A RMC Production Cost

Client minimum cement content 175 225 170 300 330 350 375 400

Fly-Ash 20% (As Per Design Mix )

PCC M- 7.5 (1:4:8) PCC M-10 (1:3:6) PCC M-15 (1:2:4) RCC M-20 RCC M-25 RCC M-30 RCC M-35 RCC M-40
Sr. No. Materials Unit Rate
Const Amount Const Amount Const Amount Const Amount Const Amount Const Amount Const Amount Const Amount

Total Cementious content 175 225 314 340 375 400 440 475

1 Cement Bag 265 2.80 742.00 3.60 954.00 5.02 1,331.36 5.44 1,441.60 6.00 1,590.00 6.40 1,696.00 7.04 1,865.60 7.60 2,014.00

2 Fly-Ash (Cement* Fly Ash %) Kg 2.5 35.00 88 45.00 113 62.80 157 68.00 170 75.00 188 80.00 200 88.00 220 95.00 238

3 Crushed Sand Cum 1,400 0.55 770 0.55 770 0.55 770 0.55 770 0.50 700 0.50 700 0.50 700 0.50 700

4 20 mm Aggregate Cum 1,250 0.82 1,025 0.57 718 0.57 718 0.57 718 0.55 683 0.55 683 0.55 683 0.55 683

5 12/10mm aggregate Cum 1,250 - 0.25 308 0.25 308 0.25 308 0.23 293 0.23 293 0.23 293 0.23 293

6 Micro-silica Kg 25 - - - - - - - -

7 Admixtures-1 (SNF) litr 48 - 2.25 108 3.14 151 3.40 163 3.75 180 1.60 77 1.76 84 1.90 91

8 Admixtures-2 (MIDPCE) litr 78 - - - - - 2.40 187 2.64 206 2.85 222

Batching Plant Charges (Refer Section

9 Cum 732 1.00 732 1.00 732 1.00 732 1.00 732 1.00 732 1.00 732 1.00 732 1.00 732
B for details)

10 Misc, Cement slurry etc % 2% 67 74 83 86 87 91 96 99

11 Add Wastage - - - - - - - -

12 Add for Excise Duty & VAT Cum - - - - - - - -

OUR OWN RMC COST INCLUDING Per
3,424 3,776 4,249 4,388 4,452 4,658 4,879 5,071
TRANSPORTING & PUMPING cum

Prepared By:- Nitin M. Rathod

 B Batching Plant Charges

B.1 Concrete Production cost

Sr.No. Project Inputs Unit Qty.

1 Project Duration Months 36

2 Time limit for civil work Months 27

3 Concrete Qty Cum 43,966

4 Average Qty / Month Cum 1,628

5 Average Qty / Day Cum 62.63

6 Required Qty / day for Batching Plant Cum 83

7 Working hour req. for BP/TM Hrs/day 4.18

8 Cost of diesel Per Litre 67.95

B.2 Rental Charges

Total cost of Duration in

Sr. No. Machinery No Cost of Machinery Hire/Month Hire/day Amount
Machinery months

A B C D E=C*D F=D*2.33% G=F/30 H I=C*F*H

1 Batching plant 30 cum 1 5,900,000 5,900,000 137,470 4,582 28.00 3,849,160

2 Batching plant 60 cum 9,100,000 - 212,030 7,068 28.00 -

3 100 T Silo for Cement 1 600,000 600,000 13,980 466 28.00 391,440

4 60 T Silo for Fly ash/ GGBS 1 550,000 550,000 12,815 427 28.00 358,820

5 Transit mixer 6 Cum 3 2,700,000 8,100,000 62,910 2,097 27.00 5,095,710

Concrete pump (For Pumping Up to 60 M) including

6 1,850,000 - 43,105 1,437 27.00 -
pipeline of 60 Mtrs.

Concrete pump (For Pumping beyond 60 M Up to 120

7 2 2,700,000 5,400,000 62,910 2,097 27.00 3,397,140
M) including pipeline of 120 Mtrs.

Concrete pump (For Pumping beyond 120 M Up to

8 7,200,000 - 167,760 5,592 27.00 -
250 M) including pipeline of 250 Mtrs.

9 Extra pipe line 100M 2 350,000 700,000 8,155 272 27.00 440,370

10 Mobile Concrete Boom Placer 14,000,000 - 326,200 10,873 24.00 -

11 Loader /TLB 1 2,250,000 2,250,000 52,425 1,748 27.00 1,415,475

12 DG Set 125 KVA for 30 Cum BP 1 770,000 770,000 17,941 598 27.00 484,407

13 DG Set 160KVA for 60 Cum BP 1,140,000 - 26,562 885 27.00 -

Total 49,110,000 24,270,000 1,144,263 38,142 15,432,522

B.3 Mobilisation Cost

1 Mobilisation Charges of Machinery

a) Hire Charges Unit Qty Amount Remark

Trailer charge LS 1 35,000 Rs. Per trip

Truck charge for two trucks LS 1 25,000 Rs. Per trip

Total Amount Rs 60,000

b) Transit Mixer Fuel Charges Unit Qty Remark

1 Avg. Diesel Consumption for Transit Mixer Km/Lit 3

2 Assume Total Travel Distance By Transit Km 100

3 Diesel Rate Rs 67.95

4 Fuel Charges (Rs per one transit mixer) Rs 2,265 (2*3)/1

5 Total Transit Nos 3

6 Total Fuel Rs 6,795 (5*6)

Total Amount Rs 6,795

c) Concrete Pump Charges Unit Qty Amount Remark

1 Two trucks are required for shifting the concrete pump Nos 2

2 Truck charge LS 1 40,000 Rs. Per trip

Total Amount Rs 80,000 (1*2)

d) Loader/ TLB Hiring Charges Unit Qty Remark

1 Avg. Diesel Consumtion for Loader Km/Lit 3

2 Assume Total Travel Distance By Transit Km 100

3 Diesel Rate Rs 67.95

4 Fuel Charges (Rs per one transit mixer) Rs 2,265 (2*3)/1

5 Total Loader Nos 1

6 Total Fuel Rs 2,265 (5*6)

Total Amount Rs 2,265

Prepared By:- Nitin M. Rathod

 2 Batching Plant Erection Cost

Sr.No. Activities Unit Qty. Rate Amount

1 Excavation Cum 35.45 150.00 5,317.50

2 PCC 1:4:8 Cum 5.32 5,000.00 26,600.00

3 RCC 1:2:4 Cum 12.30 5,000.00 61,500.00

4 Shuttering Sqm 22.08 400.00 8,832.00

5 Brick masonary Cum 6.59 5,000.00 32,950.00

6 Plaster Sqm 11.30 300.00 3,390.00

7 Filling ramp Cum 200.00 150.00 30,000.00

8 Office Sqm 25.00 5,000.00 125,000.00

9 Cement Godown Sqm 96.00 2,500.00 240,000.00

Total 533,590

3 Installation & Dismantling Cost

Sr.No. Description Unit Qty. Rate Amount

1 Erection cost including Crane hire charges LS 1.00 150,000.00 150,000.00

2 Dismantling Cost LS 1.00 100,000.00 100,000.00

Total 250,000

3 Grand Total (1+2+3) 932,650

B.4 Operating Cost

1 Manpower Cost

Monthly Duration
Sr.No. Description Unit Nos/ Cost Total Salary
Salary/Hire (Month)

