13.-JMG M-PRO-S Fintec 1080 Cone

ENGINE CONTROL PANEL
Electrical Specification
Operational & Maintenance Overview
For use with

Fintec 1080 Cone Crusher
fitted with a
JMG Systems M-PRO S Control System
JMG Product Ref: 501080.01

Issue No.: 01
Issue Date: September 2007
© JMG SYSTEMS Ltd.

66-68 Derry Road, Omagh, Co.Tyrone, N.Ireland
1080 Operational Manual © JMG Systems Ltd. 2007 Page 1 of 30

FOREWORD/RESERVATION OF RIGHTS
All JMG Systems Ltd. products panels and looms are manufactured to the highest quality,
incorporating highly sensitive components and parts. In the interest of continuous plant reliability, it is
essential that the equipment is maintained with meticulous care and attention.
This operation and parts manual has been produced to assist the user to obtain maximum
effectiveness from the equipment and to trace and remedy faults, should they arise. We recommend
that the user should pay particular attention to the safety section of this manual.
Consider this manual a permanent part of your machine. Keep a copy of this manual at the
operational site.
© COPYRIGHT JMG Systems Ltd. 2007
No copies or reproductions may be made from this manual without prior consent of JMG SYSTEMS
Ltd. This manual, complete or in part, must not be loaned to a third party.
JMG SYSTEMS Ltd.

68A Derry Road, Omagh, Co Tyrone, N.Ireland BT78 5ED
Tel: 028 8224 4131 Fax: 028 8225 2686
http://www.jmgsystems.co.uk

TABLE of CONTENTS
Section i SAFETY Instructions & Introduction
Section ii Main Operations Menu
Function 1 Auto/Manual Run 1.1 Auto Mode 1.3 Diagnostic
1.2 Manual Mode
Function 2 Tracking Mode 2.1 Radio Track 2.3 Diagnostic
2.2 Manual Track
Function 3 Fault & service Log 3.1 Fault History
3.2 Filter Blockage History
Function 5 Engine Status
Function 6 Maintenance 6.1 Machine parameter Adjustm ent
Section iii Fault Indicators

Section i: Safety Information
Before operating this machine you must read the

Safety instructions in the suppliers operation
manual.
SAFETY INTRODUCTION.
All personnel who operate this equipment must be trained to correctly and safely use it as it was
intended.
Before operation the operator's must:

(i). Have received specific and adequate training in the task to be carried out.
(ii). Have read and understood the Fintec Operation Manual and the Safety signs on the Machine.
(iii). Know the location and function of controls and safety features such as remote Machine Stop
buttons and isolator switches.
(iv). Be aware of all moving parts on the Machine.
WARNING ! Even when working with low voltage electrics and batteries, special care must be
taken when carrying out maintenance or repair.
ELECTRICAL SAFETY.
While this equipment is rated at only 24 volts safety should not be taken lightly. This equipment can
cause serious burns and injuries if connected wrongly or if tampered with.
Remember batteries can explode.
(i). Never work on the electrical system of any equipment unless you are thoroughly familiar with
the systems details.
(ii). Work on the electrical system must only be carried out by a suitably qualified personnel.
(iii). Special care should be taken when disconnecting, replacing and/or charging the batteries.
Ensure that the batteries are re-connected correctly. Contact across the terminals can cause sparks
or explosions.
(iv). The electrical equipment of the Machine should be inspected at regular intervals.
Damaged cables or loose connections must be repaired immediately. Use only the manufacturers
replacement parts with the specified current rating, especially fuses.
(v). Isolate the batteries when welding on the Machine.

