BA 450/530-BA 610 Service Manual

BA 450/530-BA 610
BA 530 Inox
MANUALE DI ASSISTENZA
SERVICE MANUAL
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SERVICE MANUAL GB
INDEX
GENERAL INFORMATION 69
MACHINE LIFTING 69
MACHINE TRANSPORTATION 69
MACHINE PUSHING OR TOWING 69
OTHER AVAILABLE MANUALS FOR BA 450/530/530 INOX /610 69
SAFETY - ACCIDENT PREVENTION 70
GENERAL SAFETY RULES 70
TECHNICAL DATA 71
MAINTENANCE 73
SCHEDULED MAINTENANCE 73
MACHINE NOMENCLATURE 74
DETERGENT SUPPLY SYSTEM 76

DETERGENT TANK AND SUPPLY SYSTEM CLEANING 76
DETERGENT FILTER CLEANING 76
SOLENOID VALVE AND DETERGENT FLOW TAP REPLACEMENT 77
DETERGENT FLOW CABLE AND CONTROL LEVER REPLACEMENT 78
TROUBLESHOOTING 79
SMALL AMOUNT OF THE DETERGENT OR NO DETERGENT REACHES THE BRUSH 79
THE DETERGENT REACHES THE BRUSH ALSO WHEN THE MACHINE IS OFF 79
SWEEPING SYSTEM 80
BRUSH MOTOR ELECTRICAL INPUT CHECK (BA 450/530/530 Inox only) 80
BRUSH MOTOR ELECTRICAL INPUT CHECK (BA 610 only) 81
BRUSH MOTOR REPLACEMENT (BA 450/530/530 Inox only) 83
BRUSH MOTOR REPLACEMENT (BA 610 only) 85
BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND REPLACEMENT
(BA 450/530/530 Inox only) 88
BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND REPLACEMENT (BA 610 only) 89
BRUSH BELT CHECK (BA 610 only) 90
BRUSH BELT REPLACEMENT AND HEAD BEARINGS CHECK (BA 610 only) 91
BRUSH REDUCTION UNIT REPLACEMENT (BA 450/530/530 Inox only) 94
BRUSH ROTATION CONSENT MICRO-SWITCH ADJUSTMENT 99
TROUBLESHOOTING 100
OPEN CIRCUIT 100
THE BRUSH DOES NOT ROTATE 100
RECOVERY SYSTEM 101

FLOAT SHIELD AND SUCTION PRE-FILTER CLEANING 101
SUCTION PRE-FILTER ASSEMBLY REPLACEMENT 102
TANK COVER GASKET AND COMPENSATION HOLE CHECK 103
SUCTION MOTOR ELECTRICAL INPUT CHECK 104
SUCTION MOTOR REMOVAL 105
SUCTION MOTOR BRUSH/CARBON BRUSH CHECK AND REPLACEMENT 106
SUCTION MOTOR BRUSH/CARBON BRUSH CHECK AND REPLACEMENT 107
RECOVERY WATER DRAIN HOSE REMOVAL 108
SQUEEGE ASSEMBLY CHECK/CLEANING AND POSSIBLE BLADES REPLACEMENT 109
SQUEEGEE ASSEMBLY REMOVAL 110
TROUBLESHOOTING 111
DIRTY WATER SUCTION IS INSUFFICIENT OR THERE IS NO SUCTION 111
THE SQUEEGEE LEAVES LINING OR DOES NOT COLLECT WATER 111
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TRACTION SYSTEM 112

DRIVE MOTOR ELECTRICAL INPUT CHECK 112
DRIVE MOTOR REMOVAL 114
DRIVE MOTOR BRUSH (OR CARBON BRUSH) CHECK AND REPLACEMENT 116
POTENTIOMETER ADJUSTMENT 118
TROUBLESHOOTING 119
OPEN CIRCUIT 119
THE MACHINE DOES NOT MOVE 119
ELECTRICAL SYSTEM 120

BATTERY REMOVAL 120
BATTERY MAINTENANCE AND RECHARGING 120
TRACTION ELECTRONIC BOARD REPLACEMENT 120
SERVICE ELECTRONIC BOARD REPLACEMENT 121
ELECTRONIC BOARD CONTROLLING THE BRUSH MOTOR OPERATION CHECK
AND REPLACEMENT (BA 610 only) 122
TROUBLESHOOTING 124
COMPONENT LAYOUT 124
BA 450/530 WIRING DIAGRAM - With drive motor / Battery Charger 126
BA 450/530 WIRING DIAGRAM - Without drive motor with Battery Charger 127
BA 450/530/530 INOX WIRING DIAGRAM - With drive motor but without Battery Charger 128
BA 450/530 WIRING DIAGRAM - Without drive motor and without Battery Charger 129
BA 610 WIRING DIAGRAM - without Battery Charger 130
BA 610 WIRING DIAGRAM - with Battery Charger 131
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GENERAL INFORMATION
MACHINE LIFTING
GENERAL INFORMATION
WARNING !
Do not work under the lifted machine, if it is not securely fixed.
MACHINE TRANSPORTATION
WARNING !
Before transporting the machine, ensure that:
• All doors and carters are closed
• The ignition key is not inserted
• The machine is fastened to the mean of transportation
MACHINE PUSHING OR TOWING

WARNING !
Do not move the machine by pushing or towing it, unless you follow the procedures described
in the Use and Maintenance Manual. If you do not follow the specified procedures the machine
can be damaged.
OTHER AVAILABLE MANUALS FOR BA 450/530/530 INOX /610

The following manuals are available by Nilfisk Literature Service Department:
– BA 450/530/530 Inox 610 Part List – Nilfisk Form Number 08603654
– BA 450/530/530 Inox 610 Use and Maintenance Manual.- Nilfisk Form Number 08812382
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GENERAL INFORMATION
SAFETY - ACCIDENT PREVENTION
Nilfisk uses the following symbols to indicate potentially dangerous situations. Always read carefully this
information and take the necessary precautions to protect people and objects.
DANGER !
Indicates the risk of being injured or the risk of death.
WARNING !
Indicates the risk of being injured.
CAUTION !
Indicates the risk of light injuries to people, machine or other objects.
GENERAL SAFETY RULES