A) Batching Plant

Total Unit Nos 1.00

1 BP Operator Month 15,000 1.00 27.00 405,000

2 BP Helper Month 10,000 1.00 27.00 270,000

3 Scraper Operator Month 10,000 - 27.00 -

4 Cement Feeding & Other Labour Month 10,000 2.00 27.00 540,000

Total 1,215,000

B) Transit Mixer

Total Unit Nos 3.00

1 TM Driver Month 12,000 1.00 27.00 972,000

2 TM Helper Month 10,000 1.00 27.00 810,000

Total 1,782,000

C) Concrete Pump

Total Unit Nos 2.00

1 Operator Month 10,000 1.00 27.00 540,000

2 Helper Month 10,000 1.00 27.00 540,000

3 Labour for Pipe Line Handling Month 10,000 5.00 27.00 2,700,000

Total 3,780,000

D) Loader/TLB

Total Unit Nos 1.00

1 Operator Month 10,000 1.00 27.00 270,000

2 Helper Month 10,000 - 27.00 -

Total 270,000

E) Maintainance Cell

Total Unit Nos 1.00

1 Helper Month 10,000 1.00 27.00 270,000

2 Heavy Mechanic Month 15,000 1.00 27.00 405,000

3 Light Mechanic Month 10,000 1.00 27.00 270,000

4 Electrician Month 12,000 1.00 27.00 324,000

Total 1,269,000

Prepared By:- Nitin M. Rathod

 2 Diesel Cost
Monthly Duration
Sr.No. Description Unit Nos/ Cost Total Amount
Salary/Hire (Month)
A) Transit Mixer

Total Unit Nos 3.00

No. of trip Dist from site-Km Diesel cons/ trip Diesel Rate Amount

Diesel: Front Engine @ 2.5 Kmpl 7,994 1 0.80 67.95 434,544

Diesel 3 ltr/hr (Rear Engine) 4.18 Hr/Day

Diesel for TM 325.67 67.95 27.00 1,792,494

Lubri. and oil 10% 222,704

Total 2,449,742

B) Concrete Pump

Total Unit Nos 2.00

Diesel for pump(5 lit/hr) 24,425.56 67.95 27.00 1,659,717

Lubri. and oil 10% 165,972

Total 1,825,688

C) Loader/TLB

Total Unit Nos 1.00

Diesel for (5.5lit/hr) 2.76 394.07 67.95 27.00 722,973

Lubri. and oil 10% 72,297

Total 795,270

D) DG set 125 KVA for BP

Total Unit Nos 1.00

Diesel for (9.lit/hr) 5.18 1,211.02 67.95 27.00 2,221,802

Lubri. and oil 10% 222,180

Total 2,443,982

B.5 EQUIPMENT COST WORKOUT

Mob/ Demob Total Operating Cost for the Project (Rs.) Total Mob/ De Mob & Total Equip
Sr.No. Equipment No. including civil Rental Charges Oper.Cost for the Cost for the Cost/ Cum
work Crew Cost POL Total project (Rs.) project (Rs.)

1 Batching Plant 30Cum/60 Cum 1 843,590 3,849,160 1,849,500 1,849,500 2,693,089.50 6,542,249.50 148.80

2 100 T Silo for Cement 1 391,440 391,440.00 8.90

3 60 T Silo for Fly ash/ GGBS 1 358,820 358,820.00 8.16

4 Transit mixer 6 Cum 3 6,795.00 5,095,710 2,416,500 2,449,742 4,866,242 4,873,036.55 9,968,746.55 226.74

5 Concrete Pump 2 80,000.00 3,397,140 3,780,000 1,825,688 5,605,688 5,685,688.15 9,082,828.15 206.59

6 Extra pipe line 100M 2 440,370 440,370.00 10.02

7 Mobile Concrete Boom Placer 0 - - -

8 Loader /TLB 1 2,265.00 1,415,475 270,000.00 795,270 1,065,270 1,067,534.76 2,483,009.76 56.48

9 DG Set 125 KVA /160 KVA 1 484,407 2,443,982 2,443,982 2,443,982.11 2,928,389.11 66.61

Total 932,650 15,432,522 8,316,000 7,514,682 15,830,682 16,763,331 32,195,853

Unit Cost 21.21 351.01 189.15 170.92 360.07 381.28 732.29

Only Rental 15,432,522 732

351
COST PER CUM OF CONCRETE WITH RENTAL CHARGES 732

COST PER CUM OF CONCRETE WITHOUT RENTAL CHARGES 381

Adopted 732

Prepared By:- Nitin M. Rathod