Professional Documents
Culture Documents
OUR PLEDGE
We have teams of experts around the World available to provide specialized business
solutions that align with client needs. The company works through a corporate model of
core staff and a pool of internationally known technical experts with practical experience,
background and expertise in asset integrity assurance and management.
We support industry in the Oil & Gas, Refining, Petrochemical, Power & Water
Desalination, Fertilizers, Cement, Manufacturing and Construction fields to achieve their
production targets safely and efficiently through assuring the integrity of their assets.
We help our clients meet their operating targets safely and
reliably leveraging talent, technology, and unsurpassed
commitment for success.
CREATIVITY COMMITMENT
We empower our We do not fail our
people to be creative and clients and communities.
avail all resources for them
to succeed.
Petromaster's preferred model for Asset Integrity Assurance is a total system approach that utilizes
an integrated solution for optimum integrity assurance of the various assets. However, based on
client request Petromaster can develop any of these solutions as a standalone Asset Integrity
Assurance program.
ASSET INTEGRITY SERVICES TECHNOLOGY SOLUTIONS
Failure Analysis/Investigation
Fitness for Service Studies (FFS) Tensile Testing
However, based on client request Petromaster can develop stand alone Asset Integrity Assurance
programs such as RBI’s, Corrosion Management Programs, On-Stream Inspection (OSI) Programs,
Condition Monitoring, and Predictive Maintenance as well as other maintenance strategy
programs.
Our services include engineering and inspection of all
service facilities, pressurized equipment, tanks and full
turnarounds (T&Is) inspections. In addition. We support
grass root facilities during construction and
commissioning.
By planning capital and operating plant mechanical
studies, the condition assessment process becomes an
integral part of the overall asset management and
planning cycle. Whether it is routine maintenance
planning, major maintenance outage planning or
planning for a major plant upgrade, it is necessary to
have current condition assessment information to
support the planning process.
Petromaster purpose is to supply technical support & services to all clients to enhance their asset
integrity assurance / management capabilities for both the stationary and rotating equipment and
other fixed structures to meet and/or exceed the regulatory / performance requirements.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Petromaster provides Risk-Based Inspection services to refineries, oil & gas processing,
petrochemical and power plants. Our RBI programme is designed to both qualitative and
quantitative criteria and is based on the American Petroleum Institute RP 580/581 inspection
methodologies.
Risk Based Inspection (RBI) is an Optimal business process used to examine pressurized equipment
and piping systems in industrial plants. It examines the Health, Safety and Environment (HSE) and
business risk of ‘active’ and ‘potential’ Damage Mechanisms (DMs) to assess and rank failure
probability and consequence.
This ranking is used to optimize inspection
intervals based on site-acceptable risk levels
and operating limits, while mitigating risks as
appropriate. RBI analysis can be qualitative,
quantitative or semi-quantitative in nature.
Corrosion Consulting:
Petromaster has been providing corrosion consulting, corrosion prevention, and corrosion-control
services to various clients. Our objectives are:
Investigating failures:
Petromaster's experienced, professional staff along with its consultants has specialized expertise in
corrosion technology and investigating corrosion-related failures. We have investigated many
failures due to corrosion and/or mechanical causes. The practical, experience-based backgrounds of
our corrosion engineers & our ISO 17025 Accredited Lab Metallurgists qualify us to investigate a full
range of corrosion related failures across different industries.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Petromaster provides the highest quality boiler inspection, and condition assessment services by
providing thorough inspections, detailed reports, prioritized repair recommendations, and
comprehensive documentation. Petromaster will commit to decreasing your overall outage costs,
improve plant efficiency in overall boiler maintenance, increase unit availability and increase “run
time” between outages.
Petromaster's Boiler Condition Assessment program includes;
• Mechanical Integrity Assessment of Boiler Hardware
(Drums, Tubes, Burners, Soot blowers, Ancillary
Equipment & Structures )
• Boiler Feed Water & Steam Chemical Treatment Programs
• Operational Performance Assessment & efficiency
improvements
We use advanced analytical software , state of the art technologies, and advanced metallurgical
laboratories.
Based on detailed Root Cause Analysis (RCA), our recommendations will insure a safe, cost
effective and result oriented recommendations in compliance with Industry & Client Engineering
Guidelines and local regulatory requirements.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Inspection programs whether on-stream or off-stream during planned Turn-Around or Testing &
Inspection (T&I) are an essential variable for an effective Asset Integrity Assurance Program.
We can also deploy our state of art technologies such as Metal Magnetic Memory (MMM) to
optimize their On-Stream Inspection programs to focus more on areas more prone to corrosion at
stress-concentration zones on their piping systems and other pressurized equipment .