Specific warnings and cautions to inform about potential damages to people and machine are shown below.
WARNING !
Drive the machine on a level ground; to perform maintenance/repair procedures turn the
machine ignition key to OFF position and disconnect the battery.
This machine must be used by qualified and authorized personnel only.
Keep the battery far from sparks, flames and smoke. During the normal operation explosive
gases are delivered.
Do not wear jewels when working near electrical components.
Do not work under the lifted machine, if it is not securely fixed.
Do not operate the machine near inflammable liquids or vapors.
CAUTION !
Carefully read all maintenance/repair instructions before performing any maintenance/repair
procedure.
Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by
the machine moving parts.
Battery charging produces explosive hydrogen gas. Charge the batteries only in well-ventilated
areas and far from naked flames.
Do not smoke during battery charging.
Do not leave the machine unattended on slopes with the ignition key still inserted.
Do not use the machine on slopes with an inclination higher than 2%.
Do not wash the machine with pressurized water.
Do not use the machine in too dusty areas.
This machine is not suitable for collecting dangerous powders.
Take care when the machine gets under the freezing temperature, because the water inside tanks
and hoses can freeze.
While using this machine, take care not to cause damage to people and children especially.
This machine cannot be used on public roads.
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GENERAL INFORMATION
TECHNICAL DATA
Dimensions
BA 450 BA 530/530 Inox BA 610
Suction width 30 in (770 mm) 30 in (770 mm) 32 in (812 mm)
Sweeping width 17.7 in (450 mm) 20.8 in (530 mm) 24 in (610 mm)
Machine length 49 in (1250 mm) 52 in (1330 mm) 52 in (1328 mm)
Machine height at the maneuver
handle 42.5 in (1078.5 mm) 42.5 in (1078.5 mm) 42.5 in (1078.5 mm)
Number of brushes one one two
Brush dimension Ø 17.7 in (450 mm) 20.8 in (530 mm) 12 in (305 mm)
Brush speed 180 RPM 180 RPM 220 RPM
Brush pressure on the floor 34 Kg 27 kg 35.5 kg
Machine traction type manual or electrical manual or electrical electrical
Forward maximum speed (*) 4.5 km/h 4.5 km/h 4.5 km/h
Reverse maximum speed (*) 2.2 km/h 2.2 km/h 2.2 km/h
Maximum slope 2% 2% 2%
Detergent tank capacity 55 liters (13.2 gal) 55 liters (13.2 gal) 55 liters (13.2 gal)
Recovery water tank capacity 55 liters (13.2 gal) 55 liters (13.2 gal) 55 liters (13.2 gal)
Machine weight (without batteries) 134 kg 134 kg 145 kg
Machine weight (with standard batteries) 215 kg 215 kg 226 kg
Standard battery weight 81 Kg 81 Kg 81 Kg
Batteries
Standard batteries (no. 2 batteries) 12 Volt, 100 Ah (GEL) 12 Volt, 100 Ah (GEL) 12 Volt, 100 Ah (GEL)
12 Volt, 139 Ah (WET) 12 Volt, 139 Ah (WET) 12 Volt, 139 Ah (WET)
Battery voltage 24 V 24 V 24 V
Battery housing dimensions

Height 295 mm (11.5 in) 295 mm (11.5 in) 295 mm (11.5 in)
Width 345 mm (13.5 in) 345 mm (13.5 in) 345 mm (13.5 in)
Length 350 mm (13.5 in) 350 mm (13.5 in) 350 mm (13.5 in)
General technical characteristics

Electrical system voltage 24 V 24 V 24 V
Brush motor 650 W - 1600 RPM 650 W - 1600 RPM 650 W - 1400 RPM
Suction motor 500 W - 3300 RPM 500 W - 3300 RPM 500 W - 3300 RPM
Drive motor (*) 200 W - 120 RPM 200 W - 120 RPM 200 W - 120 RPM
Dirty water suction pressure 13 kPa 13 kPa 13 kPa
Air intake 31 l/sec 31 l/sec 31 l/sec
(*) BA 450/530/530 Inox: drive motor version only
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GENERAL INFORMATION
BA 450/530/530 Inox
1078,5
998
BA 450 = 1250
BA 530 = 1330
560,5
770
443
BA 610
1078,5
998
1328
833,5
634
S300417
Size in mm
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GENERAL INFORMATION
MAINTENANCE
SCHEDULED MAINTENANCE
The machine proper and safe operation is granted by a careful and constant maintenance.
See GENERAL INFORMATION and SAFETY - ACCIDENT PREVENTION
The following table sums up the scheduled maintenance. The indicated periods can be subjected to variations
according to working conditions. These must be defined by the person in charge of maintenance.
For maintenance operation instructions see the following paragraphs.
Every 25
After use Every 100 Every 200
Maintenance operation On delivery hours (or
(daily) hours hours
weekly)
Charge the battery •

Battery liquid level and voltage
(Volt)
• •
Squeegee cleaning/check •
Float shield and suction pre-filter
cleaning •
Tank cover gasket check
(vacuum chamber) •
Detergent tank and supply
system cleaning •
Detergent filter cleaning •
Hoses and tank inspection •
Nut and screw tightening check •
Electric suction motor brush (or
carbon brush) check and •
replacement
Electric drive motor brush (or
carbon brush) check and •
replacement
Electric brush rotation motor

brush (or carbon brush) check •
and replacement
Brush rotation toothed belt check •
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GENERAL INFORMATION
MACHINE NOMENCLATURE
In this Manual you find numbers in brackets – example: (2). These numbers refer to the components indicated in
these two nomenclature pages. Refer to these pages each time you want to find the component mentioned in the
text.
1. Speed control potentiometer (*) 30. Machine maneuver handle
2. Main key switch (*) 31. Battery frame
3. Brush switch 32. Front wheel
4. Suction switch 33. Driving wheels (*)
5. Battery condition indicator 34. Drive motor circuit breaker
6. Detergent flow control lever 35. Brush motor circuit breaker
7. Hour counter 36. Suction motor circuit breaker
8. Start/Stop drive panel 37. Brush reduction unit (BA 450/530/530 Inox)
9. Squeegee lifting/lowering handle 38. Squeegee assembly balancing adjustment handwheel
10. Brush lifting/lowering pedal 39. Traction switch (*)
11. Water recovery tank 40. Acoustic insulation assembly
12. Recovery tank automatic float shut-off 41. Brushes (BA 610 only)
13. Suction pre-filter 42. Brush motor electronic board and protective cover (BA 610
14. Detergent tank only)
15. Suction motor 43. Inspection cover for brush rotation belt (BA 610 only)
16. Brush motor 44. Brush release push-button (BA 610 only)
17. Traction adjusting handles (BA 450/530 only) 45. Splash-guard (BA 610 only)
18. Brush (BA 450/530/530 Inox) 46. Commutator for WET or GEL batteries
19. Integrated battery charger (**) 47. Electrical connection to the network, during battery recharging
20. Circuit panel (version with battery charger installed on the machine)
21. Drive motor (*) 48. Electrical connection for the battery charger, during battery
22. Batteries recharging (version without battery charger installed on the
23. Squeegee assembly machine)
24. Tank covers 49. Connection micro-switch for battery charger (version without
25. Recovery water drain hose battery charger installed on the machine)
26. Detergent drain hose
27. Tank assembly (*) BA 450/530/530 Inox with drive motor only
28. Key (supplied with the machine) (**) Optional
29. Tank assembly fastening screw
S300418
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GENERAL INFORMATION
MACHINE NOMENCLATURE (CONTINUES)
S300163
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DETERGENT SUPPLY SYSTEM

DETERGENT TANK AND SUPPLY SYSTEM CLEANING
1. Empty the detergent tank (14) through the hose (26).

