T-630 CAT Engine Wiring

Start sequence:

Key to Run position: The Amperite Relay in the Black Box timer sequence is
started to test all diagnostic lights for 5 seconds. The fuel lift pump and injector
pump are also energized. If the engine is not started within 5 seconds, all lights
go out but the low oil pressure light. It should go out when the engine is started
and oil pressure rises.

Key to Start position: Electric flow to start passes through the key switch to
Terminal E on the lower terminal in the black box. From E through the Neutral
Start switch on the Main Pump to Terminal 1 on the upper strip. Then through
one of the N/C contacts on the E-Stop to the Start Relay in the Black Box. This
relay should then energize the starter.

E-Stop pressed:

All diagnostic lights come on and stay on. The fuel pump circuit is opened, and
the circuit to activate the starter is opened. (It will not even try to turn the starter)
 T-630 CAT Engine Trouble Shooting

Key Switched on, All 4

indicator lights stay on, but E-Stop is pushed in on
engine will not try to start. Black Box on drivers side
Engine will not even turn of engine.
over.

Key Switched on, No Check and Re-Set Circuit Double check battery
lights light, nothing works Breaker in Black Box on voltage
at all drivers side of engine.

Replace Fuse

Engine suddenly starts

Check Lift Pump Fuse in If you do not have an Air
running rough and puffing
Black Box Dryer on the machine, the
smoke.
Air Dryer Relay is a spare
relay. Move the Air Dryer
Relay to the Fuel Lift
Pump Position.

Check Fuel Lift Relay in

Double check 12v at Lift
Black Box. Make sure
Pump. Possible clean
12v on Terminal 7 (Upper
and/or replace Lift Pump
strip) with Key On.
 T-630 CAT Engine Trouble Shooting

Key on, Diagnostic lights Probably Neutral Start

come on and all but low safety on main pump.
Remove bolt connecting Air
oil go out after 5 seconds, With key off, confirm
Cylinder eye to actuator arm on
but engine does not even continuity between
main pump. Check continuity
try to start (starter does not terminal E on lower strip
again. Is it OK now?
engage at all). and 1 on upper strip in
Black Box. Is there
Continuity?

Refer to Black Box wiring

schematic. Blue wire from
Terminal 1 goes to E-Stop, 1 of
the Normally Closed contact
blocks. Is there continuity
through the contacts with the
E-Stop out? Move pump lever by
hand back and forth
Adjust eye on cylinder rod ½ turn
slightly to see if
at a time to correct alignment.
continuity can be
established.

Check Start relay in Black Box

for proper operation. Is it OK?
Replace N/C Contact

Refer to wiring diagram and

confirm wiring not broken.

Refer to wiring diagram and

confirm wiring not broken. Wiring OK

Replace Relay
Wiring OK

Refer to Neutral Start adjustment

procedure in pump manual. Possible
Contact your local Switch replacement necessary.
CAT Dealer.
 Black #18
Blue #18 Light Test
Water Level, Green #18 5 Seconds.
Alternator
Grounds #18 Black Amperite Relay
Excite, etc 1
2 2 2 + 1 5
86 85 86 85 86 85 86 85 3
Air Dryer 2 2
Glow Plug Fuel Lift Start - 3 4
87 30 87 30 87 30 87 30
E-Stop
Red #10
Red #14 Red #18
Black #18 Red #14
Black #18 Red #12

Red #12

30 Amp 10 Amp
20 Amp
Black #8
Ground
Red #14
Orange #14
Inline 4
10 Amp

Black #14
Black #14
Yellow #18
White #12 BU Black #18
Water Level Signal 8
Red #18 Water Temp
Gray #14
Blue #18