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
VIBRATION ANALYSIS
The vibrations your product may experience can reduce performance, shorten equipment life, or
even cause a catastrophic failure. Plant and equipment vibrations can be hazardous for employees
and damaging to your facilities and business collateral. If you are operating on a construction site,
vibrations can be extremely dangerous for you as well as nearby businesses and sites. Through our
vibrations monitoring services, we can identify the source of any concerns and help you with
innovative suggestions to improve the situation.
THERMOGRAPHY SERVICES
Petromaster provides independent specialist thermography services to businesses across Saudi
Arabia & the GCC region. Our proven inspection and assessment processes prevent breakdowns,
downtime, potential loss of earnings and property loss, and in many cases identify problems not
found using traditional inspection techniques. Regular thermography inspections of your electrical
assets allow us to identify electrical faults before their failure becomes a costly concern for your
business.
Our Thermographers are highly trained technicians with high qualifications and are based in Saudi
Arabia to provide support at short notice.
This technology
coupled with RBI can
be used to optimally
improve OSI select
locations for further
monitoring.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Gamma scanning is now an essential tool for process engineers to understand the true
performance of their process columns. Overtime, performance of such essential equipment will
change and problems will most certainly will require identification and quantification.
The INDS.U2 Ultrasonic Detector PD can detect over 80% of possible faults and defects on overhead
lines, posts and switchgears. More importantly, they can be detected at an early stage of
degradation. This allows for state-of-the-art maintenance / repair services.
In addition, the patented mobile
detection solution (when traveling at
speeds up to 30km) enables the
detection of damage to the posts
located along the road in a quick and
practical manner. It saves time and
costs in relation to traditional
methods. The device is able to
accurately detect elements high on
the pillars (such as insulators, surge
arresters).
FAILURE ANALYSIS
Failure analysis is the process of collecting and analyzing data to determine the cause of a failure,
often with the goal of determining corrective actions or liability.
It is an important discipline causes of failure using a
in many branches of wide array of methods,
manufacturing industry, specially microscopy and
such as the electronics spectroscopy.
industry, where it is a vital Nondestructive
tool used in the testing (NDT) methods
development of new (such as industrial
products and for the computed tomography
improvement of existing scanning) are valuable
products. because the failed
The failure analysis process products are unaffected by
relies on collecting failed analysis, so inspection
components for subsequent sometimes starts using
examination of the cause or these methods.
At Petromaster, we have a pool of scientists, technicians, engineers and inspectors, who are highly
experienced and are experts in fields such as automotive technology, mechanical and corrosion
engineering, material science, metallurgy, design, chemicals, non-destructive testing and industrial
forensics.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Petromaster assesses the fitness for service of plant components and material under operating
conditions, which can confirm that a material or component is safe to use, give advanced warning
of in-service failures and resolve disputes between suppliers and operators.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
CONDITION ASSESSMENT
Petromaster Ltd can offer technically excellent and cost-effective proposals for your plant
condition assessment and reporting needs.
The condition assessment is made in cooperation with support of the client and available
data. The assessment is always led by a qualified condition assessor. With such assessment,
the plant owner will understand the current condition of their equipment and can build up
maintenance and inspection plan accordingly.
The assessment of remaining life of high temperature components generally requires creep
analysis, which is very sensitive to temperature. In most cases limited data on operating
temperatures is available, however, in steam plant the thickness of the protective internal oxide
layer provides a good indicator of thermal history. Using ultrasonic techniques, from the outside of
tubing, we are able to measure wall thickness and the oxide thickness nondestructively and from
this infer tube metal temperature.
MECHANICAL TESTING
Petromaster Ltd is an accredited mechanical testing lab that provides mechanical testing of
metals. Our state-of-the-art test lab and dedicated machine shop allows us to provide the
most accurate and reliable results possible.
Petromaster's highly
trained experts use
a wide range of
methods and
devices to run
comprehensive
mechanical testing
programs for our
clients in
Petrochemicals,
Power, Refinery,
Fertilizer,
Automotive, Oil &
Gas, Construction,
as well as other
industry sectors.
ASSET INTEGRITY SERVICES
TECHNOLOGY SOLUTIONS
METALLURGICAL TESTING
MECHANICAL TESTING
EQUIPMENT FUNCTIONAL TESTING
LIFTING EQUIPMENT INSPECTION
Petromaster provides Functional Testing of other industrial equipment such as Earth Moving
Equipment, Rollers, Hydro-jetting Equipment, Grit Blasting Equipment..etc per equipment
manufacturer requirements or regulatory authorities.
Such testing provides an added
assurance that subject equipment
not only are capable of satisfactorily
performing according to
manufactures requirements, but
also does not pose undue risk to the
operators and the surrounding
facilities.
Al-Bayroni SWCC
SADARA NOMAC
Romco
Petromaster is committed to excellence. We pursue this goal by partnering with local university R&D
Centers and Sponsoring Industrial Conferences and Exhibitions. Such as: