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Weigh|Detect|Control

Products for Your Processes

turning science into solutions


Our Solutions for Your Process 4-5
Our Expertise in Industry 6-7
Our Process Expertise 8-11
Complete Scales 12-13
Scale Indicators
and Weighing Terminals 14-15
Platforms 16-17
Load Cells 18-19
Process Transmitters 20-21
Process Indicators 22-23
System Controllers 24-25
Products for Hazardous Areas 26-27
Moisture Analysis 28-29
Checkweighers 30-31
Beltweighers 32-33
Metal Detectors 34-35
Average Weight Control of
Prepackages and Quality Assurance 36-37
Software Solutions 38-39
Our Services 40-41
Sartorius at a Glance 42-43
Dear Customers and
Business Partners,
Your customers’ demands for accuracy, At the same time, the seamless integration
quality and service are growing. Whether of this information into MES and ERP
in the food, pharmaceuticals, chemicals or systems, combined with the acquisition
electronics industry: never before were of essential additional parameters, is an
production processes monitored more integral component of modern process
closely or completely than they are today. control. Powerful software packages facili-
For a long time now, it has no longer been tate the daily routine – from manual
about observing limit values but rather formulation software through automatic
using data in a wholly targeted way so as recipe management to complex quality
to organize processes more safely while control systems. Sartorius offers exact fit
making them more transparent and solutions for these requirements, from both
efficient. simple weighing procedures to complex
multi-stage batch management systems.
To achieve this, users and operators need
selected information in order to be able to We hope that our updated brochure
intervene quickly in the process. Sartorius Weigh|Detect|Control – Products for Your
products and solutions provide fast, reliable Processes will show you new approaches
assistance for the precise analysis of prod- and solutions. You can rely on our enthusi-
uct factors that are crucial to success, such asm for innovation, technology and quality
as weight, moisture, fill level or quantity. to make your goals a reality.
In order to complement tried and tested Enjoy!
products such as complete scales, metal
detectors and container scales, in the past
year the Sartorius portfolio was extended Sincerely yours,
to include new products for online mois-
ture measurement in processes and X-ray
inspection of non-metallic foreign objects.
Each individual device helps to detect vari-
ances in quality at an early stage and to
initiate corrective actions in good time. Rainer Krugmann
In this way quality assurance becomes
quality control. Vice President, Sales and Marketing
Process Weighing & Control

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Our Solutions for Your Process
From incoming to outgoing goods: Our solutions extremely wide range of products and services
for your process. Production processes may be but, by way of individual consultation, we also
similar; however, no two installations are ever develop solutions that are precisely custom-
the same. That is why we not only offer an designed for the specific application.
The availability of
systems and their
components is at the
Precise inventory heart of efficient pro- Today, quality assur-
management and duction. And our ance is an integral
reliable data form the products offer a host component of the
backbone of of additional benefits value-added chain and
advanced, lean ware- alongside their extends far beyond
housing and highly already proverbial merely checking
accurate provision accuracy and rugged- whether an item is OK
Raw materials, primary to the subsequent ness. Maximum reso- or not. Advanced sys- Sartorius technology
products and semi- processes. lution and accuracy tems from Sartorius now makes it possible
finished goods are allow the flexible use not only recognize to meet the highest
delivered in the widest Strictly batch-related of production variances in quality – safety requirements,
variety of containers management facili- resources. they actively help to such as 100% inspec-
and quantities. Exact tates exact traceabi- prevent such variances. tion for contamina-
measurement and lity. This creates secu- From leading-edge tion using state-of-
logging of the supplied rity and supports PPS fieldbus and Ethernet In addition to comply- the-art metal
quantity is the basis and MES systems in technology to wireless ing with current stan- detection.
for all subsequent the best possible way. communications – all dards, such as HACCP,
processing steps. Manual, semi-auto- data is transparent for IFS, ISO 22000, Ford Checking complete-
matic and fully auto- use in other systems. Q101 and prepackage ness and filling quan-
Sartorius offers a par- matic additions to and And all this is comple- requirements, our sys- tities in accordance
ticularly wide range of withdrawals from mented by many use- tems deliver data and with legal require-
products for this task: stock are supported ful additional func- information, allowing ments, recording each
Desktop, benchtop and by means of compre- tions: from highly processes to be con- batch and providing
floor scales and com- hensive connection accurate automatic trolled more effective- complete documenta-
ponents for equipping options and operator batching to continu- ly. Intelligent equip- tion all the way to
hopper and tank scales terminals: Plain text ous discharge control. ment from Sartorius certified recording of
and road vehicle operator guidance, Always exactly as the detects trends and puts quantities of goods
weighbridges. An barcode scanners process and our corrective actions in supplied and generat-
extensive range of through to the con- customers require. place even before a ing the appropriate
accessories and a large nection of RFID writ- tolerance limit has documents according
selection of interfaces ing and reading been exceeded. In this to the requirements
allow easy, user recog- devices – with way, quality assurance of legal metrology –
nition and manage- Sartorius you are becomes quality con- Sartorius systems
ment as well as inte- equipped for the trol. This is where it do it all, promptly and
gration into inventory future. shows how well all ele- accurately.
control systems. ments have worked
together all along the
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process chain.
Our Expertise in Industry –
Solutions for All Sectors
Each sector of industry – whether it be food, As a result of our many years of experience,
pharmaceuticals, chemicals or processing – we know these characteristics in intimate
is characterized by quite specific environmen- detail and therefore work constantly on inno-
tal and production conditions, standards and vative new products and solutions – in order
regulations. to organize your processes even more effecti-
vely and safely.