Red #10 Red #8 Red #18

1 2 3 4 5 6 7 8 9 10 11 12 7
Gray #18
Water Level
+12v

Gray #14
Orange #14 Breaker
Optional Air
Dryer
5
60 Amp

Red #14 6
Alternator Excite

A B C D E F G H I J
Starter

Black #18 Red #8 +12V on Starter

Red #12 Start Signal

Green #18 Blue #12 Drive Lights
Low Hydraulic 9
Signal Blue #18 Neutral Start
Gray #14 Fuel Pump
Hydraulic Red #14 Fuel Thermostat Red #14 Fuel Lift
Level Cat Main Brown #18 Oil Pressure
Harness Yellow #12 High/Low
Blue #18 Neutral Start
Red #10 Glow Plug
Green - Low Hydraulic
Indicator Brown – Oil Pressure
Lights in Cab Red – Water Temp
Yellow – Low Water

White #8 Power to Cab

Cab Main Red #10 Ignition On
Green # 12 Glow Plug
Black #12 Start
Blue #10 Drive Lights Starting Serial #
Yellow # 12 High/Low 06316
Brown #12 Not Used
 Cat Engine W iring BOM
E-Stop Grainger Tucker # Quantity
Push-Pull 6HW 12 80575-111 1
NC/NO Contact
Block w/Base 6HX35 80575-112-NO-NC 1
NO Contact 6HZ06 80575-112-NO
NC Contact 6HZ09 80575-112-NC 1
Name Plate 6JC63 80575-113 1
Tyco Relay's Tyco
Relay VF7-41F11 80130-12 5
Relay Socket VCF7-1000 80130-13 5
Terminal 6-10 280755-4 80130-14 2
Terminal 12-10 280756-4 80130-15 2
Amperite Time
Delay Relay 12DSPDT5SC 80130-11 1
W aytek
Fuse Panel 46060 80130-16 1
Terminal Strip 10 47360 80575-109-10 1
Terminal Strip 12 47312 80575-109 1
 8
+ - 9 + -
Wiper (Optional)
9

Main Power - White

Ignition On - Red
Glow Plug - Green

Start - Black
Drive Lights - Blue
Ground Stud Hi-Low - Yellow

Not Used - Brown

20 Amp

5 Amp
20 Amp Oil Pressure - Brown
Low Hydraulic - Green
Water Temp - Red
Water Level - Yellow

4 11
Off
ACC Hours
Glow Ign
+ 0000 20 Amp
Start 1 2 3 4 5 6 7 8 9 10 11 12
20 Amp
1 2 20 Amp
5

Cat/Perkins Tier II Engine Dash Wiring BOM

7
Push/Pull

Tucker # Qty
3 Oil Pressure Water Temp
1 Key Sw itch 956-9100 CH 80130-36 1
2 Hour Meter 040022 GBI 80575-13 1 + - + -
Work Lights Wiper
3 Push-Pull 50001 80132 3 (Option)
6 6
Waytek
4 Fuse Panel 46060 80130-16 1
5 Terminal Strip 12 47312 80575-110 1 Low Hydraulic Low Water
Push/Pull

Push/Pull

6 12v LED 47662 80130-3 4

3 3 + - + -

7 Wiper Sw itch Option 81995-03 1 6 6

Drive Lights Hi-Low Speed
8 Wiper Motor Option 81995-06 1
Wiper Arm Option 81995-02 1
Hydraulic Water
Wiper Blade Option 81995-07 1 +- +- Heater (Optional)
Dash
9 Work Light 81985-01 2 Starting Serial # Closed
06316 Oil Pres Temp 10
10 Cab Heater Option 81995-15 1 +- +-

11 4 Wire 120 Ohn Resistor Assy 8197320 4

 Neutral Start
Fuel Lift Sunstrand # 80020S40
Tucker # 80203-07

Fuel Pump
Terminal 5 High/Low
Black

10 H
Ground to

10 H
High/Low Red 64"

Terminal G
¼” Engine

6-

S
8
BU Alarm
6-
#14 Gray
8
66"
Fuse 11-½” Ext

3/8 HS
Blue Blue
#12 Yellow
100"
Fuel

HS
11-½ Ext Thermostat
Glow Plug
Fuel #12 White #12 Black
Thermostat 86" Fuel Pump #18 Brown 14"
13" Ext 14-¼”
Terminal 7 ¼”
#12 White
4"

