PDF Manual r900 With Mondial Amp Cat 70

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What is Scribd? Books Audiobooks Magazines Podcasts Sheet Music Documents Snapshots
Impa
mpact
ct Crushe
Crusherr R900 - Manua
nuall
Serial number:
num ber:
Page 0
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The House We Grew Up In: A Novel Penguins, Penguins, Everywhere! The Mist Tomorrow Most Likely
Lisa Jewell Bob Barner Stephen King Dave Eggers
Crank Heir of Fire Exploit Loophole 609 to Boost Your Pete the Cat and the Perfect Pizza
Ellen Hopkins Sarah J. Maas Credit Score and Remove All Party
Negative Items From Your Credit James Dean
Blood Work The Misadventures of Awkward Report
Michael Connelly Black Girl Robert Pemberton American Dirt: A Novel
Issa Rae Jeanine Cummins
Rich Dad's Cashflow Quadrant: What the Most Successful People
Guide to Financial Freedom The Go-Giver: A Little Story About a Do Before Breakfast: A Short Guide Tomboy
Robert T. Kiyosaki Powerful Business Idea to Making Over Your Mornings--and Avery Flynn
Bob Burg Life
Manifest Your Destiny Kindred Laura Vanderkam The Institute: A Novel
Wayne W. Dyer Octavia E. Butler Stephen King
All Your Perfects: A Novel
The Name of the Wind: A Novel
Colleen Hoover
Patrick Rothfuss
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CONTENT:
. re ace e
What is Scribd? Books Audiobooks Magazines Podcasts Sheet Music II. IntDocuments
ended use Snapshots
Side 4
III Safety Side 6
Safety hazard symbols Side 7
Operating instructions
instructi ons Side 13
Maintenance work Side 24
IV.Technical data Side 26
Overview Side 27
Building groups Side 28
.
Operation devices Side 35
Transport Side 41
System set up Side 43
Gap adjustment Side 46
. pera on e
Special operating information
informatio n Side 49
Procedure crusher operation Side 51
VII. Maintenance Side 53
Hydraulic system Side 54
Diesel motor Side 56
Vibration feeder Side 56
Caterpillar crawler Side 57
Crawler gear Side 57
Conveyor belts Side 58
-
Impact crusher Side 59
Welding preparations Side 60
Oil level monitor Side 63
Service plan Side 65
Recommended oi o il ualities Side 67
67
VIII. Standard forms Side 68
R900 IMPACT CRUSHER Rockster warranty registration
CAT warranty registration
Side 69
Side 70
Warranty claim Side 71
Page 1
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CONTENT:
. r e ac e e
What is Scribd? Books Audiobooks Magazines Podcasts Sheet Music II. IntDocuments
ended use Snapshots
Side 4
III Safety Side 6
Operating instructions
instructi ons Side 13
Overview Side 27
Building groups Side 28
.
Operation devices Side 35
Transport Side 41
System set up Side 43
. pera on e
informatio n Side 49
Procedure crusher operation Side 51
VII. Maintenance Side 53
Diesel motor Side 56
Vibration feeder Side 56
Caterpillar crawler Side 57
Conveyor belts Side 58
-
Impact crusher Side 59
Welding preparations Side 60
Oil level monitor Side 63
. Service plan
Recommended oi o il ualities
VIII. Standard forms
Side 65
Side 67
67
Side 68
Side 69
Side 70
Warranty claim Side 71
I. PREFACE Page 2
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PREFACE:
What is Scribd? Books Audiobooks
This Operator's Magazines
Manual applies for Podcasts
the track-mounted Sheet
crushing plants Music
R900 Documents
manufactured Snapshots
by Kormann Rockster
Recycler GmbH. The crushers are designed for the processing of virgin stone and recycling material.
The technical s ecifications, drawin s, hotos, and other information contained in this manual are non-bindin and
may be changed, revised or updated due to further technical developments at any time without obligation.
The machine owner/operator is responsible to supplement the information contained in this manual with any and all
applicable local guidelines and regulations for safety prevention and environmental protection.
This Operator's Manual must be available and accessible at the operation site at all t imes.
All persons who operate, maintain, repair or transport the crusher plant must first read and understand this
Operator's Manual and must conscientiously observe and follow the guidelines and regulations herein.
Kormann Rockster Recycler GmbH

