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Information sheet 1.

1-1
Parts of Light Vehicle and Its Function
Objectives: After reading this information sheet, the trainee should be able to:
1. Give the parts of the vehicle and its function.
2. Explain the operation of the speed-control system, and other electrical and electronic devices.
3. Describe analog and electronic instrument panels, and the operation of the speedometer and
odometer.

I. Vehicle Lightning
A. Lights—the driver uses electric lightning to provide the illumination or light needed to safely operate
the vehicle. The various lights provide vision and information to the driver, convenience for passengers,
and signals and warnings to other drivers and pedestrians.

The outside or exterior lights on an automotive include:


1. Two or four headlamps which illuminate the area ahead of the vehicle.
2. Taillights to show red at the rear of the vehicle.
3. Parking light to mark the front of a parked vehicle, and to mark the front of the vehicle if a headlamp
fails.
4. License light too illuminate the license plate on the rear of the vehicle.
5. Side-marker lights on the front and rear sides of the vehicle to indicate its overall length.
6. Turn-signal lights which indicate an intended change in direction by flashing lights on the side toward
which the turn will be made.
7. Backup lights to illuminate in back of the car when the transmission is shifted into reverse.
8. Emergency flasher or hazard-warning lights that warn an approaching driver of the presence of a
vehicular hazard by flashing all turn-signal lights together.
The inside of the car has a variety of interior lights. These include:
1. Instrument-panel lights
2. Warning and indicator lights
3. Courtesy and dome lights—turn on when a door opens. Courtesy and dome lights are all powered
from the fuse panel. They will operate regardless of the position of the ignition key or headlamp switch.

B. Light Bulbs

Lightning is provided by various sizes and types of light bulbs. When an electric current flows through a
fine wire or filament in the bulb, the filament gets hot and emits visible light. The bulb may fit into a
socket which forms part of a lamp. The bulb may fit into a socket which forms part of a lamp.
Some bulbs have two filaments. This allows a single bulb to provide light in two circuits for different
purposes. The various bulbs and lighting circuits usually receive power from the fuse panel, ignition
switch, or headlamp switch.

C. Headlamps

It is the most important lamps for the driver. When switch on, they provide light ahead of the vehicle.
The tungsten filament turns white-hot when connected to the battery and gives out light. The light is
reflected forward by the curved reflector. Then the light passes through the lens which arranges it in a
pattern to light the road ahead. The sealed beam headlamp is replaced as a unit.
Many vehicles have halogen headlamps. These emit a whiter and brighter light than other sealed-beam
lights. The halogen headlamp has a smaller inner bulb filled with halogen gas which protects the
tungsten filament. The outer case is airtight or hermetically sealed. The halogen headlamp is replaced as
a unit.

The most widely used headlamps are made in four sizes, two round and two rectangular The round sizes
are 5.75 (146 mm) and 7 inches (178 mm). The rectangular sizes are 6.5 by 4 inches (165 by 100 mm)
and 7.9 by 5.6 inches (200 by 142mm). All have the number the number 1 or 2 molded into the top of
the lens. Type 1 has one high-beam filament. Type 2 has two filaments, one for high beam and other for
low beam. The letter H or the word HALOGEN appears on the lens of a halogen headlamp.

Some cars use smaller rectangular headlamps or aerodynamically-styled composite headlamps .These
are made of plastic instead of glass and have a replaceable halogen bulb.
A vehicle with four headlamps has two type 1 and two type 2 headlamps. For low- beam driving, one
filament in each type 2 headlamp comes on. On high beam, the other filament in the type 2 headlamps
comes on along with thee single filament in the type 1 headlamps.
D. Headlamp Switch
The Headlamp Switch controls the operation of the headlamps and other exterior and interior lights. It
connects directly to the battery and mounts on the instrument panel to left of the steering wheel. The
headlamp switch usually combines a circuit breaker with a three- position pull switch. It also includes a
rotary switch that operates a variable resistor or rheostat.
The three positions of the pull switch are OFF, PARK, and HEADLAMPS. Pulling the knob to the first
detent or PARK position turns on the parking lights, side-marker lights, and instrumental panel lights.
Pulling the knob to the second detent turns on the headlamps. Clockwise rotation of the knob varies the
instrument-panel lighting from full bright to dim Rotating the knob fully counterclockwise turns on the
dome light and courtesy lights. Instead of the pull-type headlamp switch, some cars have three-position
rocker switch and a rotating thumbwheel on the instrument panel.

E. Automatic Headlamp Controls


The automatic headlamp dimmer automatically switches the headlamps from high to low beam. This
occurs when a light sensor senses the headlamps of an approaching vehicle or the tail-lamps of a vehicle
overtaken. The light sensor triggers a relay that switches beams. When the other car has passed, the
system automatically returns the headlamps to high beam. A sensitivity control can be set by the driver.
This adjusts the light sensor to the surrounding light.
An automatic on-off headlamp control turns the headlamps on when it gets dark enough to require light
for driving. A light sensor signals the control module when headlamps are needed. The control then
switches the headlamps on. This system also includes an adjustable time-delay turn-off. The headlamps
will stay on for a short time after the ignition key is turned off. This is a convenience when exiting the car
at night.

F. Turn-Signal Lights
The turn signals permit the driver to signal an intention to turn right or left. The system includes:
1. A lamp at each front and rear corner of the vehicle.
2. A lever-operated turn-signal switch in the steering column.
3. A flasher which is an automatic-reset circuit breaker.
4. Left- and right- turn indicator lights in the instrument panel.
The turn-signal lever is moved up for right turn and down for a left turn. The turn-signal switch then
completes the circuits to the proper lamps current flows from the battery through the flasher to the
lamps. In the flasher, the current passes through a thermostatic blade. The resulting heat causes the
thermostatic blade to bend, opening thee flasher contacts. The blade quickly cools and contacts close.
This produces a pulsating voltage that causes the turn-signal lights to flash.
After completing the turn, the turn movement the steering wheel automatically cancels the turn signal.
The lever moves back to its neutral position, opening the circuit.
A bulb failure or poor ground may cause the turn signals to work in one direction but not the other. If no
flashing occurs in either direction, check for a blown fuse or defective flasher.
G. Fiber-optic Lighting
Some cars have as many as 80 light bulbs. Each bulb can burn out and fail. Some components, such as
instrument panels, have many bulbs close together. However, there is little room behind the instrument
panel for the bulbs, their sockets, and thee connecting wiring. One solution is the use of printed circuits.
Another is the use of fiber-optic cables.
Fiber-optic cables are made of one or more transparent glass or plastic fibers bundled together parallel
to one another. Each cable formed by the fiber or bundle can conduct light, even around bends and
corners. As light starts down thee fiber, the light keeps reflecting off the internal surfaces of the fiber
with little loss. When the light comes out the other end, it is almost as strong as when it entered.
There is what we call a fiber-optic lamp monitor system. Fiber-optic cables run from the lamps to a lamp
monitor on top of each front fender. When the headlamps are on, the lamp monitors show that the
lights are working. If a bulb burns out, its monitor also goes out. This warns the driver that the lamp has
failed.
Another way to use fiber-optics is to run cables from a central light source to various outlets where light
is needed. This allows only one bulb to provide light at many places. A special arc- discharge bulb
provides thee light. It is smaller and lasts longer than a halogen bulb. Similar to a fluorescent or neon
bulb, there is no filament to burn out. The light appears at each lamp or outlet only when needed. This
system would prevent the failure of many individual bulbs.

H. Computer Controlled Lighting


In most cars, a separate switch controls each lighting circuit. However, an electronic-control module or
lamp module can control the complete vehicle lighting system. When the driver operates any switch
that controls a lamp circuit, the switch sends an input signal to tee lamp module. It then turns the
desired lamps on or off. The lamp module provides the intermittent operation of the hazard-warning
and turn-signal lights. No flasher is needed.
In most lighting system a switch supplies voltage to lamps that are permanently grounded. With
computer-controlled lighting, many circuits operate differently. Voltage is always supplied and a switch
or relay provides the lamp ground. The various lights switches are grouped on the left side of the
steering column in the left switch pod.

I. Distributed Lighting System


The distributed lighting system is a computer-controlled lighting system that uses the body control
module (BCM) as the lamp module. The system includes nine-solid-state switches or output switching
modules (OSM), a serial data line or bus, and the left switch pod. The BCM controls all interior and
exterior lighting through the switching modules. Each switching module controls four lamp circuits.
Three jumpers divide the power feeds into three groups. This prevents a module circuit failure from
making all rear or all front lights inoperative.
In addition to controlling and monitoring lamp operation, the system can substitute some lamps for
others that have failed. The system includes two extra or redundant relays. They automatically provide
power to the headlamp (low beam) and left tail amp if the BCM or the serial data buss fails. Problems in
the distributed lighting system cause a LIGHTING FAULT message to display. This also sets a lighting-
system trouble code which is stored in the BCM.
The operation of the distributed lighting system is made possible by multiplexing. This is the use of one
conductor, such as the serial data bus, to do the job of many wires. A single main-wiring harness
simplifies the electrical system. Because of multiplexing, it has fewer connectors which improve
reliability.

J. Headlamp Aiming

Headlamps must be aimed correctly so the driver can see at night and to prevent the blinding of
approaching drivers. One method is the use of an aiming screen. Park the car on a level floor, 25 feet
(7.6 m) from the screen. Then the high beam and low beam can be checked.
Adjust the headlamps to provide the specified pattern. There are usually adjusted by turning vertical-aim
and horizontal-aim adjusting screws. An adapter mounts to the three aiming pads on the headlamp.
Some shops have an optical aimer. It does not touch the headlamp. When using a headlamp aimer,
follow the manufacturer’s operating instructions. Headlamp-aiming patterns and adjustment are in the
vehicle service manual.

Some vehicles have aiming devices built into the headlamp assembly. A bubble level indicates the
proper height (up-and-down) adjustment as the vertical aim adjusting screws are turned in and out.
Other vehicles also have built-in scales and pointers for horizontal (side-to-side) adjustment.
Caution:
Halogen bulbs and headlamps get very hot. Do not touch a halogen bulb or lamp while it is on or shortly
after it has been turned-off. Handle the separately-mounted bulb carefully. It contains gas under
pressure. The bulb may shatter if scratched and dropped. Do not touch the glass envelope. The oil from
your skin may damage it. Keep the bulb out of reach of children.
II. Safety and Signaling
A. Horn and Horn Relay
Most Cars have two horns at the front of the car. Horns are electrically-operated noise- makers used by
the driver to provide a loud warning signal. Pressing a horn button in the steering wheel or column
grounds thee circuit connecting the battery to the horn relay. This closes contact points in the relay and
connects the horns—through the relay—to the battery. The electric current then causes a diaphragm in
each horn to vibrate and produce the sound.