2. Take the detergent flow control lever (6) in wide-open position, then activate the machine until the detergent
inside the machine is exhausted.
3. Carry out the Detergent filter cleaning (see the following procedure).
DETERGENT FILTER CLEANING

1. Drive the machine on a level ground.
2. Turn the switch key (2) to OFF position.
3. Operating on the right lower side of the machine, close the detergent tap (E). The tap (E) is closed when it is
located at position (F) as to the hose; it is open when it is located at position (G).
4. Operating on the left lower side of the machine, remove the cover (A) and the wire gauze (B), clean and install
them again on the related support (C).
REMARK:
The wire gauze (B) must be correctly positioned on the support (C) housing (D).
5. Carry out steps from 1. to 3. in the reverse order.

Figure 1
S300420
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SOLENOID VALVE AND DETERGENT FLOW TAP REPLACEMENT
3. If there is recovery water in the tank (11) remove it through the hose (25).
4. If there is detergent in the tank (14) remove it through the hose (26).
5. Remove the supplied key (28) from its housing and unscrew the tank assembly fastening screw (29).
6. Carefully lift the tank assembly (27) by means of the maneuver handle (30).
7. Disconnect the battery (22) negative cable (-).
8. Disconnect the other cables of the batteries.
9. Remove the batteries (22).
10. Remove the battery frame (31).
11. Remove the screws (A) and the cover (B) of the electronic case, then disconnect the solenoid valve (D)
cables (C) from the electronic board connections (E) (connection electrical symbols: F1 e F4).
12. Disconnect the hoses (F and G).
13. Remove the solenoid valve (D) fastening screws (H).
14. Disconnect the lever (L) control cable (I) of the tap (M). If necessary loosen the cable sheath (O) fixing clamp
(N).
REMARK: When reinstalling, fix the sheath (O) by means of the clamp (N) in the same position
(see the print on the sheath); in this way the adjustment of the tap control remains unchanged.
15. Remove the solenoid valve assembly (D) with the tap (M).
16. Remove the hose unions (Q and S) at the cabinet bench.
17. Remove the tap (M) from the solenoid valve (D).
REMARK: when reinstalling the solenoid valve (D), the stamping orientation (T) must be as
shown in the figure; moreover, before installing the unions (Q and S) and the tap (M) clean the
related threads and apply LOCTITE 572 sealant.
18. Install in the reverse order of removal.
Figure 2
S300421
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DETERGENT FLOW CABLE AND CONTROL LEVER REPLACEMENT
3. Operating under the machine left side, loosen the sheath (D) fixing clamp (C) and disconnect the cable (A)
from the tap lever (B).
4. Disconnect the sheath (D) from the fixing clamps along its run up to the lever (6).
5. Remove the handgrip (F) from the lever (G).
6. Remove the screws (H) and lightly slide the panel (I).
7. Remove the screws (L) and the control lever with the cable (M).
8. Install in the reverse order of removal and adjust the sheath terminal (D) position so that when the tap lever
(B) is in the position shown in the figure (closed) the control lever (G) is in “zero” flow position. When the
lever (G) is in maximum flow position, the lever (B) rotates about 90°.
Figure 3
S300166
Figure 4
S300167
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TROUBLESHOOTING
SMALL AMOUNT OF THE DETERGENT OR NO DETERGENT REACHES THE BRUSH

Possible cause:
1. The brush switch (3) is not in ON position or it is broken (position it to ON or repair/replace it).
2. The detergent filter is obstructed/dirty (clean it).
3. The detergent flow control lever does not control the related tap anymore (check the control lever cable, from
the lever to the tap).
4. The detergent tap is stuck closed (replace the tap).
5. The solenoid valve is broken or there is an open in the electrical connection (replace the solenoid valve/repair
the electrical connection).
6. The service electronic board is broken (replace it)
7. There is debris in the detergent tank obstructing the output hole (clean the tank).
8. There is debris in the detergent hose obstructing the detergent flow (clean the hose).
THE DETERGENT REACHES THE BRUSH ALSO WHEN THE MACHINE IS OFF
Possible cause:
1. The solenoid valve is broken (replace it).
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SWEEPING SYSTEM
BRUSH MOTOR ELECTRICAL INPUT CHECK (BA 450/530/530 Inox only)
SWEEPING SYSTEM
WARNING!
This procedure must be performed by qualified personnel only.
REMARK:
the motor installed on the machine can either be a BOSCH (shown in the figure below) or a AMER;
the following procedure refers to both types of motors, unless otherwise specified.
1. Remove the brush (18).
7. To operate on the brush motor (16) carefully lift the tank assembly (27) by means of the maneuver handle
(30).
9. Disconnect the motor electrical cables (A) from the connection (B)..
WARNING!
Pay attention to the brush flange rotation while performing the following steps.
10. Connect the brush motor to the machine battery, as described in the underlying diagram, inserting the 30 A
fuse (D), for safety’s sake.
11. With an ammeter (C) check that the brush motor input is 8 I 9 A at 24V..
If the electrical input is higher, perform the following operations to detect and correct the causes:
– (AMER motor only) perform the motor brushes check (see the procedure on the following page)
– if necessary, disassemble the motor (see the procedure on the following pages) and check all its parts.
If the above-mentioned procedures do not lead to a correct electrical input, it is necessary to replace the
motor (see the procedure on the following pages).
Figure 1 Figure 2
30A
S300169
S300168
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SWEEPING SYSTEM
BRUSH MOTOR ELECTRICAL INPUT CHECK (BA 610 only)
WARNING !
1. Remove the brushes (41).

(30).
9. Unscrew the nuts (A) and remove the brush motor cover (B).
10. Disconnect the electrical cables (C) and (D) connecting the motor (H) to the electronic board (E).
Pay attention to the brush-holding hubs (41) rotation while performing the following steps.
11. Connect the brush motor to the machine battery, as described in the underlying diagram, inserting the 30 A
fuse (F), for safety’s sake.
12. With an ammeter (G) check that the brush motor input is 5 A at 24V max.
If the electrical input is higher, perform the following operations to detect and correct the causes:
– check if foreign matters (debris, cords, etc.) prevent or slow down the brush-holding hubs (41) rotation.
– if necessary, through the cover compartment (43), check that the brush rotation belt is not overtightened
(see the procedure "Brush belt check")
– if necessary, disassemble the motor (see the procedure on the following pages) and check all its parts.
If the above-mentioned procedures do not lead to a correct motor input it is necessary to replace the motor
(see the procedure on the following page).
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SWEEPING SYSTEM
BRUSH MOTOR ELECTRICAL INPUT CHECK (BA 610 only) (Continues)
Figure 3
S300422
Figure 4
G
30A
S300423
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SWEEPING SYSTEM
BRUSH MOTOR REPLACEMENT (BA 450/530/530 Inox only)
REMARK:
the motor installed on the machine can either be a BOSCH or a AMER.
The following procedure refers to the BOSCH motor only.