Section i: Safety Information
Before operating this machine you must read the

Safety instructions in the suppliers operation
manual.
TO SHUT DOWN THE MACHINE.
The Control Panel can be shut down using any of the following features:
Machine Stops located around the machine

1 x Manual Tracking Stop
1 x Key switch on the Control Panel
1 x Radio Remote Stop (when active)
SAFETY BEFORE AND DURING OPERATION.
(i). Read and understand the Operation Manual before you start the Machine.
Study the DANGER, WARNING, CAUTION and IMPORTANT safety signs on your Machine.
(ii). Before starting walk completely around the Machine. Make sure no one is under it, on it or close
to it.
Let all other operators and bystanders know you are starting up and do not start until everyone is clear
of the Machine.
(iii). Ensure that all control levers are in the neutral position.
(iv). Check that all electrical connections including battery connections are fitted correctly and are
not damaged or worn.
(v). Only use Remote stop buttons or Remote stop lines (if fitted) in Emergency situations or during
safety drills.
(vi). Before moving the Machine ensure that everyone is clear from the surrounding area and that
the warning buzzer and beacon are operating correctly

Control Software
Introduction
• This overview manual explains the main menu
options for use on the 1080 Cone .
• Each section will identify the menu options

available and a brief description of each
function.
• All settings and procedures identified in this

document are accessed via the numbered
buttons on the display panel.
– To enter any command or access a
new sub-menu screen, simply press
the relevant button.
– To exit a particular sub-menu and go
back one level, press the ESC button
or a return button which will be
highlighted.
• Active programs/options are identified to the

user by a Green symbol .

Main Menu Screen
1.Auto/Manual Run
Mode Selection 5. Engine Status
2. Tracking Mode 6. Maintenance

Operation
3. Service log
And Fault log 7. Fuelling Lift Pump
8. Work Lamps
1..Select Run Mode

Auto – software utilises pre-determined settings to start the machine and
functionality to commence operation.
Manual – this mode allows the operator to select particular functions and start
each operation in turn.
2..Select Tracking Mode

Tracking operation can vary between Manual tracking and Radio Remote
operation.
3..Service Log
Logging and viewing service history ,viewing fault log.
5..Engine
Displays engine information e.g. Running hours, engine speed, etc
6..Maintenance
This screen can only be accessed via a password and is used to run machine
features individually and set up machine run parameters.
7..Fueling
Switches fuelling pump on/off (optional).
8..Work Lamps
Switches work lamps on/off (optional).

1. Run Menu Screen
Button 1.Autol Run

Button 5.Dust suppression
Mode Selection
on/off (only starts when
main conveyor is running)
Button 2 .Manual Run
Mode Selection Button.6 This button give the
operator the opposition of
switching off the belt speed
monitor
1..Select Run Mode

Auto – software utilises pre-determined settings to start the machine and
functionality to commence operation.
Manual – this mode allows the operator to select particular functions and start
each operation in turn.

1.1 Auto Run Mode
. Engine Speed
. CSS Position
.Crusher Drive Pressure

.Crusher speed
.Hydroset Pressure
.Hydroset Lubrication
temperature
Button 1.CSS Adjustment On/Off

The adjustment to the CSS can be made
at any stage when in the auto screen mode
.CSS Adjustment Open

.CSS Adjustment Close
. CSS Adjustment feedback

Will illuminate when
CSS is opening or closing
ESC – When all buttons are in the off position press ESC to backup to previous screen

Button 2.Auto Calibration
Recalibrates 0 mm CSS position
Button 5.Auto Start

Machine goes to auto start up sequence
Button 3. Indicates that hopper level sensor is active

Switches feed conveyor On/Off Note: Hopper level sensor is only active
when in automatic mode.
Button 4.
Press to view engine
data
This symbol indicates lubrication

oil is not at operating temperature,
and the lubrication heater has been switched on.
As the temperature increase the engine
speed will increase in set stages.
Auto Start Sequence

1. When the START option (Button 5) is pressed and no machine faults have been detected the engine
will automatically ramp up to 1400 RPM.
2. The lubrication pump solenoid will switch OFF to allow the lubricating pump to run.
3. After the lubricating oil has reach the correct operating temperature and level the siren will sound - after
7seconds the main conveyor will start to operate.
4. The crusher will start to ramp up to speed and the engine will go to full speed.
5. After the crusher has reached its pre-set speed and its last fixed CSS position the feeder will start.
ESC – When all buttons are in the off position, press the ESC to backup to previous screen