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Food Pharmaceuticals Chemicals Manufacturing
Industry
We support your We support your We support your We support your
processes: processes: processes: processes:

– Recording of Weight – Detection of Foreign – Measurement of the pH – Parts Counting


Measurements|Complete- Objects – Tank and Hopper – Completeness Control
ness Control – Completeness Control Weighing – Weight Control
– Parts Counting – Conductivity Measure- – Recipe Management – Grading
– Detection of Foreign ment and Moisture – Moisture Analysis – Order Picking
Objects Analysis – Filling and Dosing – Recipe Management
– Measurement of the pH – pH and Redox Potential – Batching – Filling
– Moisture Analysis and – Ion Analysis – Detection of Foreign
Conductivity Measure- – Fill Quantity Control Objects Processing times come
ment – Order Picking under particularly close
– Data Acquisition – Pharmacopeia As varied and complex as scrutiny in the manufactu-
– Formulation – Formulation | Recipe processes in the chemicals ring industry. With the aid
– Filling and Dosing Management industry may be – one thing of our measurement and
they all have in common is control technology, we
In the food industry, any Confidence in suppliers and high safety standards. Our adjust to the manufacturing
possibility of errors during confidence in measurement explosion-proof weighing cycle and guarantee high
manufacture which might and control technology equipment guarantees safe- measuring accuracies.
cause products to become minimize the risks in phar- ty without compromise. Organize your processes
inedible must be ruled out. maceuticals production. Naturally our products are innovatively and effectively
Consumer protection is the Sartorius products are also suitable for the increa- and in this way optimize
top priority. For this purpose GMP and GAMP compliant, sed requirements on ingress your production.
we offer solutions which clean room compatible and protection and corrosion
meet uncompromisingly ideally suited to the requi- protection under critical
the numerous standards and red datastreams (e.g. OPC ambient conditions.
regulations such as HACCP, drivers). For the safety and
EHEDG and IFS while also efficiency of your pharma-
providing Ex protection. ceuticals processes!

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Our Process Expertise
Process optimization is one of the main driv- We make all this knowledge – accumulated
ing forces for innovation at Sartorius, where- over decades – available to our customers in
by our experience-based knowledge of our unique products and services.
customers’ processes, above all, is of great
assistance in addition to our high level of For our success is based on the success of
technological expertise. our satisfied, successful customers.
Dynamic Counting Metal detection Conveyor
checkweighing beltweighing
“Trust is good – control is A flagship application for Protection for both con- Conveyor beltweighers
better“ – or “better be safe Sartorius, using all the sumer and machine thanks weigh and control continu-
than sorry.” With highly expertise of the Mecha- to state-of-the-art metal ous flows of bulk materials
precise, dynamic weighing tronics Division to the detection technology. accurately and without
systems, you can assure and fullest. The highest resolu- Reliable detection of inconvenient interruption.
optimize the specified tion and accuracy provide metallic contamination, Careful adaptation to the
weight of your products. fast, precise counting results even through aluminized respective product charac-
– with the easiest possible packaging. Self-optimizing, teristics is the basis
Our products are uniquely operation. It’s all down to self-learning and meets for repeatable results.
outstanding for their modu- the experience of Sartorius. all documentation
lar design, high perform- requirements. – Flexible product range
ance conveying systems and – SPEED UP technology for for almost all common
easy maintenance. accurate counting results – Multi-frequency systems belt widths; designs for
in less than half a second and multi-channel tech- use in legal metrology also
– Wide range of designs and – Automatic reference sam- nology guarantee safe available
performance classes ple optimization for the detection, unsusceptible – Adjustment, batching and
– Modular construction for highest counting accuracy to disturbances loading control extend
maximum flexibility – Product memory and – Numerous QA functions the field of application
– Unsurpassed processing alphanumeric keypad support complete docu- and provide optimized
quality and reliability simplify operation mentation as proof of product flow and handling
– Interfaces for easy quality assurance
connection to inventory – Particularly simple, safe
control systems operation with integrated
online help
– 4 different equipment
ranges

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Ex solutions Manual recipe Automatic Process vessel
control batching scales
Safety is our strength. From Stringent demands for Transparent management Whether storage tank or
high-resolution precision traceability and documenta- of raw material and recipe outdoor silo, batching tank,
scales at manual weighing tion consistently present a data using a database make mixer or reactor – Sartorius
stations to heavy-duty challenge in manual weigh- automatic batching easy offers tailor-made equip-
vessel scales for reactors ing processes. Sartorius has and highly efficient with ment for almost every
and mixers in the chemicals decades of know-how in system controllers and process vessel scale. In addi-
industry. The basis for this is this field. In combination recipe and production man- tion to rugged load cells,
our ATEX-certified quality with our intelligent weigh- agement systems from this also includes a complete
management system and ing stations and sophisticat- Sartorius. Consistent com- range of accessories: from
sophisticated circuitry and ed operator guidance, all pliance with international GL-certified mounting kits
equipment technology. current regulations and standards and the open sys- to state-of-the-art process
Compliant with standards, legal provisions are met – tem architecture allow easy transmitters. Everything fits
mutually compatible, without limiting perform- data exchange and seamless together.
rugged and practical. And, ance or flexibility. integration into higher-level
as a global supplier, our systems. – From a few kilograms to
weighing equipment also – Automatic calculation of well over a thousand tons
meets international stan- reference values for active – Open batch management – 100% maintenance-free
dards, such as NEC, FM and ingredients and neutraliz- system for Sartorius con- and highly reliable for the
CSA. ing agents or auxiliary trollers and programmable most accurate measure-
components logic controllers ment values
– Advanced, intrinsically – Recalculation of reference (e.g. SIEMENS S7) – Unique safety provided
safe weighing equipment, values following violation – Integrated material man- by mounting kits and
particularly user-friendly of limit thresholds agement with stock moni- constrainers certified by
– Repeatable results and – Capable of validation toring and traceability Germanischer Lloyd
maximum safety for harsh according to GAMP | – Connection in accordance – Complete range of instru-
industrial applications FDA 21CFR Part 11 with Batch Standard mentation including
– Verification of intrinsic – Powerful campaign and ANSI/ISA S88.01 via OPC digital process transmit-
safety for combinations of batch weighing – Extensive logging and ters, process indicators
different components as a powerful script language and batch and system
convenient inclusive controllers
service

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Complete Scales
Complete scales from Sartorius are compact, and options allow perfect adaptation to the
powerful packages. They combine simple installation location and application.
handling and high performance. Select the
suitable scale from many models, designs and Complete scales from Sartorius: On the
capacity ranges. Comprehensive accessories scale, ready, away you go.
Midrics® Series
…easy-to-operate, rugged and easy-to- – Weighing capacities: 3 kg to 3 t
clean scales. The Midrics® series offers a – Two indicators, 13 platform sizes
complete range of platform sizes, resolu- – Painted models: IP65 protection
tions and weighing capacities; the scales – Stainless steel models: IP67 | IP68
are also available on request in explosion- – Resolutions for models verifiable for legal
protected versions for Zones 2 and 22. metrology, accuracy class l
(1+3000e, 2 +3000e) or standard
resolutions (15,000 d)

