Instruction Manual

Lamina GLUER
1400-2200

Gluer

Borås ■ Sweden
 Gluer_eng_3.11

Version 3.11

Lamina System AB welcomes requests for information, comments, and inquiries about its products. General information
about Lamina System AB can be found on the Internet using the following address: http://www.laminasystem.com.
Address all correspondence to:
Lamina System AB
Vevgatan 21
504 94 BORÅS
SWEDEN

Notice
This is a Lamina System AB publication which is protected by copyright. Original copyright date 2011.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written
consent of Lamina System AB. The information contained in this publication is subject to change without notice.

v.3.11 1400-2200 GLUER I

Table of Contents
Table of Contents .............................................................. II
1 Safety ............................................................................. 1-1
1.1 Safety Alert Symbols .............................................. 1-1
1.2 Responsibilities of the Equipment Owner .............. 1-2
2 Introduction .................................................................. 2-1
3 Installation .................................................................... 3-1
3.1 Alignment ............................................................... 3-1
3.2 Electrical installation .............................................. 3-2
3.2.1 Electric connection, Power inlet ..................... 3-2
3.3 Pneumatic installation............................................. 3-3
3.4 Glue system installation.......................................... 3-4
4 Operating instructions ................................................. 4-1
4.1 Operating procedure ............................................... 4-1
4.2 Program glue guns .................................................. 4-2
4.2.1 How to program the glue guns ........................ 4-2
4.2.2 How to change the starting point .................... 4-2
4.2.3 How to change the stop point.......................... 4-3
4.3 Start the production ................................................ 4-3
4.4 Stop the production ................................................. 4-4
5 How to use lamina® Touch Screen .............................. 5-1
5.1 How to reach important menus ............................... 5-1
5.2 How to use pre-select ............................................. 5-2
6 Maintenance .................................................................. 6-1
6.1 Miscellaneous maintenance: ................................... 6-1
6.2 General maintenance: ............................................. 6-1

v.3.11 1400-2200 GLUER II

1400-2200 GLUER Safety

1 Safety
Read this section before using the equipment. This section contains recommendations and practices
applicable to the safe installation, operation, and maintenance (hereafter referred to as “use”) of the
product described in this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task-specific safety alert messages, appears as appropriate throughout
this document.

WARNING: Failure to follow the safety messages,

recommendations, and hazard avoidance procedures
provided in this document can result in personal injury,
including death, or damage to equipment or property.

1.1 Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this document to alert the
reader to personal safety hazards or to identify conditions that may result in damage to equipment or
property. Comply with all safety information that follows the signal word.

WARNING: Indicates a potentially hazardous situation

that, if not avoided, can result in serious personal injury,
including death.

WARNING: Risk of electrical shock. Failure to observe

may result in personal injury or death!

WARNING: Indicates a potentially hazardous situation

that, if not avoided, can result in minor or moderate
personal injury.

WARNING: (Used without the safety alert symbol)

Indicates a potentially hazardous situation that, if not
avoided, can result in damage to equipment or property.

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1400-2200 GLUER Safety

1.2 Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information, ensuring that all instructions
and regulatory requirements for use of the equipment are met, and for qualifying all potential users.

WARNING: Modification on the machine´s safety

system can result in serious personal injury, including
death.

Safety Information
o Research and evaluate safety information from all applicable sources, including the owner
specific safety policy, best industry practices, governing regulations, material
manufacturer’s product information, and this document.
o Make safety information available to equipment users in accordance with governing
regulations. Contact the authority having jurisdiction for information.
o Maintain safety information, including the safety labels affixed to the equipment, in
readable condition.

Instructions, Requirements, and Standards

o Ensure that the equipment is used in accordance with the information provided in this
document, governing codes and regulations, and best industry practices.
o If applicable, receive approval from your facility’s engineering or safety department, or
other similar function within your organization, before installing or operating the equipment
for the first time.
o Provide appropriate emergency and first aid equipment.
o Conduct safety inspections to ensure required practices are being followed.
o Re-evaluate safety practices and procedures whenever changes are made to the process or
equipment.

User Qualifications
Equipment owners are responsible for ensuring that users:
o Receive safety training appropriate to their job function as directed by governing
regulations and best industry practices.
o Are familiar with the equipment owner’s safety and accident prevention policies and
procedures.
o Receive, equipment- and task-specific training from another qualified individual.
o Possess industry- and trade-specific skills and a level of experience appropriate to their job
function.
o Are physically capable of performing their job function and are not under the influence of
any substance that degrades their mental capacity or physical capabilities.

NOTE: Lamina System can provide installation, operation, and maintenance training. Contact
your Lamina representative for more information.

v.3.11 © Lamina System AB 1-2

1400-2200 GLUER Introduction

2 Introduction
Technical Specifications

Maximum sheet size:

Width: from 1400 mm to 2200 mm

Minimum sheet size:

Width: 70 mm

Glue:
PVA type or as specified

Total installed power:

4.0 kW

Electrics:
400 V, 3-Phase, neutral, 50/60, 20 A

Air requirements:
6 bar; 0.6 MPa or 80 psi
Approximately 50 lpm Oil- and waterfree air

The equipment described in this manual is a standard configuration. Your equipment can vary
depending on order agreements and/or new developed configurations from Lamina System AB.