Auto Stop Sequence
Button 6.Auto Stop

Machine goes to auto stop sequins
.Machine feedback
Machine function will turn
Green when on
Auto Stop Sequence

1. When the STOP option (Button 6) is pressed the auto stop sequence commences.
2. The feeder is the first operation to shut down.
3. After the feeder has stopped the crusher stops once the crusher drive pressure falls below a set value.
4. Within a preset time the crusher will stop, the engine will ramp down and the main conveyor will stop.
ESC – When all buttons are in the off position, press the ESC to backup to previous screen

1.2 Manual Run Mode
Button1.Press to enter
manual Start up
Button2.Press to start main Button 6. Press to start and select

conveyor. Note. 7 second delay in feeder speed. Hold button 6 for 3
main conveyor starting seconds to switch feeder off.
Button3. Press to start crusher Note. The feeder will not start until
crusher is at full speed
sequence. Note. Crusher will not
start until main conveyor is running
Arrow Right Button. To decrease

engine speed
Arrow left Button. To increase engine speed.

Note. If crusher has been selected and lubrication oil is not
above 12 c engine speed will only rise in set stages.
0
After pressing Button 6 feeder adjust

will be displayed. Note the hopper level
control sensor is disabled in the manual mode
Button 7.Increases feeder speed
Button 8. Decreases feeder speed
Note: The operator can not escape for this screen until all the buttons are in the off position and
the engine is at idle speed

Output Diagnostic Screen
Press & hold OK button for 3 seconds to view diagnostic screen
Note: The Diagnostic Screen may only be accessed during Auto Run, Manual Run or in
Tracking Mode
The purpose:
Each feedback circuit provides details of voltage or current which relates to the normal
operating condition of the particular circuit.
From here it is possible to determine whether or not, for example, a function is actually on
or off, or if there is a short circuit in the overall system, etc.
These screens are beneficial if a problem occurs and an engineer is providing off-site
support.
Note: By pressing the arrow right button you can access the feedback on the machine
inputs, pressing the arrow left button will return to the outputs.

Input Diagnostic Screen
Fig1
Values on fig.1 are shown as an example
This screen is useful when checking for sensor input faults.
To exit the diagnostic screen the operator must press and hold the OK button for 3
seconds.

2. Tracking Mode
1. Radio Control
2.Manual Control
3. Auxiliary Hydraulics
On/Off
Arrow Left.. Engine Speed RPM Increase Arrow Right.. Engine Speed RPM Decrease
2.1 Radio Tracking Mode
Button 1…Radio Control Mode On/Off Switch

To turn on switch the switch to the position marked ‘I’
and wait for the green light to flash after a few seconds as
shown below.
Green light
Activate the Radio Transmitter by pushing the green button.

The siren will sound & beacon flash for 7 seconds then stop
and restart. This indicates that the 7second warning period
is over and the radio control is now ready for use.
The machine will now track using the two joysticks
Note: The operator cannot escape for this screen until all the buttons are in the off position and

Radio Signal Faults
• Lost Radio Transmission

– If transmission is lost or interrupted during
radio operation, the machine is shutdown
and this warning is displayed.
– This is reset by the operator by pressing
the OK button.
• Note: User must reselect the radio mode
option in the control panel if they wish to
continue using radio control.
• Radio E-Stop Shutdown

– This screen is displayed when the e-stop
function has been pressed on the radio
transmitter.
– To reset, release the e-stop button (pull it
out) and press the OK button on the control
panel screen.
• Note: User must reselect the radio mode
option in the control panel if they wish to
continue using radio control.

