Kawasaki AL112 Blitz R

GRID NO.
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’04 AN112-B3/D3 A-1 Title days
’04 AN112-B3/D3
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Publications.................
Publications..........................
..................
...................
...................A-2
.........A-2
Model Identification.....................
Identification..............................
..................
............A-4
...A-4
Engine.......................
Engine................................
..................
..................
...................
............B-1
..B-1
Chassis.............................................................D-1
© Kawasaki Heavy Industries, Ltd. 2003
Engine No. Location:
Year & Model ’04 AN112-B3 ’04 AN112-D3

Color 1 . KM I.I. Ca
Can dy
dy L ig ht
ht ni
ni ng
ng Bl ue
ue ( 41
41 5)
5) 1 . KM I.I. Ca
Ca nd
nd y L igh tn
tn in g Bl ue
ue ( 41
41 5)
5)
2. KMI.Sunbeam Red (TB) 2. KMI.Lime Green (3X)
3. KMI.Sunbeam Red (TB)
VIN No. Range
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Collide: Book One in the Collide Panda Bear, Panda Bear, What Do
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Harper Lee's To Kill a Mockingbird The Achievement Habit: Stop Exploit Loophole 609 to Boost Your Pete the Cat and the Perfect Pizza
50th Anniversary Celebration Wishing, Start Doing, and Take Credit Score and Remove All Party
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’04 AN112-B3/D3 A-2 Publications days
A&P Manual Service Manual

Year & Model Owner’s Manual Microfiche
General Supplement Basic Supplement
2004 AN112-B3
2004 AN112-D3
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’04 AN112-B3/D3 A-3 Parts List Infomation days
PARTS LIST INFORMATION

This parts catalog lists parts and sub-assemblies provided as spare parts.
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When it becomes
becomes necessary
necessary to replace Books
replace parts always use KAWASAKIAudiobooks
KAWASAKI GENUINE PARTS. Magazines
PARTS. Strict inspection assures
assures Podcasts Sheet Music Documents Snapshots
quality and performance of KAWASAKI GENUINE PARTS.
1. HOW TO ODER
ODER PARTS
PARTS E. Descri
Descriptio
ption
n
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following Describes the main function of the part and includes data such as size, number of teeth, color,etc.
items exactly as listed in this catalog on your parts order. List of Abbreviations
Part Number (+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference
(-)................................................Minus ID =.............................Inside Diameter RH......................................Right Hand
Part Name &.....................................................And KPH.....................Killometers Per Hour RPM................ Revolutions Per Minute
Color Code 2ND..........................................Second L.....................................................Link RR................................................Rear
Specify the color using both color code (which is part of the part number) and name when ordering painted 3RD..............................................Third L =.............................................Length STD........................................Standard
parts. 4TH............................................Fourth L/...................................................Less T ..................................................Teeth
Exampl
Example:e: 51001-5
51001-5074
074-H8
-H8 TANK-COM
ANK-COMP-F P-FUEL
UEL,EBO
,EBONYNY AR....................................A s Required LH.........................................Left Hand T =........................................Thickness
ASSY....................................Assembly LWR............................................Lower U/S......................................Under Size
Parts not shown disassembled
disassembled in the illustrations
illustrations of this parts catalog are not sold separately;
separately; only the complete
CA.........................................Cut Away MM........................................Millimeter UPP............................................Upper
units or next higher assemblies illustrated, are supplied, as spare parts. CNT...........................................Center MPH.............................Miles Per Hour V.....................................................Volt
2. EXPLANATION
EXPLANATION OF PARTS
PARTS CATALOG
CATALOG FORMAT
FORMAT COMP...................................Complete NA...................................Not Available W...................................................Watt
D...............................................Degree O/S.......................................Over Size W/..................................................With
FR................................................Front OD =.........................Outside Diameter WD......................................With Decal
G..................................................Gram PR........................................Ply Rating WOD..............................Without Decal
F. Quan
Quantittity
y
Specifies
fies how many of a part are required at the indicated
indicated position on the illustration.
illustration.
G. Year
Year & Model
Model
Indicates which parts are used for a specific vehicle year and model.
H. Additional
Additional Information
Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT
PROCUREMENT ITEM) Part is obtainable from a local source. No part number number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
( - KZ40
KZ400D0DE0
E001
0118
181)
1) Affec
Affecte
ted
d unit
units
s are
are from
from begi
beginn
nning
ing of mode
modell year
year prod
produc
uctio
tion
n up to
and including this engine number.
(KZ40
(KZ400D 0D-0
-008
0811
111 1- ) Affe
Affect
cted
ed units
units are
are from
from this fram
frame e numb
numberer to the
the end
end of mode
modell
year production.
(KZ400DE008
(KZ400DE008181 181 - KZ400DE018888)
KZ400DE018888) AffectedAffected units are in this engine number range.
range.
I. Specifi
Specificatcation
ion Code
Code
Identifies
fies the specification
specification of the vehicle
vehicle for which the part applies.
applies. If no spec code is listed, that means the
part is used for all specifications.
’ 04 ’04
Spec Code Specification
B3 D3
A. Year
Year & Mode
Modell Title
Title IN Indonesia O O
This title describes the year(s) and model(s) contained in this catalog.
B. Part
Part Group
Group Title
Title
A representative name for the group of parts illustrated on this page.
C. Referernce
Referernce Number
Number
The reference
reference number is listed on the illustration
illustration and parts list. It is the link between the illustration
illustration and the
parts list.
D. Part
Part Number
Number
The number assigned
assigned to a part for the purpose of parts ordering.
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’04 AN112-B3/D3 A-4 Model I.D. ’04 AN112-B3/D3 days
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AN112-B3
Books Audiobooks Magazines Podcasts
AN112-D3
Sheet Music
Documents Snapshots
Left Side View Left Side View
Right Side View Right Side View

