can
three weak relations were found; on the other hand, it was
be associated to a measure of effectiveness (MOE), as
identified at least three strong relations for the requirement
recommended by Cohen [6], they are not specific or do not
‘‘Value Creation and Support Processes’’; however, there is
refer how the requirement will be achieved or verified.
no guarantee that these relations are not explaining the
Chen and Chen [5] corroborate this statement: ‘‘Wasser-
same portion of the requirement.
man formulated the QFD planning process as a linear
From the organization point of view, the completeness
programming model that select the mix of design features
of the business development project i.e., a plan that
which resulted in the highest level of customer satisfaction.
addresses every portion of the PNQ requirement, is a
The model focused on prioritizing the allocation of
worthy outcome to evaluate the actual effort required to
complete the BDP.
Table 3 Relevant action plans for the requirement: ‘‘Information
Knowledge Management’’
5 Assessing the completeness of the BDP scope Performance area (PNQ assessment criteria) Relevant action plan
A literature review revealed that many authors have studied Adequacy Not related
how the QFD methodology and the design team aspects Proactively General
administration
can affect the results of the QFD matrices. The main finds
Refinement Balanced scorecard
were classified and presented herein.
Innovation Not related
5.1 Relations are arbitrary and subjectively determined Dissemination Balanced scorecard
Continuity General
administration
Kim [19] reports that ‘‘The limitations of the current QFD
Integration Not related
practices mainly come from the fact that a HOQ (House of
Quality) requires subjective, interrelated and complicated
information’’, additionally Chen and Chen [5] state that the
design teams should use its own experience, knowledge and Table 4 Heuristic rule used to determine the relationship intensity
intuition to determine the engineering characteristics that between PNQ requirements (‘‘approach and process’’) and action
plans
would support the client requirement. These observations
confer an intrinsic uncertain to the QFD methodology. Intensity of the Symbol Value
relationship
5.2 Engineering characteristics could be insufficient Strong Four or more performance areas
to cover the requirements associated to the action plan
Average Two or three performance areas
Fehlmann [9], Kim [19], Shin and Kim [29], and Chen and associated to the action plan
Chen [5] observed that the selected engineering character- Weak One performance area associated to the
action plan
istics could be dependent with the others (multi-co-linearity)
Inexistent No performance areas associated to the
i.e., they could explain the same portion of the requirements action plan
leading to an overestimation of the requirement coverage.
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138 J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142
Action Plans
3 2 NR 1 7 5 9 12 11 4 8 10 6
Legend:
External Communication
- Strong (Value = 9)
General Administration
Pedagogic Excellence
Customer Satisfaction
- Average (Value = 3)
Social Responsibility
ISO9001:2000
Not Related
Child care
Senior Leadership 40
Leadership Continuous Improvement Culture 40
Organization Performance Review 30
Strategy Development 30
Strategic Planning
Strategy Deployment 30
Customer and Market Knowledge 30
Customer
Customer relationship and satisfaction 30
Social Social responsibility 30
Responsibility Ethics and governance 30
PNQ Requirements
Fig. 3 QFD planning matrix: relationships determined with PNQ assessment criteria, not related items present
resources among design features, rather than determining refinement, innovation, dissemination, continuity, and
the target levels of engineering characteristics’’. integration) of the requirements classified as ‘‘approach
In order to achieve the completeness of the business and process’’ and on three areas (relevancy, actual result,
development project planning, an alternative procedure and tendency) of those ones classified as ‘‘result’’.
was proposed to identify the relations between the action In the example presented, the relationship between the
plans and the PNQ requirements. This procedure moves the action plans and the PNQ assessment criteria was deter-
focus of the relationship from the requirement itself to how mined first, by the identification of the most relevant action
the requirement will be verified i.e., the PNQ assessment plan for all the performance areas of the requirement under
criteria. analysis, see example in Table 3; second, a heuristic rule,
The PNQ assessment criteria are the instruments used to presented in Table 4, was used to infer the relationship
measure the actual organization status toward the excel- intensity.