(30).
9. Disconnect the motor electrical cables (A) from the connection (B).
10. Cut the clamp (C).
11. Remove the nuts (D) and the brush motor (E).
12. Remove the spring pin (F) and the pinion (G) at the cabinet bench.
13. Remove the bearing (H) and the gasket (I).
CAUTION!
When reinstalling, take care to assemble the bearing (H) with the smaller side (M) facing the
pinion (as shown in the figure).
14. Remove the wire gauze (L).
Figure 5 Figure 6
S300171
S300170
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SWEEPING SYSTEM
BRUSH MOTOR REPLACEMENT (BA 450/530/530 Inox only)
REMARK:
the motor installed on the machine can either be a BOSCH or a AMER.
The following procedure refers to the AMER motor only.

(30).
9. Disconnect the motor electrical cables (A) from the connection (B).
10. Cut the clamp (C).
11. Unscrew the nuts (D).
12. Carefully lift and remove the brush motor (E) with its pinion and bearing.
CAUTION!
To prevent part (F) and part (G) from separating during the motor disassembly/reassembly, it is
advisable to apply adhesive tape temporarily to keep the two parts together.
13. Install in the reverse order of removal, with the following change:
– if applied at step 12, remember to remove the adhesive tape.
Figure 7
S300424
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SWEEPING SYSTEM
BRUSH MOTOR REPLACEMENT (BA 610 only)
1. Remove the brushes (41).
(30).
10. Disconnect the power cables from the connections (C) to the motor electronic board (E).
11. Cut the clamps (F) and disengage the motor cable (G).
12. Unscrew the nuts (D) and remove the electronic board (E).
13. Disengage the retaining spring (AI) and open the hook (AG), then remove the splash-guard (AH).
14. Disconnect the detergent hose (H).
15. On both sides of the machines, loosen the screws (I) and recover the washers (J) and spacers (K).
16. Loosen the nut (L).
17. By means of a screw-driver, disengage the threaded pin (M) from the hole (N).
18. Recover the brush head assembly (O) and take it to the cabinet bench.
19. Remove the screws (P) and the cover (Q).
20. Remove the screws (R) and (S) then remove the motor assembly with the flange (T).
CAUTION!
The belt (V) adjusting nut (U) is factory set and sealed by the Manufacturer.
No adjustment of the belt (V) through the nut (U) is required from the user.
21. Loosen the screws (W) and remove the flange (X) and the motor (Y) with its pinion.
22. Loosen the screw (Z) and remove the pinion (AA), then recover the relative key.
23. Before reinstalling the motor, inspect the brush rotation belt (V) condition (see the related paragraph for the
procedure).
– when reinstalling the motor (Y) onto the flange (X) position the motor so that the electrical cable (AB) is
placed as to the flange as shown in the figure below.
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SWEEPING SYSTEM
BRUSH MOTOR REPLACEMENT (BA 610 only) (continues)
Figure 8
S300425
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SWEEPING SYSTEM
BRUSH MOTOR REPLACEMENT (BA 610 only) (continues)
Figure 9
S300426
Figure 10
S300427
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SWEEPING SYSTEM
BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND
REPLACEMENT(BA 450/530/530 Inox only)
REMARK:
The motor installed on the machine can either be a BOSCH or a AMER.
The BOSCH motor does not provide for this procedure.
8. Remove dust and dirt from the brush motor exterior part; then disengage and remove the clamp (A).
9. For each of the four brushes, lift the retaining spring (B) and remove the brushes (C).
10. Check if the four brushes are worn. The brushes are worn when there is not sufficient contact with the motor
armature, because of their use, of the contact surface which is not integral or because the thrust spring is
broken, etc.
11. If necessary, remove the brushes to replace them, by unscrewing the nuts (D) and disengaging the lead-in
wires (E).
It is advisable to replace all the brushes at the same time.
12. Install in the reverse order of removal, with the following caution:
– When connecting the terminals (E), take care of their insulation from the surrounding parts of the frame.
Figure 11
S300428
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SWEEPING SYSTEM
BRUSH MOTOR BRUSHES (OR CARBON BRUSHES) CHECK AND
REPLACEMENT (BA 610 only)
8. Remove dust and dirt from the brush motor exterior part; then disengage and remove the clamp (A).
9. For each of the four brushes, lift the retaining spring (B) and remove the brushes (C).
10. Check if the four brushes are worn. The brushes are worn when there is not sufficient contact with the motor
broken, etc.
11. If necessary, remove the brushes to replace them, by unscrewing the nuts (D) and disengaging the lead-in
wires (E).
12. Install in the reverse order of removal, with the following caution:
– When connecting the terminals (E), take care of their insulation from the surrounding parts of the frame.
Figure 12
S300429
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SWEEPING SYSTEM
BRUSH BELT CHECK (BA 610 only)
8. Remove the screws (A) and the cover (B).
9. Check the brush belt (C) for integrity; check the belt completely on its whole length and turn it by one full turn,
by manually operating the left brush (D).
If the belt is damaged it must be replaced (see the procedure on the following pages).
CAUTION!
The belt (C) adjusting nut (E) is factory set and sealed by the Manufacturer.
No further adjustment of the belt (C) is required from the user; in case tensioning problems
should arise, the belt must be replaced.
Figure 13
S300430
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SWEEPING SYSTEM
BRUSH BELT REPLACEMENT AND HEAD BEARINGS CHECK (BA 610 only)
9. Disconnect the power cables from the connections (C) to the motor electronic board (D).
10. Cut the clamps (E) and disengage the motor cable (F).
11. Disengage the retaining spring (AF) and open the hook (AD), then remove the splash-shield (AE).
12. Disconnect the detergent hose (G).
13. On both sides of the machines, loosen the screws (H) and recover the washers (I) and spacers (L).
14. Loosen the nut (M).
15. By means of a screw-driver, disengage the threaded pin (N) from the hole (O).
16. Recover the brush head assembly (P) and take it to the cabinet bench.
17. Remove the screws (Q) and the cover (R).
18. Remove the screws (S) and (T) then remove the motor assembly with the flange (U).
19. Remove the belt (Z).
CAUTION!
The belt (Z) adjusting nut (X) is factory set and sealed by the Manufacturer.
No adjustment of the belt (Z) through the nut (X) is required from the user.
20. Before reinstalling the new belt (Z):
– clean thouroughly the inner part (AB) of the head
– check that the rotation bearings (AA) of the pulleys rotate freely, without noise or excessive backlash.
Replace them if necessary; see the Part List for the disassembling steps of the components.
21. Insert the new belt (Z) into its housing.
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SWEEPING SYSTEM
(Continues)
Figure 14
S300431
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SWEEPING SYSTEM
(Continues)
Figure 15
S300432
Figure 16
S300432
08812876(2)2003-09 93
GB SERVICE MANUAL
SWEEPING SYSTEM
BRUSH REDUCTION UNIT REPLACEMENT (BA 450/530/530 Inox only)
REMARK:
The motor installed on the machine can either be a BOSCH or a AMER. The following procedure
refers to the BOSCH motor only.