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’04 AN112-B3/D3 A-5 Color Combination Parts List days
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O : Applicable : Not applicableSnapshots
Color: KMI.Candy Lightning Blue (415 ) (1)

Spec.Code
Part No. Description IN
14091-1413-415 COVER,SEAT,CNT,C.L.BLUE O
14091-1415-256 COVER,STEP THROUGH,FR,GRAY426C O
14091-1416-256 COVER,STEP THROUGH,RR,GRAY426C O
14091-5117-415 COVER,FRONT,C.L.BLUE O
14091-5118-423 C OVER,SEAT,LH,BLUE/SILVER O
14091-5119-415 COVER,SEAT,RH,C.L.BLUE O
32109-1304-4K GRIP-FRAME,RR,G.SILVER O
33001-0022-10 ARM-COMP-SWING,BLACK O
35004-1440-415 FENDER-FRONT,FR,C.L.BLUE O
35004-1441-256 FENDER-FRONT,RR,GRAY 426C O
35023-1569-256 FENDER-REAR,RR,GRAY 426C O

36032-5324-423 COVER-SIDE,RH,BLUE/SILVER O
53066-0015-313 SEAT-ASSY,DUAL,GRAY O
55052-5052-415 COWLING,LEG SHIELD,LH,C.L.BLUE O
55052-5053-415 COWLING,LEG SHIELD,RH,C.L.BLUE O
59441-1164-256 COVER-HANDLE,RR,GRAY 426C O

59441-1171-419 COVER-HANDLE,FR,BLUE/BLACK O
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Color: KMI.Sunbeam Red (TB ) (1)

Spec.Code
Part No. Description IN
14091-1413-TB COVER,SEAT,CNT,S.RED O
14091-1415-256 COVER,STEP THROUGH,FR,GRAY426C O
14091-1416-256 COVER,STEP THROUGH,RR,GRAY426C O
14091-5115-FX COVER,SEAT,LH,RED/SILVER O
14091-5116-TB COVER,SEAT,RH,S.RED O
14091-5117-TB COVER,FRONT,S.RED O
32109-1304-4K GRIP-FRAME,RR,G.SILVER O
33001-0022-10 ARM-COMP-SWING,BLACK O
35004-1440-TB FENDER-FRONT,FR,S.RED O
35004-1441-256 FENDER-FRONT,RR,GRAY 426C O
35023-1569-256 FENDER-REAR,RR,GRAY 426C O

36032-5323-FX COVER-SIDE,RH,RED/SILVER O
53066-0015-313 SEAT-ASSY,DUAL,GRAY O
55052-5050-TB COWLING,LEG SHIELD,LH,S.RED O
55052-5051-TB COWLING,LEG SHIELD,RH,S.RED O
59441-1164-256 COVER-HANDLE,RR,GRAY 426C O

59441-1171-418 COVER-HANDLE,FR,RED/BLACK O
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’04 AN112-B3/D3 Chassis E-1 Pictorial Index days
E-3 Brake Pedal E-4 Front Master Cylinder(AN112-D3) E-5 Front Brake(AN112-D3)
E-6 Handlebar(AN112-B3) E-7 Handlebar(AN112-D3) E-8 Front Fork(AN112-B3)

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’04 AN112-B3/D3 Chassis E-2 Pictorial Index days
E-9 Front Fork(AN112-D3) E-10 Fuel Tank E-11 Seat(1/2)(AN112-B3)
E-12 Seat(2/2)(AN112-B3) E-13 Seat(1/2)(AN112-D3) E-14 Seat(2/2)(AN112-D3)

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’04 AN112-B3/D3 Chassis F-1 Pictorial Index days
F-3 Carrier(s)(OPTION) F-4 Meter(s) F-5 Cables(AN112-B3)
F-6 Cables(AN112-D3) F-7 Side Covers/Chain Cover F-8 Leg Shield(1/3)(AN112-B3)

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’04 AN112-B3/D3 Engine B-5 Air Cleaner days
Quantity-AN112
Ref.
Part No. Description Spec Code ’04 ’04
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No. Sheet Music Documents B3 D3
Snapshots
11010 11010-1772 FILTER-ASSY-AIR 1 1
11013 11013-1293 ELEMENT-AIR FILTER 1 1
14037 14037-1297 SCREEN,AIR FILTER 1 1
14073 14073-1810 DUCT 1 1
16146 16146-1228 COVER-ASSY,AIR FILTER 1 1
35063 35063-1210 STAY,AIR FILTER 1 1

39156 39156-1696 PAD,AIR CLEANER 1 1
92009 92009-1985 SCREW 1 1
92009A 92009-1986 SCREW,5X25 5 5
92037 92037-1900 CLAMP,14.5MM 1 1
92093 92093-1568 SEAL,AIR FILTER 1 1

92171 92171-1055 CLAMP 1 1
92171A 92171-1436 CLAMP 1 1
92171B 92171-1521 CLAMP 1 1
92172 92172-0004 SCREW,6X14 3 3
92191 92191-1684 TUBE,BREATHER 1 1

92191A 92191-1685 TUBE,DRAIN 1 1
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’04 AN112-B3/D3 Engine B-6 Muffler(s) days
Quantity-AN112
Ref.
Snapshots
11061 11061-1112 GASKET,EXHAUST PIPE 1 1
18087 18087-1177 MUFFLER 1 1
49070 49070-1166 MUFFLER-COMP 1 1
49106 49106-1289 COVER-MUFFLER 1 1
49107 49107-1121 COVER-EXHAUST PIPE 1 1
92015 92015-1331 NUT 2 2

92075 92075-015 DAMPER 1 1
92152 92152-1104 COLLAR 1 1
92153 92153-1186 BOLT,M8X35 1 1
92160 92160-1116 DAMPER 1 1
92200 92200-1446 WASHER 1 1

