Model Type: WG420PU

Model type:
WG420PU
Commercial code:
17505
18133
page 1
General notes
Technical Documentation guidelines

-------------------------------------------------------------------------------------------------------------------------------
You can find herewith some generic information to simplify cunsulting of technical documentation:
1. Models of same range share the same exploded views, which report the richest set of spare parts:generally, a model does not necessarly have a
related spare part for each particular shown on exploded views.
2. Some spare parts can not be represented directly on the exploded views (instruction booklets, specific kit, etc...). You can find those codes in the
spare parts list with the same reference of particular where spares are installed or with references 099, 999. Instruction booklets, once managed,
appear with 000 reference.
3. On the higher right site of each exploded view there is a serial number which indicates the beginning of the production of certain range:some
models might have more than an exploded view for a given category, each distinguished by a different serial no.and linked to another spare parts
list, In this case, serial no. is required to supply the right spare part code. Exploded view to be considered is the one with a more recent serial no.
but previous than the one of the model that needs assistance.
4.Exploded views might require further updates even after publishing. Addition of new spares will go on following the already existing numeration
references. Revision number of an exploded view is shown into last four digits of serial number into upper right hand corner.
5.The spare parts list associated to an exploded view shows related codes of spares managed for a certain model; for each spare part other
informations are available:
REF: reference no of spare into a table; SUBSTITUTE: list of spare(s) which can replace a code but that keeps same functional characteristics
INDUSTRIAL CODE: list of variables of a model (shown into model label) where such spare is used; NOTICE: code of information(s) to refer to
complete technical intervention, track for changes or to find correct spare part code.
6. Some notices, into a same section are generic therefore cannot be directly linked to a spare part. In order to assist a model in the best way as
possible, it is helpful to pay attention to all notices and constantly verify documentation updates
7.Technical documentation cover shows model name and its commercial codes
page 2
pdf_tavola_title_ENG
cod. 1110150
page 3
Spare parts list
Spare parts list cod. 1110150
Ref. Code Substitute Industrial code Description Notice
000 C00057695 user istructions booklet
000 C00075797 user istruct. booklet gb-rs

46181330200
001 C00046947 1 C00066277 worktop white giugiaro
001 C00066277 worktop white giugiaro (00115)
003 C00057691 dashboard + handle n1040013
005 C00046945 timer knob white
008 C00046944 1 C00044735 push button knob white

giugiaro
009 C00050186 bracket - pressure switch
009 C00108434 1 C00046666 collar for drain hose
011 C00046923 1 C00048002 cabinet white 27 giugiaro n1040200,n1040200,n10400

58
011 C00066276 cabinet white n1040200,n1040200,n10400

58
011 C00083796 cap for electrovalve n1040200,n1040200,n10400

58
013 C00037225 anti vibration plug
013 C00057570 inner door frame
014 C00045244 door catch pivot pin giugiaro
015 C00045243 door handle spring giugiaro
016 C00046950 door catch striker
017 C00046955 door handle white giugiaro
018 C00057569 outer door frame
019 C00047092 plinth white giugiaro
020 C00046951 door glass
029 C00050320 foot - rear m 8 h = 41 mm
031 C00002497 nut m4x3,2x7
page 4
031 C00019846 bolt t 1/2 t m4x12
032 C00043636 hinge plate outer case 0111125,0111125
032 C00057567 hinge plate outer case (wgd- 0111125,0111125

80525)
033 C00046949 door hinge support
036 C00044085 plug cabinet
038 C00046924 rear cover white
041 C00046121 spring for foot d = 12.2

mm
045 C00050182 door handle kit wgs / wg
048 C00057571 door assembly complete
099 C00040932 self locking nut m6
099 C00044115 spacer l = 34 mm
099 C00056932 bolt
099 C00076402 panel paraspray
page 5
cod. 1110260
page 6
Spare parts list
Spare parts list cod. 1110260
001 C00034335 bolt - drum pulley fixing
002 C00034337 washer 10,5 x 21
002 C00058039 washer 10,5 x 25 x 3
003 C00034336 washer d33xd9xsp2 n1040184,n1040235
004 C00055042 belt j4 1260 mm / 1258 mm 0111115,n1040005
004 C00059560 belt j4 1265 0111115,n1040005
005 C00055043 drum pulley d= 280 mm
006 C00056442 1 C00056949 tank lid cover plastic 0111115,n1040016
006 C00063244 1 C00056949 tank lid cover plastic (400) 0111115,n1040016
007 C00030679 1 C00040130 screw te 10 x 25
008 C00030681 1 C00040130 washer tp 26 x 10.5 x 2
009 C00038453 1 C00038358,1 C00089734 bearing spider - on drum
011 C00040897 tank cover lid seal - plastic

tank
012 C00036059 stainless drum
013 C00047133 suspension spring anchorage

pad white
014 C00014342 bolt m8x75 te n1040184,n1040235,n10402

35
014 C00055019 bolt m8x60 te n1040184,n1040235,n10402

35
014 C00081630 self-tapping screw l 60 / 56 n1040184,n1040235,n10402

mm x 9,5 35
015 C00055018 washer m8 n1040184,n1040235
016 C00104428 bolt m8 x 80 - tank back clamp
017 C00055017 tank spring
018 C00054767 1 C00063246 upper counterweight kg 13,8 n1040016,n1040045

red
018 C00063246 1 C00065959 upper counterweight kg 14,5 n1040016,n1040045
page 7
019 C00055038 plate n1040235
020 C00055032 plastic tank kit n1040184,n1040179,n10402