9. Carefully lower the tank assembly (27) by means of the maneuver handle (30).
10. Lift the machine by means of a lifting system, if available, in order to work under the brush-holder (18); if the
lifting system is not available, lay down the machine on one side and perform the following procedure:
– Remove the squeegee assembly (see the related paragraph).
– Carefully lift the tank assembly (27) by means of the maneuver handle (30).
– Disconnect and remove the batteries (22).
– Remove the battery frame (31).
– Perform the following steps from 11. to 13. before laying down the machine.
– Carefully lower the tank assembly (27) by means of the maneuver handle (30).
– Lay down the machine on one side and set it down carefully on proper guards (E).
– Carefully open the tank assembly (27) completely by means of the maneuver handle (30).
11. Disconnect the detergent hose (A).
12. Disconnect the motor electrical cables (B) from the connection (C).
13. Cut the clamp (D).
14. Operating on the brush installation area, remove the screw (G), the flange assembly (H) and recover the key
(I).
15. Remove the screws (L) and the reduction unit with the motor (M).
16. Remove the detergent hose fixed on the holes (N).
17. Remove the three nuts (O) and separate the brush motor (P) from the reduction unit (Q).
.
CAUTION!
Before installing the new reduction unit, fill in with oil of the type and quantity indicated by the
reduction unit data plate.
Figure 17 Figure 18
S300173
S300172
94 08812876(2)2003-09
SERVICE MANUAL GB
SWEEPING SYSTEM
(Continues)
Figure 19
S300434
08812876(2)2003-09 95
GB SERVICE MANUAL
SWEEPING SYSTEM
REMARK:
The motor installed on the machine can either be a BOSCH or a AMER.
10. Lift the machine by means of a lifting system, if available, in order to work under the brush-holder (18); if the
lifting system is not available, lay down the machine on one side and perform the following procedure:
– Remove the squeegee assembly (see the related paragraph).
– Carefully lift the tank assembly (27) by means of the maneuver handle (30).
– Disconnect and remove the batteries (22).
– Remove the battery frame (31).
– Perform the following steps from 11. to 13. before laying down the machine.
– Carefully lower the tank assembly (27) by means of the maneuver handle (30).
– Lay down the machine on one side and set it down carefully on proper guards (E).
– Carefully open the tank assembly (27) completely by means of the maneuver handle (30).
11. Disconnect the detergent hose (A).
12. Disconnect the motor electrical cables (B) from the connection (C).
13. Cut the clamp (D).
14. Operating on the brush installation area, remove the screw (G), the flange assembly (H) and recover the key
(I).
15. Remove the screws (L) and the reduction unit with the motor (M).
16. Remove the detergent hose (N).
17. Unscrew the motor mounting nuts (O) to the reduction unit.
18. Carefully lift and remove the motor (P) with its pinion and bearing.
CAUTION!
to prevent part (T) and part (U) from separating during the motor disassembly/reassembly, it is
advisable to apply adhesive tape temporarily to keep the two parts together.
19. Recover the reduction unit with oil (Q).
– before installing the new reduction unit, fill in with oil of the type and quantity indicated by the reduction
unit data plate (SAE W 80 - 90 oil). The oil in the tank must cover the gear (W).
– if applied at step 18, remember to remove the adhesive tape.
96 08812876(2)2003-09
SERVICE MANUAL GB
SWEEPING SYSTEM
(Continues)
Figure 20
S300435
Figure 21
S300173
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GB SERVICE MANUAL
SWEEPING SYSTEM
(Continues)
Figure 22
S300436
98 08812876(2)2003-09
SERVICE MANUAL GB
SWEEPING SYSTEM
BRUSH ROTATION CONSENT MICRO-SWITCH ADJUSTMENT
9. Remove the screws (A) and the drive panel (C) cover (B).
10. With the drive panel (C) deactivated, check that the micro-switch (E) actuator (D) is in the cam (I) housing (F).
11. Activate the panel (C) and check that the actuator (D) is at the positions (G and H) and activates the
micro-switch (E) (a “click” must be heard).
If necessary, reach the required condition by loosening the screws (L) and adjusting the cam position (I)
and/or loosening the screws (M) and adjusting the micro-switch position (E). Tighten the screws..
CAUTION!
If the micro-switch electrical connections (N) have been disconnected, take care to connect them
again correctly.
13. Carry out some tests to check the brush rotation consent.
Figure 23
S300175
Figure 24
S300176
08812876(2)2003-09 99
GB SERVICE MANUAL
SWEEPING SYSTEM
TROUBLESHOOTING
OPEN CIRCUIT
The circuit breaker (35) determines the open circuit. This system allows to prevent the brush motor circuits from
being damaged under overload conditions.
If there is an open in the electrical circuit, the possible causes are the following.
Brush motor; the circuit breaker (35) activates and opens the electrical circuit.
Possible cause:
1. Bulky debris or cords around the brush or between the brush and its flange (remove the brush and the debris
or cords).
2. The brush motor electrical input is too high (check the electrical input).
Wait at least 2 minutes after the break and, when the problem is solved, push the circuit breaker button (35).
THE BRUSH DOES NOT ROTATE

Possible cause:
1. To avoid damaging the floor, the brush motor turns off automatically when the machine stands still in the
same position (the brush cannot stand still in the same position).
2. The battery voltage is too low (charge the battery).
3. The electrical motor brushes are worn (replace the electrical motor brushes).
4. Malfunction in the electrical motor (repair or replace the electrical motor).
5. The circuit breaker (35) is deactivated (remove the cause of deactivation).
6. The brush ON/OFF switch (3) is broken (replace it).
7. Malfunction in the reduction unit (repair or replace it).
8. The brush rotation consent micro-switch is not correctly adjusted or is broken (adjust or replace it).
9. The wiring harness is damaged (repair it).
10. The electromagnetic switch is broken (replace it).
11. The service electronic board is damaged (replace it)
12. (BA 610 only) Over-temperature on the electronic board controlling the brush motor (wait until cool, then
check the brush motor electrical input)
13. (BA 610 only) The electronic board controlling the brush motor is damaged (check the operation of the
electronic board controlling the motor, as indicated in the related paragraph and replace it if necessary).
14. (BA 610 only) The brush belt is loose or broken (adjust it or replace it)
100 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
FLOAT SHIELD AND SUCTION PRE-FILTER CLEANING
RECOVERY SYSTEM