Wirtschaftszeile West 2, 4284 Ennsdorf / Austria
Phone: +43 (0) 7223 81000 Fax: +43 (0) 7223 81000-329
e-Mail: office@rockster.at Homepage: www.rockster.at
I. PREFACE Page 3
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CONTENT:
INHALTSVERZEICHNIS:
. re ace e
What is Scribd? Books Audiobooks Magazines Podcasts Sheet Music Documents
II. Intended use Snapshots
Side 4
I.IIIVorwort
Safety Seite
Side 62
II. Verwendungszweck
Operating instructions Seite 4
Side 13
III. Sicherheit Seite 6
Sicherheits/Gefahrensymbole Seite 7
Overview
Betriebsanleitung Seite 27
Side 13
Building groups
Wartungsarbeiten Side 28
Seite 24
.
IV. Technische
Operation devicesDaten Seite 26
Side 35
Überblick
Transport Seite 27
Side 41
Baugruppen
System set up Seite 28
Side 43
V. Inbetriebnahme Seite 34
. pera on
Bedienelemente e 35
Seite
Transport Seite49
Side 41
Aufstellen crusher
Procedure operation
der Anlage Side 51
Seite 43
Spaltverstellung
VII. Maintenance Seite 46
Side 53
. e rmotor
Diesel e e e 56
Side
Besondere Betriebshinweise
Vibration feeder Seite 49
Side 56
Vorgangsweise
Caterpillar crawlerBrecherbetrieb Seite 51
Side 57
VII. Wartung
Conveyor belts Seite 53
Side 58
-
Diesel
Impact Motor
crusher Seite 56
Side 59
Vibrationsrinne
Welding preparations Seite 55
Side 60
Laufwerk
Oil level monitor Seite 56
Side 63
.
Laufwerksgetriebe
Service plan Seite 56
Side 65
Fördergurte
Recommended oil ualities Seite 58
Side 67
Keilriemen Seite 59
VIII. Standard forms
Prallbrecher Side 68
Seite 59
Ölstandskontrolle
Wartungsplan
Seite 69
Side
Seite
60
Side 70
62
Warranty claim
Schmiermittelübersicht Side 71
Seite 64
II. INTENDED USE Page 4

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INTENDED USE:
The machine is constructed in compliance with prevailing technical standards and safety regulations. Nonetheless,
the operation or use of the machine may be connected with hazards which may endanger personal safety or lead to
.
Operate the machine only in good order and condition and only in the intended manner of use. Observe all safety
regulations and accident-prevention guidelines according to this Operator's Manual and applicable local regulations.
Circumstances or technical defects which may pose a threat to operational safety must be immediately remedied or
repaired.
The machine is intended solely for the purpose of crushing, screening, or sorting recycling material. Use of the
machine for any other purpose is contrary to the manufacturer's intended purpose. The manufacturer/dealer is not
liable for dama es arisin from such contrar use. The customer/o erator assumes sole risk and res onsibilit for
costs and damages which may result from such contrary use.
Use of the machine according to the manufacturer's intended purpose explicitly includes the observation of and
compliance with all parts of the Operator's Manual and the adherence to inspection and maintenance regulations.
II. INTENDED USE Page 5

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BEFORE COMMENCING WORK OPERATING PERSONNEL MUST:
...be instructed in the work to be performed by means of a specialist training.
… .
...check all safety relevant covers and casings on their correct position
...be informed about safety functions, like f.i. the EMERGENCY OFF switch, in order to be able to use
em n any case o emergency.
…be familiar with all moving parts of the system, in order to beware of these.
...have read and understood the operating instructions together with all warning/safety instructions in the
operating instructions as well as all other safety-relevant warning/safety instructions for the product.
...take sufficient time to examine in detail and become familiar with the warning instructions,
e r s gn cance an consequence.
III. SAFETY Page 16

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HYDRAULIC SYSTEMS AND THEIR COMPONENTS:

Only persons with special knowledge and experience may work on the hydraulic units.
Return all control valves to the neutral position (discharge system pressure). Switch off the motor before
disconnecting or removing hydraulic pipes, tank covers, hydraulic filters or couplings. Disconnect the power supply.
Replaced hydraulic components must correspond to the same standard and quality. Ensure that the parts are
correctly mounted.
Beware of leaking hydraulic pipes. Pressurized hydraulic oil can penetrate through the skin or cause injury to the
eyes. Leaks in pressure pipes may not be visible to the naked eye. Never check leaks with your hands or fingers.
Use an aid, such as cardboard for example.
Always wear goggles. If hydraulic oil comes into contact with the eyes, seek medical advice immediately.
Immediately replace defective hydraulic pipes. Fires can result from leakages. Ensure that the replaced hydraulic
pipes correspond to the specifications of the original. Ensure that the hydraulic pipes are correctly mounted and laid.
Never exceed safet limits. Never set over ressure valves hi her than the default settin s.
III. SAFETY Page 17