Combics
…a coherent system of robust, flexible to – Weighing range: 3 kg to 3 t
configure industrial scales, painted or in – 13 platform dimensions
stainless steel. Individual solutions due to a – 4 display and control units graduated
diversity of options and accessories. according to the application
– New: Combics high resolution models:
- Weighing range: 16 – 300 kg (galvanized
or powder coating)
- with monolithic system (up to 340000 d)

Combics Food
…flexible to configure complete scales – Weighing range: 3 kg to 150 kg
designed in accordance with the directives - Resolution suitable for calibration in
of the EHEDG and for the prevention of Class l (3000 e, 2+ +3000 e) or not
contamination in compliance with HACCP. verifiable (15000d, 30000d)
The Combics Food version is specifically - Load plate: stainless steel 1.4301 (V2A);
optimized for use in hygienically sensitive optional: brushed or electropolished in
areas. stainless steel 1.4571 (V4A).
– Platform protection class IP68
(immersion proof) | IP69K (high pressure
resistance)
- Indicator protection class IP67

Signum® Series
…this series of compact industrial scales – Weighing capacities: 3 kg from 65 kg
has exceptional performance features and – Can be used in Zones 2 and
is very easy to operate thanks to its wide 22 hazardous areas
choice of features and accessories. Signum® – Three groups of models, each offered in
is extremely rugged-built and resistant, and a choice of 3 application levels
perfectly adapts to any ambient conditions – IP65 protection (basic version IP44)
in industrial environments. for all models
– Wide range of accessories, options
and interfaces

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Scale Indicators and Weighing Terminals
The wide array of Sartorius indicators and ter- understand and communicate with other
minals for weighing applications enable high- systems. Integrating Sartorius equipment into
ly customer-specific process solutions. Field- your process is pure pleasure – all gain and no
proven application software and high pain.
accuracy make short work out of long-drawn-
out routines – without any compromises in Weighing indicators and terminals from
ergonomics or reliability. And with their vari- Sartorius: performance and easy operation
ety of interfaces and option cards, advanced – the totally flexible solution.
Sartorius indicators and terminals optimally
Midrics® Indicators
…easy-to-operate display and control units – Two different application levels
for universal applications – yet – Stainless steel housing
featuring an excellent price/performance – IP65 with cable glands
ratio. – Backlit LCD; keys with positive click
action and high-contrast labeling

Combics Indicators
…high operating reliability; practical appli- – Up to 9 application programs (e.g.
cation programs; customizable printouts; counting, +/– checkweighing, …)
additional, optionally retrofittable inter- – Standard RS-232C interface port
faces. – EC type-approval certificate; with
suitable load cells, verifiable for
legal metrology
– Analogue bar graph, color-coded LEDs
– Stainless steel models can be optionally
used in Zones 2 and 22

Combics Pro
…the terminal for sophisticated – High-contrast, backlit color graphic
weighing tasks. display
– User-programmability
– HACCP-compliant hygienic design
– Type of protection: IP30 or IP69K
– Can also be installed in Ex-Zone 2

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Platforms
All platforms have one thing in common:
Sartorius platforms are the basis for a number of
their legendary Sartorius quality.
weighing tasks in industry. From the compact
basic model for benchtop installation to rugged Platforms from Sartorius:
floor and pallet scales, from high-resolution dig- Equipped for flexibility, ruggedness
ital platforms to pharmaceutical-grade flat-bed and practicality.
scales – you name it, the selection of the models
and versions we offer is just as wide as the vari-
ety of our customers’ processes.
Combics Weighing Platforms
…from 0.1 g to 3,000 kg, these are a whole – Accuracy 3,000e, 2 + 3,000e, class l;
new generation of rugged and flexible 15,000d, 30,000d
industrial scales. – 13 different sizes
– IP65|IP68|IP69K protection
– Finish: painted or various
stainless steel grades
– Accessories include drive-on ramps,
pit frames
– Stainless steel models can optionally
be operated in Zones 2 and 22
IS Digital Platforms
…can be used from 0.001 g to 300 kg in – Fast weighing; high resolution
automated processes. Verifiable in Classes – With built-in motorized calibration
K and l. weight
– RS-485 or RS-232 C interface
– Rugged, industry-compatible design
– Can be used in Zones 1, 2, 21, 22 |
FM CLASS I, DIV. 1

IF | IF "PharmaLine" Flat-bed Scales


…with a weighing range from 5 g to –1+3,000e | 2+3,000e
300 kg are especially easy to load. The (for legal metrology); class l
PharmaLine version with a lift deck system – High resolution can be set
is easy to clean to meet special hygiene – Ultra-low profile design; IP68 protection
requirements. – Painted or stainless steel finish
(also electropolished)
– Can be used in Zones 1, 2, 21, 22 |
FM CLASS l, ll, lll DIV 1

IU Pallet Scales
…from 10 g to 1,500 kg allow exceptionally – 1 + 3,000e | 2 + 3,000e (for legal
flexible use. metrology); class l
– High resolution can be set
– High protection rating: IP68
– Hot-galvanized or stainless steel version
– Can be used in Zones 1, 2, 21, 22

Midrics® Platforms
…rugged and easy-to-clean platforms. The – Weighing capacities: 3 kg to 3 t
Midrics® series provides a complete range – 13 platform sizes
of platform sizes, resolutions and weighing – Painted steel models: IP65 protection
capacities; on request, the platforms are – Stainless steel models: IP67 | IP68
also available in explosion-protected protection
versions for Zones 2 and 22. – Rugged construction; 4 adjustable
leveling feet
– Resolutions for verifiable version for legal
metrology; accuracy class l
(1x3,000e, 2x3,000e) or standard
resolution (15,000 d)
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Load Cells
The most advanced strain-gauge technology A particularly wide selection of load cells
makes load cells from Sartorius so unique. enables you to find the right solution for
Their high reliability and accuracy provide the nearly any industrial application – without
solid basis for any application. High-grade making any trade-offs. And our extensive
materials and cutting-edge hermetic welding offer of accessories and mounting kits facili-
procedures enable an especially high grade of tate reliable integration.
ingress protection to be implemented in these
load cells and result in unequalled durability, Load cells from Sartorius: absolutely indus-
even under the toughest industrial conditions trial-grade. For perfect results right from
of use. the start.