3. Lift the cover (24) of the tanks.
4. If necessary drain the water from the recovery tank (11) through the hose (25) to visually inspect the shield
(A).
5. Check that the shield (A) and the float (B) are clean; if necessary disengage the retainers (C), open the shield
and clean it. Then place them into their correct position and engage the retainers.
6. Lift the cover (D) and check that the pre-filter (E) is clean; if necessary clean it with water and then with
compressed air. Then place the filter and the cover into their correct position.
7. Carry out step 1., 2., 3. in the reverse order.
Figure 1
S300177
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GB SERVICE MANUAL
RECOVERY SYSTEM
SUCTION PRE-FILTER ASSEMBLY REPLACEMENT
4. Drain all the water from the recovery tank (11) through the hose (25).
5. Disengage the retainers (A) and open the shield (B) by disengaging it from the pre-filter assembly. Recover
the float (C).
6. Rotate the pre-filter assembly (D) in the direction indicated by the arrow to disengage the four retainers (E)
from their housings, then remove it upwards, overcoming the gasket (F) resistance.
7. Clean the tank housing (G) and the new pre-filter assembly area (H).
8. In the area (H) apply a thin coat of AREXONS spray silicone (silicon waterproofing lubricant).
9. Carry out step 5. and 6. in the reverse order.
10. Lift the cover (I) and check that the pre-filter (L) is clean.
Figure 2
S300178
102 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
TANK COVER GASKET AND COMPENSATION HOLE CHECK
4. Check that the tank cover gasket (A) is clean.
REMARK:
The gasket (A) creates suction pressure that is necessary for the suction of recovery water.
If necessary replace the gasket (A) after removing it from its housing (B). When assembling the new gasket, install
its joint (C) as shown in the figure.
5. Check that the gasket (A) seal surface (D) is integral and adequate for the gasket.
6. Check that the compensation hole (E) is not obstructed.
REMARK:
The hole (E), allowing to compensate the air in the cover interspaces, contributes to create
suction pressure.
Figure 3
S300179
08812876(2)2003-09 103
GB SERVICE MANUAL
RECOVERY SYSTEM
SUCTION MOTOR ELECTRICAL INPUT CHECK
WARNING!

6. To operate on the suction motor (15) carefully lift the tank assembly (27) by means of the maneuver handle
(30).
WARNING!
Do not touch uncovered electrical components while performing the following steps.
7. Apply amperometric pliers (A) on a cable of the suction motor (B).

8. Activate the suction motor by means of the button (4) and check that the motor input is about 20 A at 24 V.
If the input is greater, carry out the motor brush check (see the procedure on the following pages). If
necessary, disassemble the suction motor (see the procedure on the following page), clean it and check its
moving parts.
Figure 4
S300180
104 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
SUCTION MOTOR REMOVAL
REMARK:
The motor installed on the machine can either be a FISE or a AMETEK.
The following procedure refers to both types of motors.

(30).
8. Disconnect the suction motor (D) electrical cables (B and C) from the connection (A).
9. Remove the motor fastening screws (E).
10. Remove the suction motor (D) and the joint (F).
11. Recover the gasket (G) that is between the motor and the structure.
Figure 5
S300181
08812876(2)2003-09 105
GB SERVICE MANUAL
RECOVERY SYSTEM
SUCTION MOTOR BRUSH/CARBON BRUSH CHECK AND REPLACEMENT
REMARK:
The following procedure refers to the FISE motor only.

(30).
8. Remove the cover (A) (that is pressurized) from the suction motor (B).
9. Remove the brushes (C).
10. Check if the brushes are worn. The brushes are worn when there is not sufficient contact with the motor
broken, etc.
11. If necessary, remove the brushes to replace them, by disengaging the lead-in wires (D). It is advisable to
replace all the brushes at the same time.
Figure 6
S300182
106 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
SUCTION MOTOR BRUSH/CARBON BRUSH CHECK AND REPLACEMENT
REMARK:
The following procedure refers to the AMETEK motor only.

(30).
8. Disengage the retainers (A) and (B) and then remove the cover (C) from the suction motor (D).
9. Loosen the screws (E) and remove the retainers (F).
10. Disconnect the electrical connections (G) and remove the brushes (H).
11. Check if the brushes are worn. The brushes are worn when there is not sufficient contact with the motor
broken, etc.
12. If necessary, replace the brushes. It is advisable to replace all the brushes at the same time.
Figure 7
S300437
08812876(2)2003-09 107
GB SERVICE MANUAL
RECOVERY SYSTEM
RECOVERY WATER DRAIN HOSE REMOVAL
5. Remove the retaining flange (A) inside the tank (11).
8. Pull out the terminal (B) from the tank and remove the recovery water drain hose (C).
9. Before reinstalling the recovery water drain hose, clean the hole (E). Ensure that the gasket (D) is present,
then warm its end (B) with hot water (to make it become softer) and insert it in the hole (E).
10. Carry out step 6. and 7. in the reverse order.
11. Install the retaining flange (A) after applying on its surface (F) a thin coat of AREXONS spray silicone (silicone
waterproofing lubricant).
Figure 8 Figure 9
S300183 S300184
108 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
SQUEEGE ASSEMBLY CHECK/CLEANING AND POSSIBLE BLADES
REPLACEMENT
3. Lower the squeegee assembly (23) by means of the handle (9).
4. Disconnect the suction hose (A) from the squeegee (C) and from the tank (Q); check that the internal part of
the hose is free from dirt; otherwise clean it.
5. Remove the handwheels (B) and the squeegee assembly (C).
6. At the cabinet bench, check that the hole (D) and the spaces (E) are free from dirt; otherwise clean them.
7. Check that the edges (I) of the front and rear blades (F and G) lay down on the same level, along their length;
otherwise adjust their height as described below:
– Disengage the retainer (L) and loosen the screws (M) to adjust the rear blade (G); then tighten the
screws and engage the retainer.
– Loosen the nuts (N) to adjust the front blade (F); then tighten the nuts.
8. Check that the front and rear blades (F and G) are integral and free from cuts and lacerations; otherwise
replace them as described below. Check that the front corner (H) of the rear blade is not worn; if the rear
corner is integral overturn the blade. If the rear corner is worn, replace the blade as described below:
– To replace (or overturn) the rear blade (G) disengage the retainer (L), remove the screws (M) and the
retaining strip (O). Install in the reverse order of removal.
– To replace the front blade (F) remove the nuts (N) and the retaining strip (P). Install in the reverse order
of removal.
After the blades replacement (or overturning), adjust their height as described by the previous step.
9. Reinstall the squeegee assembly (C) in the correct position and screw down the handwheels (B).
10. Connect the suction hose (A) to the squeegee (C) and to the tank (Q).
11. If necessary, adjust the balancing handwheel (R) of the squeegee.
Figure 10
S300438
08812876(2)2003-09 109
GB SERVICE MANUAL
RECOVERY SYSTEM
SQUEEGEE ASSEMBLY CHECK/CLEANING AND POSSIBLE BLADES
REPLACEMENT (Continues)
Figure 11
SQUEEGEE ASSEMBLY REMOVAL

3. Lower the squeegee assembly (23) by means of the handle (9).
4. Disconnect the suction hose (A) from the squeegee (B).
5. Remove the handwheels (C) and the squeegee assembly (B).
6. Install in the reverse order of removal and, if necessary, adjust the balancing handwheel (D) of the squeegee
assembly.
Figure 12
S300440
110 08812876(2)2003-09
SERVICE MANUAL GB
RECOVERY SYSTEM
TROUBLESHOOTING
OPEN CIRCUIT
The circuit breaker (36) determines the open circuit. This system allows to prevent the suction motor and its circuits
from being damaged under overload conditions.
Suction motor; the circuit breaker (36) activates and opens the electrical circuit.
Possible cause:
1. The motor is damaged (check the motor brushes/electrical input).
DIRTY WATER SUCTION IS INSUFFICIENT OR THERE IS NO SUCTION