35,n1040235,0111122,0111
020 C00066420 plastic tank kit n1040184,n1040179,n10402

35,n1040235,0111122,0111
020 C00081216 bush diameter 10 mm kit n1040184,n1040179,n10402

35,n1040235,0111122,0111
021 C00103656 hose - dispenser to tank
022 C00054776 bellows clamp (tank front) 0111122
022 C00057933 bellows clamp (tank front) 0111122
023 C00054775 bellows seal
023 C00057932 bellows seal
024 C00032708 plastic insert nut - case front
024 C00046961 clamping ring - bellows seal

front
025 C00054768 1 C00081633 front counterweight 9,8 kg. n1040235,n1040184,n10402

35,0111122
025 C00081633 front counterweight 9,8 kg. n1040235,n1040184,n10402

35,0111122
026 C00054777 hose-tank to pump
027 C00030446 bolt m10 x 45 zntr
028 C00055039 shock absorber 120 n n1040014
029 C00030680 1 C00040130 nut m 10
029 C00040932 self locking nut m6
030 C00055037 plastic expansion rivet n1040052,n1040058
031 C00042410 clamping band tank cover lid
032 C00040935 lock nut m8
033 C00038450 1 C00089735 drum + spider assembly 600-

800-1000 rpm
034 C00014917 grommet - thermostat
034 C00040928 safety thermostat gasket
035 C00055397 support
039 C00055040 1 C00055039 shock absorber support
040 C00065152 nut romob m6x20x1,6
041 C00066597 earth plate
042 C00066691 1 C00090555 bearing kit n1040059
099 C00040130 nut,bolt,washer drum kit
page 8
cod. 1110310a
page 9
Spare parts list
Spare parts list cod. 1110310a
001 C00019740 capacitor 14mf 8 micron n1040058,n1040073
001 C00074642 capacitor + bracket 14 mf n1040058,n1040073
002 C00047115 1 C00026359 radio interference suppressor n1040058
002 C00065987 radio interference suppressor n1040058
003 C00022357 1 C00024521 supply cable 3x1 schuko l= n1040058

2,70 m
003 C00064563 supply cable 3x1 schuko 1,5 m n1040058
004 C00057692 wiring + timer elbi 5000 0678 n1040073
004 C00074681 wiring + timer elbi 5000 0678.a n1040073
005 C00030358 on-off switch(na+na 2pole

e0040)
005 C00031061 switch nc sin.pole e1284
006 C00019749 indicator lamp
008 C00041163 terminal block
009 C00049196 timer elbi 5000 0678 n1040178,n1040073
009 C00065975 timer elbi 0748/1.a /0748/2.a n1040178,n1040073

plate green
011 C00047109 1 C00052621 pressure switch 1 level 210 /

95
011 C00050186 bracket - pressure switch
012 C00047066 metal operating rod
013 C00047069 additive cover
014 C00047068 1 C00075352 detergent drawer
015 C00034325 1 C00103834 pressure switch hose l 560 mm
017 C00011140 door interlock flange black
018 C00108264 drain pump 220-240 v.
019 C00103883 air trap cap one way 117 mm
page 10
020 C00066284 1 C00081780,1 C00087885 heating element+termal cut-
out 1800w/230v
021 C00040931 bush - motor pivot (plastic)
023 C00055047 1 C00059560,1 C00059561 motor 2/12 poles n1040005
023 C00059561 motor 2/12 poles n1040005
024 C00041843 washer 8,5x17x1,5
024 C00050187 fixing nut
024 C00052497 bolt m6x30
024 C00104675 motor rubber bush
028 C00055045 1 C00015856 thermostat 1 t 87ø nc
029 C00027466 drain hose - to sink l=1860mm
030 C00015498 hose - valve/dispenser (hot)

l=600mm
031 C00019902 plastic -u- to make drain hose

hook
032 C00003070 mains inlet hose cold 25c

10bar 1500 mm
034 C00005572 sealing washer-mains inlet

hose
036 C00028568 diverter pivot arm 18 teeth
037 C00019708 dispenser spring
038 C00028569 diverter quadrant 19 teeth
040 C00019732 dispenser diverter
041 C00052771 dispenser body + cover assy

kit
042 C00046980 electrovalve 1 way 8lt 220 v
043 C00055046 heating element 2000w 230 v n1040058
044 C00055036 protection oven botton heating n1040058