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Platform, Shear and Bending Beam Load Cells
…a wide range of load cells in various – Highly corrosion-resistant
designs, specially made for use in platform – Hermetically welded; IP67 and IP69K
and checkweighers as well as in tank and – For legal metrology acc. to OIML R60
hopper scales.. – Accuracy classes N, C3, C3MR
– Capacity range from 1 kg to 5 t

Tension Load Cells


…manufactured from high-strength special – Highly corrosion-resistant
or stainless steel. They are used in hybrid – Hermetically welded, IP67|68
scales and for suspended vessels. – For legal metrology acc. to OIML R60
– Accuracy classes N, C3, C6
– Capacity range from 60 kg to 5 t

Compression Load Cells


…feature absolute accuracy in tank and – Accuracy classes L, D1, C3, C6
hopper scales. They are made of highly – Capacity range from 30 kg to 300 t
corrosion-resistant stainless steel and are – Operating temperature range
impervious to vibration. –30°C to +95°C
– IP68|NEMA 6 protection
– Especially rugged and reliable

Hygienic Design Load Cell


... the first weigh cell designed specifically – Capacity range
for applications in the field of hygiene, in 1 t, 2 t, 4 t, 6 t, 10 t, 25 t, 50 t
conjunction with users and research insti- – All stainless steel
tutions and in accordance with the – Hermetically welded; IP68
directives of the EHEDG. (1.5 m | 10,000 h) and IP69K
– No eccentricity compensation thanks to
optimized output signal
– Extremely high operating temperature
range from –40°C to 95°C

Mounting Kits
…particularly designed for use in tank and – High accuracy and safety
hopper weighing. They are matched to the – Made of mild steel or stainless steel
specific load cells, and can be easily – Capacity range from 30 kg to 300 t
installed. – Rugged construction resistant to
high lateral loads
– Maintenance-free constrainers and
swivel eyes

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Process Transmitters
Sartorius process transmitters form the back- And the fact that they are particularly easy to
bone of process automation. They combine operate almost goes without saying.
especially high accuracy with exceptional reli-
ability. The huge selection of designs and ver- Process transmitters from Sartorius:
sions as well as numerous options and inter- exactly the right choice for reliable
faces facilitate their integration into your processes.
process world.
Analogue Process Transmitters
…designed for tank and hopper scales. – 0.1% accuracy
Models with an intrinsically safe load cell – IP65 field housing or 19” Euroformat
interface can also be used for applications – Process control via 2 outputs; analogue
in hazardous areas. output 4…20 mA
– Theoretical calibration via DIP switches

Digital Process Transmitters


…modern field instrumentation for tank – High accuracy, 3,000e, class l
and hopper scales. Models with an intrinsi- – ModBus, Jbus, Dust protocol,
cally safe load cell interface can be used for DDE driver serial
applications in hazardous areas. Some – Profibus DP, Interbus S, DeviceNet
models have an optional fieldbus interface. – 3 inputs, 3 outputs; analogue output
4…20 mA
– Smart Calibration

Compact Fieldbus Transmitters


…for especially easy connection to PLCs – High accuracy 6,000e, class l
via Profibus. A DIN rail simplifies mounting – Easy to configure using Windows® PC
in control panels. – DIN rail mounting; IP20 protection
– 3 inputs and outputs; analogue output
4…20 mA
– Smart Calibration

Ethernet Transmitters
…for fast connection of scales to PC – Verifiable for legal metrology; 10,000e,
systems. The use of standard browser tech- accuracy class l
nology enables easy configuration over – DIN rail mounting
Ethernet TCP/IP. Additional versions with – Standard integration, e.g., by IP address
Profibus and DeviceNet are available. RJ45 connector
– Three inputs and outputs;
analogue output … 20 mA
– Smart Calibration

Accessories
…and cable junction boxes for industrial, – Additional interface cards for controllers
EX and legal metrological applications; – Explosion-protected (EX) equipment,
installation cables for load cells, printers such as a remote display
and interface cards. – Cable junction boxes, protection ratings
IP65|68|69K|NEMA 4x/6
– Installation cables for load cells

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Process Indicators
Sartorius process indicators are ideal supple- level systems and controllers. These powerful
ments to conventional visualization in opera- display units enable your operating staff to
tion and control centers. They provide an reliably assess the particular process situation.
immediate overview of the process status
both on-site and installed in a control panel. Process indicators from Sartorius:
Their compact design combines the most Everything under control at a glance.
advanced A/D converter technology and an
extensive choice of interfaces and option
cards for seamless integration into higher-
Digital Process Indicators
…are required for evaluating weighing – 16-bit resolution
signals. The display and keys provide easy – 3 digital control inputs|outputs
operator guidance. On-site installation – For panel installation; 85 to 250 V
possible. power supply
– IP65 protection (front)
– Numerous interfaces

X3 Weighing Indicators
…for hopper, tank and truck scales. – Verifiable for legal metrology; 10,000e,
The use of standard browser technology accuracy class l
enables easy configuration over Ethernet – Standard integration, e.g., by IP address
TCP/IP. Various options make it easy to RJ45 connector
integrate into available controllers. – Smart Calibration
– Options: digital, analogue and serial I/O,
DeviceNet,
– Profibus, Interbus, CC-Link
– Internal Alibi memory

Weighing Controllers
…are ideal for high accuracy platform – EC type-approval certificate, 5,000e,
scales, weighbridges, fill workstations, class l
batching applications & charge and – PLC function integrated
discharge processes. – Communication via fieldbus and Ethernet
– Housing for various mounting options,
stainless steel, IP65
– Interface for external PC keyboard

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System Controllers
Sartorius system controllers bring together these controllers highly flexible so that you
the functions of leading-edge process indica- can adapt them quickly to changes in your
tors and operating terminals with the func- process conditions.
tionality of a powerful controller. Our many
years of experience in specific applications are System controllers from Sartorius: packed
incorporated in configured devices with built- with process knowledge. Powerful in per-
in application software and thus enable you formance and flexible in adapting to your
to make a fast start. Moreover, the user pro- changing needs.
grammability according to IEC 61131 makes
X4 Process Controllers, “X-Family”
…the right choice for weighing applications – EC type-approval certificate; 6,000e,
in all industrial processes. Versatile for class l
control and communication. – Integrated PLC function
– Communication through fieldbuses and
Ethernet
– Front dimensions 192 + 96 mm
– Weight and 2-line text display

X5 System Controllers, “X-Family”


