Section 10 - Electrical System

Cold Start Advance Solenoid

Removal and Replacement

744930

P1

Fig 6.

Table 17. Component Identification Table 19. Service Tools

1 Cold start advance solenoid Item Part Number Description
2 Fuel injection pump T1 General Ring Spanner

Table 18. Service Parts

P1 `O' ring - cold start advance solenoid

10 - 11 9806/3000-02 10 - 11
 Section 10 - Electrical System
Cold Start Advance Solenoid
Removal and Replacement

Before Removing
1 Ensure that the engine cannot be started.

Removal
1 Uncouple the electrical connector at the cold start
advance solenoid 6-1.

2 Unscrew the solenoid cartridge from the fuel injection

pump body 6-2. Discard the `O' ring seal 6-P1. Cap
open ports to prevent ingress of dirt.

Note: The cold start advance solenoid is a non serviceable

item. If the solenoid is faulty or damaged it must be
renewed. It is essential that the correct solenoid is fitted.

Inspection
1 If a faulty solenoid is suspected, perform tests to
confirm its serviceability, see Section 6 Test
Procedures.

Replacement
Replacement is the reverse of removal but note the
following:

1 Renew the `O' ring seal 6-P1.

2 Torque tighten the cold start advance solenoid

cartridge, K Table 20. Torque Settings ( T 10-12).

3 Start the engine and check for fuel leaks.

Table 20. Torque Settings

Item Nm lbf ft
1 15 11

10 - 12 9806/3000-02 10 - 12