B. Vehicular Security Systems


An anti-theft or security alarm system causes the horn to sound and the lights to flash if someone tries
to break into the vehicle. There are several different ways to trigger the alarm. Typically, the driver sets
the alarm by operating a switch when leaving the vehicle. Then opening or forcing the hood, trunk,
tailgate, or any door triggers the alarm.
Many vehicle security systems include a starter interrupt. This prevents the starting the engine after any
forced entry, even if the ignition switch is bypassed.
C. Seat Belts
Seat Belts restrain the vehicle occupants if there is an accident. After entering the car, the driver and
passengers each fasten a lap or lap-and-shoulder belt. The belt then helps hold that person in the seat
during a collision or rollover. Inertia-sensitive retractors lock the belt in place when an impact occurs.
A passive restraint provides protection without requiring any action by the driver or passenger. Two
types of passive restraints are air bags and motorized seat belts. These are front-seat shoulder belts that
move into position automatically. After entering the car and closing the door, the driver turns on the
ignition key. The electric motor then pulls a cable or tape connected to the belt. The belt travels forward
and out of the way when the door opens. In some cars with an air bag on only the driver’s side, the
seatbelt for the front-seat passenger automatically tightens in a crash. This provides the passenger with
additional protection.
C. Air bags
Air bags are also called supplemental inflatable restraints (SIR). They are balloon-type devices that
inflate automatically to protect the driver (and front-passenger in some vehicles) if a front-end crash
occurs. The air bag prevents the occupant from being thrown forward and injured by striking the
steering wheel or wind-shield. The seat belt and air bag together provide maximum protection against
injury in a collision.
.When the ignition key is turned on, the readiness indicator light should come on for about six seconds.
Any other operation of the light indicates a malfunction. The system is powered directly from the
battery. This allows the air bag to inflate with the ignition key in any position, including OFF and LOCK.
If a front-end crash occurs, two of the four sensors must activate to trigger the air bag. This helps
prevent a short circuit in a sensor or wiring from causing an unwanted inflation. When the sensors
detect a collision, an electric spark below the inflator in the steering hub ignites a small canister of gas.
The gas in turn ignites the propellant (sodium azide) in the inflator.
The burning propellant creates nitrogen gas. This fills the air bag stored above in the inflator in the
steering wheel hub. As the bag inflates, it pushes through both the air-cushion container and the
steering wheel trim cover. Deployment time, from impact to full inflation, is about 50 milliseconds
(0.050 second) or less. Some systems include a capacitor that will trigger the system if the battery or
battery cables are damaged by the impact.
D. Air-Bag Replacement
An air bag inflates only once. Then remove the deployed air bag and clean the inside of the vehicle. This
is necessary because of the powder emitted as the air bag deploys. Install a new air bag module. Follow
the air-bag service procedures in the vehicle service manual.
Caution:
Be careful when working on vehicles with air bags. You could accidentally trigger the system. A
deploying air bag could injure you if you are not belted in the normal seated position.
E. Windshield Wipers and Washers
Windshield wipers clean the windshield so the driver can see clearly while driving in rain or snow. The
wiper blades are moved back and forth by linkage connected to a motor on the firewall in the engine
compartment. A switch on the steering column or instrument pane connects the motor to the ignition
switch. The motor will run when the ignition key is in the ON or ACC position.
The windshield-wiper switch has at least two or three speeds. Many cars have intermittent windshield
wipers. These include an adjustable time delay between blade movements. The wiper blades will move
across and back. Pause, and then repeat the action.
The windshield washer is a part of the windshield-wiper system. When the driver presses a button,
liquid windshield-washer fluid squirts on the windshield. This allows the blades to clean more effectively.
Some cars have heated wind-shield washer nozzles. This prevents ice from clogging the small holes in
cold weather.
The rear window in some cars has a similar wiper-and washer-system. It works automatically when the
windshield washer operates.

III. Driver Information and Safety


A. Instrument Pane
The instrument panel contains the indicators—gauges, lights, and displays— the driver needs to operate
the car. These are usually grouped for easy reading by the driver in an instrument cluster. Some driver-
operated controls mount on the instrument panel, or above or below it in a console/ these include the
headlamp switch, heating and air-conditioning controls and the controls of the radio and tape and
compact-disc player.
Automotive instrumentation may take the form of analog gauges or electronic displays. Analog gauges
show thee condition being monitored by movement of thee pointer on the gauge. Several analog gauges
are group into an analog instrument cluster. In an electronic cluster, the various readings and conditions
displays a numbers or a bar-graph display. Both types of the instrument clusters inform the driver of any
conditions including:
1. Vehicle speed
2. Distance traveled
3. Engine temperature
4. Engine oil pressure
5. Battery charge or discharge
6. Amount of fuel in fuel tank.
Some cars have a hybrid instrument cluster .It includes both analog gauges and electronic displays, along
with other indicating devices and warning lights. This may illuminate a symbol or a message such as
DOOR AJAR or TAIL LAMP OUT.
B. Head-up Display
Images containing driving information are projected onto the windshield. The information includes
displays of vehicle speed, turn-signal indicators, high-beam indicator, and low-fuel warning. These
images appear suspended in space near the front bumper. The driver’s eyes do not need to move from
the road or refocus to view this information.
Only certain information from the instrument panel appears in the head-up display. A warning CHECK
GAUGES messages appearing on the windshield alerts the driver that a gauge on the instrument panel
needs attention. Controls allow adjustment of the head-up display brightness and vertical location in the
windshield.

C. SPEEDOMETER AND ODOMETER


A speedometer in the instrument cluster shows the driver how the fast the vehicle is moving. Many
speedometers are driven from the transmission output shaft by a set of gears. Thee driven gear fastens
to a flexible shaft or speedometer cable. It runs from the transmission output shaft to the back of the
speedometer head.
Inside the speedometer, the cable turns a shaft with a small magnetic field produces a varying pull on
the metal ring surrounding the magnet. A pointer attaches to the metal ring. As magnetic field spins, it
causes the ring to overcome a light spring and swing with the magnetic field. This moves the pointer
which then indicates car speed. The faster the car speed, the faster the magnet spins, and the farther
the pointer moves.
The odometer records the total distance the vehicle has traveled. It is a row of numbers, usually located
in the speedometer shaft. Its motion is carried through the gears to the mileage or kilometer number
rings. These turn to show the distance traveled by the vehicle.
Some vehicles have an electronically-driven speedometer and odometer. A vehicle-speed sensor (VSS)
on the transmission output shaft sends vehicle speed signals through wiring to the speedometer. This
eliminates the speedometer cable. The speed signals operate a small electric stepper motor which turns
the odometer number rings. Cars with an electronic instrument cluster have a digital speedometer and
odometer display. When the key is off, the body control module (BCM) stores the odometer reading.
The odometer reading is not lost when the battery is disconnected.

D. Speed-Control System
The cruise control or speed-control system helps the vehicle to automatically maintain a speed selected
by the driver. When set at any speed above about 225 mph [40 kmph], the driver’s foot can be removed
from the accelerator pedal. An actuator motor, vacuum servo then opens and closes the throttle, as
needed to maintain the speed. However, steep grades up or down may cause vehicle speed to vary.
Tapping the clutch or brake pedal operates a switch that disengages the system. Touching the RESUME
button or switch causes the vehicle to return to the former speed setting. Depressing thee accelerator
pedal for passing does not affect the setting. Depressing the accelerator pedal for passing does not
affect the setting. When the pedal is released, the system returns the vehicle to the preset speed. To
disengage and turn off the speed-control system, move the OFF-ON switch to OFF.
E. Networks and Multiplexing
Some cars have several microprocessors which control the various electronic systems. One way to
reduce duplication and wiring is to have these controllers communicate with each other. When this
happens the group of interconnected components and systems becomes a network. For example, a
sensor is wired to one controller. If then shares the information with all other controllers that require it.
The vehicle has fewer sensors, and the amount of wiring and number of connections is greatly reduced.

F. Other electrical and Electronic Devices


The automobile may contain other electrical and electronic devices in addition to those already
described. These include power seats, power windows, heated windshield, voice alert systems, voice
command systems, mobile telephones, and electronic navigation systems. Some of these and other
electrical and electronic devices are described below.
1. Electric seat adjusters are motors under the seat that operate by push buttons or levers to move the
seat forward and back, or up or down. Some also change the inclination and shape, or contour, of the
seat.
2. The window regulator has a motor in the door that raises or lowers the window as a switch is
operated.
3. The voice alert system uses a computerized voice which says, “The door is ajar,” “The key is in the
ignition lock,” or ‘the headlamps are on.” These and other messages inform the driver of conditions that
need attention.
4. The voice command system causes the car to respond in some way to a spoken command. This may
be “Tune thee radio,” “Lower thee window,” or “Dial a phone number.” There are many other voice-
command possibilities. One includes using a voice command to unlock the car door and operate the
ignition instead of using a key.
5. The keyless entry system has a panel of buttons on the driver-side door. To unlock the door, the
buttons must be pressed in the proper order. This code takes the place of the key. Some keyless entry
systems can also be operated from up to 33 feet [10 m] by a small hand-held transmitter. Pushing a
button on the transmitter will lock all doors, unlock all doors, or open the trunk. Another button— the
PANIC button- acts as a theft deterrent or anti-theft device. Pushing the panic button with the ignition
of activates the horn and flashes the headlamps.
6. Electronic navigation systems display a map on the instrument panel which shows the location of the
vehicle on the road. The location point moves on the map as the vehicle travels on the highway. It also
shows the route to the destination. In some systems, a satellite orbiting in space—22,000 miles [35,400]
above the earth—pinpoints vehicle location.
7. Radar braking uses radar to sense how fast a vehicle is closing on the vehicle ahead. The brakes apply
automatically to slow the vehicle if necessary to maintain a safe distance. Someday radar braking may
be combined with throttle control into intelligent cruise control. This could keep traffic moving at a
preset speed while radar braking maintains safe intervals between vehicles.
Self-Check 1.1-1
A. Multiple Choices
Instruction: Choose the letter that correspond the correct answers.

1. ________are electrically-operated noise- makers used by the driver to provide a loud warning signal.
a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Horns

2. ____s restrain the vehicle occupants if there is an accident.


a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Horns

3. _______are balloon-type devices that inflate automatically to protect the driver (and front-passenger
in some vehicles) if a front-end crash occurs.
a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Air Bags

4. ______ clean the windshield so the driver can see clearly while driving in rain or snow.
a. Turn-signal lightsc. Horns
b. Seat Beltsd. Windshield wipers

5. _____ which indicate an intended change in direction by flashing lights on the side toward which the
turn will be made.

a. Turn-signal lightsc. Windshield wipers


b. Seat Beltsd. Seat Belts

Answer Key 1.1-1

1. D
2. B
3. D
4. D
5. A
Information sheet 1.1-2
HAND TOOLS
Hand tools
Automotive service work requires a great variety of tools. The proper tools properly used enable to do a
job with safety, speed, and efficiency.
This information sheet covers hand tools. Your hand supplies the energy to use them. They include
striking, turning, gripping, and cutting tools. They also include tube bending and flaring tools.
A. Striking tools
1. Hammers— a hammer is a hand tool used for striking. The ball-peen hammer is the one used most in
the shop. Grip thee hammer on the end of the handle. Swing it so the hammer face strikes the object or
surface squarely. Avoid hitting the object at an angle. Use rawhide, plastic, brass, and rubber hammers
to strike easily marred surfaces. A dead blow hammer has a hollow head partially filled with small metal
shot. This recess rebounding.