92210 92210-1376 NUT,FLANGED,8MM 1 1
183 183H0816 BOLT-UPSET-WS-SMALL 1 1
223 223X0610 SCREW-PAN-WS-CROS 2 2
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’04 AN112-B3/D3 Engine B-7 Valve(s) days
Quantity-AN112
Ref.
Snapshots
12004 12004-1158 VALVE-INTAKE 1 1
12005 12005-1331 VALVE-EXHAUST 1 1
12009 12009-1073 RETAINER-VALVE SPRING,EXHAUST 2 2
12011 12011-1053 COLLET 4 4
12016 12016-0001 ARM-ROCKER 2 2
12020 12020-1073 SHAFT-ROCKER 2 2

16007 16007-1187 SEAT-SPRING,VALVE 2 2
32085 32085-1428 STOPPER 1 1
49078 49078-1151 SPRING-ENGINE VALVE 2 2
92009 92009-1109 SCREW,VALVE ADJUST 2 2
92015 92015-1137 NUT,VALVE ADJUST LOCK 2 2

92049 92049-1349 SEAL-OIL 2 2
220 220B0614 SCREW-PAN-CROS,6X14 2 2
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’04 AN112-B3/D3 Engine B-8 Camshaft(s)/Tensioner days
Quantity-AN112
Ref.
Par t No. Description Spec Code ’04 ’04
Snapshots
12046 12046-1206 SPROCKET,CAM CHAIN,36T 1 1
12048 12048-1164 TENSIONER-ASSY 1 1
12053 12053-1397 GUIDE-CHAIN,LOOSE 1 1
12053A 12053-1461 GUIDE-CHAIN 1 1
49118 49118-1208 CAMSHAFT-COMP 1 1
92057 92057-0032 CH
C HAIN,CAM 1 1
92150 92150-1380 BOLT,TENSIONER 1 1
92152 92152-1369 COLLAR,CHAIN GUIDE 1 1
92153 92153-1185 BOLT,M6X25 2 2
120 120P0612 BOLT-SOCKET,6X12 2 2
132 132G0625 BOLT-FLANGED-SMALL 1 1

670 670D2010 O RING 1 1
670A 670D2021 O RING,21MM 1 1
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’04 AN112-B3/D3 Engine B-9 Crankshaft days
Quantity-AN112
Ref.
Snapshots
13031 13031-0010 CRANKSHAFT-COMP 1 1
13031A 13031-0011 CRANKSHAFT-COMP,LH 1 1
13032 13032-1277 ROD-CONNECTING,NG 1 1
13034 13034-0001 BEARING-BIG END 1 1
13035 13035-1092 PI
P IN-CRANK 1 1
13037 13037-0008 CRANKSHAFT,RH 1 1

59051 59051-1402 GEAR-SPUR 1 1
92045 92045-1293 BEARING-BALL 1 1
92210 92210-1374 NUT,M14
NU 1 1
92210A 92210-1375 NUT,FLANGED,12MM 1 1
510 510A3200 KEY-WOODRUFF 1 1

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’04 AN112-B3/D3 Engine B-10 Kickstarter Mechanism days
Quantity-AN112
Ref.
Snapshots
13064 13064-1203 LEVER-ASSY-KICK 1 1
13066 13066-1108 SHAFT-KICK 1 1
13070 13070-1035 GUIDE,KICK SHAFT 1 1
13078 13078-1069 RATCHET
RA 1 1
13206 13206-1006 GUIDE-KICK 1 1
59051 59051-1404 GEAR-SPUR,KICK STARTER,22T 1 1

92009 92009-1104 SCREW,TAPPING 2 2
92022 92022-1224 WASHER,13.2X20X0.5 1 1
92081 92081-122 SPRING,RATCHET 1 1
92081A 92081-1276 SPRING,KICK STARTER 1 1
92144 92144-1791 SPRING,KICK PEDAL 1 1

92161 92161-1250 DAMPER
DA 1 1
130 130P0622 BOLT-FLANGED 1 1
410 410B1000 WASHER-PLAIN-SMALL,10MM 1 1
480 480J1600 CIRCLIP-TYPE-C,16MM 4 4
482 482L8000 CIRCLIP-TYPE-E,8MM 1 1

600 600A0800 BALL-STEEL,1/4" 1 1
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’04 AN112-B3/D3 Engine B-11 Clutch days
Quantity-AN112
Ref.
Snapshots
13086 13086-1065 WHEEL-CLUTCH 1 1
13087 13087-1151 HUB-CLUTCH 1 1
13088 13088-1142 PLATE-FRICTION 5 5
13089 13089-1087 PLATE-CLUTCH 4 4
13091 13091-1782 HOLDER,CLUTCH 1 1
13091A 13091-1787 HOLDER 1 1

13095 13095-1403 HOUSING-COMP-CLUTCH 1 1
13095A 13095-1422 HOUSING-COMP-CLUTCH 1 1
13102 13102-1135 RELEASE-COMP-CLUTCH 1 1
13102A 13102-1136 RELEASE-COMP-CLUTCH 1 1
13194 13194-1103 CLUTCH-ONEWAY 1 1

13280 13280-1250 HOLDER,CLUTCH 1 1
14020 14020-1100 RETAINER 1 1
41036 41036-1364 HUB-ASSY,CLUTCH 1 1
59051 59051-1403 GEAR-SPUR,CLUTCH,22T 1 1
92026 92026-1605 SPACER 1 1

92033 92033-1065 RING-SNAP,23.5MM 1 1
92045 92045-1123 BEARING-BALL,#628 1 1
92145 92145-1456 SPRING,CLUTCH HUB 4 4
92145A 92145-1457 SPRING,CLUTCH HOLDER 1 1
92152 92152-1370 COLLAR,19X39.9X13 1 1