element
045 C00055041 thermostat 1 t 95ø nc n1040058
053 C00050197 bracket -

condenser/suppressor
page 11
Notices
n1040005
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Beginning in the month of February '99, a new motor (part no. 059561) with a driven pulley with a diameter of 41.5 mm instead of 36 mm will be
used for the 450 and 500 rpm washing machine models in order to eliminate the risk of the appliance going out of balance.
Said modification also entails the use of a new belt, the J4 1265 mm (part no. 059560).
The new parts are interchangeable with the pre-modification ones only if used as a complete assembly.
The motor with part no. 055047 must not be used any longer.
This notice holds for all models that use the motor with part no. 055047.
n1040013
New Indesit logo
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 90301.0001, a new logo (as shown in the figure) will be printed or silk-screened on the control panels and the manuals for
the Indesit washing machines and washer-dryers.
The new parts will be handled with the same SAT numbers as the pre-modification parts (which will be eliminated).
page 12
n1040014
Shock-absorber modification
-------------------------------------------------------------------------------------------------------------------------------
Starting from serial number 90315.0001 a new shock-absorber is used in machines with plastic tank. The shock-absorber is fixed with a 10 mm X
32 mm cylindrical-head rivet, instead of the M10 flanged self-breaking nut with code 030680 and the M10 X 45 mm hexagonal-head screw.
With reference to Technical Assistance, the pre-modification part will be managed until stocks last. After that, the new shock-absorber assembly
with rivet and shock-absorber support with code 055040 will be managed with the same SAT code 055039.
n1040016
New counterweight
-------------------------------------------------------------------------------------------------------------------------------
Starting from serial number 90301.0001, a heavier counterweight with code 063246 and a new tank cover with code 063244 are used in the 400-
450 rev. washing machines with plastic tank.
The new counterweight (14,5 Kg instead of 13,8 kg) and the new tank cover (with number 400 printed on the outside) can be used on pre-
modification 400-450 rev. machines, but not vice versa. For easier management the counterweight with code 054767 will be coloured in red, once
stocks are finished.
n1040045
Dispenser lid and counterweights
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 90825.0001, on 600 rpm Washing machines manufactured at the Teverola factory, the following parts have been used:
Part no. 056949 - Plastic dispenser lid kit;
Part no. 054768 - Front counterweight 9.8 Kg;
Part no. 063246 - Upper counterweight 14.5 Kg.
The counterweights part nos. 054768 and 063246, if used together, can be used instead of the pre-modification ones (in order: 056440 and
054767) which will only continue to be handled until stocks run out.
The dispenser lid part no. 056949 can be used instead of the previous one (part no. 056442) and 063244 used on other models from which it is
different, in that it has two thermostat holes instead of just the one.
If the model being repaired only requires the use of one thermostat, the hole for the second one should be closed with the plug (part no. 020181)
provided in the kit.
page 13
n1040052
Modification of the expander shaft.
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 91115.0001, in order to improve the fixing of the shock absorber onto the tub, the diameter of the end part of the
expander's shaft was increased by 0.2 mm on the Washing machines with plastic tubs manufactured at the Teverola factory.
The new part is handled with the same SAT code 055037 as the pre-modification one and can be used, applying a drop of Super Attac adhesive on
the end part of the shaft which is to be inserted into the expander upon blocking it.
n1040058
Various modifications (Plastic tub without safety thermostat hole, new supply cable and radio interference
suppresser complete with terminal board).
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 00110.0001, a few modifications have been made to washing machines manufactured at the Teverola factory. These
modifications mainly affected the cabinet (on which the perforation of the terminal board was modified) and the tub (from which the hole and the
safety thermostat were removed) and a new heating element with fuse was used.
The new parts, except for the worktop, cannot be used on their own on pre-modification appliances because the cabinet has to have the supply
cable moulded together as well as the radio interference suppresser and the quick connection condenser, whereas for the tub it is absolutely
necessary to use the heating element with fuse.
However, to carry out this intervention, the wiring needs to be modified in the following way:
1) Discard the wire leading from the safety thermostat to the heating element.
2) Disconnect the wire that leads from the wiring to the safety thermostat and insert it onto the contact of the new heating element on which the
fuse is placed (it can be recognised by the green insulating sheath on 230 V models and the blue one on 240 Volt models).
The pre-modification parts shall continue to be handled until stocks run out.
The following table has been attached in order to make it simpler to identify the parts necessary for the use of a new cabinet or of a new tub on pre-
modification appliances.
n1040059
Kit of bearings plus sealing ring for appliances with a plastic tub.
-------------------------------------------------------------------------------------------------------------------------------
The kit of bearings plus sealing ring part no. 066691 (cod. 090554 Kit 600-800 and cod. 090555 Kit 800-1000) has been coded to apply the
page 14
bearings onto appliances with a plastic tub, thus avoiding having to necessarily replace the tub as well as the lid, due to possible deformations
caused by hot wash cycles that make the coupling of the two parts impossible.
Once the bearings have been extracted, take particular care in making sure that the housing of the bearings does not constitute a deformed
surface, in which case the tub and lid should both be replaced.
To ensure that the sealing ring is perfectly watertight, it is essential that you use around 7 gr. of Amblig TA grease which must be distributed evenly
among the surfaces of the bearings that are in contact with the sealing ring and in the central hole of the ring itself.
n1040073
ELBI Standardised Timer on 400-600 rpm appliances from Teverola
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 00420.0001, the new ELBI standardised timers have been used on 400-600 rpm Washing machines manufactured at the
Teverola factory (both with plastic and stainless steel tub), (00714.0001 - WG522TXU- 46180660100) , with the exception of models from the
LB2000 range which were manufactured using the new timer from the very beginning.
In connection with the use of this new timer, condensers complete with fixing brackets have been used and a hole was pierced into the cabinets for
the hardware key as well as suitable cutting for the condenser fixing bracket housing.
The part nos. for the parts used for the modification, excluding the wiring assemblies (they appear in the documentation of the respective models)
are the following:
ELBI standardised timers:
Part no. 065975 - ELBI Timer 0748 fonly for Service.
The timer SAT must be used in place of the following timers, making sure that
during the connection the wiring harness connectors are not rotated at 180 degrees.
page 15
The connectors must be inserted in respect to their correspondence to the letters noted on the lower right side of the timer, without respecting the
terminals.
ELBI 0748/1.A (yellow plate) ;
ELBI 0748/2.A (blue plate);
ELBI 5000 0678.A Standardised (white plate);
ELBI 5000 0698.A Standardised (red plate);
ELBI 5000 0698/3.A Standardised (white plate with red band).
Condensers:
Part no. 074642 - Condenser + bracket 14 mF;
Part no. 074644 - Condenser + bracket 12,5 mF.
Pressure switches
Cabinets:
Part no. 066276 - White cabinet 27 two holes electrovalve for ranges A-AF-BAMR-HL-IW-LRE-W-WG-WH-WN-;
Part no. 066507 - Brezil cabinet for range AF;
Part no. 066275 - White cabinet 27 for range WGS.
Part no. 064899 Serial port test plug for cabinet.