…with a maximum of functionality set – Easy menu-guided operation
new standards for control and weighing – Integrated PLC function
electronics in the industrial area. – Option cards already installed
The right choice for a variety of – Pre-programmed applications
applications. – Easily adaptable with PR1750
– Approved for ATEX Zones 2+22 and
FM CLASS I, II, III, DIV. 2

X6 System Controllers, “X-Family”


…offer the complete functionality of X5 – Easy menu-guided operation
system controllers with an additionally – Integrated PLC function
integrated keypad in the classic 19” – Option cards already installed
housing. – Pre-programmed applications
– Easily adaptable with PR1750

PowerTools
…are PC programs to facilitate getting the – DisplayIt: remote control by any
most out of your system controllers. These Windows® PC
tools are supplied on CD and can be used – RecoverIt: backs up all data incl. EAROM
with all “X-Family” controllers. – TranslateIt: translates all operating texts
– AccessIt: uploads all databases to a PC
for editing
– FlashIt: easily loads software updates and
programs

PR 1750 Program Development Tool


…for flexibility in programming system – Easy operation thanks to
controllers. It enables you to meet cus- structured menus
tomer-specific requirements precisely by – Programming conforms to IEC 61131
extending standard software capabilities. – Library functions specially designed for
weighing applications
– Powerful debugging tool
– Tools for convenient project
documentation
– Full graphics programming
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Products for Hazardous Areas
Explosion-protected (EX) equipment from And with the Verification of Intrinsic Safety
Sartorius takes the fear factor out of haz- diagrams and instructions already issued by
ardous applications. The advanced, intrinsical- Sartorius, you are immediately ready to com-
ly safe circuit technology offers safety at the ply with the requirement for Explosion Pro-
highest level – and all this practically without tection Documents, without having to write
any limitations in accuracy or user-friendli- your own!
ness. The well-thought-out range of products
is ideally matched, thus enabling the greatest EX weighing equipment from Sartorius:
possible compatibility of the individual prod- flexible, modular. Weighing equipment
ucts. ATEX-compliant and with international that is simply safe.
approval certificates.
Explosion-protected Load Cells
…have been specially designed and opti- – Wide capacity range: up to 300 t
mized for use in the typical process weigh- – Ex-certified for Zones 0, 1, 2, 20, 21 and
ing applications in hazardous areas. 22, ATEX-compliant
– Entirely hermetic IP68 encapsulation
– Complete with blue connecting cable

Explosion-protected Platforms
…are analogue stainless steel scales that – ATEX-compliant; many with internation-
can be used as floor, flat-bed and pallet al. approvals; for Zones 1, 21, 20, 2, 22 |
scales and, with a monolithic weigh cell, as CLASS I, DIV. 1, depending on model
high-resolution platforms. – Model-dependent type approval for
accuracy classes K, l, m
– High-resolution platforms monolithic
cell, built-in calibration weight with data
interface
– Verification of Intrinsic Safety diagrams
and instructions included as standard
Explosion-protected Complete Scales
…are adapted to meet different require- – Intrinsically safe scales from 0.001 g to 300 kg
ments for resolution and application levels. – Conform to ATEX, with international
approval certificates for Zones 1 | 21 |
FM: CLASS I DIV. 1
– Monolithic cell with internal built-in
calibration weight or sophisticated
strain-gauge technology
– Network-compatible
– Variety of power supply options (also battery)

Explosion-protected Indicators
…are used with load cells and analogue – Intrinsically safe and with ATEX and
and digital platforms. Variety of power international Ex approvals for Zones 1, 21,
supply options (also battery). 20, 2 and 22 | FM: CLASS l, ll, lll DIV. 1
– Integrated, powerful A/D
converter and graphical display
– Can be used as legal measuring instruments
– Verification of Intrinsic Safety documents
included as standard
– With filling application

Peripherals for EX Weighing Equipment


…all are devices that integrate our EX – Operating terminals
weighing equipment into processes and – Interface converters
enable transfer of data and I/O signals. – Data interfaces, intrinsically safe
interfaces
– Various power supplies
– EX-certified roller conveyors

27
Sartorius Moisture Analysis –
the right equipment for every application
Analyzing the moisture content of raw mate- Continuous, precise moisture analysis can help
rials is among the most common tasks in pro- you to optimize your processes. Online and
duct development and the manufacturing at-line moisture analyzers from Sartorius are
process. The moisture or water content often the basis for efficient, transparent manufac-
determines the price, processability and mate- turing processes in all sectors of industry.
rial quality of the raw materials, irrespective Thus the costs are amortized in the shortest
of whether food, chemical or pharmaceutical possible time.
products, building materials or animal feed.
Moisture analysis with Sartorius:
fast – precise – effective.
PMD300 Online Moisture Analyzer
...specially designed for in process online – Measuring range: 0.1 – 60 moisture
analysis. The moisture content is determi- – Measuring time < 1 second
ned in less than one second due to the – Non-destructive measurement
application of microwave resonance tech- – Connection options for PC and SPS
nology. A wide variety of sensors facilitate – Controls, documents and optimizes
individual adjustment to test and process industrial processes and supports the
conditions. IFS V.5 standard
– Moisture analysis independent of color,
density and surface finish

LMA300 Laboratory Moisture Analyzer


... designed for fast moisture analysis in the – Measuring range: 0.1-60% moisture
laboratory or at-line operation. The micro- – Measuring time < 1 second
wave resonance process offers the advan- – Type of testing: Free-flowing bulk goods
tage of a particularly short measuring time – Operation via touchscreen color display
of less than one second. Non-destructive or external PC keyboard
measurement of all free-flowing bulk – Core and surface moisture are measured
goods and viscous fluids, e.g. elutriation. – Density determination (optional)

LMA500 Moisture Analyzer


...analyzes the moisture and water content – Measuring range: 0.1 - 50% moisture
in free-flowing bulk goods with the aid of – Measuring time: < 2 seconds
NIR spectroscopy. The main areas of appli- – Contact-free measurement and non-
cation of the NIR calibrator are at-line destructive analysis
process control and laboratory analysis. – Comprehensive software for preparing
and adjusting basic calibrations
– Intuitive operation via touchscreen
– Network-compatible