B. Turning Tools
1. Screwdrivers—Use the proper screwdriver to drive or turn screw. Screwdrivers are made in a variety
of sizes, shapes, and special purpose designs. The most common type has a single flat blade for driving
screws with slotted heads there are also Torx-head and Phillips-head screws.
Always select a screw driver of the proper types and size for the job. When using a single-blade
screwdriver, the blade should completely fill the screw slot. This helps prevent damage to the screw
head.
2. Wrenches—long-handled tool with fixed or adjustable jaws. You use a wrench to turn bolts, nuts, and
screws to work on both USC, and metric fasteners, you need both USC and metric wrenches. A 3/8- to 1-
inch USC set and a 6- to 119-mm metric set will handle most jobs. You need these sizes in sets of open-
end, box, and combination wrenches.
a. Open-end wrench— usually has a jaw opening at a 15 degree angle to a handle. Turn the bolt or nut
as far as the space permits. Then flip the wrench over for further turning of the fastener.
An open-end wrench has a different size on each end. Make sure the wrench fits snugly against the flats.
These are the sides of a nut or bolt head. A loose fit may break or spring the jaws of the wrench.
Springing jaws spread apart and round off the corners of the hex. This makes use of the proper wrench
more difficult.
Careful:
Never use an open-end wrench to final-tighten a fastener or to free a frozen fastener. The jaws may
spread enough to allow thee wrench to slip. Use a box wrench or a socket wrench for these jobs.
b. Box-wrench—opening surrounds or “boxes in” the nut or bolt head. An advantage is that the box will
seldom slip off. However, you must lift the box wrench completely off and then place it back on for each
swing. The wrench-head is thin for use in tight places. The head usually sets at a 15-degree angle to the
body. This provides hand clearance for swinging the wrench.
The most common box wrench has 12 notches or “points” in the head. This allows turning the fastener if
the wrench can swing 30 degrees. A six-point box wrench holds better on a nut or bolt but needs a
greater swing. The box wrench has different size openings on each end.
c. Combination wrench— has a box on one end and an open end on the other. The two ends are usually
the same size. The box end is more convenient for breaking loose or final tightening a nut or bolt. But
you must lift the box completely free after each swing. The open end is more likely to slip off. However,
once the fastener is loose, the open end can turn it faster.
d. Flare-nut wrench— is a special type of combination or box end wrench. It is used to attach or loosen a
flare nut or tubing nut. The ends of the flare-nut wrench are thicker than on the wrenches. This helps
prevent slipping and rounding off the points on soft-metal tube fittings. The six-point box end has one of
the flats cut out .The opening is large enough to slip over the tube.
Careful:
Do not turn the flare nut without holding coupling nut. This will usually twist and break the metal
tube.ee.
e. Adjustable wrench— an adjustable wrench (has a movable jaw that you adjust the fit nuts and bolt
heads of various sizes. Tighten thee jaws against the flats of the nut or bolt before applying a turning
force. Adjustable wrenches are normally used only when applying relatively light torque. They are not
always a strong as fixed jaw wrenches and may be damaged if excessive torque is applied.
f. Socket wrenches—the most widely used tools. They are like box wrenches except that the head or
socket is detachable from the handle. You assemble the socket wrench you need from the socket set in
your toolbox
1. SOCKET. The 12-point socket allows you to turn a bolt or nut in tight spots. However, if a bolt head or
nut has rounded corners or excessive resistance to turning, thee 120point socket may slip. Use a six
point socket for these. The eight point socket is for turning square heads. These include drain plugs, fill
plugs, and pipe plugs.
Deep sockets reach nuts on bolts or studs that are too long for the standard socket to reach. You
remove and install spark plugs with a spark-plug socket. This is a six-point deep socket with a rubber
insert. Thee insert holds the plug to prevent it from falling out of the socket.
2. HANDLES. Figure 7-8 shows several handles. The ratchet handle has a mechanism that permits free
motion in one direction but lockup in the other. You select the direction for lockup by moving the
reversing lever Extensions of various lengths provide access to hard-to-reach bolts or nuts. The universal
joint allows you to turn a nut or bolt while holding the driver at an angle. Adapters allow you to use a
driver with a socket having a different drive size. Also, various kinds and sizes of screw drivers, Torx
drives, Allen wrenches, and flare- nut wrenches will fit the drivers and adapters.
NOTE:
To work on variety of domestic and imported cars, you need both USC and metric socket sets.
g. Torque wrench— is basically a special handle for a socket. An indicator on the torque wrench
measures the torque or twisting force. This is the amount of force applied to a nut or bolt while
tightening it. Vehicle service manuals give the torque specification might be to tighten a bolt to “20 lb-
ft.” this means to apply a 20 pound pull at a distance of 1 foot from the bolt.

Dirty or damaged threads put a drag on the threads as the bolt or nut is tightened. This gives a false
reading on the torque wrench. It can also result in not enough tightening.

Many torque wrenches read in pound-feet 9lb-ft). Some read in pound-inches (lb-in). Use these where
you need to accurately apply a small torque. Twelve pound-inches equals one-pound-foot.
The scale on metric torque wrenches is in kilogram-meters (kg-m), kilogram-centimeters (kg-cm), or
newton-meters (n-m). Newton- meters is the preferred unit. To convert from USC to newton-meters,
multiply pound-feet by 1.35.
h. Torque-Angle Gauge—Tighten torque-to-yield bolts to an initial torque with a torque wrench. Then
final-tighten the bolts by turning them through a specified angle with a socket wrench.
You can easily see a 90-degree turning angle by watching how a ratchet-handle or breaker-bar moves.
For other angles, use a torque-angle gauge. It accurately measures the turning angle in degrees. The
gauge attaches to the socket driver. The socket attaches to the gauge. As the handle turns, the degree
indicator remains the greatest angle reached.

C. Gripping tools
1. Pliers—Pliers are hand tools with a pair of adjustable pivoted jaws for cutting or gripping .There are
many styles and sizes of pliers. Combination slip-joint pliers may have cutting edges at the back of the
jaws for wire cutting. Tongue-and-groove or groove-and-land pliers such as Channel lock pliers have the
tongues or lands to different grooves changes the distance the jaws can open. The jaws remain parallel
at any setting.
Locking pliers such as Vise-Grip pliers have locking jaws. This makes them useful as pliers, wrenches,
clamps, and small vises. Look the jaws by turning a screw in the end of the handle. This adjusts the size
of the opening. Closing the handles then locks the jaws into place. To release the jaws, pull the release
lever.
Careful:
Never use gripping pliers on hardened steel surfaces. This dulls the pliers’ teeth. Never use pliers on nuts
or bolt heads. The pliers may slip and round off the edges of the hex. Then a wrench or socket will not fit
on the fastener properly.
2. Pullers—remove parts assembled with an interference fit. This includes removing gears and hubs
from shafts, and bushings from bores or cylinder liner from engine blocks.
A puller set has many pieces that can fit together to form the puller needed for the job. There are three
basic types of pullers.

D. Cutting Tools
Cutting tools remove metal. They include chisels, hacksaws, files, punches. Drills, taps, and dies are also
cutting tools. Power cutting tools include grinders, hones, lathes, and boring machine.
1. Chisels— the chisel is a cutting tool with a single cutting edge. There are various sizes and shapes of
chisels. Striking the chisel with a hammer makes the chisel cut metal. Hold the chisel with one hand and
the hammer in the other. Hit the end of the chisel squarely holding the chisel in a chisel holder or
smooth-jaw locking pliers will protect your hand.
Caution:
Always wear eye protection when using a chisel. Never use a chisel with a mushroomed head. When the
hammer strikes the head, a piece could fly off. The flying metal could cut you or injure an unprotected
eye.
2. Hacksaw—is basically an adjustable metal frame that holds a steel saw blade .The blade is replaceable
and has from14 to 32 teeth per inch. Cutting occurs on the forward stroke as you push the blade across
the metal. The teeth act like tiny chisels and cut off fine shavings or chips. Select a blade with the proper
number teeth per inch for the job. The teeth must be close enough so at least two teeth are cutting.
Teeth that are too close together clog and stop cutting. The hacksaw blade for general cutting has 18
teeth per inch.

3. Files— are used for cutting and shaping metal. They have many cutting edges or teeth. When the cuts
are far apart, there are only a few per inch. This is rough- or coarse-cut file. When the cuts are close
together, the file is a smooth or dead-smooth file. A single-cut file has a series of sharp blades. A double-
cut file has a second series cut at an angle to the first. This creates a series of sharp teeth. Various sizes
and cuts of round, half-round, flat, and triangular files are used during automotive service work. Always
use a handle with a file. Tapping the end of the handle on the bench tightens the file in the handle. Keep
the file teeth clean with a file card. It has short stiff-wire bristles that remove chips and dirt from the
teeth.

4. Punches—are used to knock out rivets and pins. They also align parts for the assembly. To remove a
rivet, grind off the rivet head. Or cut it off with a chisel. Mark spots where holes are to be drilled with a
center punch. The punch mark keeps the drill bit centered as it starts cutting you can use the center
punch to mark parts before they are disassembled. Align the punch marks to reassemble the parts in the
same position.
5. Twist drills (Drill bits) — are tools for making holes. The material being drilled determines the
preferred shape of the cutting edges that form the point. The grooves along the body carry the chips out
of the hole. A hand-held air or electric drill motor, or a drill press, drives the drill bit.
6. Taps and Dies — tap-and-die sets are for cutting USC and metric threads. Taps cut inside the threads.
To tap a hole, determine the thread size needed. Refer to a tap drill chart and select the size of drill bit
required. The hole made by the specified tap drill will be the proper diameter for tapping.Dies cut
outside threads on rods diestock holds the die. Chamfer or bevel the rod end so the die starts easily.
The basic procedure is the same for both taps and dies. Apply cutting the lubricant to the surface. Then
begin thread cutting. After every two turns, back off the tap or die and apply more lubricant.

Self Check 1.1-2


Multiple Choices
Instruction: Choose the letter that correspond the correct answer.

1. ___are long-handled tool with fixed or adjustable jaws.


a. screw driver c. Hammer
b. Wrenchesd. Pliers

2. _____ is a hand tool used for striking.


a. Hammerc. screw driver
b. Wrenchesd. Pliers

3. Use the proper ____ to drive or turn screw.


a. screw driver c. Hammer
b. Wrenchesd. Pliers

4. ____are hand tools with a pair of adjustable pivoted jaws for cutting or gripping
a. Pliers c. Hammer
b. Wrenchesd. screw driver

5. _______ are used to knock out rivets and pins.


a. Punchesc. Hammer
b. Wrenchesd. screw driver

Answer Key 1.1-2


1.B
2.A
3.A
4.A
5.A
Information Sheet 1.1-3
LTO/LTFRB Light vehicle with Some Safety Harness/ Devices/ Tools of a Vehicle

Objectives: After reading the information sheet, the trainee should be


able to:
1. Enumerate Examples of Light Vehicle
2. Give some safety harness/devices/tools of a vehicle

A. Light vehicle

1. Private car
2. Owner type Jeepney
3. Taxicab
4. Public Utility Jeepney

B. Some Safety Harness/ devices/ tools of a vehicle

1. Seat belt— a strong strap or harness designed to keep the wearer securely in a seat in a vehicle or
aircraft

2. Early Warning device— advance notice that something, especially something dangerous or
threatening, is going to happen.
• E.W.D orange must be set in front the vehicle at least 5 meter away
• E.W.D red must be set at the back of the vehicle at least 5 meter away
3. Hand tools

a. Wrench— a hand or power tool with fixed or movable jaws, used to seize, turn, or twist objects such
as nuts and bolts
b. Pliers—a hand tool with two hinged arms ending in jaws that are closed by hand pressure to grip
something
c. Screwdrivers—a tool for driving screws that consists of a handle or power tool with a metal rod
shaped at the tip to fit into the head of a screw
d. Early warning Device
e. Jack—a portable device that uses a mechanical or hydraulic lifting system to raise heavy objects,
especially cars, a short distance
f. Spare tires—rubber edging for wheel kept in case of emergency.

4. Flashlights— emergency lighting device


5. Consumable Materials and spare parts such as”
a. Rags—a small piece or scrap of usually old or unwanted cloth used for cleaning, polishing, or applying
liquid substances
b. Fan Belt—a continuous belt that turns a fan, especially one turning the cooling fan in the engine of a
motor vehicle
c. Wheel cap—a wheel in a vehicle that is connected by way of the steering column to the steering gear
and is turned to change direction
d. Fuse—an electrical safety device containing a piece of a metal that melts if the current running
through it exceeds a particular level, thereby breaking the circuit
e. Electrical Tape
f. Brake Fluid—a liquid or gas put in brake
g. Motor oil—oil put in the engine
Self-Check 1.1-3
Enumeration
Instruction: Enumerate the following.