HS
6-8 82"
¼”
4"
Fuel Lift

S
¼”

H
#14 Red Black
Terminal 7

10
Gray 7"
¼”
#14 Red #10 Red BU Alarm
6-8 63"
Glow Plug #14 Red Preco Model 6003

1/2
12-¼” Ext
80"
Terminal I 12-¼” Ext 3" Tucker # 80125
5"

1/2
½”
¼”
6-8
1/2

1/2
#10 Red
21"
Neutral Start
62"
.413 1/4 2"
1/2 1/2
½”
Terminal 1 6-8
9" Ext
#18 Blue
2-½” 1/2 1/2 ½”
96-1/2"
1/4 1/2 1/2 ½” 1/2
Neutral Start 8-1/2” Ext 3/4” 3/4 1/2 2-½” 5" 1/4
½”
Terminal E
#18 Blue
½” 1/2 1/2
6-½”
6-8 98" ½”
9-¾” Ext

Fuel Lift 11-½”

#14 Black
#14 Black ½”
66"
82"
11-3/4" Ext 44"
14" Ext
¾” #12
#12 Black
Yellow
14"
Fuel Pump

HS
HS
#18 Brown
78"
12-½” Ext
BU Alarm
6-8 10 HS
#12 White
Switch #12 White
Oil Pressure Starting Serial #
Hobbs # 76575 4 N/O High/Low Speed Selector
Terminal 9
06316 Tucker # 80604 10 HS HydraForce SV08-40-6T-12DS
Tucker # 80202
 Drive
Lights
224”
HS
¼”
#12 Blue
Circuit
Main Breaker
Power **
5/16 1/4 Starter
Terminal
#8 Red
#8 Red 31"
2
Start 5-¼” Ext
Signal 14-¾” 3/4 3/4 9-½” 3/4” #12 Red 6-8
¾” ¾” 33-½”
1/4 HS #12 Red 8-¼” Ext
.350
#10 Red
#8 Black
42"
11-¾” Ext
#12 Blue
#8 Black 255”
9" Ext
5/16

9-½”
3/8"
HS

#10
5/16

Charging

6-8
From Alt.
#10 Red
Fuse Block
28" Ground
1-¼” Ext

Ground Drive
1/4 H

Lights
Terminal F
S

Starter / Charging
Wire Assembly Alternator
81974-W2 Charging
Starting Serial #
Post
06316
 NC Water Water Temp
Temp Switch Terminal 10
6-8 HS C
6-8
Murphy # TSB-R220F/104C-1/2
6-8 HS NO
Tucker # 80130-29 #18 Red
#18 #18 25-½”
Black Red 14” Ext
6-8
#18 Gray
32" Water
15-¼” Ext
Level
Terminal 5
1/2 3/4
3-½” 3/4”
¾”
12" #18 Yellow
1/2” 33-½”
.350 17" Ext
#18 Black
15" 6-8
4-1/2" Ext
#14 Red
#18 Black
24"
36" Water
18" Ext
7-1/4" Ext Level
Terminal 11
12"
3/8"

6-
8
#14
Water
Red Temp Water
Level
Alternator
Terminal C
10 HS

Gray
Black
3 4
Yellow 1 2
1 2
3 4

Alternator Water
Excite Level
To Water Level Switch
Kohler # 273404 Starting Serial #
06316
Tucker # 80575-57
 3/8" Synflex
83"
Ground
Terminal

#18 Black
97"
Black ½”
Green
#18 Green
103"

6-8
Hydraulic
Oil Level
Terminal 8

Hydraulic
Oil Level
Sensor

Starting Serial #
06316