lence model described in the PNQ requirements. The Applying this procedure, it was assessed an intensity of
assessment procedure evaluates the organization perfor- relationship, classified as ‘‘average’’, between the ‘‘Infor-
mance on seven distinct areas (adequacy, proactively, mation Knowledge Management’’ requirement and the
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J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142 139
action plans: ‘‘General Administration’’ and ‘‘Balanced • It was possible to identify the portion of the PNQ
Scorecard’’. assessment criteria that was not covered by the selected
The chosen of the more appropriate heuristic rule was set of action plans. The column ‘‘Not related’’, in Fig. 3
not included in the scope of this article. However, many represents this lack of relation.
possible alternatives can be used e.g., introduction of dif- • Consequently the action plans’ prioritized order was
ferent weights for each performance area or the association modified.
of more than one action plan to a single performance area.
This result compelled the project team to eliminate the
These alternatives could lead to slight differences in the
lack of relation between the planned actions and the PNQ
estimated relation intensity.
requirements. So the project was reviewed and a new set of
Even though some uncertain is expected in the estimated
action plans was determined, where some plans had their
relation intensity, some interesting results were gathered
scopes enlarged, new plans were added and non-relevant
when the proposed procedure was applied to the case study.
plans were merged into more significant ones e.g., ‘‘Child
The new QFD planning matrix shown in Fig. 3 has sub-
care’’ and ‘‘Making the Student a Citizen’’ action plans
stantial differences in comparison with the first table pre-
were merged into ‘‘Pedagogic Excellence’’.
sented in Fig. 2:
Table 5 presents the modified set of action plans; items
• Superposition among the action plans was reduced due formatted in bold cases represent additions to the action
to only one plan was chosen as relevant to each PNQ plan scope, and suppressed items were marked with a
assessment criterion. crossing line.
• Some action plans were not identified as relevant to any Finally, a third QFD matrix was appraised and the
of the PNQ requirements. results were presented in Fig. 4.
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Action Plans
3 1 2 7 9 12 13 5 11 4 NR
Legend:
External Communication
- Strong (Value = 9)
General Administration
Corporate Governance
Pedagogic Excellence
Customer Satisfaction
Social Responsibility
- Weak (Value = 1)
Not Related
ISO9001:2000
Senior Leadership 40
Leadership Continuous Improvement Culture 40
Organization Performance Review 30
Strategy Development 30
Strategic Planning
Strategy Deployment 30
Customer and Market Knowledge 30
Customer
Customer relationship and satisfaction 30
Social Social responsibility 30
Responsibility
PNQ Requirements
Fig. 4 QFD planning matrix: relationships determined with PNQ assessment criteria, not related items eliminated
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J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142 141
completeness of the business development plan was ana- business or in product development environments, shall be
lyzed with the help of an alternative procedure that moves carried out, as a matter of fact, this procedure can reduces
the focus of the QFD relationships from the PNQ the superposition among the proposed solutions; defines a
requirement itself to how the requirement shall be verified more clear project scope and anticipates the project anal-
i.e., the PNQ assessment criteria. The well-defined scope of ysis against the verification and validation (V&V)
the PNQ assessment criteria allied with the chosen of only requirements.
one action plan to each single PNQ assessment criterion; Many authors [8, 14, 25, 34] have been using analogies
lead to a new QFD planning matrix with some significant to apply TRIZ in non-tangible systems with many benefits;
gains as follows: however, much time can be saved if the TRIZ algorithms,
contradiction matrix and inventive principles were expan-
• The superposition among the action plans was reduced.
ded to fit the specific needs of the business development
• The portion of the PNQ assessment criteria that was not
environment.
covered by the action plans was easily identified.
• The assignment of the ‘‘not related’’ items guides the
project scope review toward the full coverage of the
PNQ requirements. References
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142 J Braz. Soc. Mech. Sci. Eng. (2013) 35:131–142
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