Possible cause:
1. The automatic float shut-off (12) is activated because the water recovery tank (11) is too full (empty the water
recovery tank).
2. The float shield (12) or the suction filter are dirty (clean them).
3. The tank cover (24) is not correctly positioned (place it correctly).
4. The tank cover gasket is not efficient or the compensating hole is obstructed (remove the causes).
5. The squeegee or suction hose obstructed or damaged (clean/repair/replace them)
7. The electrical motor brushes are worn (replace the electrical motor brushes).
8. Malfunction in the electrical suction motor (repair or replace the electrical motor).
10. The suction ON/OFF switch (4) is broken (replace it).
12. The suction motor electromagnetic switch is broken (replace it).
13. The relay electronic board is damaged (replace it)
THE SQUEEGEE LEAVES LINING OR DOES NOT COLLECT WATER

Possible cause:
1. There is debris under the squeegee blades (remove it).
2. The squeegee blades are torn or worn (replace the blades).
3. The squeege assembly is unbalanced [balance it by means of the handwheel (38)].
08812876(2)2003-09 111
GB SERVICE MANUAL
TRACTION SYSTEM
DRIVE MOTOR ELECTRICAL INPUT CHECK
TRACTION SYSTEM
WARNING!

11. Unscrew the screws (A) and the electronic case cover (B).
Disconnect the traction motor (D) cables (C) from the connection (I) (electrical symbol T4) to the electronic
board and from the connection (L).
12. Lift the driving wheels (E) a few centimeters from the ground by inserting adequate shims under the brush
(18) or under the front wheel (32). Then securely fix the machine in this position so that the driving wheels
(E) can turn freely without touching the ground during the following tests.
WARNING!
Pay attention to the driving wheel (E) rotation while performing the following steps.
13. Connect the traction motor to the machine battery, as described in the underlying diagram, inserting the 15
A fuse (F), for safety’s sake.
14. With an ammeter (G) check that the drive motor input is 3-4 A at 24V.
If the input is greater, carry out the motor brush check (see the procedure on the following pages). If
necessary, disassemble the traction motor (see the procedure on the following page), clean it and check its
moving parts.
112 08812876(2)2003-09
SERVICE MANUAL GB
TRACTION SYSTEM
DRIVE MOTOR ELECTRICAL INPUT CHECK (Continues)
Figure 1
S300441
Figure 2
15A
S300442
08812876(2)2003-09 113
GB SERVICE MANUAL
TRACTION SYSTEM
DRIVE MOTOR REMOVAL
3. Remove the squeegee (see the related paragraph).
Disconnect the traction motor (D) cables (C) from the connection (M) (electrical symbol T4) to the electronic
board and from the connection (N).
15. Remove the left wheel (F) and the snap ring (G).
16. Lay down the machine on one side and set it down carefully on proper guards (H).
17. Remove the right wheel (I).
18. Remove the four screws (L).
19. Remove the motor assembly with the reduction unit (D).
Figure 3
S300443
114 08812876(2)2003-09
SERVICE MANUAL GB
TRACTION SYSTEM
DRIVE MOTOR REMOVAL (Continues)
Figure 4
S300191
Figure 5
S300192
08812876(2)2003-09 115
GB SERVICE MANUAL
TRACTION SYSTEM
DRIVE MOTOR BRUSH (OR CARBON BRUSH) CHECK AND REPLACEMENT
3. Remove the squeegee (see the related paragraph).
14. Lay down the machine on one side and set it down carefully on proper guards (A).
15. Carefully open the tank assembly (I) completely by means of the maneuver handle (30).
16. Remove the two screws (B) and lightly slide the tap-solenoid valve assembly (C).
17. Clean the exterior part of the traction motor (L) from dirty and dust, then mark the reciprocal position (D)
between the cover (E) and the motor body.
18. Remove the screws (F) and the cover (E).
19. Check if the two brushes (G) are worn. The brushes are worn when there is not sufficient contact with the
motor armature, because of their use, of the contact surface which is not integral or because the thrust spring
is broken, etc.
20. If necessary, remove the brushes to replace them, by disengaging the lead-in wires (H).
Figure 6
S300193
116 08812876(2)2003-09
SERVICE MANUAL GB
TRACTION SYSTEM
DRIVE MOTOR BRUSH (OR CARBON BRUSH) CHECK AND REPLACEMENT
(Continues)
Figure 7
S300444
08812876(2)2003-09 117
GB SERVICE MANUAL
TRACTION SYSTEM
POTENTIOMETER ADJUSTMENT
9. Remove the screws (A) and the drive panel (C) cover (B).
10. Connect a 20KOhm tester to the connections (D and E) of the potentiometer (G) and check the following
values under the following conditions:
– With the drive panel (C) deactivated: 2.40÷2.60 KOhm
– With the drive panel (C) in the forward limit switch position: 4.80÷5.00 KOhm
– With the drive panel (C) in the backward limit switch position: 0.00÷0.25 KOhm
CAUTION!
Pay attention not to invert the connecting cables to the potentiometer (G) electrical connections
(D, E, F)
11. To obtain the above conditions, loosen the screw (H) and turn the potentiometer shaft (I) as necessary.
Tighten the screw.
If necessary, loosen the screws (L) and adjust the cam (M) position.
13. Carry out speed change tests.
Figure 8 Figure 9
S300175
S300195
118 08812876(2)2003-09
SERVICE MANUAL GB
TRACTION SYSTEM
TROUBLESHOOTING
OPEN CIRCUIT
The circuit breaker (34) determines the open circuit. This system allows to prevent the drive motor circuits from
being damaged under overload conditions.
Drive motor; the circuit breaker (34) activates and opens the electrical circuit.
Possible cause:
1. There are bulky debris or cords under the machine or around the driving wheels (remove the debris).
2. The motor is damaged (check the motor brushes/motor electrical input).
3. The slope is excessive (do not use traction to drive the machine on slopes)
THE MACHINE DOES NOT MOVE

Other possible cause:
1. The switch (39) is to OFF position.
3. The potentiometer inside the drive panel (8) is misadjusted or broken (adjust or replace it).
4. The potentiometer (1) is broken (replace it).
5. The traction electronic board has a malfunction (replace it).
08812876(2)2003-09 119
GB SERVICE MANUAL
ELECTRICAL SYSTEM
BATTERY REMOVAL
ELECTRICAL SYSTEM

10. If necessary, remove the battery frame (31).
BATTERY MAINTENANCE AND RECHARGING

See Use and Maintenance Manual
TRACTION ELECTRONIC BOARD REPLACEMENT
REMARK:
It is not necessary to perform the electronic programming of the new boards.
1. Remove the batteries (See the previous procedure).

3. Disconnect all the electrical connections of the board (C) (See the wiring diagram).
4. Remove the screws (D) and the traction electronic board (C).
Figure 1
S300196
120 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
SERVICE ELECTRONIC BOARD REPLACEMENT
REMARK:
It is not necessary to perform the electronic programming of the new board.
1. Remove the batteries (See the previous procedure).

3. Disconnect all the electrical connections of the board (C) (See the wiring diagram).
4. Disengage the retainers (D) and remove the service electronic board (C).
Figure 2
S300197
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GB SERVICE MANUAL
ELECTRICAL SYSTEM
ELECTRONIC BOARD CONTROLLING THE BRUSH MOTOR OPERATION
CHECK AND REPLACEMENT (BA 610 only)
REMARK:
It is not necessary to perform the electronic programming of the new board.
WARNING !
Electronic board operation check.
1. Wait until the brush motor (16) and the electronic board (42) are cool after machine operation.
4. Turn the drive switch (39) to "0" position (OFF).
(30).
WARNING !
Pay attention to brush rotation during execution of the next step.
10. Turn the switch key (2) to the ON position; activate the brushes by means of switch (3) and while holding the
drive panel (8), check if the green LED (C) is lit, then proceed as follows:
– if the LED (C) is not lit, the electronic board is not faulty and the trouble is located earlier in the process.
– if the LED (C) is lit, and the electric brush motor (D) does not rotate, the electronic board is faulty, and it
must be replaced; for its replacement follow the procedure below.
– if the LED (C) is lit and the electric brush motor (D) rotates, but the brushes do not rotate, the trouble is
located in the brush belt transmission system.
Electronic board replacement

12. Disconnect all the electrical cables from the connections (G) of the electronic board (E) (See the wiring
diagram).
Reassembly
122 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
ELECTRONIC BOARD CONTROLLING THE BRUSH MOTOR OPERATION
CHECK AND REPLACEMENT (BA 610 only) (continues)
Figure 3
S300447
08812876(2)2003-09 123
GB SERVICE MANUAL
ELECTRICAL SYSTEM
TROUBLESHOOTING
See the previous chapters related to the use of the electrical system.
Other possible malfunction causes are:
1. The battery is discharged or its connections are not efficient (charge the battery or clean the connections).
2. Broken battery (check battery's open-circuit voltage)
REMARK:
For the versions equipped with Battery Charger, a fault in the Battery Charger or its connections
can cause a malfunction of the machine.
3. The circuit breakers are deactivated (activate them).
4. The wiring harness is cut or shorted to ground (repair it)
5. The safety micro-switch (41) is not efficient (replace it).
6. The safety micro-switch (49) is not efficient (replace it) (only for version with Battery Charger equipped with
the machine)
COMPONENT LAYOUT
1. Batteries
2. Brush motor
3. Brush motor switch
4. Battery Charger (**)
5. Reset circuit breaker
6. Drive motor (*)
7. Battery type switch (WET or GEL)
8. Hour counter
9. Ignition key switch
10. Electromagnetic switch
11. Brush rotation consent micro-switch
12. Traction speed control potentiometer (5KOhm)
13. Traction speed control potentiometer (47KOhm)
14. Service electronic board
15. Traction control electronic board
16. Detergent supply solenoid valve
17. Traction switch
18. Suction motor
19. Suction motor switch
20. Battery condition indicator
21. Brush release push-button (BA 610 D only)
22. Brush motor electronic board (BA 610 D only)
23. Electrical connection to the network, during battery recharging (version with battery charger installed on the machine)
24. Electrical connection for the battery charger, during battery recharging (version without battery charger installed on the machine)
25. Connection micro-switch for battery charger (version without battery charger installed on the machine)
(*) BA 450/530/530 Inox: drive motor version only

(**) Optional
124 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
Figure 4
S300448
08812876(2)2003-09 125
GB SERVICE MANUAL
ELECTRICAL SYSTEM
BA 450/530 WIRING DIAGRAM - from serial number 014106978
With drive motor / Battery Charger
S300449
126 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
Without drive motor with Battery Charger
S300450
08812876(2)2003-09 127
GB SERVICE MANUAL
ELECTRICAL SYSTEM
BA 450/530/530 INOX WIRING DIAGRAM - from serial number 014106978
With drive motor but without Battery Charger
S300451
128 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
Without drive motor and without Battery Charger
S300452
08812876(2)2003-09 129
GB SERVICE MANUAL
ELECTRICAL SYSTEM
BA 610 WIRING DIAGRAM - without Battery Charger
S300453
130 08812876(2)2003-09
SERVICE MANUAL GB
ELECTRICAL SYSTEM
BA 610 WIRING DIAGRAM - with Battery Charger
S300454
08812876(2)2003-09 131
Localita' Novella Terza
26862 Guardamiglio (Lodi) Italy
www.nilfisk-advance.com
Phone:+39 0377 451124
Fax: +39 0377 51443
Printed in Italy

BA 450/530-BA 610 Service Manual

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BA 450/530-BA 610 Service Manual

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BA 450/530-BA 610

DETERGENT SUPPLY SYSTEM 76

RECOVERY SYSTEM 101

TRACTION SYSTEM 112

ELECTRICAL SYSTEM 120

MACHINE PUSHING OR TOWING

OTHER AVAILABLE MANUALS FOR BA 450/530/530 INOX /610

GENERAL SAFETY RULES

Battery housing dimensions

General technical characteristics

(*) BA 450/530/530 Inox: drive motor version only

See GENERAL INFORMATION and SAFETY - ACCIDENT PREVENTION

Charge the battery •

Electric brush rotation motor

Brush rotation toothed belt check •

DETERGENT SUPPLY SYSTEM

1. Empty the detergent tank (14) through the hose (26).

DETERGENT FILTER CLEANING

5. Carry out steps from 1. to 3. in the reverse order.

DETERGENT SUPPLY SYSTEM

SMALL AMOUNT OF THE DETERGENT OR NO DETERGENT REACHES THE BRUSH

1. Remove the brushes (41).

1. Remove the brush (18).

1. Remove the brush (18).

1. Remove the brush (18).

THE BRUSH DOES NOT ROTATE

1. Drive the machine on a level ground.

1. Drive the machine on a level ground.

7. Apply amperometric pliers (A) on a cable of the suction motor (B).

1. Drive the machine on a level ground.

1. Drive the machine on a level ground.

1. Drive the machine on a level ground.

SQUEEGEE ASSEMBLY REMOVAL

DIRTY WATER SUCTION IS INSUFFICIENT OR THERE IS NO SUCTION

THE SQUEEGEE LEAVES LINING OR DOES NOT COLLECT WATER

1. Drive the machine on a level ground.

THE MACHINE DOES NOT MOVE

1. Drive the machine on a level ground.

BATTERY MAINTENANCE AND RECHARGING

TRACTION ELECTRONIC BOARD REPLACEMENT

1. Remove the batteries (See the previous procedure).

1. Remove the batteries (See the previous procedure).

Electronic board operation check.

Electronic board replacement

11. Disconnect the battery (22) negative cable (-).

14. Install in the reverse order of removal.

(*) BA 450/530/530 Inox: drive motor version only

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