92152A 92152-1371 COLLAR 1 1
92153 92153-1090 BOLT,CLUTCH RELEASE 1 1
92210 92210-0004 NUT,FLANGED,8MM 1 1
92210A 92210-1374 NUT,M14 1 1
112 112G0520 BOLT-UPSET 4 4

670 670B1508 O RING,8MM 1 1
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’04 AN112-B3/D3 Engine B-12 Transmission days
Quantity-AN112
Ref.
Snapshots
1 31 27 131 27 -1 28 0 S HA FT-TRA NSM IS SI ON I NPUT, 12T 1 1
13128 13128-1244 SHAFT-TRANSMISSION OUTPUT 1 1
13144 13144-1322 SPROCKET-OUTPUT,14T 1 1
13260 13260-1840 GEAR,INPUT TOP,23T 1 1
13260A 13260-1857 GEAR,INPUT 3RD,20T 1 1
13260B 13260-1860 GEAR,OUTPUT 3RD,27T 1 1

13260C 13260-1861 GEAR,OUTPUT TOP,25T 1 1
13260D 13260-1862 GEAR,OUTPUT LOW,36T 1 1
13260E 13260-1986 GEAR-TRANSMISSION SPUR 1 1
32085 32085-1515 STOPPER 1 1
92025 92025-1280 SHIM 1 1

92026 92026-1091 SPACER 1 1
92033 92033-1060 RING-SNAP,17MM 2 2
92055 92055-1235 RING-O,16.8MM 1 1
92139 92139-1102 BUSHING 1 1
92143 92143-1680 COLLAR,SPROCKET 1 1

92145 92145-1381 SPRING 1 1
480 480J1700 CIRCLIP-TYPE-C,17MM 1 1
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’04 AN112-B3/D3 Engine B-13 Gear Change Drum/Shift Fork(s) days
Quantity-AN112
Ref.
Snapshots
13140 13140-1263 FORK-SHIFT 1 1
13140A 13140-1289 FORK-SHIFT 1 1
13141 13141-1222 DRUM-CHANGE 1 1
13145 13145-1093 CAM-CHANGE DRUM 1 1
13151 13151-1070 SWITCH-COMP,NEUTRAL 1 1
13280 13280-1228 HOLDER 1 1

49047 49047-1058 ROD-SHIFT 2 2
92043 92043-1385 PIN 1 1
92055 92055-091 RING-O 1 1
92144 92144-1245 SPRING 1 1
92150 92150-1433 BOLT,SOCKET,6X30 1 1

235 235B0514 SCREW-PAN-WP-CROS 2 2
610 610A0408 ROLLER,4X8 1 1
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’04 AN112-B3/D3 Engine C-8 Ignition System days
Quantity-AN112
Ref.
Snapshots
21121 21121-1305 COIL-IGNITION 1 1
21160 21160-0001 CAP-ASSY-PLUG 1 1
92070 92070-1232 PLUG-SPARK,C6HSA(NGK) 1 1
92070A PLUG-SPARK,U20FS-U(ND) 1 1
(LOCAL PROCUREMENT ITEM)
(OPTION)
92071 92071-0001 GROMMET 1 1
92071A 92071-0002 GROMMET 1 1

92152 92152-1372 COLLAR,5.6X8X20 2 2
220 220B0535 SCREW-PAN-CROS 2 2
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’04 AN112-B3/D3 Engine C-9 Starter Motor days
Quantity-AN112
Ref.
Snapshots
13107 13107-1142 SHAFT,8X25 1 1
13194 13194-1102 CLUTCH-ONEWAY 1 1
13280 13280-1252 HOLDER,ONEWAY CLUTCH 1 1
16085 16085-1350 GEAR 1 1
16085A 16085-1353 GEAR,62T 1 1
21039 21039-1067 BRUSH,STARTER MOTOR(SET) 1 1

21163 21163-1325 STARTER-ELECTRIC 1 1
26011 26011-1819 WIRE-LEAD 1 1
27002 27002-1118 RELAY-ASSY 1 1
39076 39076-1078 LIMITER 1 1
3 91 84 391 84 -1 01 1 B RACK ET -AS SY, STARTER M OTO R 1 1

9 20 45 9 20 45 -1 34 9 B EA RI NG- BAL L, STARTER MOTOR 1 1
92049 92049-1465 SEAL-OIL,STARTER MOTOR 1 1
92055 92055-1276 RING-O 1 1
92093 92093-1079 SEAL,STARTER MOTOR 1 1
92150 92150-1907 BOLT,6X20 3 3

220 220X0625 SCREW-PAN-CROS 3 3
223 223D0406 SCREW-PAN-WS-CROS 1 1
223A 223D0516 SCREW-PAN-WS-CROS 3 3
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’04 AN112-B3/D3 Chassis D-3 Frame days
Quantity-AN112
Ref.
Snapshots
11012 11012-1861 CAP,STEERING STEM 1 1
32160 32160-0027 FRAME-COMP 1 1
92015 92015-1901 NUT,30MM 1 1
92048 9 2048-1120 RACE,STEERING STEM BEARING 1 1
9 20 48 A 9 20 48 -1 12 1 RACE, STEE RI NG S TEM B EA RI NG 1 1
9 20 48 B 9 20 48 -1 12 2 RACE, STEE RI NG S TEM B EA RI NG 1 1

92210 92210-1378 NUT,STEERING STEM,30MM 1 1
600 600A0800 BALL-STEEL,1/4" 39 39
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’04 AN112-B3/D3 Chassis D-8 Fenders(AN112-D3) days
Quantity-AN112
Ref.
No. Sheet Music Documents Snapshots
B3 D3
14090 14090-1813 COVER,FENDER(INNER) 1