A. Light vehicle

B. Some Safety Harness/ devices/ tools of a vehicle

Answer Key 1.1-3


Model Answer
A. Light vehicle

1. Private car
2. Owner type Jeepney
3. Taxicab
4. Public Utility Jeepney

B. Some Safety Harness/ devices/ tools of a vehicle

1. Seat belt— a strong strap or harness designed to keep the wearer securely in a seat in a vehicle or
aircraft

2. Early Warning device— advance notice that something, especially something dangerous or
threatening, is going to happen.
• E.W.D orange must be set in front the vehicle at least 5 meter away
• E.W.D red must be set at the back of the vehicle at least 5 meter away
3. Hand tools

a. Wrench— a hand or power tool with fixed or movable jaws, used to seize, turn, or twist objects such
as nuts and bolts
b. Pliers—a hand tool with two hinged arms ending in jaws that are closed by hand pressure to grip
something
c. Screwdrivers—a tool for driving screws that consists of a handle or power tool with a metal rod
shaped at the tip to fit into the head of a screw
d. Early warning Device
e. Jack—a portable device that uses a mechanical or hydraulic lifting system to raise heavy objects,
especially cars, a short distance
f. Spare tires—rubber edging for wheel kept in case of emergency.
4. Flashlights— emergency lighting device
5. Consumable Materials and spare parts such as”
a. Rags—a small piece or scrap of usually old or unwanted cloth used for cleaning, polishing, or applying
liquid substances
b. Fan Belt—a continuous belt that turns a fan, especially one turning the cooling fan in the engine of a
motor vehicle
c. Wheel cap—a wheel in a vehicle that is connected by way of the steering column to the steering gear
and is turned to change direction
d. Fuse—an electrical safety device containing a piece of a metal that melts if the current running
through it exceeds a particular level, thereby breaking the circuit
e. Electrical Tape
f. Brake Fluid—a liquid or gas put in brake
g. Motor oil—oil put in the engine
Information Sheet 1.1-4
Routinely Checks on Vehicle Component
(THE BLOWBAGETS}

Objective: After reading the information, the trainee should be able to perform routinely checks on
vehicle component (THE BLOWBAGETS}.

T – Tires – is a ring shaped component that surrounds a wheel’s rim to transfer a vehicle’s load from the
axles through the wheel to the ground and to provide traction on the surface traveled over.
The Following must be checked:
a. Uneven sidewall wear, down to fabric plies, due to significant under-inflation

H – Horn – is a sound making device that can be equipped to motor vehicles, buses, bicycles, trains and
other type of vehicles. The vehicle operator uses the horn to warn others of vehicle approach or
presence. Or to call attention to some hazards.
The following must be checked:
a. Check the relay connecting to the battery.

E – Engine – is a machine designed to convert one form into mechanical energy. Heat engines burn a
fuel to create heat which is then used to do work.
The following must be checked”
a. Engine oil
b. ATF
c. Brake Fluid
d. Fan Belt

B -Battery - The cars source of electrical energy. It supplies direct current to the electrical Components
an electro chemical device for storing energy in chemical form so that it can be released as electricity for
cranking the engine and powering the electrical load
The following must be checked
a. Clamps and cables
b. Battery solution
c. Cracks
d. Under charge
e. Terminal corrosion
f. Sulfation

L- Light-The lighting system of a vehicle inside and outside of the car is either automatic or manually
operated or switch by the driver.
a. Headlight – the main lighting system of a vehicle
b. Signal light-use to indicate right turn or left turn
c. Stop light- use to indicate slow down or stopping
d. Back up light- use to indicate vehicle backing up
e. High beam indicator- use to indicate high beam of headlight
f. Horn
g. Fuses and relays
h. Wires and cables
i. switches
O –Oil- Is to prevent friction between moving parts of the engine by supplying an adequate amount of
oil.
Tasks
• To cool the engine components
• To provide seal between sliding contact components
• To clean internal parts of the engine
• Motor oil, gear oil, and A.T.F
W- Water -Is place in the radiator where cooling takes place.
A. Cooling System Flush
Overheating in engines is often caused by a poorly performing cooling system. This can lead to a lack of
performance or worse, the potential failure of your engine and transmission resulting in expensive
repair bills.
Our Cooling System Flush is designed to safely break down and remove rust and scale deposits from the
cooling system. This specialty service then replaces up to 95% of the old coolant and refills the system
with quality, long life fluid.
Specialty conditioning treatment is added to help maintain the cooling system in optimum condition.
KEY ITEMS:
o Check radiator for damage or leaks
o Check hoses and thermostat operation
o Drain and flush cooling system
o Refill radiator with coolant and conditioner
o Pressure test cooling system and test for leak
B-Brakes – A brake is a mechanical device that inhibits motion by absorbing energy from a moving
system. It is used for slowing or stopping a moving vehicle, wheel, axle, or to prevent its motion, most
often accomplished by means of friction
A-Air
Air, mixture of gases that composes the atmosphere surrounding Earth. Air is the life sustaining of
vehicle tire and must always be checked before running the vehicle.
The following must be checked
a. Tire pressure
Tire Service
Why is it important?
Tires may wear differently depending on their position on the vehicle, your driving style and the
condition of your suspension. Regularly rotating your tires can evenly distribute their wear—helping you
get the most miles out of your tires while maximizing traction on all four wheels.
What is the service?
Changing the position of the tires on your vehicle is according to your vehicle and tire manufacturers’
recommended rotation pattern.
Benefit to you:
Tire Rotation Service – Helps maximize the life span of your tires.
G-Gas – Natural gas vehicle (NGV) is an alternative fuel vehicle that uses compressed natural gas (CNG)
or liquefied natural gas (LNG). Natural gas vehicles should not be confused with vehicles powered by
LPG (mainly propane), which is a fuel with a fundamentally different composition.
- Especially during long drives, a full gas tank is important. Imagine how troublesome it would be if you
run out of fuel while you’re stuck in traffic or driving along the road where a gas station is nowhere in
sight.

E-Early Warning Device – a device that signals the occurrence of some undesirable event.
4 reasons why carrying an Early Warning Device:
1. Safety - EWD is designed for safety purposes. It warns other motorists that there’s a stalled vehicle
ahead, which could lessen the odds of an accident.
2. Road Courtesy - Placing EWD won’t just keep you safe when you pull over to the side but, it will also
protect the approaching motorists. In this way, you are being courteous towards other road users, and
at the same time, you are promoting road safety.
3. Responsible Car Owner - If all of us are responsible car owners or drivers, car-related accidents could
be reduced to a minimum. Be a responsible driver by practicing road safety and courtesy. As such, you
should always have the essential tools inside your car–especially the EWD
4. Required by the Law - Yes, it is required by the law. The Memorandum Circular No. VPT-2012-1609 or
the Revised Rules on the Implementation of the Early Warning Device Requirement states that EWD is a
mandatory accessory for all motor vehicles, except motorcycles and tricycles. The memorandum goes on
by stating that “a pair of EWD…shall be carried at all times.” So, you might want to buy EWD right now if
you still don’t have one inside your car.

T-Tools – a device or implement, especially one held in the hand, used to carry out a particular function,
any instrument or simple piece of equipment that you hold in your hands and use to do a particular kind
of work.
S-Self - Human error is the leading cause of road accidents. Accident Recording and Analysis System cites
fatigue, sleepiness, drunkenness, and medical problems like asthma and dizziness as examples.
The following must be checked
1. Check yourself! If you’re sick, dizzy, tired, sleepy, or drunk, you better let somebody else take over the
steering wheel.
2. Also, check your documents before you hit the road. Your driver’s license, LTO registration papers,
and proof of car insurance should be within reach when you get pulled over on your road trip.
Self-Check 1.1-4
A. True or False
Instruction: Write T if the statement is correct and f if the statement is False.
1. Overheating in engines is often caused by a poorly performing cooling system.
2. It is highly recommended to check your oil twice a month.
3. The lighting system of a vehicle inside and outside of the car is either automatic or manually operated
or switch by the driver.
4. Changing the position of the tires on your vehicle is according to your vehicle and tire manufacturers’
recommended rotation pattern.
5. Air is the life sustaining of vehicle tire and must always be checked before running the vehicle.

B. Enumeration
1. Vehicle components routinely to be checked
2. Components must be checked on the Battery
3. Components must be checked on Light
Answer Key 1.1-4
A. True or False
1. T
2. T
3. T
4. T
5. T
B. Enumeration
1. Vehicle components routinely to be checked
T - Tires
H - Horn
E - Engine

B—Battery
L—Light
O—Oil
W—Water
B - Brakes
A - Air
G - Gauges
E – Early Warning Device (EWD)
T - Tools
S - Self
2. Components must be checked on the Battery
a. Clamps and cables
b. Battery solution
c. Cracks
d. Under charge
e. Terminal corrosion
f. Sulfattion

3. Components must be checked on Light


a. Headlight Signal light
b. Stop light
c. Back up light
d. High beam indicator
e. Horn
f. Fuses and relays
g. Wires and cables
h. switches

JOB SHEET 1.1-1


Title

Light Vehicle Pre-Starting and Warm-Up

Objective

After performing the Job Sheet, the trainee should be able to Perform Light Vehicle Pre-starting and
warm-Up.

Condition

The trainee should be able to observe OH & S.

Tools/Materials

Hand Tools

Car

Safety harness/ devices/tools

Procedure

1.Perform Vehicle Inspection (THE BLOWBAGETS)

a. the transmission to neutral


b. drivers sit accordingly/properly
c. steering column accordingly
d. wiper
e. side mirrors
2. Check Safety harness/ devices/tools
3. Pre-Starting of Vehicle
a. insert ignition key to ON
b. switch ignition key to START
c. slightly press accelerator
4. warm up the engine for at least 2 to 3 minutes
5. observe the following while warming up the vehicle
a. ammeter
b. oil pressure gauge
• c. water temperature gauge
Performance Assessment Method

Performance Criteria Checklist

Performance Criteria Checklist 1.1-1

Criteria

Did the trainee…

Yes

No

Perform Vehicle Inspection as per manufacturer’s specification.

Check Safety harness/devices and tools according to the land transportation office (LTO)/ land
transportation franchising and regulatory board (LTFRB) requirements.

Perform Warm up of light vehicle as per manufacturer’s manual.


x

Perform OHS?

Perform 5’s

Observation Criteria Checklist 1.1-1

Criteria

Did the trainee…

Yes

No

Perform Vehicle Inspection as per manufacturer’s specification.

x
Check Safety harness/devices and tools according to the land transportation office (LTO)/ land
transportation franchising and regulatory board (LTFRB) requirements.

Perform Warm up of light vehicle as per manufacturer’s manual.

Perform OHS?

Perform 5’s

EVIDENCE PLAN
Qualification Title
Driving NC II

Unit of Competency

DRIVE LIGHT VEHICLE

Module Title

DRIVING LIGHT VEHICLE

The evidence must show that the candidate…

Ways in which evidence will be collected (tick the box)

Observation & Questioning

Demonstration & Questioning

Third Party Report

Portfolio

Written

Must determine and performed vehicle inspection as per manufacturer’s manual.


x

Identified and obtained the hand tools, safety harness/devices in accordance with LTO/LTFRB
requirements.

x
Perform warm up light vehicle as per manufacturer’s manual.

Minor vehicle maintenance is performed in accordance with manufacturer’s manual.

Vehicle records are maintained / updated in accordance with workplace procedure.