LMA200 Microwave Dryer


...takes measurements in a fraction of the – Measuring range: 8 – 100% moisture
time required by other thermo gravimetric – Measuring time: 40 – 120 seconds
processes. The main areas of application are (dependent on time and moisture)
the laboratory and at-line operation. – Can be used for liquid and paste-like
A cylindrically formed test chamber and goods
twin coupling of the microwave radiation – Easy two key operation in routine
allow homogeneous distribution of the function
radiation in the test. Hot and cold spots – Integrated analytical balance with 70 g
no longer arise. weighing range and 0.1 mg weight
measurement resolution

29
Checkweighers
Sartorius checkweighers are known for their ties filled. And this really pays off. Despite all
combination of the most advanced mea- their performance capabilities, these check-
surement technology, precision mechanical weighers are especially easy to operate. Even
workmanship, electronics and machine engi- under the toughest conditions of use, they
neering. Performing up to 600 weighing oper- accomplish their tasks reliably and accurately,
ations per minute, they are also prime exam- day in and day out.
ples of economy. Combining the highest
accuracy and maximum throughput not only Checkweighers from Sartorius: the highest
enables traceable logging, but also allows accuracy, heavy-duty capacities, hygienic
optimal sorting, classification, completeness design. Everything is all under control.
checking and optimization of nominal quanti-
Weighing in Motion (WM) Checkweighers
…constitute a flexible range of inexpensive – Weighing capacities from 6 kg to 120 kg
dynamic checkweighers for bag filling and – Dynamic accuracies of
sealing machines, in-line completeness +/– 1 g to +/– 50 g
checks, determination of shipping data, – For products up to
and many more applications. 1,800 +900 mm (L + W)
– +/– checkweighing with
product memories
– Options: interfaces, stainless steel finish,
volumetric measurement

EWK 1000 PLUS Checkweighers


…these are compact inline stainless steel – Weighing systems 3 kg or 6 kg
checkweighers for economic checking of – Liquid-crystal monochrome display
weights and the completeness of packaged – Throughput max. 170 products/min.
products. – Verifiable for legal metrology

SYNUS® Checkweighers
…modular-designed standard stainless – Weighing systems 1.0 kg, 2.0 kg, 5.0 kg
steel checkweighers for average to high or 7.0 kg; verifiable for legal metrology
requirements. The characteristic housing – Throughput max. 300 products/min.
contour ensures an equally compact and – Verifiable for legal metrology
rugged design with maximum flexibility to – 3 control units: 6.4” TFT, 10.4” TFT or 15”
accommodate later upgrades or changes in TFT with touch screen
operating conditions. – Variety of protocol and networking
possibilities
– Flexible data transfer and integration
into Sartorius ProControl for Windows®

CoSYNUS Combination Checkweighers and Metal Detectors


…the new model of the SYNUS® family – Weighing systems 1.0 kg, 2.0 kg, 5.0 kg
combines the electronics of the Sartorius and 7.0 kg; verifiable for legal metrology
metal detector with those of our field- – 3 display and control units: 6.4” TFT,
proven checkweighers. Using a single user 10.4” TFT or 15” TFT with touch screen
interface, the operator can easily and – Operation of the metal detector inte-
clearly configure and control machines, grated into the SYNUS® user interface
and save time. – Variety of reporting and networking
possibilities
– Flexible data transfer and integration
into Sartorius ProControl for Windows®
EWK 3000 Checkweighers
…these are premium stainless steel check- – Weighing systems from 700 g to 60 kg
weighers that deliver maximum perform- – Throughput max. 600 products/min.
ance, particularly for use in production of – Verifiable for legal metrology
foods, pharmaceuticals and toiletries. – 2 control units: 10.4” TFT or 15” TFT with
Special versions and software are available. touch screen
They can optionally be combined with a – Flexible data transfer through USB Print
metal detector. option and integration into Sartorius
ProControl for Windows®
– Variety of protocol and networking
possibilities
31
Beltweighers
Sartorius beltweighers are veritable work- Sartorius facilitates reliable handling even of
horses in their field. Featuring throughputs materials with complex properties and accu-
ranging from 100 kg to 25,000 t per hour, rate control of processes under difficult ambi-
they enable reliable monitoring of conveyed ent conditions.
bulk-material quantities, control loading and
unloading, batching, weigh feeding and pro- Beltweighers from Sartorius: Rugged, reli-
portioning and blending, and generate con- able and accurate. Whatever your needs,
stant flow rates. The application expertise of we’ll give you the control to help your
profits flow.
EWM 1000 Weighing Electronic Units
…together with a Sartorius weighbridge, – Automatic zeroing
they constitute a beltweigher that is used – Correction of the measuring accuracy by
in standard applications for precise meas- weighbridge test weight
urement of quantities conveyed and for – AISI 304 stainless steel housing
weigh feeding. – Verifiable version for legal metrology

EWM 609 Weighing Electronic Units


…are designed for use in conjunction with – Loading or unloading of trucks | lorries,
PLC and PC controllers in modern plants. railcars | wagons and ships
The application-oriented software simpli- – Batching for generation of constant
fies operation of the weighing electronics flow rates per unit of time
and allows easy zeroing and fast weighing – Weigh feeding, proportioning control
calibration of the beltweigher. of mixing ratios
– For use in legal metrology
– Data exchange at the Profibus level
for PLC controllers

Weighbridges
…are used in conjunction with Sartorius – Rugged design
weighing electronic units for continuous – Integrated strain-gauge load cell
monitoring of bulk-material quantities and – Single- and multiple roller versions
throughput rates. An integrated test – Throughput performance from
weight simplifies monitoring and 100 kg/h up to 25,000 t/h
calibration of the system. – Also available in stainless steel

33
Metal Detectors
Sartorius metal detectors meet the highest wide array of designs will enable you to find
safety requirements. They ensure that prod- the best metal detector for your package
ucts are 100% free of metallic contaminants, sizes. Special conveying systems ensure opti-
and thus protect not only machines, but, mal throughput and reliable detection
above all, consumers. Even in aluminized without false alarms.
packages, the advanced Sartorius technology
incorporated by these detectors is capable of Metal detectors from Sartorius: the most
finding the smallest contaminants. This is advanced measurement technology that is
consumer protection at maximum level. The easy to use.
MDB Basic Metal Detectors
…offer reliable protection of machines in – Single- and multiple-channel technology
the most diverse industries. Guaranteed – Ease of operation
safety and high-quality search accuracy – Internal function monitoring
thanks to precisely matched system – Rugged design
components – all this combined with easy
installation.