35004 35004-1440-TB FENDER-FRONT,FR,S.RED 1
3 50
50 04
04 A 3 50
50 04
04 -1
-1 44
44 0-
0-3 X FE ND
NDE R-
R-FRONT,F R,
R, L.
L. GR
GREE N 1
3 50
50 04
04 B 3 50
50 04
04 -1
-1 44
44 0-
0-4 15
15 FE ND
NDE R-
R-FRONT,F R,
R, C
C.. L.
L. BL
BLUE 1
3500
35004C4C 3500
35004-4-14
1451
51-2
-256
56 FEND
FENDER
ER-F
-FR
RONT
ONT,R
,RR,
R,GR
GRA AY 426C
426C 1
35023 35023-1568 FENDER-REAR,FR 1

3 50
50 23
23 A 3 50
50 23
23 -1
-1 56
56 9-
9-2 56
56 FE
FE ND
NDE R-
R-REA R,
R, R
RR
R, GR
GRAY 42 6C
6C 1
92009 92009-1400 SC
SCREW,6X28,BLACK 1
92022 92022-1143 WASHER,6.5X16X1 3
92150 92150-1133 BOLT,6X14 2
92172 92172-0004 SCREW,6X14 1

92172A 92172-0055 SCREW,6X14 2
92172B 92172-1069 SCREW,6X14 2
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’04 AN112-B3/D3 Chassis D-9 Stand(s) days
Quantity-AN112
Ref.
Snapshots
34011 34011-0003 STAND-CENTER 1 1
34019 34019-1054 SHAFT-STAND,CNT 1 1
34024 34024-0010 STAND-SIDE 1 1
92015 92015-1188 NUT,LOCK,10MM,BLACK 1 1
92144 92144-1385 SPRING,CENTER STAND 1 1
92145 92145-0106 SPRING,STAND 1 1

92150 92150-1545 BOLT,SIDE STAND 1 1
550 550D3030 PIN-COTTER,3.0X30 1 1
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’04 AN112-B3/D3 Chassis D-10 Tires(AN112-B3) days
Quantity-AN112
Ref.
Snapshots
41002 41002-1964 TIRE,FR,2.50-17 4PR,NF40 1
41002A 41002-1965 TIRE,2.75-17 4PR,NR25 1
41022 41022-1162 TUBE-TIRE,2.50-17 1
41022A 41022-1163 TUBE-TIRE,2.75-17 1
41023 41023-1097 BAND-RIM,2.50-17 1
41023A 41023-1098 BAND-RIM,2.75-17 1

41025 41025-006 R
RIIM,1.40X17 1
41025A 41025-1279 RI
RIM,RR,1.60X17 1
41025B 41025-1400 RIM,FR,1.40X17 1
41025C 41025-1401 RI
RIM,RR,1.60X17 1
41025D 41025-1438 R
RIIM,FR,1.40X17 1
41025E 41025-1439 RI
RIM,RR,1.60X17 1
41029 41029-1315 SPOKE-INNER,161MMX101D 18
4102
41029A
9A 4102
41029-
9-13
1326
26 SPOK
SPOKE-E-IN
INNE
NER,
R,RR
RR,1
,160
60.5
.5MM
MMX9
X96D
6D 18
41030 41030-1171 SPOKE-OUTER,160.5MMX83D 18
4 10
10 30
30 A 4 10
10 30
30 -1
-1 17
17 9 S PO
POK E-
E- OU
OUTER, R
RR
R, 16
16 0M
0MM X8
X8 6D
6D 18
41032 41032-024 NIPPLE-SPOKE 72
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’04 AN112-B3/D3 Chassis D-11 Tires(AN112-D3) days
Quantity-AN112
Ref.
B3 D3
41002 41002-1964 TIRE,FR,2.50-17 4PR,NF40 1

41002A 41002-1965 TIRE,2.75-17 4PR,NR25 1
41022 41022-1162 TUBE-TIRE,2.50-17 1
41022A 41022-1163 TUBE-TIRE,2.75-17 1
41023 41023-1097 BAND-RIM,2.50-17 1
41023A 41023-1098 BAND-RIM,2.75-17 1

41025 41025-006 RIM,1.40X17 1
41025A 41025-1279 RIM,RR,1.60X17 1
41025B 41025-1400 RIM,FR,1.40X17 1
41025C 41025-1401 RIM,RR,1.60X17 1
41025D 41025-1438 RIM,FR,1.40X17 1

41025E 41025-1439 RIM,RR,1.60X17 1
41029 41029-1258 SPOKE-INNER,FR,172MMX100D 18
4 10 29 A 4 10 29 -1 32 6 S POK E- INNER, RR, 16 0. 5MM X9 6D 18
41030 41030-1141 SPOKE-OUTER,FR,172MMX88D 18
41030A 41030-1179 SPOKE-OUTER,RR,160MMX86D 18

41032 41032-024 NIPPLE-SPOKE 72
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’04 AN112-B3/D3 Chassis D-12 Front Hub(AN112-B3) days
Quantity-AN112
Ref.
Snapshots
41034 41034-0015 DRUM-ASSY,FRONT BRAKE 1
41035 41035-0004 PANEL-ASSY-BRAKE,FR 1
41039 41039-002 COLLAR,L=51 1
41048 41048-1139 SHOE-BRAKE 2
41050 41050-018 CAM-BRAKE 1
41053 41053-1085 LEVER-BRAKE CAM 1

41060 41060-1162 GEAR-METER SCREW,24T 1
41060A 41060-1171 GEAR-METER SCREW,10T 1
41068 41068-1362 AXLE,FR 1
41082 41082-001 PIN,SPRING 1
41085 41085-1094 INDICATOR 1

92015 92015-1193 NUT,FLANGED,6MM 1
92049 92049-1427 SEAL-OIL,SD 17 31 7 1
92049A 92049-1489 SEAL-OIL,KCY43X58X7 1
92055 92055-004 RING-O,BRAKE CAM 1
92139 92139-1060 BUSHING,METER GEAR 1