TABLE OF SPECIFICATION
Objectives/Content area/Topics

Knowledge

Comprehension

Application

Percentage of test

Vehicle is performed as per manufacturer’s manual


20%

10%

5%

35%

Safety harness/devices. And tools are checked according to LTO/LTFRB requirements


25%

10%

0%

35%

Warm up of light vehicle is performed as per manufacturer’s manual


5%

5%

20%

30%

TOTAL
50%

25%

25%

100%
ITEM DISTRIBUTION

Objectives/Content area/Topics

Knowledge

Comprehension

Application

# of test item

Vehicle is performed as per manufacturer’s manual


4

1
7

Safety harness/devices. And tools are checked according to LTO/LTFRB requirements


5

Warm up of light vehicle is performed as per manufacturer’s manual


1

TOTAL
10

20 Items
ITEM ANALYSIS

Name of Trainees

No. of Test Items

Total score

Per cent

Remarks

5
6

10

11

12

13

14

15

16

17

18

19

20

Son Gokou

1
1

15

75%

Passed

Son Gohan

1
1

16

80%

Passed

Vegeta

1
1

14

70%

Failed

Krililin

1
0

17

80%

Passed

Majinbuu

1
1

15

75%

Passed

Trunks

1
1

16

80%

Passed

Andoid 18

1
0

17

85%

Passed

Android 17

0
0

17

85%

Passed

Master pogi

1
1

15

75%

Passed

Master Lao

1
0

13

65%

Failed

Videl

1
1

16

80%

Passed

Tenshin han

1
1

17

80%

Passed

Kenshin Himura

0
1

16

80%

Passed

Voltes Five

1
1

16

80%

Passed

Monkey the Luffy

1
0

16

80%

Passed

Zorro

1
1

20

100%

Passed

Dende

1
1

20

100%

Passed

Goten

1
1

20

100%

Passed

Piccolo

1
1

20

100%

Passed

Yamcha

1
1

20

100%

Passed

Tien Shinhan

1
1

20

100%

Passed

Raditz

1
1

20

100%

Passed

Dabura

1
1

20

100%

Passed

Mr. Popo

1
1

20

100%

Passed

Master Kami

1
1

20

100%

Passed

Total No. of Students who got correct answer

15

15

15

20

18
15

15

16

15

16

15

18

18

16

17

13

16

18

17

20

Interpretation of the difficulty of the test

Right Difficulty

Right Difficulty

Right Difficulty

Easy

Easy

Right Difficulty
Right Difficulty

Easy

Right Difficulty

Easy

Right Difficulty

Easy

Easy

Easy

Easy

Difficult

Easy

Easy

Easy

Easy

Note No.1:
1 – Corresponds to the correct answer
0 – corresponds to the wrong answer

Note No.2: Determining the Passing Score


Formula: Total Raw Score ÷ Total No. of Items x 100
Passing Grade 15=75%
Note No.3: Determining the Difficulty of the test.
Item Difficulty= Number of students with correct answer
Total number of students
Interpretation
Range of Difficulty Index
Interpretation
Action
0.-0.25

Difficult

Revise or Discard

0.26-0.75

Right Difficulty

Retain

0.76-Above

Easy

Revise or Discard
WRITTEN TEST

Name: ___________________________ Date: _________________Score: ___________

A. Multiple Choices
Instruction: Choose the letter that correspond the correct answers.

1. ________are electrically-operated noise- makers used by the driver to provide a loud warning signal.
a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Horns

2. ____ restrain the vehicle occupants if there is an accident.


a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Horns

3. _______are balloon-type devices that inflate automatically to protect the driver (and front-passenger
in some vehicles) if a front-end crash occurs.
a. Turn-signal lightsc. Windshield wipers
b. Seat Beltsd. Air Bags

4. ______ clean the windshield so the driver can see clearly while driving in rain or snow.
a. Turn-signal lightsc. Horns
b. Seat Beltsd. Windshield wipers

5. _____ which indicate an intended change in direction by flashing lights on the side toward which the
turn will be made.

a. Turn-signal lightsc. Windshield wipers


b. Seat Beltsd. Seat Belts

6. ___are long-handled tool with fixed or adjustable jaws.


a. screw driver c. Hammer
b. Wrenchesd. Pliers

7. _____ is a hand tool used for striking.


a. Hammerc. screw driver
b. Wrenchesd. Pliers

8. Use the proper ____ to drive or turn screw.


a. screw driver c. Hammer
b. Wrenchesd. Pliers

9. ____are hand tools with a pair of adjustable pivoted jaws for cutting or gripping
a. Pliers c. Hammer
b. Wrenchesd. screw driver

10. _______ are used to knock out rivets and pins.


a. Punchesc. Hammer
b. Wrenchesd. screw driver

B. Fill the blanks


1. ___________ is a ring shape components that surrounds a wheel rim to transfer a vehicles load from
the axles through the wheel to the ground and to provide traction on the surface traveled order.
2. It is designed to safely breakdown and remove rust and scale deposits from cooling system. It is called
__________________.
3. It is designed for safety purposes. _________________
4. What memorandum states that EWD is mandatory accessory for all motor vehicles except
motorcycles and tricycles.__________________?
5. The car source of electrical energy. It supplies direct current to the electrical components. It is called
______________________
6. This part of the BLOWBAGETS that human error is leading causes of road accidents.
_________________.
7. _____________ are devices or implement, especially one held in hand, used to carry out a particular
function.
8. _______________ is an alternative fuel vehicle that uses compressed natural gas or liquefied natural
gas.
9. ________________ a mixture of gases that composes the atmosphere surrounding earth.
10. Is a sound making device that can be equipped to motor vehicle, buses, bicycle, trains and other
types of vehicle is called ____________________.
Answer Key

A. Multiple Choice

1. D
2. B
3. D
4. D
5. A
6. B
7. A
8. A
9. A
10. A

B. Fill the Blanks

1. Tires
2. Cooling System Flush
3. Early Warning Device
4. Memorandum Circular N. VPT-2012-1609 or the revised rules on the
implementation of the Early Warning Device (EWD).
5. Battery
6. Self
7. Tools
8. Gas
9. Air
10. Horn

Performance Test
Specific Instruction for the Candidate

Qualification
DRIVING NC II

Unit of Competency

DRIVE LIGHT VEHICLE

General Instruction: Follow the standard procedure in conducting vehicle pre-starting and warm-up.

Specific Instruction:

1. Vehicle inspection is perform as per manufacturer’s manual


2. Check safety harness/devices and tools according to LTO/LTFRB requirement.
3. Perform warm up light vehicle as per manufacturer’s manual.
Your Trainer will evaluate your performance

Note: Always observe OH & S.

List of Tools:

Hand Tools/safety harness/devices/EWD

List of Equipment:

1. Private Car
2. Owner Type Jeep/PUJ/PUV
3. Taxi Cab

List of Materials:

Consumable materials and spare parts such as:

• Rags
• Fan Belts
• Wheel Cap
• Fuse
• Electrical Tapes
• Brake Fluid
• Motor Oil
• Spare Tire
Performance Criteria Checklist for Performance Test

Name: ______________________ Date of Assessment: ____________

CRITERIA
Did you….
YES

NO

1. Perform vehicle inspection according to manufacturer’s Manual?

2. Check safety harness/devices and tools according to LTO/LTFRB requirement?

3. Perform warm up light vehicle as per manufacturer’s manual?

4. Minor vehicle maintenance is performed in accordance with manufacturer’s manual?


QUESTIONING TOOL
Questions to probe the candidate’s underpinning knowledge

Satisfactory response

Extension/Reflection Questions

Yes

No

1. Before checking your vehicle, what is the first thing you will ensure in the station you are using?


2. Why is it important to know the simple way of checking you vehicle?


Safety Questions

3. Why do we need to follow safety rules?




4. Why is it important to wear Personal Protective Equipment?


Contingency Questions

5. What are you going to do if the tools are not available?




6. What are you going to do if you forgot what tools are you going to use?


Job Role/Environment Questions


7. How can you contribute for the environmental safety?


8. Why we need to segregate waste materials?


Rules and Regulations


9. What are basic things to do to ensure that your Vehicle is functioning?


10. What are the considerations to be follow in making your own vehicle technical report?


The candidate’s underpinning knowledge was:

❑ Satisfactory
❑ Not Satisfactory
Expected Answer for Questioning Tool
Questions to probe the candidate’s underpinning knowledge

Satisfactory response

Extension/Reflection Questions

Yes

No

1. Before proceeding to other ways of checking your vehicle, check first the light if it is functional then
you will therefore conclude that the battery is functional.


2. Knowing the simplest way in checking your vehicle gives an immediate diagnosis so that you can
immediately resolve the problem on your own


Safety Questions

3. to avoid Accident in the workshop




4. to prevent ourselves from accident


Contingency Questions

5. Borrow to your co-trainee or to your trainer




6. Ask the trainer if what material is going to use.


Job Role/Environment Questions


7. By properly disposing waste materials such as Brake pads etc. and properly recycle the engine oil and
other recyclable materials.


8. Follow the correct segregation waste


Rules and Regulations


9. Always double check the lights, batteries, brakes and other parts of the vehicle components before
you go on a trip.


10. In writing a report specifically vehicle inspection you must consider these questions: What is the
report about? Who are you writing for? How long can the report be? Following these consideration, you
can generate an accurate and sufficient technical report.


The candidate’s underpinning knowledge was:

❑ Satisfactory
❑ Not Satisfactory
Information Sheet 1.1.1
PARTS AND FUNCTION OF LIGHT VEHICLE
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to: Identify different parts of the light
vehicle
Know the functions of the different parts of the light vehicle
Identifying Parts And Function Of Light Vehicle
The vehicle unit must be cleaned based on the prescribed procedures set using the appropriate cleaning
supplies , cleaning tools and equipment,. Routine check on vehicle components like battery, tire, air
pressure, water level , light, horns mirrors and break fluids. It is also needed to do minor routine repair
that includes lights, fan belts, fuse, side mirror, coolant hose and break pads. The used of personal
protective equipment and proper disposal of wastes must also be observed.
Procedure
In order for the light vehicle unit to be cleaned as per prescribed using appropriate cleaning materials,
tools and equipment the following must be done:
Know the body and main parts of the vehicle and its function.
Body components including windows and trim
Identify Electrical and electronic parts
Charging system, electrical supple and charging system Identify Interior parts and its uses .
-Floor components and parts and car seats Know the functions of Powertrain and chassis
Brake system,engine components and parts, engine cooling and oil system, transmission
Know Miscellaneous parts Air conditioning system
PARTS OF THE VEHICLE
Body and main parts
1. Vehicle door - is a partition, typically hinged, but sometimes
attached by other mechanisms such as tracks, in front of an opening
which is used for entering and exiting a vehicle.
- A vehicle door can be opened to provide access to the opening,
or closed to secure it.
2. Power windows or electric windows as well as electric or
power window are automobil
e
windows which can be raised and lowered
by depressing a button or switch, as opposed to using a hand-
turned crank handle.

Electrical and electronics


a. Electrical System- is powered by a rechargeable battery that draws its power from the engine itself,
which acts as a generator.
b. battery - is used to start the car, providing the initial motion of the engine and powering items such as
the fuel pump and starter.
A car's battery is also used to power the headlights, radio, dashboard gauges, turn signals and an array
of safety sensors.
.
All of these electrical items are wired to the battery with a series
of fuses ensuring that the electrical system can continue to function even if one part fails.
Interior Parts
a. The steering wheel sits in front of the driver as his means of
controlling the movement of the car.
b. Airbags and seatbelts provide safety in the interior of the car. C,. Seating is often a deciding factor in a
customer's car choice d. The interior of the car also features electronic gadgets

Powertrain and chassis


a.
Car Chassis - is a frame on which the car is built
wheels suspension cab and body are all attached to the chassis some
vehicles have what is called a sub frame or sub chassis.
Powertrain of a modern automobile, comprising the wheels, suspension, drive shaft, exhaust system,
engine and transmission.
b.