The timer 065975, if used instead of the pre-modification one requires without exception the replacement of the wiring assembly, therefore the pre-
modification timers (part no. 049196, part no. 049378 and part no. 053719) will continue to be handled normally.
The new condensers are not interchangeable with the pre-modification ones (part no. 019740, part no. 013582 and part no. 036121), therefore
both those with and those without fixing bracket are handled.
The modified cabinets will keep the same part number as the pre-modification ones.
All the wiring assemblies will only be handled upon request and therefore warehouse stocks are not planned.
page 16
n1040178
Timer ELBI 0748 green label specifically for the SAT.
-------------------------------------------------------------------------------------------------------------------------------
The timer code 065975 that is forwarded as a spare part, is used exclusively for After Sales Service.
This particular item is handled in place of the five timers used in production, and differs not only aesthetically but also in function as it combines all
the operations.
Please be aware of the following, in the employment of the timer Code 065975 - Timer Elbi 0748 Green Label for SAT :
1) Do not rotate the wiring harness connectors at 180° during the connection;
2) The connectors must be inserted in respect to their correspondence to the letters noted on the lower right side of the timer, without respecting
the terminals.
3) The SAT timer is mounted without any modification performed on apparatus that employ a timer without a distribution lever.
Rationalized Elbi Timers.
The SAT timer, is used in place of the following timers:
ELBI 0748/1.A (yellow label) the distribution lever is not employed;
ELBI 0748/2.A (blue label) the distribution lever is not employed;
ELBI 5000 0678.A Rationalized (white label);
ELBI 5000 0698.A Rationalized (red label);
ELBI 5000 0698/3.A Rationalized (white label with red band).
n1040179
Kit of Small Steel Sleeves for spring eyelets on plastic tubs.
-------------------------------------------------------------------------------------------------------------------------------
If on the apparatus' with plastic tubs with registration number previous to 81001.0001, the wearing of the spring eyelet shows (caused by an
anomalous rubbing of the spring on the plastic), a Kit of small steel bushes been realized (Diameter 10 mm X Length 10 mm) Code 081216.
The two small sleeves that are part of the kit have to be inserted in interference to the spring eyelets (see Letter A in following figure)when signs
that these have being used are visible. The solution is effective even if the ring is completely cut.
page 17
n1040184
Modification of counterweight fixing on front plastic tubs.
-------------------------------------------------------------------------------------------------------------------------------
From the registration no. 10320.0001, the front counterweight fixing system has been modified, on Washing machines with plastic tubs produced in
the Teverola factory plant, that now is achieved via the use of three self-tapping screws code 081630.
This modification has affected the following items :
Tubs code 066420 and 066530.
The modified tubs retain the same SAT pre-modification code and will be handled until stock depletion and are equipped with the respective fixing
screws;
Pre-modified tubs equipped with the following items:
Qty. 3 Screws code 014342;
Qty. 3 Conical washers code 055018;
Qty. 3 Plain washers code 034336.
Modified tubs, equipped with the following items:
Qty. 3 Self-tapping screws code 081630.
Front counterweight.
The modified front counterweight code 081633 may be used in place of the pre-modification counterweight code 054768 but not vice versa, the pre-
modification counterweight will continue to be handled until stock depletion.
Each time in a modified tub it is necessary to unscrew the self-tapping screws that stop the front counterweight , effecting again the fixing and
avoiding a possible loosening in time of the tub and consequently its break , it has to be used screws code 014342, conical washers code 055018,
plain washers code 034336 and plates code 055038.
page 18
n1040200
Electrovalve drill hole plug for Teverola production cabinets.
-------------------------------------------------------------------------------------------------------------------------------
From the registration no. 10601.0001 on all Washing machines produced in the Teverola plant have been using cabinets with two electrovalve drill
holes.
If the model produced provides for one only electrovalve, then one drill hole is capped by using the appropriate plug code 083796.
The cabinets handled by After Sales Service with two electrovalve drill holes where used on models with one only electrovalve should use the plug.
n1040235
Restored the fixing of the anterior counterweight with platelets inserted in the tub
-------------------------------------------------------------------------------------------------------------------------------
From the 11105.0001 registration number on the washing machines with plastic tubs produced in the Teverola factory, the fixing of the anterior
counterweight is restored with platelets inserted in the tub instead of those realised with self-threading screws, the system described in Notice
N1040184.
The tubs maintain the same SAT code and are provided with the following particulars:
N° 3 Screws code cod. 014342;
N° 3 Conical washer cod. 055018;
N° 3 Plain washer cod. 034336.
Whenever the necessity may arise on a tub, proceed with diverting the self-threading screws that block the anterior counterweight., as it's
compulsory to execute the fixing again avoiding in time a possible loosening and thus the breaking of the tub by utilising the registered screws
(cod. 014342), the conical washers (cod. 055018), the plain washers (cod. 034336) and the platelets (cod. 055038).
0111115
NOTICES FOR PLASTIC TUBS
-------------------------------------------------------------------------------------------------------------------------------
WASHING MACHINE WITH PLASTIC TUB
page 19
---Correct installation of the belt:
In order to install the belt properly, it must be positioned at the centre of the drum pulley or towards the exterior of the machine (at least 3 mm from
the inner edge of the pulley). This is to prevent the belt from slipping off the pulley.
This procedure must be followed because the plastic parts (tank and tank cover) undergo distortion during the heating phase of the cycle, which
inclines the top part of the pulley 3 mm away from the cover of the tank.
---Replacement of the tank or the cover back:
During cycles using hot water, the tank and cover undergo distortion, which makes it impossible for either of the parts to be used with a new
replacement part. Therefore, if either of the two is faulty, BOTH must be replaced.
---Tightening torques for plastic drums:
Drive pulley - 550 (N X dm);
Heating element - 20 (N X dm);
Clamping band - 120 (N X dm);
Shock absorbers - 60 (N X dm);
Top counterweight - 110 (N X dm);
Bottom counterweight 110 (N X dm);
Motor fastener - 45 (N X dm);
Packing brackets - 60 (N X dm);
Oscillating assembly - 80 (N X dm);
0111122
NEW TUB ASSEMBLIES
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 80824.0001, new tub assemblies are being used with the appliances with plastic tubs manufactured at Teverola.
The component parts affected by the change are:
Part no. 057932 - Door seal;
Part no. 057933 - Seal ring;
Part no. 054768 - Front counterweight - 4/8/1000 rpm;
Part no. 056440 - Front counterweight 600 rpm;
Part no. 055032 - Plastic tub.
On the pre-modification appliances only the counterweights can be used individually (they retain the same SAT part numbers). The tub, ring and
seal must be replaced together.
page 20
0111125
DOOR HINGE MADE OF METAL SHEET
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 80703.0001 on models that use the door with part no. 001459, a steel hinge with part no. 057567, a new door with part
no. 057573 and screws to fasten it (part no. 057568) have replaced the previous pieces.
The new hinge can be used on pre-modification appliances only if they use the new door and screws.
The new door can be fitted onto the earlier aluminium hinge, part no 043636, but only if the screws used to fasten it have part no. 057571.
n1040005
-------------------------------------------------------------------------------------------------------------------------------