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ELECTRICAL SYSTEMS AND MOTORS:
In case of electric Magazines
incidents of safety Podcastsimmediately
relevant components, Sheetswitch
Musicoff the Documents Snapshots
diesel engine, the battery
switch and protect the machine against re-start by external persons.
Never carr out work on the electrics of an com onents without familiarizin ourself with these.
Only qualified electricians may carry out work on the electrical system of the machine.
If work on the live parts is necessary, a second person must be present who can operate the EMERGENCY OFF or
. - .
Electrical equipment within the system must be checked regularly. Damaged cables or loose connections must be
repaired immediately. Use original fuses of the specified length and power.
ea connec ons or connec ons con a n ng ea are con a ne n e a ery po es an accessor es. ese
materials are carcinogenic. Observe the manufacturer’s instructions of the battery. Always wash your hands.
Never short-circuit the battery poles. A short-circuit can cause fires and damage the electrical system.
Battery acid can cause injuries. Avoid contact with the skin or eyes. Always wear gloves and goggles.
Exhaust gases contain harmful combustion products. Work with the system in an open environment or divert the
ex aust gases nto t e open a r.
Do not touch the motor and exhaust parts. Give the motor and exhaust system sufficient time t o cool down before
starting maintenance and repair work.
Never refuel while the motor is running. Do not smoke while refuelling. Ensure that there are no exposed light
sources in the vicinity.
Do not spill any fuel or completely fill the tank. Spilt fuel must be removed properly and immediately.
III. SAFETY Page 18

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OPERATING THE SYSTEM:
Only specialists Magazines
or trained/instructed Podcasts
personnel may Sheet Music
operate the system. Documents Snapshots
Refrain from carrying out any work steps that may pose a risk to safety.
Before positioning the machine and bringing it into operating position, the work environment must be carefully checked
for possible obstructions. The load bearing capacity of the ground and traffic arrangement must also be checked.
The operating instructions must have been read and understood before commissioning. Several labels are on the
system; spare some time to become familiar with the warning instructions.
Note that the system has sharp corners and edges as well as rough surfaces in part.
Check and ensure that all s stem arts are full functional.
o Check for defective and missing parts. Immediately repair or replace these parts.
o Ensure that all paneling is always correctly mounted and that all EMERGENCY OFF switches are functioning.
o Daily maintenance work must be carried out in accordance with the service plan. For a detailed list, see the
serv ce p an.
Walk round the machine before starting work, and ensure that no person(s) are on or under t he system or in its vicinity
or in danger areas. All persons who are in the immediate environment are to be informed if the system is to be started.
Only start the machine if no persons are on or under the system or in its vicinity. All doors must be closed and locked.
Keep all handles, steps, railings, platforms, stages and ladders free of dirt, in particular ice, snow, oils and greases.
Never climb onto, over and/or under running conveyor belts. Always use the ascending aids and catwalks designed and
.
The belt and chain tension must never be checked while the system is r unning.
III. SAFETY Page 22

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OPERATING THE SYSTEM (continued):
Do not work or Magazines
linger in the vicinity/environment ofPodcasts Sheet
system parts; these Music
can Documents
rise or lower. Snapshots
Never stay in the loading or unloading zone as long as the system is being loaded or unloaded.
Always wear a protective helmet, for example as protection against stones falling/flying from the machine.
Always observe all safety regulations. Operate all buttons and levers gently. Avoid jerky movements or sudden changes
in direction.
Only press EMERGENCY OFF switches in emergencies or during safety exercises.
Check the machine for external signs of damages and defects at least once per shift. Immediately report changes that
may have occurred to the person responsible. If required, immediately switch off the machine.
The system must be shut down if malfunctions occur. Faults must be rectified immediately.
On and off switching processes as well as monitoring displays must be observed in accordance with the operating
instructions.
Parts of the power transmission system, such as the pulley of the drive shaft, flywheels, switches, V-belt pulley, V-belts
etc, must be provided with safety guards so that nobody is endangered by rotating parts.
Never remove material blockages if the machine is running.
Before ending work, it must be ensured that the feeding hopper, crusher feed and conveyor belts are free of material.
Never leave material on the machine. Otherwise the system will be overloaded on restarting.
III. SAFETY Page 23