Information Sheet 1.1.2


CLEANING MATERIALS
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to: Identify different cleaning materials
needed in cleaning the
vehicle
Know the uses of each of the cleaning materials.
Know how to apply based on the prescribed procedures.
Cleaning Materials
In cleaning the vehicle unit an appropriate cleaning materials and procedures must be observed.
Procedure
Know the different kinds of cleaning materials and its practical use. The car cleaners like the All purpose
car cleaners, Car wash, car wax, protectants, special automotive cleaner, tire cleaners
Identify Parts of vehicle unit that must be cleaned using the Car cleaners.
Know basic procedure washing the vehicle using hands and other mechanical cleaning tools and
equipment.
Kinds of cleaning materials
Proper wash starts with proper was car wash products. Your choice of wash mitt, car wash shampoo and
microfiber drying towels is very important
A good car wash shampoo provides lubrication to prevent scratching and conditioners to enhance as
well as maintain the shine.
Car Cleaning Products
Car Vacuum Cleaner

Information Sheet 1.1.3


PROPER WASTE DISPOSAL RELEVANT TO OCCUPATIONAL HEALTH SERVICE
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to: 1. Dispose wastes properly relevant to
Occupational Health
Service .
Disposing waste properly relevant to Occupational Health Service .
After identifying the different parts and functions of the light vehicle and also the materials needed for
cleaning the vehicle. The next thing to do is to dispose waste properly as per relevant to ordinance and
laws.
Procedure
In disposing wastes from the vehicle that has been cleaned using
the different cleaning materials, it has to follow the relevant Occupational health and safety procedures.
1. Identify the chemical waste and its methods 2. Label of chemical waste
3. Classify chemical waste
1. Types of chemical waste
a. Chemical waste is treated according to its physical and chemical properties therefore segregation of
waste products is crucial. The mixing of incompatible materials in waste streams can result in unwanted
reactions, such as the production of toxic gases or explosions.
b. Treating waste at source
In some instances chemical waste may be treated in-house, but only if the material(s) convert to a non-
hazardous product.
Waste classification
Some frequently generated waste streams are listed below. All of these types of wastes can be disposed
of via Chemsal. For further advice on classifying waste, contact your safety officer, supervisor or Chemsal
directly on 1800 500 052.
Waste type
Description
Non- Hazardous (No DG
Waste that has no Dangerous Goods class. For example, Inorganic salts such as Sodium

Class)

Sulphate and Ammonium Chloride.


Flammable Liquids (DG Class
3)
Includes solvents such as Acetone, Ethanol and Acetonitrile, mixtures and by-products from synthetic
reactions.
Sometimes, volatile solvents are mistakenly thought to be flammable. Refer to the MSDS for verification.
Oxidising agent (DG Class
5.1)
Includes Nitrates such as Ammonium nitrate and Chlorates such as Calcium hypochlorite.
Organic Peroxides (DG Class
5.2)
Organic peroxides may be either solid or liquid. They are typically thermally unstable and likely to react
dangerously with other substances.

Information Sheet 1.1.4


CARE AND USE OF CLEANING TOOLS AND EQUIPMENT
Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to: 1. Dispose wastes properly relevant to
Occupational Health
Service .
Using and Caring of Cleaning Tools And Equipment
Cleaning tools and equipment plays very vital in the conduct of cleaning the vehicle unit and that is why
a need for proper utilization and after care procedure must be properly observed.
Procedure
In using the different cleaning tools and equipment, proper
utilization and after care must be done.
1. Identify the car wash and dry tools.
2. Identify air dryer , blower and blades
3. Perform the uses of brushers and dusters, cloths and towels 4. Operate car detailing tools and
machine polishing equipment 5. After care of the tools and equipment used in cleaning the
vehicle unit
a. Brush b. Pail
c. Buffing Pads d. Scrapper

e. Vacuum f. Sponge
g. Screws h. rags
i. Buffer

Vacuum Cleaner
 Vacuum cleaner is a device that uses an air pump to create a partial vacuum to suck up dust and dirt,
usually from floors, and optionally from other surfaces as well.
Brush
 This tough brush has synthetic "split-end" bristles to provide extra cleaning power and still be gentle
on painted surfaces. Perfect for wheels, lower valances, big rigs, motor homes, and specially those dirty,
filthy
wheel wells.
Duster
 A duster is a rod with a cloth at one end and a handle at another. It is used to clear the interior side of
the windshield of grime, dust and fingerprints. Using a regular cloth is sometimes limited due to angles
and the reach it allows. The dusting tool, however, enables cleaning to each edge of the window.
Cleaning Cloth
 A microfiber or soft cotton cloth is perfect for washing away grime and buffing away streaks. It also can
be used to dust interior glass or wipe water off the squeegee for more effective cleaning.
Glass Cleaner
 Glass cleaner is important to properly clean a window. Water will help clean a window but will not
fully remove the proteins from splattered bugs and oils from fingerprints. You can use one of the many
commercial glass cleaners or reuse a spray bottle and fill it with your own homemade glass cleaner.
Squeegee
 After spraying the car window with your selected window cleaner, using the squeegee to remove the
liquid will produce a streak-free shine. Squeegees are made of plastic or metal with a long strip of
rubber that is dragged across the window to squeeze the water off the surface.

PARTS AND FUNCTION OF LIGHT VEHICLE


Self- Check No.1.1-1
Multiple Choice : Read the questions carefully and choose the correct answer from the choices given.
Write your answer in a
separate sheet of paper.
It is a system that most critical safety system and it helps ensure safe vehicle control and operation.
a. Fuel system c. Fluids
b. Break System d. Engine system
When a vehicle suffers from engine damage , what is the
first reaction of most a vehicle owner?
a. buy new car c. Complain to manufacturer
b. rebuilt engine d. Call emergency line
A System that removes heat from the engine and automatic
transmission and dissipate heat to the air outside.
a. Fuel system c. Cooling system
b. break system d. Wiper system
It works with the rest of the engine system to deliver the
performance with the lowest emission.
a. Fuel system b. Break system
c. engine system d. fluids
The system that keep the excessive water, snow and dirt
from building up to the new windshield and removes them to maintain clear visibility.
a. Wiper system c. Lights
b. fluids d. Cooling system

CLEANING MATERIALS
Self- Check No.2.1-1
Multiple Choice : Read the questions carefully and choose the correct answer from the choices given.
Write your answer in a
separate sheet of paper.
1. The vehicle cleaning materials are often called car cleaners, which of the following under this
category.
a. All purpose car cleaner c. Car wax
b. Tire Cleaner d. all of the above
2. What vehicle cleaning supplies that is not included in the following: a. soap c. conditioner
b. shampoo d. All of the above
3. Why it is necessary to clean the vehicle unit? a. To protect the one who used it.
b. It will be neat to look at.
c. in order to prevent from damages
d. All of the above
4. Example of personal protective equipment a. gloves
b. vacuum
c. mop and basket d. vehicle
5. Before you start cleaning the vehicle the first thing to do is a. Check breaks and fluids
b. Prepare cleaning materials and equipment
c. Wipe it with dry cloth
d. fuel the vehicle

PROPER WASTE DISPOSAL RELEVANT TO OCCUPATIONAL HEALTH SERVICE


Self- Check No.1.1-3
Multiple Choice : Read the questions carefully and choose the correct answer from the choices given.
Write your answer in a
separate sheet of paper.
It is a waste treated according to its physical and chemical properties therefore segregation of waste
products is crucial.
a. chemical waste c. waste bin
b. oxidizing agent d. flammable agents
The mixing of incompatible materials in waste streams can
result in unwanted reactions, such as the production of toxic gases or explosions.
a. both c. true
a. false d. any
Where to see following information: name of waste generator and
contact details: department and contact phone number, description of contents (including estimates of
concentration where possible) date of generation.
a. label of the chemical c. instruction
b. prescription d. all of the above.
In classifying the chemical waste; non hazardous, flammable liquid and the likes are:
a. Waste type c. waste label
c. Waste method d. none of the above
Every worker has the right to work in a safe and healthy work
environment.
a. True c. Both
b. False d. any
CARE AND USE OF CLEANING TOOLS AND EQUIPMENT
Self- Check No.1.1-4
Multiple Choice : Read the questions carefully and choose the correct answer from the choices given.
Write your answer in a
separate sheet of paper.

1. It
a. vacuum cleaner c. duster
b. hose d.polisher 2.
3. In doing the after care of the equipment used for cleaning the first thing to do is
a. Put on protective covers like gloves or mask b. Remove linen covers
c. Pour disinfectant solution to the equipment d. Wipe it with dry cloth
is a device that uses an air pump to create a
partial vacuum to suck up dust and dirt, usually from floors, and
optionally from other surfaces as well.
replacement –
Lights and wipers are normal wear items that require periodic
a. True c. Both
b. false d. any
PARTS AND FUNCTION OF LIGHT VEHICLE ANSWER KEY NO. 1.1-2
BACAA

CLEANING MATERIALS
Answer key no.1.1-2 1. A
2. C 3.D 4.A 5. B

PROPER WASTE DISPOSAL RELEVANT TO OCCUPATIONAL HEALTH SERVICE


1. A 2. C 3. A 4. A 5. A
Answer Key No.1.1-3

CARE AND USE OF CLEANING TOOLS AND EQUIPMENT


ANSWER KEY NO. 1.1-4
AAD

Information Sheet 1.1-1


Clean Vehicle Unit

Learning Objectives:
After reading this INFORMATION SHEET, YOU MUST be able to:
• Identify conditions the parts and functions of the vehicle and its servicng and mainrtenance
procedures

Introduction
Basic Parts of a Car and Their Functions
With an array of options available in the market, it is difficult to determine which car parts are a huge
demand for sale. It is also difficult to understand which needs to be bought or replaced a by a car owner.

Car Parts
Here is a long list of car parts that are safe for buying and should be kept handy:

• AC
• Suspension
• Alternator
• Brakes
• Catalytic Convertors
• Control Arms
• Cooling Fan
• Injection Pump
• Drive Axles
• Fuel Injector
• Fuel Pump
• Headlights
• Ignition Coil
• Ignition Distributor
• Intercooler
• Mass Air Flow Sensor
• Navigation System
• Oxygen Sensors
• Radiator
• Starter
• Steering Gearbox
• Steering Pump
• Steering Racks
• Struts and Shocks
• Supercharger
• Throttle Body
• Transfer Case
• Turbochargers,
• Wheel Hubs
The most common and important car parts include the following:
• Battery is needed to switch on and run the car.
• Axle is a must to keep the car rolling.
• Brakes are the key to safe and trustworthy driving.
• Pistons are a must to make the journey smooth.
• Replacing a carburetor car parts called fuel injectors do the task of transferring the fuel gas from the
tank to the engine.
• A radiator comes to rescue when the engine gets overheated.
• An AC compressor keeps one cool irrespective of the weather outside.
• Clutch helps in smooth driving.
• Radiator is accompanied by the fan to release the excess heat from the car.
• Unlike other car parts spare tire is a non- technical one. Nevertheless it is important.
• A skilled driver might not require help to change tire when necessary. All that he needs is a car jack.
• Riding down a rough pitch is unthinkable without shock absorbers.
• Transmissions are meant for taking the power generated by the engine to the wheels.
• Spark plug forms a part of ignition chamber whose function is to use an electric spark for fuel ignition.
• To keep the air inside the car clean, an air filter is irreplaceable.
• To keep the noise of the car under control car parts namely muffler is important.
• Another environment friendly part of the car is a catalytic convertor meant for reducing emissions.
• The battery of the car keeps charging even when the engine runs with the help of an alternator.
• A pressure gauge is not a direct part of a car but it helps prevention of flat tire and consumption of
excessive gas.
Car Parts
Tips to the Buyers of Car Parts
It is not easy to understand which car parts need replacement until it stops working completely. Faults
kept unattended for long may result in greater problem in a car as each part is interrelated to another.
Sometimes simply replacing a worn out car part with a new one won’t be of any help without knowing a
proper way of maintaining the same. A buyer’s guide from a reputed seller is recommended in this
regard. They not only give a detailed description of the products but also help one choose parts
according to the vehicle type. An advice booklet is also accompanied by warranty against their product

HOW TO CLEAN YOUR CAR


To clean your car, you can either opt for a simple body and wheel clean, or you can choose to clean both
the interior and exterior of your car. Before you begin cleaning the exterior, make sure the body of your
car is cool and in the shade. Use specially formulated cleaners to clean the body and wheels of your car.
To clean the interior, remove the floor mats and throw away trash. Vacuum the interior and use a foam
cleanser to clean the carpet and upholstery. Finish cleaning your car by using a window cleaner to clean
the inside and outside of your windows.