Beginning in the month of February '99, a new motor (part no. 059561) with a driven pulley with a diameter of 41.5 mm instead of 36 mm will be
used for the 450 and 500 rpm washing machine models in order to eliminate the risk of the appliance going out of balance.
Said modification also entails the use of a new belt, the J4 1265 mm (part no. 059560).
The new parts are interchangeable with the pre-modification ones only if used as a complete assembly.
The motor with part no. 055047 must not be used any longer.
This notice holds for all models that use the motor with part no. 055047.
n1040013
New Indesit logo
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 90301.0001, a new logo (as shown in the figure) will be printed or silk-screened on the control panels and the manuals for
the Indesit washing machines and washer-dryers.
The new parts will be handled with the same SAT numbers as the pre-modification parts (which will be eliminated).
n1040014
Shock-absorber modification
page 21
-------------------------------------------------------------------------------------------------------------------------------
Starting from serial number 90315.0001 a new shock-absorber is used in machines with plastic tank. The shock-absorber is fixed with a 10 mm X
32 mm cylindrical-head rivet, instead of the M10 flanged self-breaking nut with code 030680 and the M10 X 45 mm hexagonal-head screw.
With reference to Technical Assistance, the pre-modification part will be managed until stocks last. After that, the new shock-absorber assembly
with rivet and shock-absorber support with code 055040 will be managed with the same SAT code 055039.
n1040016
New counterweight
-------------------------------------------------------------------------------------------------------------------------------
Starting from serial number 90301.0001, a heavier counterweight with code 063246 and a new tank cover with code 063244 are used in the 400-
450 rev. washing machines with plastic tank.
The new counterweight (14,5 Kg instead of 13,8 kg) and the new tank cover (with number 400 printed on the outside) can be used on pre-
modification 400-450 rev. machines, but not vice versa. For easier management the counterweight with code 054767 will be coloured in red, once
stocks are finished.
n1040045
Dispenser lid and counterweights
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 90825.0001, on 600 rpm Washing machines manufactured at the Teverola factory, the following parts have been used:
Part no. 056949 - Plastic dispenser lid kit;
Part no. 054768 - Front counterweight 9.8 Kg;
Part no. 063246 - Upper counterweight 14.5 Kg.
The counterweights part nos. 054768 and 063246, if used together, can be used instead of the pre-modification ones (in order: 056440 and
054767) which will only continue to be handled until stocks run out.
The dispenser lid part no. 056949 can be used instead of the previous one (part no. 056442) and 063244 used on other models from which it is
different, in that it has two thermostat holes instead of just the one.
If the model being repaired only requires the use of one thermostat, the hole for the second one should be closed with the plug (part no. 020181)
provided in the kit.
page 22
n1040052
Modification of the expander shaft.
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 91115.0001, in order to improve the fixing of the shock absorber onto the tub, the diameter of the end part of the
expander's shaft was increased by 0.2 mm on the Washing machines with plastic tubs manufactured at the Teverola factory.
The new part is handled with the same SAT code 055037 as the pre-modification one and can be used, applying a drop of Super Attac adhesive on
the end part of the shaft which is to be inserted into the expander upon blocking it.
n1040058
Various modifications (Plastic tub without safety thermostat hole, new supply cable and radio interference
suppresser complete with terminal board).
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 00110.0001, a few modifications have been made to washing machines manufactured at the Teverola factory. These
modifications mainly affected the cabinet (on which the perforation of the terminal board was modified) and the tub (from which the hole and the
safety thermostat were removed) and a new heating element with fuse was used.
The new parts, except for the worktop, cannot be used on their own on pre-modification appliances because the cabinet has to have the supply
cable moulded together as well as the radio interference suppresser and the quick connection condenser, whereas for the tub it is absolutely
necessary to use the heating element with fuse.
However, to carry out this intervention, the wiring needs to be modified in the following way:
1) Discard the wire leading from the safety thermostat to the heating element.
2) Disconnect the wire that leads from the wiring to the safety thermostat and insert it onto the contact of the new heating element on which the
fuse is placed (it can be recognised by the green insulating sheath on 230 V models and the blue one on 240 Volt models).
The pre-modification parts shall continue to be handled until stocks run out.
The following table has been attached in order to make it simpler to identify the parts necessary for the use of a new cabinet or of a new tub on pre-
modification appliances.
n1040059
Kit of bearings plus sealing ring for appliances with a plastic tub.
-------------------------------------------------------------------------------------------------------------------------------
The kit of bearings plus sealing ring part no. 066691 (cod. 090554 Kit 600-800 and cod. 090555 Kit 800-1000) has been coded to apply the
page 23
bearings onto appliances with a plastic tub, thus avoiding having to necessarily replace the tub as well as the lid, due to possible deformations
caused by hot wash cycles that make the coupling of the two parts impossible.
Once the bearings have been extracted, take particular care in making sure that the housing of the bearings does not constitute a deformed
surface, in which case the tub and lid should both be replaced.
To ensure that the sealing ring is perfectly watertight, it is essential that you use around 7 gr. of Amblig TA grease which must be distributed evenly
among the surfaces of the bearings that are in contact with the sealing ring and in the central hole of the ring itself.
n1040073
ELBI Standardised Timer on 400-600 rpm appliances from Teverola
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 00420.0001, the new ELBI standardised timers have been used on 400-600 rpm Washing machines manufactured at the
Teverola factory (both with plastic and stainless steel tub), (00714.0001 - WG522TXU- 46180660100) , with the exception of models from the
LB2000 range which were manufactured using the new timer from the very beginning.
In connection with the use of this new timer, condensers complete with fixing brackets have been used and a hole was pierced into the cabinets for
the hardware key as well as suitable cutting for the condenser fixing bracket housing.
The part nos. for the parts used for the modification, excluding the wiring assemblies (they appear in the documentation of the respective models)
are the following:
ELBI standardised timers:
Part no. 065975 - ELBI Timer 0748 fonly for Service.
The timer SAT must be used in place of the following timers, making sure that
during the connection the wiring harness connectors are not rotated at 180 degrees.
page 24
The connectors must be inserted in respect to their correspondence to the letters noted on the lower right side of the timer, without respecting the
terminals.
ELBI 0748/1.A (yellow plate) ;
ELBI 0748/2.A (blue plate);
ELBI 5000 0678.A Standardised (white plate);
ELBI 5000 0698.A Standardised (red plate);
ELBI 5000 0698/3.A Standardised (white plate with red band).
Condensers:
Part no. 074644 - Condenser + bracket 12,5 mF.
Pressure switches
Cabinets:
Part no. 066276 - White cabinet 27 two holes electrovalve for ranges A-AF-BAMR-HL-IW-LRE-W-WG-WH-WN-;
Part no. 066507 - Brezil cabinet for range AF;
Part no. 066275 - White cabinet 27 for range WGS.
Part no. 064899 Serial port test plug for cabinet.
The timer 065975, if used instead of the pre-modification one requires without exception the replacement of the wiring assembly, therefore the pre-
modification timers (part no. 049196, part no. 049378 and part no. 053719) will continue to be handled normally.