MDE | MDP Economy | Premium Metal Detectors


…find metal particles and sort out conta- – Assurance of product quality according
minated products. A comprehensive offer to ISO 9001 and IFS
of search coils, conveying and ejection| – DSP computing power and digital filters
sorting options enables you to obtain tai- for the best possible protection against
lor-made solutions. Automatic self-moni- interference
toring and quality assurance routines – Interface for printer and SPCfWin quality
ensure continuous operational reliability. assurance system
– Stainless steel housing (AISI304 |BS304)
to meet the highest requirements on
hygiene according to HACCP
Dyxim X-ray Inspection Systems
...checks packed and unpacked bulk prod- – Detection of metal, glass, stones, bones,
ucts for the widest variety of contamina- ceramic and certain plastic components
tion including glass, metal, stones and (PVC)
other particles within the production – Completeness control
process and safely locks out contaminated – Dyxim D series for glass in glass
products. There are 3 different versions: applications
DYXIM - S (Single Shooter) - D (Double – Control of shape, volume and dimensions
Shooter) and - FB (Conveyor Machine). – Weight control and detection of voids
within the product

OBSERVER™ Metal Detector


…detects magnetized iron and even stain- – Exclusively designed sensors based on
less steel contaminants in aluminum-pack- magnetic field measuring technology
aged products. – Position-specific rejection by
light-barrier synchronization
– Rejection monitoring optional
– Interactive prompts via four-line,
backlit LCD

CoSYNUS Combination Checkweighers and Metal Detectors


…the new model of the SYNUS® family – Weighing systems 1.0 kg, 2.0 kg, 5.0 kg
combines the electronics of the Sartorius and 7.0 kg; verifiable for legal metrology
metal detector (MDP-S in the most com- – 3 display and control units: 6.4” TFT,
pact design) with those of our field-proven 10.4” TFT or 15” TFT with touch screen
checkweighers. Using a single user inter- – Operation of the metal detector inte-
face, the operator can easily and clearly grated into the SYNUS® user interface
configure and control machines, and save – Variety of reporting and networking
time. possibilities
– Flexible data transfer and integration
into Sartorius ProControl for Windows®
35
Average Weight Control of Prepackages
and Quality Assurance
Sartorius systems and products for average ERP systems combined with acquisition of
weight control of prepackages and quality additional quality-relevant parameters make
assurance are especially powerful, and their them integral components of advanced
scope of features goes well beyond simple process control.
compliance with legal requirements. They are
increasingly ensuring that processes are per- AWC and QA solutions from Sartorius: they
formed more economically and reliably, and focus on the process, keep quality under
enable traceability and recording of HACCP control, while completely documenting all
audits. Seamless integration into MES and steps for proof of compliance.
SPCfWin Terminal Scales and Standard Terminals
…combine compact dimensions and unique – Average weight control|Attribute testing
user-friendly features in a high-quality – Weighing ranges: 620 g to 34 kg;
system. Premium weighing technology with protection ratings up to IP65
isoTEST for integration into quality man- – Verification scale intervals >10 mg
agement systems. (one solution for every product)
– Graphical display with soft keys;
sophisticated evaluation
– Off-line mode ensures optimal
availability

Combics3 AWC Terminal


…featuring the user-friendly design and – Compact solution for networking using
industry-compatible ruggedness of the Ethernet TCP/IP
Combics system, is now available for – All stainless steel and IP67 protected
average weight control of prepackages – For average weight control and attribute
and attribute testing in networks. testing
– For the most diverse weighing capacities
and resolutions
– Completely integrated in the extensive
Combics system

Compact Stand-Alone SartoPac Basic System


…combines compact dimensions and – Average weight control|SPC|
unique user-friendly features in a high- Pharmacopeia
quality system. Premium weighing technol- – Weighing ranges: 230 g to 34 kg,
ogy with isoCAL|isoTEST for integration protection up to IP65
into quality systems. – Verification scale intervals >1 mg
(one solution for every product)
– Graphical display with soft keys;
sophisticated evaluation
– 100 product memories
(500 memories optional)
Industrial PC – IPC
…particularly rugged, industry-compatible, – Closed aluminum, or stainless steel
compact version; allows the most sophisti- housing
cated applications to be used directly in the – Protection ratings up to IP65; compliant
processing area. with HACCP
– INTEL processors, > 256 MB RAM
– Color TFT touch screen with XGA or SVGA
resolution: 8.4“, 12.1“ or 15“
– Windows® 2000 or Windows® XP
Professional operating system

Sartorius ProControl for Windows®


…modular scale-up system for recording, – Average weight control|SPC|
monitoring, evaluating and archiving all attribute testing|HACCP
quantitative and qualitative product, – Ranges from stand-alone to network
process and environmental parameters. systems
– Solutions for every requirement
– Optimal central computer and
workstation ergonomics
– The most advanced software platform
guarantees a future-proof investment
37
Software Solutions
Software solutions from Sartorius integrate numerous tools, drivers and server software –
the process knowledge of Sartorius into pow- from an OPC server for especially simple con-
erful software packages – ranging from man- nection to PCs to open database structures for
ual recipe formulation software for stand- exchange of data with inventory control sys-
alone weighing stations to complex tems.
multi-user systems. And from recipe manage-
ment on PCs to complex, multi-stage batch Software solutions from Sartorius: process
management systems for automated batch- knowledge at the touch of a key. Powerful
ing. All these solutions are supplemented by and network-capable.
ProMix Manual Recipe Formulation
…the formulation system for manual – Easy to operate and clear guidance
batching by weighing raw materials of a – Campaign and batch weighing
recipe using high-resolution scales for – Calculation of the setpoints for active
stand-alone and multi-user systems. It ingredients and auxiliary materials
increases process reliability and trans- – Can be validated according to GAMP |
parency. FDA 21CFR Part 11
– Logs and monitors raw material batches

Automatic Batching Systems


…allow data management of raw materials, – Easy-to-operate with Windows®
recipes or formulas and materials, and user interface
serve as central operating workstations for – Control of up to 16 parallel batching
batching applications in automated processes
processes. – Production and consumption data are
generated and archived
– Open S88 interfaces for “X-Family”
and PLC
– Choice of user languages

Sartorius ProControl@Remote | Sartorius ProControl@Inline


…Software packages which facilitate seam- – Sartorius ProControl@Remote: individual
less control and regulation via PC of any remote control of checkweighers
desired number of checkweighers and/or – Sartorius ProControl@Inline: centralized
metal detectors in network operation. data monitoring and data storage
– Efficient time and cost-saving
monitoring
– Reliable data storage (SQL databases)
and flexible evaluation
– Global access through Internet possible