* Depending on the properties of materials used and/or existing operating conditions.

v.3.11 © Lamina System AB 2-1

1400-2200 GLUER Installation

3 Installation

WARNING: Allow only personnel with appropriate

training and experience to Install, operate or service the
equipment. The use of untrained or inexperienced
personnel to install, operate or service the equipment can
result in injury, including death, to themselves and others,
and damage to the equipment!

Experience of Installation Personnel

The instructions provided in this section are intended to be used by personnel who have experience
in the following subjects:
o Industrial power and control wiring
o Laminating and mounting processes
o Industrial mechanical installation practices
o Basic process control and instrumentation

3.1 Alignment

It is important that the machine is placed horizontally and in a straight line, use a spirit level to help
adjust the machine. Minimum distance from machine to the wall or other fixed objects must be at
least 100 cm (see fig. 3.1).

Figure 3-1, 1420 FAS

WARNING: If the machine is not proper aligned and

secured, there are risks for serious personal injury and
damage to the equipment.

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1400-2200 GLUER Installation

3.2 Electrical installation

WARNING: Risk of electrical shock. Failure to observe

may result in personal injury or death!

Safety during electrical installation

o Make sure the main switch or fuses for the plant line are turned off.
o A neutral connection to the ground is essential for safe operation. Without this connection,
there is a risk for electrical shock.
o A disconnected switch with lockout capability must be provided between the power source
and the equipment.
o The power supply wire gauge and insulation must be sufficient to meet the power required.
o Only fuses of correct type, voltage rating and current rating should be used.

WARNING: DON’T operate Lamina equipment under

the following conditions:
1. Without the covers panels and safety guards properly
installed. May result in personal injury or death!

3.2.1 Electric connection, Power inlet

1. Open the electrical enclosure door.
2. Route the power cable into the wire tray in the base of the electrical enclosure.
3. Connect each power cable lead to the appropriate terminal on the electrical board (see
fig. 3.2).

EXAMPLE ONLY
(3/N/PE AC wiring shown)

Figure 3-2

Standard Electric installation:

Incoming voltage 400 V 3 phases 50/60 Hz
Incoming fuse 16A

v.3.11 © Lamina System AB 3-2

1400-2200 GLUER Installation

3.3 Pneumatic installation

WARNING: Don´t operate Lamina equipment under the

following conditions:
1. At a pressure higher than the rated maximum working
pressure of any component in the system. May results in
equipment or property damage.

Pneumatic connections
Make sure the main switch for the plant line is turned off. Make sure the electrical switch is turned
off. Lamina recommends installing a lockout three-way manual valve in the air supply line to the
filter and regulator. This valve makes it possible to relieve air pressure and look out the pneumatic
system before undertaking maintenance or repairs.
Connect the plant air supply to the air filter and regulator, situated on the second module. Make sure
the hose is secured correctly (see fig. 3.4).
The operating air pressure should be adjusted later to meet the requirements of the manufacturing
process.

Figure 3-3

Standard compressed air installation:

Minimum air consumption is 50 l/min.
The minimum operating air pressure is 6 bar or 0.6 MPa (80 psi)

NOTE: The compressed air should be dry.

NOTE: The air consumption can vary depending on production speed and/or properties of the
material in production.

WARNING: Never wash or undertaking maintenances

on the register, glue station and stop bar when machine is
connected to an air supply.
Always close the air valve and Main electrical switch
before undertaking maintenance on the register and glue
station. Never place fingers between pressure rollers and
stop bar, may result in serious personal injuries.

v.3.11 © Lamina System AB 3-3

1400-2200 GLUER Installation

3.4 Glue system installation

NOTE: It is important to use glue intended for the material in production and suitable for the glue
unit and nozzles.

NOTE: The glue consumption can vary depending on production speed, properties of the glue
and/or of the material in production.

Check all hoses and connection cables are connected and secured on the glue pump and on
the glue system. Make sure no hoses or cables were damaged during the transport.

v.3.11 © Lamina System AB 3-4

1400-2200 GLUER Operating instructions

4 Operating instructions

WARNING: Allow only personnel with appropriate

training and experience to Install, operate or service the
equipment. The use of untrained or inexperienced
personnel to install, operate or service the equipment can
result in injury, including death, to themselves and others,
and damage to the equipment!

Experience of operating Personnel

The instructions provided in this section are intended to be used by personnel who have experience
in the following subjects:
o Laminating and mounting processes
o Industrial mechanical operating practices
o Basic process control and instrumentation
o Completed basic training program approved by Lamina System AB

Operating Practices
o Familiarize yourself with the location and operation of all safety devices and indicators.
o Confirm that the equipment, including all safety devices (guards, interlocks, etc.), is in good
working order and that the required environmental conditions exist.
o Use the personal protective equipment (PPE) specified for each task. Refer the material
manufacturer’s instructions and MSDS for PPE requirements.
o Do not use equipment that is malfunctioning or shows signs of a potential malfunction.