The new condensers are not interchangeable with the pre-modification ones (part no. 019740, part no. 013582 and part no. 036121), therefore
both those with and those without fixing bracket are handled.
The modified cabinets will keep the same part number as the pre-modification ones.
All the wiring assemblies will only be handled upon request and therefore warehouse stocks are not planned.
page 25
n1040178
Timer ELBI 0748 green label specifically for the SAT.
-------------------------------------------------------------------------------------------------------------------------------
The timer code 065975 that is forwarded as a spare part, is used exclusively for After Sales Service.
This particular item is handled in place of the five timers used in production, and differs not only aesthetically but also in function as it combines all
the operations.
Please be aware of the following, in the employment of the timer Code 065975 - Timer Elbi 0748 Green Label for SAT :
1) Do not rotate the wiring harness connectors at 180° during the connection;
2) The connectors must be inserted in respect to their correspondence to the letters noted on the lower right side of the timer, without respecting
the terminals.
3) The SAT timer is mounted without any modification performed on apparatus that employ a timer without a distribution lever.
Rationalized Elbi Timers.
The SAT timer, is used in place of the following timers:
ELBI 0748/1.A (yellow label) the distribution lever is not employed;
ELBI 0748/2.A (blue label) the distribution lever is not employed;
ELBI 5000 0678.A Rationalized (white label);
ELBI 5000 0698.A Rationalized (red label);
ELBI 5000 0698/3.A Rationalized (white label with red band).
n1040179
Kit of Small Steel Sleeves for spring eyelets on plastic tubs.
-------------------------------------------------------------------------------------------------------------------------------
If on the apparatus' with plastic tubs with registration number previous to 81001.0001, the wearing of the spring eyelet shows (caused by an
anomalous rubbing of the spring on the plastic), a Kit of small steel bushes been realized (Diameter 10 mm X Length 10 mm) Code 081216.
The two small sleeves that are part of the kit have to be inserted in interference to the spring eyelets (see Letter A in following figure)when signs
that these have being used are visible. The solution is effective even if the ring is completely cut.
page 26
n1040184
Modification of counterweight fixing on front plastic tubs.
-------------------------------------------------------------------------------------------------------------------------------
From the registration no. 10320.0001, the front counterweight fixing system has been modified, on Washing machines with plastic tubs produced in
the Teverola factory plant, that now is achieved via the use of three self-tapping screws code 081630.
This modification has affected the following items :
Tubs code 066420 and 066530.
The modified tubs retain the same SAT pre-modification code and will be handled until stock depletion and are equipped with the respective fixing
screws;
Pre-modified tubs equipped with the following items:
Qty. 3 Screws code 014342;
Qty. 3 Conical washers code 055018;
Qty. 3 Plain washers code 034336.
Modified tubs, equipped with the following items:
Qty. 3 Self-tapping screws code 081630.
Front counterweight.
The modified front counterweight code 081633 may be used in place of the pre-modification counterweight code 054768 but not vice versa, the pre-
modification counterweight will continue to be handled until stock depletion.
Each time in a modified tub it is necessary to unscrew the self-tapping screws that stop the front counterweight , effecting again the fixing and
avoiding a possible loosening in time of the tub and consequently its break , it has to be used screws code 014342, conical washers code 055018,
plain washers code 034336 and plates code 055038.
page 27
n1040200
Electrovalve drill hole plug for Teverola production cabinets.
-------------------------------------------------------------------------------------------------------------------------------
From the registration no. 10601.0001 on all Washing machines produced in the Teverola plant have been using cabinets with two electrovalve drill
holes.
If the model produced provides for one only electrovalve, then one drill hole is capped by using the appropriate plug code 083796.
The cabinets handled by After Sales Service with two electrovalve drill holes where used on models with one only electrovalve should use the plug.
n1040235
Restored the fixing of the anterior counterweight with platelets inserted in the tub
-------------------------------------------------------------------------------------------------------------------------------
From the 11105.0001 registration number on the washing machines with plastic tubs produced in the Teverola factory, the fixing of the anterior
counterweight is restored with platelets inserted in the tub instead of those realised with self-threading screws, the system described in Notice
N1040184.
The tubs maintain the same SAT code and are provided with the following particulars:
N° 3 Screws code cod. 014342;
N° 3 Conical washer cod. 055018;
N° 3 Plain washer cod. 034336.
Whenever the necessity may arise on a tub, proceed with diverting the self-threading screws that block the anterior counterweight., as it's
compulsory to execute the fixing again avoiding in time a possible loosening and thus the breaking of the tub by utilising the registered screws
(cod. 014342), the conical washers (cod. 055018), the plain washers (cod. 034336) and the platelets (cod. 055038).
0111115
NOTICES FOR PLASTIC TUBS
-------------------------------------------------------------------------------------------------------------------------------
WASHING MACHINE WITH PLASTIC TUB
page 28
---Correct installation of the belt:
In order to install the belt properly, it must be positioned at the centre of the drum pulley or towards the exterior of the machine (at least 3 mm from
the inner edge of the pulley). This is to prevent the belt from slipping off the pulley.
This procedure must be followed because the plastic parts (tank and tank cover) undergo distortion during the heating phase of the cycle, which
inclines the top part of the pulley 3 mm away from the cover of the tank.
---Replacement of the tank or the cover back:
During cycles using hot water, the tank and cover undergo distortion, which makes it impossible for either of the parts to be used with a new
replacement part. Therefore, if either of the two is faulty, BOTH must be replaced.
---Tightening torques for plastic drums:
Drive pulley - 550 (N X dm);
Heating element - 20 (N X dm);
Clamping band - 120 (N X dm);
Shock absorbers - 60 (N X dm);
Top counterweight - 110 (N X dm);
Bottom counterweight 110 (N X dm);
Motor fastener - 45 (N X dm);
Packing brackets - 60 (N X dm);
Oscillating assembly - 80 (N X dm);
0111122
NEW TUB ASSEMBLIES
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 80824.0001, new tub assemblies are being used with the appliances with plastic tubs manufactured at Teverola.
The component parts affected by the change are:
Part no. 057932 - Door seal;
Part no. 057933 - Seal ring;
Part no. 054768 - Front counterweight - 4/8/1000 rpm;
Part no. 056440 - Front counterweight 600 rpm;
Part no. 055032 - Plastic tub.
On the pre-modification appliances only the counterweights can be used individually (they retain the same SAT part numbers). The tub, ring and
seal must be replaced together.
page 29
0111125
DOOR HINGE MADE OF METAL SHEET
-------------------------------------------------------------------------------------------------------------------------------
Beginning with serial no. 80703.0001 on models that use the door with part no. 001459, a steel hinge with part no. 057567, a new door with part
no. 057573 and screws to fasten it (part no. 057568) have replaced the previous pieces.
The new hinge can be used on pre-modification appliances only if they use the new door and screws.
The new door can be fitted onto the earlier aluminium hinge, part no 043636, but only if the screws used to fasten it have part no. 057571.
page 30
Electric schemes and links
Cod. ce022800
page 31
Legend
Legend: ce022800
AQS Aquastop electrovalve Mzbn/MTA zbn timer motor
B Buzzer N Neutral or Terminal Board
BC NC Spin cycle exclusion
BF Terminal board contact, motor fan and dryer P Pressure switch

heatin
BP Buzzer PA High speed potentiometer
C Condensator PB Low speed potentiometer
CA Condensator PL Pure Wool
DV Switching device PM Motor Thermoprotector
EF/CL Electro-Valve Cold Water / Bleach PR Timer programmer or Pressure switch
EF/L Electro-Valve Cold Water / Wash PS Drain pump
EF/P Electro-Valve Cold Water / Prewash P1 1st level pressure cut-off switch
ER Exclude Heating Element P2 2nd level pressure cut-off switch
ET Thermostat disactivation R Heating element
EV Electrovalve Ras/RA Dryer heating element
EVA Dryer electrovalve RE Relay
EVC Hot water electrovalve RR Heating element
EVF Elettrovalvola acqua fredda RV Speed regulator
EVL Wash electrovalve S LED
EVP Pre Wash electrovalve SL Line LED
FA Antijamming filter SO Door LED
FD Delicate drying cycle thermostat SR Heating LED
FE Strong drying cycle thermostat ST Temperature selector
FRT Thermofusible Heating Element SV Speed Selector for Spin
I Inverter T Timer contacts
IA Switch On/Off TA Drying timer contacts
page 32
IC Switch N.C. - 1/2 Load TB Low Temperature Thermostat
ID Switch display TC Spider wheel earth
IE Water Saving Device TFL Flange earth
IF Switch - Spin Reduction TG Main earth
IP Door switch TH Thermostat
IR Line switch THF Operating thermostat
IS Water-stop THR Adjustable thermostat
I1..2..3.. Switches/switching devices TH1 1st temperature thermostat
L Line or Lamp TH2 2nd temperature thermostat
LB Low Level TH3 3rd temperature thermostat
LN Normal Level TM Motor earth
LS Pilot lamp TMB Main cabinet earth
M Earth-symbol TMP Motor thermal protector
MC Spin cycle motor TMS Thermostop
MI MOTOR WITH PULLEY TP Thermal protector
ML Wash cycle motor TPS Drain pump earth
MO Terminal Board TR Heating element earth
MP Door dip-switch TS Safety thermostat
MR Thermal Lock TT Timer earthing connection
MT Timer motor TTH Earthing Thermostat
MV Motor fan TV Tank earth
MV -Ras Dryer heating element ZBN Timer
page 33
Cod. lg001400
page 34
Legend
Legend: lg001400

heatin
page 35
page 36
Cod. se040100
page 37
Legend
Legend: se040100

heatin
page 38
page 39
Cod. 111167a
page 40
Legend
Legend: 111167a

heatin
page 41
page 42
Cod. 111356b
page 43
Legend
Legend: 111356b

heatin
page 44
page 45
Cod. 111356c
page 46
Legend
Legend: 111356c

heatin
page 47
page 48

Model Type: WG420PU

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Technical Documentation guidelines

Spare parts list cod. 1110150

Ref. Code Substitute Industrial code Description Notice

000 C00057695 user istructions booklet

000 C00075797 user istruct. booklet gb-rs

001 C00046947 1 C00066277 worktop white giugiaro

001 C00066277 worktop white giugiaro (00115)

003 C00057691 dashboard + handle n1040013

005 C00046945 timer knob white

008 C00046944 1 C00044735 push button knob white

009 C00050186 bracket - pressure switch

009 C00108434 1 C00046666 collar for drain hose

011 C00046923 1 C00048002 cabinet white 27 giugiaro n1040200,n1040200,n10400

011 C00066276 cabinet white n1040200,n1040200,n10400

011 C00083796 cap for electrovalve n1040200,n1040200,n10400

013 C00037225 anti vibration plug

013 C00057570 inner door frame

014 C00045244 door catch pivot pin giugiaro

015 C00045243 door handle spring giugiaro

016 C00046950 door catch striker

017 C00046955 door handle white giugiaro

018 C00057569 outer door frame

019 C00047092 plinth white giugiaro

020 C00046951 door glass

029 C00050320 foot - rear m 8 h = 41 mm

031 C00002497 nut m4x3,2x7

032 C00043636 hinge plate outer case 0111125,0111125

032 C00057567 hinge plate outer case (wgd- 0111125,0111125

033 C00046949 door hinge support

036 C00044085 plug cabinet

038 C00046924 rear cover white

041 C00046121 spring for foot d = 12.2

045 C00050182 door handle kit wgs / wg

048 C00057571 door assembly complete

099 C00040932 self locking nut m6

099 C00044115 spacer l = 34 mm

099 C00056932 bolt

099 C00076402 panel paraspray

Spare parts list cod. 1110260

Ref. Code Substitute Industrial code Description Notice

001 C00034335 bolt - drum pulley fixing

002 C00034337 washer 10,5 x 21

002 C00058039 washer 10,5 x 25 x 3

003 C00034336 washer d33xd9xsp2 n1040184,n1040235

004 C00055042 belt j4 1260 mm / 1258 mm 0111115,n1040005

004 C00059560 belt j4 1265 0111115,n1040005

005 C00055043 drum pulley d= 280 mm

006 C00056442 1 C00056949 tank lid cover plastic 0111115,n1040016

006 C00063244 1 C00056949 tank lid cover plastic (400) 0111115,n1040016

007 C00030679 1 C00040130 screw te 10 x 25

008 C00030681 1 C00040130 washer tp 26 x 10.5 x 2

009 C00038453 1 C00038358,1 C00089734 bearing spider - on drum

011 C00040897 tank cover lid seal - plastic

012 C00036059 stainless drum

013 C00047133 suspension spring anchorage

014 C00014342 bolt m8x75 te n1040184,n1040235,n10402

014 C00055019 bolt m8x60 te n1040184,n1040235,n10402

014 C00081630 self-tapping screw l 60 / 56 n1040184,n1040235,n10402

015 C00055018 washer m8 n1040184,n1040235

016 C00104428 bolt m8 x 80 - tank back clamp

017 C00055017 tank spring

018 C00054767 1 C00063246 upper counterweight kg 13,8 n1040016,n1040045