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MAINTENANCE WORK:
Only specialists Magazines
or trained/instructed Podcasts
personnel may Sheet Music
operate the system. Documents Snapshots
Maintenance and repair work should always be carried out by at least two persons. We recommend to never work
.
Take personal safety precautions. Always wear a helmet, goggles, ear protection and other requisite protective
equipment.
Do not wear wide and baggy clothing and ewellery. This can become caught and/or pulled into the machine.
Tie back long hair.
Move the s stem to an even and firm surface. Turn off the motor and remove the starter ke .
Depressurise the hydraulics. Secure hydraulic components.
Disconnect the power supply before commencing maintenance work.
Never carry out adjustment or repair work while the motor is running.
Pay attention to the overrun of rotating parts.
Only remove panelling which actually blocks access. Remove oil or grease that has escaped.
Never leave the system unattended if the panelling is removed and the housing is open.
Keep bystanders away from the system.
Raised system parts must always be properly secured. Never work below system parts that have not been secured.
If you are working at a height over than 2 m, you must wear an EN/ANSI tested safety harness.
Use the catwalks, work platforms or other such safety (EN/ANSI) tested ascending aids and work platforms.
provided for this. Do not use ascending aids or work platforms that have not been secured and/or approved.
III. SAFETY Page 24

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CONTENT:
INHALTSVERZEICHNIS:
. re ace e
Side 4
II.IIVSoarw
feo tyrt SSeiditee 62
IOperating
I. Verweninstructions
dungszons
instructi weck SSide
eite 13 4
Sicher
Sic herhe heits
its/Ge
/Gefah
fahren
rensym
symbol
bole
e Seite
Sei te 7
O v er v ie w
Betriebsanleitung Seiditee 2173
S
Building groups n
Wartungsarbeiten
Wartungsarbeite Side 224
Seite 8
.
IO
V.peTreactihonidsecvhieceDs aten SSeiditee 3256
ÜTbraenrsbpliocrkt SSeiditee 4217
BSayusgtermupspeet nup SSeiditee 4238
V. In b et r i eb n ah m e Sei t e 34
Be.diepneeralem onente Seitee 35
Special
Transport operating information
informatio n SSide
eite49 41
Aufstellen der Anlaoperation
Procedure crusher ge Seite51
Side 43
SVpIIa. lM
tvaeirnstetenlalunncge SSeiditee 5436
Di.eseel rmeotor Seidee 56
Besondere
Vibration feeBetriebshinweise
Betriebshinwe
der ise Seite
Side 549 6
Vorgangs
Vorg
Cateangsweis
rpillarweise
craweleBrecherbe
Brech
r erbetrieb
trieb Seite
Side 551 571
VCIoI.nW veayrotrubneglts SSeiditee5583
-
DImiepsaeclt M croutsohrer SSeiditee 5596
VWiberladtiniognpsrreinpnae rations SSeiditee 6505
LOaiul lfewveerl kmonitor SSeiditee 6536
.
LSaeurfvwiceerpklsagnetriebe SSeiditee 6556
FRöercdoem rgmuertneded oi o il ualities SSeiditee67
6578
Keilriemen Seite 59
PVrIaIIl.lbSrteacnhdearrd forms SSeiditee 6589
R900 IMPACT CRUSHER ÖRockster
WCA
lstandskwarranty ontrolle registration
arTtuwnagrsrapnlatynregistration
SSide
eite 69 60
SSeiditee 7602
SWcahrm rainetrymciltateimlübersicht SSeiditee 7614
V. START UP Page 34
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OPERATION DEVICES:
OPERATOR
OPERATOR CONTROLS:
CONTROL S:
The operator controls required for operation are individually described in the following:
HYDRAUL
HYDRAULIC
IC SWITCHBOARD:
1. Vibration feeder and side discharge belt
2. Main discharge belt
3. Side discharge belt - folding cylinder

cylinder
. -
5. Swing beams
beams - adjustment cylinders
cylinders (main valve)
valve)
6. Open/close crusher
1 2 3 4 5 6
Picture V.1: Hydraulic switchboard
V. START UP Page 35
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ELECTRICAL
ELECTRICAL SWITCHBOARD:
SWITCHBOARD:
1. Hydrostat left/right rotation (only valid, if Duplex System)

2. Set rotor speed
3. Activate hydraulics
4. Deactivate hydraulics 1 3 5 17
5. Warning lamp
2 4 6
6. Diagnostic lamp (drive engine)
7. Switchboard lock
7
8 9 10
8. Starting aid 13 11
9. Adjustment of engine speed
10. Switch for emergency mode (transport)

16
11. Screen box ON/OFF (option) 18 12 14 15
12. Water pump ON/OFF (option)