Part 1
Preparing to Wash Your Car

1. Park your car in a shaded area. If the body of your car is hot from sitting in the sun or from driving,
wait for your car to cool down before cleaning it. This may take 20 to 30 minutes.
Since heat can speed the drying time of soap and water, you want to wait for your car to cool down to
avoid soap and water stains.
2. Gather your supplies. Place two buckets, a car cleanser, a soft natural sponge or a lambswool wash
mitt, a cloth/rag, tire cleaner, soft terry towels, and car wax next to your car. These materials are needed
to clean your car’s exterior.
Gather your supplies to clean the interior as well. These supplies may include a vacuum, trash bag, glass
cleaner, upholstery foam cleanser, carpet cleaner, Q-tips, paper towels, and rags.

3. Fill two buckets with water. One bucket will be used for soaking your cloth while the other will be
used for rinsing your cloth. Fill one of the buckets with the specially formulated car cleanser per the
instructions.[2]
Do not use dishwashing detergent or hand soap to clean your car. These harsh household cleaners may
strip off your car’s wax.
Part 2
Washing the Body

1. Rinse the car with a hose. Rinse the entire surface of the car thoroughly before applying soap. Make
sure to remove loose dirt and debris to avoid scratching your car. Remove leaves, twigs, and other
debris with your hands.[3]
Set the hose on a high-pressure setting to rinse hard-to-remove dirt, debris, and grime. However, make
sure the pressure isn't too high so as not to remove your car's wax or paint.

2. Clean from the top of your car down to the bottom. And work on one section at a time. Make sure to
completely rinse each section with water after you finish cleaning it with soap. This will prevent the soap
from drying onto your car.[4]

3. Lather the soap with your sponge or lambswool mitt. Then scrub your car in a straight up and down
motion. Do not clean the car in a circular motion. Scrubbing in a circular motion can cause swirl marks.
[5]

4. Rinse your sponge often. Rinse it in the second bucket that contains water after each use. If your
sponge falls onto the ground, make sure to rinse it in the water. If not, the debris on the sponge may
scratch your car.

5. Do not let your car air dry. This can cause watermarks and streaking. Instead, use a soft-terry towel or
a chamois (synthetic or natural) to dry it. Try blotting the water instead of wiping it to dry your car.

Part 3
Cleaning the Wheels

1. Fill two buckets with water. Mix a cleaner into one of the buckets. Make sure to use a cleaner that is
safe for all wheel surfaces. Avoid caustic cleaners that contain acid, as well as dishwashing detergents.
These cleaners can ruin the finish on your wheels.[8]
One bucket will be used for cleaning and the other will be used for rinsing your sponge.

2. Soak a soft sponge in the cleaning solution. Once the sponge has soaked for a few minutes, begin
cleaning one wheel at a time from the top down. To clean small crevices, use a soft-bristled toothbrush.
[9]
If your wheels are very dirty, you may need to apply a de-greaser before cleaning them.

3. Rinse and dry the wheel. Once your wheel is clean, rinse it thoroughly with water until all dirt and
debris are removed. Then dry the wheel with a soft cloth.[10]
Repeat steps one through three for each wheel.
Part 4
Waxing Your Car

1. Cut a clay bar into three or four equal sections. Flatten one of the pieces so that three of your fingers
can hold it in place. Spray a fair amount of clay lube onto a small section of the car (24" by 24"). Then,
gently glide the clay over the lubricated section in a back and forth motion (not a circular motion).[11]
Once the clay begins to glide smoothly over the section and you do not hear or feel a roughness in the
finish, move onto the next section.
Make sure to use the clean parts of the clay on the new sections as you work.
Clay bars are used to remove microscopic dirt from your car's body to prevent scratching during the
waxing process.

2. Squeeze a quarter-sized amount of polish onto your pad. Apply the wax in a straight up and down
motion onto the body of your car. Do not apply it in a circular motion, and do not wax your windows or
the trim. Use gentle pressure when applying the wax to get a smooth, even coat.[12]
Make sure to apply thin layers of wax as opposed to thick layers. As a rule of thumb, it is better to apply
multiple thin layers than to apply one thick layer.

3. Use a microfiber-buffing towel to buff the wax. Move the towel in a straight up and down motion as
opposed to a circular motion. Use a high quality towel to prevent scratching.[13]
Before buffing the wax, you may need to let the wax dry. It depends on which formula you are using. To
be safe, follow the product’s instructions.
Part 5
Cleaning the Interior

1. Remove the floor mats. Shake them out to remove dust, dirt, and debris. Place them on the ground
for vacuuming at a later time. However, you can vacuum them right away if you want. It is your
preference.[14]

2. Remove large pieces of trash. Pick up large pieces of trash like paper, coins, pens, and other objects
from your floorboard using your hands. Place these items in a trash bag. Wear latex gloves to protect
your hands from getting dirty.[15]
Use a BBQ skewer to remove dirt and pieces of trash from small crevices like in between seats.
Make sure to remove trash from cup holders as well.

3. Spray a glass cleaner into the cup holders. Let the glass cleaner set for 5 to 10 minutes. Then use a
paper towel to clean out the dirt and grime. Use the BBQ skewer to pick out grime and dirt from any
small crevices.[16]
Alternatively, place an old sock on the bottom of a mug or travel cup. Then place the mug in the cup
holder and twist to remove dirt and grime.

4. Vacuum from the top down. Start at the top of the seats, dashboard, and console before moving to
the floor. Use the upholstery nozzle to vacuum the seats, upholstered areas, and the headliner. Use the
brush attachment to vacuum the components that contain hard vinyl, plastic, and metal such as the
dashboard and console. To clean small crevices and tight areas, use the crevice attachment.[17]
Adjust the seats backwards and forwards to clean hard to reach spots under the seats.

5. Use a carpet cleaner to clean carpet stains. Spray the cleaner onto the stain and use a stiff bristle
brush to rub it into the carpet. Be careful not to spray too much cleaner onto the carpet as this can
cause mildew if it is not dried thoroughly.[18]
Use a clean, dry towel to blot the stains and dry the area.

6. Spray a foam cleanser onto fabric stains. Rub the cleanser into the stain with a soft brush. Let the
cleanser dry. Then use a vacuum to remove it per the instructions. If the stain remains, then spray more
cleanser onto the affected area and clean again until it is gone.[19]
If your seats are leather, then make sure to use a leather cleanser or saddle soap to clean your seats, as
well as other components of the car that contain leather.

7. Use car wipes to sanitize the dashboard and console. Make sure to use specially formulated car wipes.
You can find these at your local auto shop. Use Q-tips or cotton swabs to clean small areas like radio
buttons, air vents, and panel seams.[20]
If you do not have car wipes, then an all-purpose household cleaner that is ammonia-free will do.

8. Clean the windows with a glass cleaner. Any household glass cleaner will do. Instead of spraying the
cleaner directly onto the window, spray it onto a clean, microfiber towel. Then wipe both the inside and
outside of your windows in a straight up and down motion.[21]
Roll down your windows to thoroughly clean the top section of the window.

9. Re-vacuum the car. This will remove any dirt and grime that was knocked out during the cleaning
process. Then shake and vacuum the floor mats thoroughly if you have not already done so. Place them
inside your car.
Use an odor-removal spray, like Febreeze, to remove any remaining smells from your car.

THE PREVENTIVE MAINTENANCE YOU NEED TO DO ON YOUR CAR (AND WHEN)


Regular preventive maintenance is probably the single thing you can do as a car owner to keep your ride
happy and save money on repairs in the future. However, not everyone agrees on what preventive
maintenance is, what you should do, and when you should do it. Let’s clear that up, and give you some
tips that’ll apply to any vehicle.
Anyone who’s ever worked on cars or spent a ton of money getting their car repaired will tell you: Don’t
ignore preventive maintenance. The basics, like changing your oil, checking your tire pressure, and
getting scheduled inspections and work done are like getting regular checkups at the doctor. They keep
you healthy and give you—and the experts—a chance to catch anything serious before it becomes a
major problem. With your car, that can save you thousands.

First, Read Your Owner’s Manual


- Pay attention to your owner’s manual. Regardless of the vehicle you drive, your regular maintenance
schedule is inside it, and you’ll never fall for old car myths like, “You should change your oil every 3,000
miles,” (unless of course, your manual says you should, and odds are it doesn’t). You will, however,
discover how often your manufacturer really does suggest you change your oil (it can vary widely by
vehicle), your filters, any drive or timing belts in your vehicle, and more. You’ll even find out whether
you’re putting the right gas in your vehicle or whether you’re using the right kind of oil in the first place.
- Seriously—you wouldn’t fire up a complicated piece of technology or a massive new home appliance
without checking the manual to make sure you know what you’re doing. Most car lovers already know
how important this is, but it’s still important even for people don’t consider themselves interested in
how their car works. If you’re using the wrong oil, for example, or filling a car that calls for higher octane
fuel with the lowest octane stuff you can buy, you may run the risk of voiding your warranty, and worse,
causing damage that’ll cost more to fix than you’d save by using the cheap stuff.

Preventive Maintenance Every Vehicle Needs


- When we covered the ways you can save serious money on car repair, more than a few people pointed
out that preventive maintenance is probably one of the biggest ways you can save money—not actively,
but in the long term. Spending a little money now on these basics will save you from more costly repairs
later on:

Five Ways to Save Serious Money on Car Repairs


If you drive, there's probably little you hate more than getting your car repaired. It's…

Do your own inspection. It’s basic, but give your car a once-over periodically so you catch anything that
looks out of the ordinary. Make sure all your lights are working. Check the air pressure in your tires
every month or so (and buy a cheap tire air pressure gauge and keep it in the glove compartment).
Doing so is good for your tires, gets you better mileage, and saves you money in gas if you discover that
the pressure is off. Listen for any strange sounds, inside and out. Make sure your tires have enough
tread. You can use a penny to do it, or look out for the wear indicators on the tire treads. If anything’s
out of the ordinary, don’t ignore it.

Learn to check your fluids. Even if you don’t ever learn how to change your antifreeze, power steering,
coolant, or even your wiper fluid (although seriously, don’t let someone charge you to change wiper
fluid), you should learn how to check those fluid levels. In some cases, you can see the tank level
directly, but most have gauges or dipsticks you can pull out to check current levels against a notch that
indicates optimal levels. Even if your owner’s manual doesn’t have much to say about checking your
transmission fluid or antifreeze, don’t be afraid to open the hood and see if you can find it. If you’re
running low, add more (if you can) or get it changed. Most importantly, never ignore a leak.

Inspect and get your timing and serpentine belts replaced when necessary. Many people will tell you to
get your timing belt replaced every 60,000 miles or so, and your serpentine belt replaced every 40,000
miles, give or take. Again, your owner’s manual will offer real numbers for your type of vehicle. If you
can’t find the manual, look around online. You’ll probably find the actual recommendation for your car.
Use it as a guideline, and ask your mechanic to inspect the belts when it gets time to replace them
mileage-wise. If they’re still in good shape, don’t bother, but if they’re worn out, get them replaced
before they fail. If you wait and those belts do fail, you’ll break down, and the damaged belt can damage
other accessories, making the repair even more expensive.