92143 92143-1687 COLLAR,FR AXLE,L=16.5 1
92144 92144-1907 SPRING,BRAKE SHOE 2
92151 92151-1209 BOLT,FLANGED,6X34 1
92210 92210-1383 NUT,CASTLE,10MM 1
411 411B1000 WASHER-PLAIN,10MM 1

550 550D2525 PIN-COTTER,2.5X25 1
601 601B6200UG B EARING-BALL,#6200UG 1
601A 601B6300UG BEARING-BALL 1
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’04 AN112-B3/D3 Chassis D-13 Front Hub(AN112-D3) days
Quantity-AN112
Ref.
Snapshots
41034 41034-0016 DRUM-ASSY,FRONT BRAKE 1
41060 41060-1171 GEAR-METER SCREW,10T 1
41060A 41060-1175 GEAR-METER SCREW,25T 1
41068 41068-1362 AXLE,FR 1
41078 41078-1109 CASE-ASSY-METER GEAR 1
92022 92022-1510 WASHER,20X29X1.0 1

92033 92033-1160 RING-SNAP,19MM 1
92049 92049-1095 SEAL-OIL,DD20357 1
92049A 92049-1173 SEAL-OIL,SD42 50 6 1
92087 92087-1065 BUSHING-METER GEAR 1
92143 92143-1847 COLLAR,FR AXLE,L=24.5 1

9 21 52 9 21 52 -0 11 9 COL LAR, FRONT BRA KE DRUM, L= 51 1
92210 92210-1383 NUT,CASTLE,10MM 1
411 411B1000 WASHER-PLAIN,10MM 1
481 481J3500 CIRCLIP-TYPE-C,35MM 1
550 550D2525 PIN-COTTER,2.5X25 1

555 555A0214 PIN-SPRING 1
601 601B6200UG BEARING-BALL,#6200UG 1
601A 601B6300UG BEARING-BALL 1
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’04 AN112-B3/D3 Chassis E-8 Front Fork(AN112-B3) days
Quantity-AN112
Ref.
Snapshots
44005 44005-1425 PIPE-LEFT FORK OUTER 1
44006 44006-1425 PIPE-RIGHT FORK OUTER 1
44013 44013-1499 PIPE-FORK INNER 2
44023 44023-1164 CYLINDER-SET-FORK 2
44026 44026-1651 SPRING-FRONT FORK 2
44026A 44026-1770 SPRING-FRONT FORK 2

44037 44037-0014 HOLDER-FORK UNDER 1
44044 44044-020 RING-SNAP,45MM 2
44045 44045-051 GASKET,FORK CYLINDER BOLT 2
44075 44075-1175 DAMPER-SET-FORK 1
92033 92033-1328 RING-SNAP 2

9 20 48 920 48 -1 11 9 RACE, STEE RI NG S TEM B EA RI NG 1
92049 92049-1432 SEAL-OIL 2
92055 92055-1675 RING-O 2
92093 92093-1559 SEAL,FORK OUTER TUBE 2
92150 92150-1174 BOLT,FLANGED,10X30 4

92150A 92150-1432 BOLT,SOCKET,8X18 2
92200 92200-1612 WASHER 2
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’04 AN112-B3/D3 Chassis E-9 Front Fork(AN112-D3) days
Quantity-AN112
Ref.
B3 D3
44005 44005-1426 PIPE-LEFT FORK OUTER 1

44006 44006-1426 PIPE-RIGHT FORK OUTER 1
44013 44013-1499 PIPE-FORK INNER 2
44023 44023-1164 CYLINDER-SET-FORK 2
44026 44026-1651 SPRING-FRONT FORK 2
44026A 44026-1770 SPRING-FRONT FORK 2

44037 44037-0014 HOLDER-FORK UNDER 1
44044 44044-020 RING-SNAP,45MM 2
44045 44045-051 GASKET,FORK CYLINDER BOLT 2
44075 44075-1176 DAMPER-SET-FORK 1
92033 92033-1328 RING-SNAP 2

92048 92048-1119 RACE,STEERING STEM BEARING 1
92049 92049-1432 SEAL-OIL 2
92055 92055-1675 RING-O 2
92093 92093-1559 SEAL,FORK OUTER TUBE 2
92150 92150-1174 BOLT,FLANGED,10X30 4

92150A 92150-1432 BOLT,SOCKET,8X18 2
92200 92200-1612 WASHER 2
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’04 AN112-B3/D3 Chassis E-10 Fuel Tank days
Quantity-AN112
Ref.
Snapshots
11061 11061-1118 GASKET,FUEL TANK CAP 1 1
11061A 11061-1125 GASKET,FUEL GAUGE 1 1
14020 14020-0001 RETAINER,FUEL GAUGE 1 1
51001 51001-0015 TANK-COMP-FUEL 1 1
51023 51023-1340 TAP-ASSY,FUEL 1 1
51048 51048-1169 CAP-ASSY-TANK,FUEL 1 1

52005 52005-1150 GAUGE,FUEL 1 1
92022 92022-183 WASHER,6.2X11X1.5 2 2
92055 92055-1586 RING-O,FUEL TAP PACKING 1 1
92055A 92055-1664 RING-O 1 1
92153 92153-1195 BOLT,FLANGED,6X20 2 2

130 130J0612 BOLT-FLANGED 4 4
220 220D0512 SCREW-PAN-CROS,5X12 4 4
221 221B0414 SCREW-CSK-CROS,4X14 5 5
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’04 AN112-B3/D3 Chassis F-10 Leg Shield(3/3)(AN112-B3) days
Quantity-AN112
Ref.
Snapshots
92009 92009-1520 SCREW,6X65 1
92009A 92009-1776 SCREW,6X16 1
92009B 92009-1983 SCREW,6X87 1
92015 92015-1627 NUT,5MM 2
92022 92022-1521 WASHER,NYLON,5.3X11.5X1.5 2
92075 92075-1634 DAMPER 2