Communication Tools
…hardware and software for connecting – Verifiable scale driver with Alibi memory
and networking balances, scales, gauges – Data transfer to PC applications with
and sensors. control functions
– Fill level monitoring of tanks, hoppers,
bioreactors and fermenters with central
display on a PC
– OPC driver for the easiest integration of
Sartorius scales
– DLL drivers

Universal Networking of Serial Terminals


…to the Sartorius Com2TCP|IP; nearly all – Connects all terminals and instruments
terminals and instruments with a serial with a serial port
port can be connected via Ethernet TCP|IP – Moisture analyzer
to the quality assurance system Sartorius (e.g. Sartorius MA/MMA)
ProControl for Windows® or to individual – Electronic thermometer, oxygen meters
database systems. (important for HACCP/IFS)
– Checkweighers, metal detectors

39
Expertise and reliable
services – With us you
get both!
Our service engineers are We offer a wide range of
involved even during the services: calibration, mainte-
project implementation nance, training and service
phase in order to build their contracts with guaranteed
knowledge and add their response times represent
practical experience. just a small selection.
The benefits show in opti- By way of preventive main-
mum timing and short peri- tenance, for example, we
ods of downtime during considerably increase the
commissioning, maintenan- performance and service
ce, repairs and the upgra- life of your plant, problems
ding of plant. are detected at an early
– Maximum plant availabili- stage or at best do not even
ty and optimum plant arise. Thus we guarantee
performance your investment and help to
– Minimum production optimize your overall costs.
downtime
– Quality assurance in
accordance with current
directives and standards
– Service from a single
source
Consulting
– Joint process analysis with the plant
operator
– Consulting for process optimization,
plant upgrading and modernization
including preparation of specifications
– Preparation of realization concepts
– Cost estimates and implementation
planning

Commissioning
– Commissioning of your plant and
equipment
– Monitoring during the initial
production phase
– Introduction and instruction of
operating personnel
– Updating of electrical circuit diagrams

General On-Site Service


– Troubleshooting and fault analysis
– Adaptation to changed production
circumstances
– Repairs following the impact of external
factors such as lightning, storm damage
and similar
– Installation and commissioning of
replacement equipment

Repairs, Replacement, Spare Parts Service


– Repair of defective electronic modules
in our workshop
– Low cost replacement service for
defective modules
– Original spare parts available worldwide,
local consignment stock on request

Service Contracts
– Preventive maintenance in accordance
with pre-defined standards
– Fast response times from service
engineers, round the clock when
necessary, 365 days per year
– Guaranteed delivery lead times for
spare parts

41
Sartorius at a Glance
The Sartorius Group is a leading international Our most important customers come from
supplier of laboratory and process technology the pharmaceuticals, chemicals and food and
in the biotechnology and mechatronics seg- drink industries as well as numerous research
ments. The Göttingen-based company, which and education institutions from the public
was founded in 1870, currently has around sector. Sartorius has its own production facili-
4500 employees. The biotechnology segment ties in Europe, Asia and the United States and
includes the key activities of fermentation, sales subsidiaries and local dealers in more
filtration, purification, fluid management and than 110 countries.
the laboratory.

Weighing, measurement and automation


equipment and systems for laboratory and
industrial applications, in particular, are
manufactured in the mechatronics segment.
Fascination of Laboratory Analysis
Sartorius Lab Instruments. New in the range!
Sartorius offers users a range of highly Safety weighing enclosures and pipette
innovative products to equip a modern, calibration balances. A variety of analytical
future-oriented laboratory. Based on procedures are available for the determina-
know-how acquired over more than tion of material moisture and water con-
130 years, the product range in micro, tent, depending on the requirements.
analytical and precision balances spans For the measurement of electro-analytical
from 0.1 Ìg to 64 kg with resolutions up to parameters the product range extends
40 million weighing steps. from sensors through simple pH meters to
multi-parameter and conductivity measu-
ring instruments.

You can order the catalog quickly and


easily via the Internet or by e-mail to
katrin.scheffler@sartorius.com.

Full-Service Providers for Bioprocessing


Sartorius Stedim Biotech innovative downstream technologies and
Sartorius Stedim Biotech is a leading sup- value added service, Sartorius Stedim
plier of products and services for develop- Biotech is shaping dynamic technological
ment, quality assurance and production change in its industry. Rooted in science
processes in the biopharmaceuticals indus- and research and closely associated with
try. Sartorius Stedim Biotech supports its customers and technology partners, the
customers to develop and manufacture company puts its philosophy of "Turning
biotech medicines safely, quickly and eco- science into solutions" into practice on a
nomically by way of integrated solutions daily basis.
for fermentation, filtration, reconditioning,
material storage and transportation as well
as for the laboratory. With a clear focus on

Perfection in Paint Mixing


Sartorius Paint-mixing Systems widest array of products offered anywhere
Sartorius has demonstrated its design in the field of paint mixing equipment,
expertise with numerous technological from simple paint-mixing scales to complex
highlights throughout our 130-year-plus network-capable systems. With outstand-
history. Today, Sartorius customers contin- ing product features like the recalculation
ue to profit from the benefits of a head function, Sartorius systems deliver practical
start in development – including in the solutions to virtually any problem.
design of paint-mixing systems – that puts
us ahead of the rest. Sartorius has the For further information, just send an e-mail
to jens.berner@sartorius.com.

43
Sartorius AG
Weender Landstrasse 94–108
37075 Goettingen, Germany
Phone +49.551.308.0
Fax +49.551.308.3289
www.sartorius-mechatronics.com

Sartorius Mechatronics C&D GmbH & Co.KG


Am Gut Wolf 11
52070 Aachen, Germany
Phone 0241.1827.0
Fax 0241.1827.210
info.ac@sartorius.com
www.sartorius-mechatronics.com

Sartorius Mechatronics T & H GmbH


Meiendorfer Strasse 205
22145 Hamburg, Germany
Phone 040.67960.303
Fax 040.67960.665
info.weighing@sartorius.com
www.sartorius-mechatronics.com

Specifications subject to change without notice.


Printed in Germany on paper that has been
bleached without any use of chlorine.
W/sart-248 · G
Publication No.: W--0127-e07105
Order No.: 98649-004-37

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