Check your oil and get it changed regularly. Whether your car has a dipstick to check the oil’s color and
oil level or the dipstick has been replaced with an electronic gauge, you should know how to check it.
Knowing the difference between clean oil and muddy, murky oil will save you a ton on unnecessary
changes and gives you a way to tell if something’s wrong with your engine (e.g. the oil looks terrible but
you just had it changed). It’s hard to make a universal recommendation for how frequently you should
change your oil, but the answer is—as we mentioned—in your owner’s manual. Don’t just blindly follow
the 3,000 mile myth though—for most vehicles it can be as high as 10,000 miles, depending on the oil
your vehicle calls for (something else that’s in the manual).

Check your battery and clean the contacts (if necessary). Most batteries these days don’t require much
in the way of maintenance, but you should know where it is and check it to make sure it’s not leaking
and there’s no mineral or other buildup on the contacts. If there is, clean it off with a battery cleaning
brush. It will set you back a couple of bucks at any auto parts or department store. Buy one and keep it
in the trunk. While you’re at it, consider buying a cheap battery tester or jump starter. You’ll never need
to call someone or wait for AAA (or a friendly passer-by) to give you a jump.

Replace your windshield wipers when the view gets streak-y. It may seem silly, but I’ve known several
people who just ignored their wipers until they got them replaced as part of a bigger job. Wipers are
cheap and easy to replace yourself. Don’t wait until you can barely see through your windshield. Your
visibility is important, and you wouldn’t wait until you saw an optometrist to clean your glasses, would
you? While you’re at it, give your windshield a good cleaning inside and out—if it’s hard to see, the
problem may be inside, not out.
Replace your cabin air filter. Replacing a cabin air filter is probably one of the easiest things you can do
to keep your car comfortable. Most vehicles make the cabin air filter easily accessible, and replacing it is
as easy as opening a box. You can get a fitting filter at any auto parts store. It may not be critical to your
car’s operation, but it’s easy, it makes the ride more pleasant, and it’s a repair you’ll never have to pay
someone else to do.

Replace your engine air filter. Getting to the engine air filter may be a little trickier depending on the
vehicle you have, but replacing it regularly is important. Your owner’s manual will give you a mileage
estimate for how frequently you should replace your engine air filter, but if you can get to it, check it. If
it’s dirty, replace it. If you drive a ton, especially in stop-and-go traffic or have a long commute, your
engine air filter may get dirtier faster than someone who drives open roads or only drives around on the
weekends. If you need help or your owner’s manual doesn’t lay out exactly how to do it (although it
should), this guide from Jalopnik can help.

Get your tires rotated and balanced, and your alignment checked. Your manual will tell you how often to
do this, and it’s important to do to make sure your tires wear evenly and your car drives smoothly. You
can make your tires—which are expensive to replace all at once, by the way, take it from someone
who’s done it several times—last much longer by getting them rotated and balanced. Your alignment is
just as important. If you’re fighting your car to keep it straight, that’s a bad situation that’s easily
corrected.

Change your spark plugs. If your spark plugs are worn out or covered in buildup, your engine isn’t
working efficiently. That can cost you money in fuel for one, but it can also lead to a breakdown. It may
sound daunting, but in some cases checking and replacing them isn’t that difficult. If you don’t feel like
doing it yourself (or it’s a big and complicated job for your vehicle), follow your manual’s
recommendation and get them changed regularly—for most standard copper spark plugs and vehicles,
that’s around 30,000 miles (but again, it varies - some iridium plugs can last up to 100,000 miles).

These are just a few things that every vehicle needs, and almost all of them are things you can do
yourself. We can’t stress enough the importance of checking your owner’s manual for anything we may
have overlooked here, or anything specific to your vehicle. If you don’t have your manual, you can find it
pretty easily online.

Chemical Waste Disposal


Users are responsible for the proper disposal of the waste generated during their work. Improper waste
disposal may severely endanger public health and/or the environment. The handling of hazardous waste
must be regulated from the moment of generation until its disposal at its offsite final destination facility.
A waste management system must be devised before work begins on any laboratory activity. Users must
comply with the rules and regulations of their institute's Environmental Health and Safety (EHS) office,
which develops and implements proper waste management systems satisfying diverse regulations and
standards, such as those imposed by the Occupational Safety and Health Administration (OSHA).

Heads of academic/administrative units and supervisory staff have a particular responsibility for
ensuring that all persons who generate chemical waste dispose of it appropriately. This includes the
development of waste disposal procedures, communicating local requirements to staff and students and
ensuring that appropriate training is provided. The local safety officer can also provide specific advice on
for disposing of chemical waste.

1. Types of chemical waste


Chemical waste is treated according to its physical and chemical properties therefore segregation of
waste products is crucial. The mixing of incompatible materials in waste streams can result in unwanted
reactions, such as the production of toxic gases or explosions and risk the lives of everyone in the area.
In some instances, it may not be possible to dispose of the waste through waste contractors, as they
may not have the relevant licence or treatment facilities. In this instance, the waste generator must
investigate alternative methods of disposal and if it is not possible to dispose of appropriately, the
activity should not be performed.
It is the responsibility of the person performing the activity to include chemical waste disposal in risk
assessments and produce procedures for disposal prior to conducting the experimental work.
2. Waste disposal methods
The Safety Data Sheet (SDS) must be consulted for appropriate disposal methods when conducting the
risk assessment for any work that involves the use of chemicals.
2.1 Licensed contractor
The preferred method of chemical waste disposal is to use an EPA licensed waste contractor via the
Monash Chemical Stores. This ensures that waste is disposed of in a safe and environmentally
responsible way. Waste must be properly labelled, stored in a suitable container, and housed
appropriately until collection. Arrangements must be in place for waste to be collected regularly by the
licensed waste contractor for appropriate off-site treatment.
2.2 Treating waste at source/waste to sewer
In some instances chemical waste may be treated in-house, but only if the material(s) convert to a non-
hazardous product. Under no circumstances should hazardous waste be allowed to enter drains or be
disposed down the sink. Dilution is not an acceptable alternative to appropriate disposal.
3. Labelling
All chemical waste containers must be labelled to accurately reflect their contents. These labels are
available at your chemical store or are linked from this document and can be printed on Avery
templates. The following details must be hand written on the waste label:
name of person responsible for the waste and contact details:
phone number
laboratory
description of waste details (including estimates of concentration where possible)
date of generation
4. Waste classification
Waste streams align with the broad classification under the dangerous good classification, but within
these broad categories there are more specific waste streams as there are often incompatibilities within
the dangerous good class; acids and alkaline materials being a prime example. Some frequently
generated waste streams are listed below. However, these only cover the most common
incompatibilities.

5. Further information
For further information, contact your local OH&S consultant/adviser or Occupational Health and Safety:

Proper waste disposal begins with good waste management by the researcher, including minimum
waste generation, reusing surplus materials, and recycling of appropriate (i.e., uncontaminated) waste.
The generated waste must be properly collected and stored, paying close attention to labeling,
segregating according to chemical compatibility, and accumulating in a well-ventilated location. This
location should be well labeled. Other laboratory waste items such as sharps and glass must also be
disposed of with care in appropriately labeled and compatible containers.
PROCEDURE
1. Waste Management
Users should make an effort to keep waste to a minimum. The best way to do so is by reducing the scale
of operation, which minimizes the quantity of waste generated. Whenever possible, chemicals used
should be substituted with less hazardous chemicals.
Chemical quantities should be kept to a minimum. Store only what will be used in the near term.
Besides preventing or minimizing waste generation, chemicals should be recycled or recovered for
reuse.
When waste is generated, it must be disposed of properly. Sink disposal may not always be appropriate
and may end contaminating drinking water. Alternative methods of disposal should be considered
including incineration, treatment, and land disposal. The institute's EHS office should be consulted to
determine the proper disposal method for different waste types.
2. Waste Collection and Storage
When generating or managing any chemical waste, appropriate personal protective equipment (PPE)
must be worn, and engineering controls should be implemented as necessary.
Collect and store chemical waste at or near the point of generation in a designated satellite
accumulation area. This accumulation area should be well marked for easy identification.
Chemical waste must be stored in compatible containers with closed and properly fitted caps.
Waste containers must be labeled mentioning chemical compositions, the accumulation start date, and
hazard warnings as appropriate. The institute's EHS office typically provides these required labels.
Incompatible waste types should not be mixed and should be kept separate in order to avoid any
reaction, heat generation, and/or gas evolution.
Waste containers should be stored in secondary containers in a ventilated, cool, and dry area.
In the central accumulation area, waste containers should be grounded to avoid fire and explosion
hazards.
Trained laboratory researchers who are most familiar with the waste generated should work with EHS to
ensure proper waste management.
3. Sharps Disposal - Syringes and Needles
Chemically contaminated needles, syringes, and razor blades should be disposed of inside a proper
sharps container.
Syringes or needles must never be disposed of in a laboratory waste bin or a general waste container.
4. Glass Recycling
Recycling glass is friendly to the environment as it reduces pollution caused by the waste ending up in
landfill sites. Every laboratory should have a separate recycling bin dedicated to glass.
Clean empty glass bottles and broken glassware may be recycled. To clean an empty glass bottle, it must
be "triple rinsed" with water or another suitable solvent and air-dried before disposal.
Chemically contaminated laboratory glassware such as sample tubes, droppers, and glass wool must be
disposed of as controlled waste.

SELF- CHECK 1.1-1

Enumeration
Instruction: Give what is asked for the following statements
1. What are the parts of a car and their functions?
2. Why is proper disposal of waste important?
3. What are the advantages of proper waste disposal?
4. How do you deep clean a car? Site atleast 7.
ANSWER KEY 1.1-1
Enumeration
Instruction: Give what is asked for the following statements
1. What are the parts of a car and their functions?
- Some of the most important automobile components include the engine, gearbox parts, drive axle,
steering and suspension, brakes, and so forth. In this article, we're going to take an in-depth look at the
most important automobile components andparts, discuss their importance, as well as maintenance.

2. Why is proper disposal of waste important?


- The Importance of Proper Waste Disposal. Proper waste disposal is critical due to the fact that certain
types of wastes can be hazardous and can contaminate the environment if not handled properly. These
types of waste also have the potential to cause disease or get into water supplies

3. What are the advantages of proper waste disposal?


- Items are reprocessed and recycled to produce new products, helping reduce further consumption of
natural resources and at the same time, it lowers the ultimate needs for waste disposal. Aside from the
environmental benefits of waste management, proper waste disposal is also beneficial to health

4. How do you deep clean a car? Site atleast 8.


1. Wash your car with the right suds. ...
2. Pluck the finish. ...
3. Polish the finish. ...
4. Get a mirror finish with synthetic wax. ...
5. Suck up the dust as you go. ...
6. De-stink the interior. ...
7. Clean the leather. ...
8. Slide seats forward and clean out the junk.
TASK SHEET 1.1-1
Title: Clean vehicle unit

Performance Objective Given the following materials, should be able to performed in cleaning vehicle.
Supplies/Materials:
• Cleaning materials
o Soap
o Car shampoo
o Clean water
o Absorbent cloth pail
o polisher
• steam cleaner
• air compressor
• vacuum pump
• light vehicle unit
Equipment:

Steps/Procedure:
Washing the cars according to the procedures cited above on How to clean a car using appropriate car
cleaning materials.
Assessment Method: DEMONSTRATION

PERFORMANCE CRITERIA CHECKLIST 1.1-1

CRITERIA
Did you….
YES

NO

1. Actively engage on the task ahead

2. Performed step on how to massage hand.

3. OSH is observed
4. Adherence to the proper massage hand

5. All tools is properly prepared and clean.

6. Performed task within specified time limit

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