2.2 Manual Tracking Mode
Button 2…Manual Tracking Mode On/Off

When Manual tracking mode is selected the siren
will sound for 7 seconds, stop and then restart
indicating that the track directional switches on the
manual handset are active, allowing the operator
to track the machine.
Panel connection point for manual track

Handset.
Transmitter battery Charger

Connection Point
Manual Track Handset
Track Directional
Switches
Machine Stop Button
Note: The operator cannot escape for this screen until all the buttons are in the off position and

2.3 Tracking Diagnostic Outputs
Press & hold OK button for 3 seconds to view diagnostic screen
Note: The Track Diagnostic Screen may only be accessed while in Tracking Mode
The purpose:
Each feedback circuit provides details of voltage or current which relates to the normal
operating condition of the particular circuit.
or off, or if there is a short circuit in the overall system, etc.
Note: By pressing the arrow right button you can access the feedback on the machine
inputs, pressing the arrow left button will return to the outputs.

Tracking Diagnostic Inputs
Press & hold OK button for 5 seconds and press arrow right to view the track input
diagnostic screen
The purpose:
This provides a quick visual check on the input data and values relating to the tracking
functions
or off, or if the values are incorrect .

3. Service & Fault Logging
From the main menu press Button 3 to open the service & Fault logging sub menu
As shown below.
6. View Fault History
7. View service
3.Log Service History
8. View Filter Blockage

History
Hydraulic oil filter blockage is displayed if the monitoring system senses a filter blockage on the
hydraulic system as shown below.
To clear blockage indicator Enter 4 digit access code.

select button 3 from main menu (See 6.0 Maintenance Mode)
Select button 3 from sub menu
Blockage Indicator
 After the 4 digit code has been

accepted, the system will log the time
and date of entry.
 To clear the filter blockage

indicator hold down button 4
for 5 seconds
To exit screen press Arrow Left

3.1 Fault History
Fault Number Fault Description

Data Of Fault Time Of Fault
Pressing Button 6 from Service & Fault Logging menu allows access to the
Fault History log as shown above, the system holds up to 50 faults.
Arrow left
To backup to previous screen
Arrow Up
Used to scroll through fault Log
Arrow Down
Used to scroll through Fault log

3.2 Filter Blockage History
Description
Current Time & Data
Pressing Button 8 from Service & Fault Logging menu allow access to the Filter Blockage log
as shown above.
Arrow left
To backup to previous screen
Arrow Up
Used to scroll through fault Log
Arrow Down
Used to scroll through Fault log

5.0 Engine Status
• Engine Status Mode displays all of the signals

from the engine ECU
• Temperature and pressure levels are
indicated in both graphic and text formats.
Engine Fault
This screen will appear when the engine ECU
has detected a fault
SPN Number
SPN Fault Description
FMI Number
FMI Fault Description

6. Maintenance Mode
Note: Access to this menu is limited and must be accessed via the security screen as per
Section 6.1 Each pass code consists of 4 digits. Input the pass code number using
the numbered buttons on the display panel. Contact your Fintec dealer to obtain
the relevant pass code to advance into technical information.
Button 1. Opens machine run Button 5. Parameter adjustment screen

functions See section 6.1
Button 2. Auto Calibration

Recalibrates 0 mm position
Button 5. Switches crusher On/Off

Note. After lubrication level & temperature
settings are achieved.
Button 2. Switches main
Button 6. Switches oil Lubrication
conveyor On /Off
Heater On/Off
Button 3. Opens crusher Button 7. Switches oil Lubrication

run functions Cooler fan On/Off
Button 4. Switches lubricating

pump on/off
Note. When the crusher run functions have been selected the lubricating pump On/Off, crusher On/Off, oil cooler On/Off
and heater On/Off buttons will appear on screen. They will disappear after 7 seconds but any of these functions that had
been selected will remain on. Pressing Button 3. will display them again. To close the crusher run functions completely
all the functions must be in the off position. Then hold down Button 3. for 3 seconds.
Displays feeder speed value
Button 7. Increase
feeder speed
Button 4. Switches On/Off feeder Button 8. Decrease

& Opens/Closes feeder feeder speed
speed adjustment screen.
Note To switch Off feeder hold
down Button 4 for 3 seconds
Arrow left Button . To increase engine speed. Arrow Right Button. To decrease
engine speed

6.1 Parameter Adjustment Screen
Increase/Decrease Values
Left/Right – Move cursor to select value for editing
Note: This screen is used to adjust the parameters within the operating system.
To alter parameters:
Select the parameters to be changed by Using the LEFT / RIGHT buttons this will move
the cursor to highlight the value to be edited.
Press the O.K button to select the value and then use the UP/DOWN arrows to increase
or decrease the value.
When the selected values have been adjusted press the O.K button to store the amended
value.
Exit the editing mode by pressing arrow right.