Picture V.2: switch board
13. Vibration chute ON/OFF (manual/remo
(manual/remote
te control)
14. Engine
Engine – preh
preheat
eat lamp
lamp
15. Starter key
16. Tank display
17. Monitoring system (motor and crusher unit)
18. Headlight ON/OFF
V. START UP Page 36
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WIRELESS REMOTE CONTROL:
What is lScribd?
1. Forwards eft Left caterpillar
Books crawler moves forwards
Audiobooks Magazines Podcasts Sheet Music Documents Snapshots
1 2
2. Forwards r ight Right caterpillar crawler moves forwards

3 4
3. Backward s left Left caterpillar crawler moves backwards
5 6
. Ri ht cater illar crawler moves backwards

7 8
5. Forwards f ast Both caterpillar crawlers move forwards simultaneously in fast motion
6. Backwards f ast o ca erp ar craw ers move ac war s s mu aneous y n as mo on
Open crusher cover 9 10

7. Crusher co ver open
8. Crusher cover close Close crusher cover
9 – 10. Start
Press buttons 9 and 10 simultaneously for two seconds until LED blinks green.
The ON/OFF switch (no. 11) must be pulled.
9. Hydrauli c ON Activate operation hydraulics 11
10. Vibro on/off Activate and deactivate vibration feeder Picture V.4: Wireless remote control
11. EMERGENCY-OFF Pull for activating remote control.

Press to switch machine and remote control off.
The remote control has to be activated before the start-up of the machine!
V. START UP Page 39
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CONTENT:
INHALTSVERZEICHNIS:
. re ace e
Side 4
I.IIIVorwort
Safety Seite
Side 62
II. Verwendungszweck
Operating instructions Seite
Side 134
Sicherheits/Gefahrensymbole Seite 7
Overview
Betriebsanleitung Seite 27
Side 13
Building groups
Wartungsarbeiten Side 28
Seite 24
.
IV. Technische
Operation devicesDaten Seite
Side 3526
Überblick
Transport Seite
Side 4127
Baugruppen
System set up Seite 28
Side 43
V. Inbetriebnahme Seite 34
. pera on
Bedienelemente e 35
Seite
Transport Seite49
Side 41
Aufstellen crusher
Procedure operation
der Anlage Side 51
Seite 43
Spaltverstellung
VII. Maintenance Seite 46
Side 53
. e rmotor
Diesel e e e 56
Side
Besondere Betriebshinweise
Vibration feeder Seite 49
Side 56
Vorgangsweise
Caterpillar crawlerBrecherbetrieb Seite 51
Side 57
VII. Wartung
Conveyor belts Seite
Side 5853
-
Diesel
Impact Motor
crusher Seite 56
Side 59
Vibrationsrinne
Welding preparations Seite 55
Side 60
Laufwerk
Oil level monitor Seite 56
Side 63
Laufwerksgetriebe
Service plan Seite 56
Side 65
Fördergurte
Recommended oil ualities Seite 58
Side 67
Keilriemen Seite 59
VIII. Standard forms Side 68
Prallbrecher Seite 59
Ölstandskontrolle
Seite 69
Side 60
Side 70
Wartungsplan Seite 62
Warranty claim
Schmiermittelübersicht Side 71
Seite 64
VIII. STANDARD FORMS Page 68

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Page 69
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VII. WARTUNG Page 70

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VII. WARTUNG Page 71

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Page 72
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Page 73
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Kormann Rockster Recycler GmbH

II. INTENDED USE Page 4

II. INTENDED USE Page 5

III. SAFETY Page 16

HYDRAULIC SYSTEMS AND THEIR COMPONENTS:

III. SAFETY Page 17

III. SAFETY Page 18

III. SAFETY Page 22

Only press EMERGENCY OFF switches in emergencies or during safety exercises.

Never remove material blockages if the machine is running.

III. SAFETY Page 23

Pay attention to the overrun of rotating parts.

III. SAFETY Page 24

1. Vibration feeder and side discharge belt

2. Main discharge belt

3. Side discharge belt - folding cylinder

Picture V.1: Hydraulic switchboard

1. Hydrostat left/right rotation (only valid, if Duplex System)

9. Adjustment of engine speed

10. Switch for emergency mode (transport)

12. Water pump ON/OFF (option)

15. Starter key

16. Tank display

17. Monitoring system (motor and crusher unit)

18. Headlight ON/OFF

2. Forwards r ight Right caterpillar crawler moves forwards

. Ri ht cater illar crawler moves backwards

6. Backwards f ast o ca erp ar craw ers move ac war s s mu aneous y n as mo on

Open crusher cover 9 10

8. Crusher cover close Close crusher cover

9. Hydrauli c ON Activate operation hydraulics 11

11. EMERGENCY-OFF Pull for activating remote control.

VIII. STANDARD FORMS Page 68

VII. WARTUNG Page 70

VII. WARTUNG Page 71

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