4.1 Operating procedure

Checkpoints before starting the machine:
o Make sure glue rollers aren’t damage and they aren’t touching each other
o Remove rubber plugs on the glue nozzles
o Make sure all safety systems are working correct
o Make sure all safety panels are correct mounted and secured
o Make sure all photocells are working correct and have right reading point
o Make a general inspection of the equipments moving parts
o Replace all damaged parts or shows signs of a potential malfunction

The set up procedure is as following:

o Position material in production at an attended place, for better workflow
o Open the machine´s air supply
o Start the machine with the main switch located on electrical cabinet
o Make a test run to see that the set up meet the requirements of the production.
o Make changes if necessary.
o Start production.
o Stop production.
o Turn of the machine with the main switch.
o Turn of air supply.
o Empty any remaining sheets in the equipment
o Clean the equipment and make the required maintenance. (Refer to chapter 6)
o Replace all parts that has malfunction or shows signs of a potential malfunction

v.3.11 © Lamina System AB 4-1

1400-2200 GLUER Operating instructions

4.2 Program glue guns

4.2.1 How to program the glue guns
Navigate to the program page. (Refer to chapter 5)
Select the glue gun. The program procedure is as fallowing:
1. Press the reset button to clear the program
2. Put the glue string counter on zero with the buttons + or –
3. Press the glue button to activate the glue gun.
4. Press the start button.
5. Feed one sheet.
6. Press Prog. Start button to set the start point of the glue string.
7. Press Prog. Stop button to set the stop point of the glue sting.
8. Press Stop button
9. Press Enter to store value of glue string

Repeat the same procedure for the rest of the glue guns.

Figure 4-1

NOTE: Press button “Stitch Glue On/Off” to activate the stitching of the selected glue
string.
NOTE: Press button “Heating On/Off” to activate heating of the glue gun.

4.2.2 How to change the starting point

1. Change value on string counter with + or – buttons.
2. Press the start counter to change the starting point.
3. Press the + or – buttons (1) to change the starting point.
4. Press Enter to save value.

Figure 4-2

v.3.11 © Lamina System AB 4-2

1400-2200 GLUER Operating instructions

4.2.3 How to change the stop point

1. Change value on string counter with + or – buttons.
2. Press the stop counter to change the stop point.
3. Press the + or – buttons (1) to change the stop point.
4. Press Enter to save value.

Figure 4-3

4.3 Start the production

After setting up the machine and program all glue guns used in production, navigate to the “Manual
running” menu. Press “Start” (1).

Figure 4-4

v.3.11 © Lamina System AB 4-3

1400-2200 GLUER Operating instructions

4.4 Stop the production

Press “Stop” button (1) and machine will stops. You can always press “Stop” button or an
Emergency stop button located on the machine to stop the machine.

Figure 4-5

NOTE: If “Stop” button is pressed when machine is in full production there may be problem
starting the machine. Always remove sheets in the machine after a production stop.

v.3.11 © Lamina System AB 4-4

1400-2200 GLUER How to use lamina® display

5 How to use lamina® Touch Screen

5.1 How to reach important menus

Figure 5-1

v.3.11 © Lamina System AB 5-1

1400-2200 GLUER How to use lamina® display

5.2 How to use pre-select

Navigate to Pre-Select menu. Reset counter by press Reset button (1). Activate preselect by press
“Preselect On/Off” (2). Select number of sheets by pressing Numbers (3) a keypad is shown enter
value. Press “Manual Running” or “Menu” to close the Pre-Select page.

Figure 5-2

v.3.11 © Lamina System AB 5-2

1400-2200 GLUER Maintenance

6 Maintenance

WARNING: Allow only personnel with appropriate

training and experience to Install, operate or service the
equipment. The use of untrained or inexperienced
personnel to install, operate or service the equipment can
result in injury, including death, to themselves and others,
and damage to the equipment!

WARNING: Always close the air valve and main

electrical switch before undertaking maintenance on all
movable parts on the machine. Failure to observe can
result in serious personal injuries including death.

6.1 Miscellaneous maintenance:

o Remove possible glue leftovers from the side pusher as from the sheet stop.
o Remove possible glue leftovers from the pressure wheels.
o Remove possible glue leftovers from the sheet guides.
o Remove possible glue leftovers from the transportation belt.
o Remove possible glue leftovers from other movable parts.
o Lubricate if necessary chains, chain wheels and sprockets.

WARNING: Never use a knife or other sharp tools or a

strong dissolvent to remove glue leftovers. This may lead
to damage to the equipment.

6.2 General maintenance:

Clean photocells regularly, once a week to maintain a good function on the photocells. Use a bit of
cloth damped in water eventually.

WARNING: Never use a strong dissolvent to clean

photocells. This may lead to damage to the equipment. If
necessary use a mild detergent.

v.3.11 © Lamina System AB 6-1