92143 92143-1016 COLLAR,L=9.6 2
92143A 92143-1939 COLLAR,6.8X10X7.5 2
92152 92152-1364 COLLAR,L=64.8 1
92152A 92152-1376 COLLAR,L=40 1
92160 92160-1864 DAMPER 3

92172 92172-0004 SCREW,6X14 6
92172A 92172-1071 SCREW,5X16 2
92200 92200-1643 WASHER,6.2X18X1.2 3
130 130J0620 BOLT-FLANGED 2
130A 130J0835 BOLT-FLANGED,8X35,BLACK 2

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’04 AN112-B3/D3 Chassis F-11 Leg Shield(1/3)(AN112-D3) days
Quantity-AN112
Ref.
Snapshots
11052 11052-1864 BRACKET,LICENSE 1
11052A 11052-1965 BRACKET,FRONT COVER 1
14091 14091-1415-256 COVER,STEP THROUGH,FR,GRAY426C 1
14091A 14091-1416-256 COVER,STEP THROUGH,RR,GRAY426C 1
14091C 14091-5117-TB COVER,FRONT,S.RED 1
14091D 14091-5117-3X COVER,FRONT,L.GREEN 1

14091E 14091-5117-415 COVER,FRONT,C.L.BLUE 1
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Quantity-AN112
Ref.
Snapshots
55052T 55052-5054-TB COWLING,LEG SHIELD,LH,S.RED 1
55052U 55052-5055-TB COWLING,LEG SHIELD,RH,S.RED 1
55052V 55052-5056-415 COWLING,LEG SHIELD,LH,C.L.BLUE 1
55052W 55052-5057-415 COWLING,LEG SHIELD,RH,C.L.BLUE 1
55052X 55052-5058-3X COWLING,LEG SHIELD,LH,L.GREEN 1
55052Y 55052-5059-3X COWLING,LEG SHIELD,RH,L.GREEN 1

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Quantity-AN112
Ref.
B3 D3
92009 92009-1520 SCREW,6X65 1

92009A 92009-1776 SCREW,6X16 1
92009B 92009-1983 SCREW,6X87 1
92015 92015-1627 NUT,5MM 2
92022 92022-1521 WASHER,NYLON,5.3X11.5X1.5 2
92075 92075-1634 DAMPER 2

92143 92143-1016 COLLAR,L=9.6 2
92143A 92143-1939 COLLAR,6.8X10X7.5 2
92152 92152-1364 COLLAR,L=64.8 1
92152A 92152-1376 COLLAR,L=40 1
92160 92160-1864 DAMPER 3

92172 92172-0004 SCREW,6X14 6
92172A 92172-1071 SCREW,5X16 2
92200 92200-1643 WASHER,6.2X18X1.2 3
130 130J0620 B OLT-FLANGED 2
130A 130J0835 BOLT-FLANGED,8X35,BLACK 2

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’04 AN112-B3/D3 Chassis F-14 Headlight(s) days
Quantity-AN112
Ref.
Snapshots
23007 23007-1435 LENS-COMP,HEAD LAMP 1 1
23008 23008-1677 SOCKET-ASSY,HEAD LAMP 1 1
92069 92069-1007 BULB,12V 3.4W,T10 1 1
92069A 92069-1123 BULB,12V 32/32W 1 1
92069B 92069-1124 BULB,12V 10W 2 2
92143 92143-1088 COLLAR,L=6.6 1 1

92161 92161-1306 DAMPER 2 2
130 130J0612 BOLT-FLANGED 1 1
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’04 AN112-B3/D3 Chassis G-3 Taillight(s) days
Quantity-AN112
Ref.
Snapshots
23025 23025-1322 L AMP-TAIL 1 1
23026 23026-1249 LENS,TAIL LAMP 1 1
23026A 23026-1250 LENS,TAIL LAMP,INNER 1 1
92009 92009-1297 SCREW,TAPPING,4X20 2 2
92022 92022-104 WASHER,5.5X20X1.2 3 3
92069 92069-1089 BULB,12V 18/5W 1 1

92069A 92069-1124 BULB,12V 10W 2 2
92075 92075-1690 DAMPER 3 3
92172 92172-0059 SCREW,TAPPING,5X20 3 3
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’04 AN112-B3/D3 D-16 Part Name Index days
Air Cleaner.........................................................................................B-5 Gear Change Drum.........................................................................B-13
Brake Pedal........................................................................................E-3 Gear Change Mechanism................................................................B-14
WhatCables(AN112-B3).............................................................................F-5
is Scribd? Books Audiobooks Magazines Podcasts Sheet Music Documents Snapshots
Generator...........................................................................................C-7
Cables(AN112-D3).............................................................................F-6 Handlebar(AN112-B3) ........................................................ ............... E-6
Camshaft(s) .............................................................. ......................... B-8 Handlebar(AN112-D3).......................................................................E-7
Carburetor..........................................................................................C-5 Headlight(s)......................................................................................F-14
Carrier(s)(OPTION)............................................................................F-3 Ignition Switch...................................................................................G-5
Chain Cover.......................................................................................F-7 Ignition System..................................................................................C-8
Chassis Electrical Equipment............................................................G-4 Kickstarter Mechanism....................................................................B-10
Clutch...............................................................................................B-11 Labels................................................................................................G-7
Crankcase..........................................................................................C-3 Leg Shield(AN112-B3)........................................................F-10/F-8/F-9
Crankshaft..........................................................................................B-9 Leg Shield(AN112-D3)....................................................F-11/F-12/F-13
Cylinder..............................................................................................B-4 Meter(s)..............................................................................................F-4
Cylinder Head....................................................................................B-3 Muffler(s)............................................................................................B-6
Decals(Blue)(AN112-B3)...................................................................G-8 Oil Pump............................................................................................C-6
Decals(Blue)(AN112-D3).................................................................G-10 Owner’s Tools....................................................................................G-6
Decals(Green)(AN112-D3)..............................................................G-11 Piston(s).............................................................................................B-4
Decals(Red)(AN112-B3)....................................................................G-9 Rear Hub.........................................................................................D-14
Decals(Red)(AN112-D3) ................................................................ . G-12 Seat(AN112-B3)......................................................................E-11/E-12
Engine Cover(s).................................................................................C-4 Seat(AN112-D3)......................................................................E-13/E-14
Fenders(AN112-B3)...........................................................................D-7 Shift Fork(s).....................................................................................B-13
Fenders(AN112-D3)...........................................................................D-8 Shock Absorber.................................................................................D-5
Footrests............................................................................................D-6 Side Covers........................................................................................F-7
Frame.................................................................................................D-3 Stand(s).............................................................................................D-9
Frame Fittings....................................................................................D-4 Starter Motor .............................................................. ....................... C-9
Front Brake(AN112-D3).....................................................................E-5 Swingarm...........................................................................................D-5
Front Fork(AN112-B3) .............................................................. ......... E-8 Taillight(s)................................. ......................................................... G-3
Front Fork(AN112-D3).......................................................................E-9 Tensioner..................................... ...................................................... B-8
Front Hub(AN112-B3)......................................................................D-12 Tires(AN112-B3)..............................................................................D-10
Front Hub(AN112-D3)......................................................................D-13 Tires(AN112-D3)..............................................................................D-11
Front Master Cylinder(AN112-D3).....................................................E-4 Transmission....................................................................................B-12
Fuel Tank.........................................................................................E-10 Valve(s)..............................................................................................B-7
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’04 AN112-B3/D3 E-16 Part Name Index days
WhatCables(AN112-B3).............................................................................F-5
Generator...........................................................................................C-7
Clutch...............................................................................................B-11 Labels................................................................................................G-7
Frame.................................................................................................D-3 Stand(s).............................................................................................D-9
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’04 AN112-B3/D3 F-16 Part Name Index days
WhatCables(AN112-B3).............................................................................F-5
Generator...........................................................................................C-7
Clutch...............................................................................................B-11 Labels................................................................................................G-7
Frame.................................................................................................D-3 Stand(s).............................................................................................D-9
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’04 AN112-B3/D3 G-16 Part Name Index days
WhatCables(AN112-B3).............................................................................F-5
Generator...........................................................................................C-7
Clutch...............................................................................................B-11 Labels................................................................................................G-7
Frame.................................................................................................D-3 Stand(s).............................................................................................D-9
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Kawasaki AL112 Blitz R

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© Kawasaki Heavy Industries, Ltd. 2003

Engine No. Location:

Year & Model ’04 AN112-B3 ’04 AN112-D3

The Turn of the Key

A&P Manual Service Manual

The Turn of the Key

PARTS LIST INFORMATION

The Turn of the Key

Left Side View Left Side View

Right Side View Right Side View

The Turn of the Key

What is Scribd? Books Audiobooks ’04 AN112-B3

Color: KMI.Candy Lightning Blue (415 ) (1)

35023-1569-256 FENDER-REAR,RR,GRAY 426C O

59441-1164-256 COVER-HANDLE,RR,GRAY 426C O

The Turn of the Key

What is Scribd? Books Audiobooks ’04 AN112-B3

Color: KMI.Sunbeam Red (TB ) (1)

35023-1569-256 FENDER-REAR,RR,GRAY 426C O

59441-1164-256 COVER-HANDLE,RR,GRAY 426C O

The Turn of the Key

E-6 Handlebar(AN112-B3) E-7 Handlebar(AN112-D3) E-8 Front Fork(AN112-B3)

The Turn of the Key

E-9 Front Fork(AN112-D3) E-10 Fuel Tank E-11 Seat(1/2)(AN112-B3)

E-12 Seat(2/2)(AN112-B3) E-13 Seat(1/2)(AN112-D3) E-14 Seat(2/2)(AN112-D3)

The Turn of the Key

F-3 Carrier(s)(OPTION) F-4 Meter(s) F-5 Cables(AN112-B3)

F-6 Cables(AN112-D3) F-7 Side Covers/Chain Cover F-8 Leg Shield(1/3)(AN112-B3)

The Turn of the Key

35063 35063-1210 STAY,AIR FILTER 1 1

92093 92093-1568 SEAL,AIR FILTER 1 1

92191 92191-1684 TUBE,BREATHER 1 1

The Turn of the Key

92015 92015-1331 NUT 2 2

92200 92200-1446 WASHER 1 1

The Turn of the Key

12020 12020-1073 SHAFT-ROCKER 2 2

92015 92015-1137 NUT,VALVE ADJUST LOCK 2 2

The Turn of the Key

132 132G0625 BOLT-FLANGED-SMALL 1 1

The Turn of the Key

13037 13037-0008 CRANKSHAFT,RH 1 1

510 510A3200 KEY-WOODRUFF 1 1

The Turn of the Key

59051 59051-1404 GEAR-SPUR,KICK STARTER,22T 1 1

92144 92144-1791 SPRING,KICK PEDAL 1 1

482 482L8000 CIRCLIP-TYPE-E,8MM 1 1

The Turn of the Key

13091A 13091-1787 HOLDER 1 1

13194 13194-1103 CLUTCH-ONEWAY 1 1

92026 92026-1605 SPACER 1 1

92152 92152-1370 COLLAR,19X39.9X13 1 1

112 112G0520 BOLT-UPSET 4 4

The Turn of the Key

13260B 13260-1860 GEAR,OUTPUT 3RD,27T 1 1

92025 92025-1280 SHIM 1 1

92143 92143-1680 COLLAR,SPROCKET 1 1

The Turn of the Key

13280 13280-1228 HOLDER 1 1

92150 92150-1433 BOLT,SOCKET,6X30 1 1

The Turn of the Key

92071A 92071-0002 GROMMET 1 1