Section iii
Machine Shutdown Faults
• Machine Stop Alarm
– Machine stop pressed on one of the
locations around the machine
– Release the machine stop button and
press the OK button to clear from screen.
• High hydraulic oil temperature

– This will stop the machine operating but will
allow the engine to run at idle to cool the
hydraulic oil.
– When the oil reaches normal temperature
the screen can be reset by pressing OK
button.
• Low hydraulic oil level

– This condition will cause the engine to shut
down to protect the system.
– When the oil level has been corrected the
fault be reset by pressing the OK button

Section iii
Machine shutdown faults
• Hydroset Oil Level Fault
– This warning is displayed when the
hydroset oil level is low. This will stop the
machine operating. After correcting the fault
press OK button to reset fault.
• High Lubricating oil Temperature

lubricating oil temperature is too high. This
will stop the machine operating.
– Press OK button to reset fault
• Low lubricating Oil Level

lubricating oil level is low. This will
stop the machine operating.
 Lubrication Start Switch Fault

– This warning is displayed when the level of oil in
the lubricating reservoir is low. This fault will shut
the machine down when running or will not allow
start up.

Section iii
Machine shutdown Faults
• Low Conveyor Speed
conveyor speed has fallen below its
minimum allowed speed. This will stop the
machine operating.
Low conveyor speed – Press OK button to reset fault
• Crusher Position sensor fault

– When this warning is displayed the control
system has detected that the position
sensor is out of calibration. This will stop
the machine operating.
Machine Warnings
• Metal Detected Warning
– When this warning is displayed the feeder
will stop, as metal detector has detected
metal on the feed belt.
– Note: The feeder will restart when the
metal detector has been reset
• Worn mantle warning

– This warning is displayed with the crusher
shown in red indicating that the “A”
dimension is not within safe operating
distance.

Notes

Notes

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ENGINE CONTROL PANEL

For use with

JMG Product Ref: 501080.01

© JMG SYSTEMS Ltd.

1080 Operational Manual © JMG Systems Ltd. 2007 Page 1 of 30

© COPYRIGHT JMG Systems Ltd. 2007

JMG SYSTEMS Ltd.

1080 Operational Manual © JMG Systems Ltd. 2007 Page 2 of 30

Section i SAFETY Instructions & Introduction

Section ii Main Operations Menu

Function 1 Auto/Manual Run 1.1 Auto Mode 1.3 Diagnostic

1.2 Manual Mode

Function 2 Tracking Mode 2.1 Radio Track 2.3 Diagnostic

2.2 Manual Track

Function 3 Fault & service Log 3.1 Fault History

3.2 Filter Blockage History

Function 5 Engine Status

Function 6 Maintenance 6.1 Machine parameter Adjustm ent

Section iii Fault Indicators

1080 Operational Manual © JMG Systems Ltd. 2007 Page 3 of 30

Before operating this machine you must read the

Before operation the operator's must:

(v). Isolate the batteries when welding on the Machine.

1080 Operational Manual © JMG Systems Ltd. 2007 Page 4 of 30

Before operating this machine you must read the

TO SHUT DOWN THE MACHINE.

Machine Stops located around the machine

SAFETY BEFORE AND DURING OPERATION.

1080 Operational Manual © JMG Systems Ltd. 2007 Page 5 of 30

• Each section will identify the menu options

• All settings and procedures identified in this

• Active programs/options are identified to the

1080 Operational Manual © JMG Systems Ltd. 2007 Page 6 of 30

2. Tracking Mode 6. Maintenance

1..Select Run Mode

2..Select Tracking Mode

1080 Operational Manual © JMG Systems Ltd. 2007 Page 7 of 30

Button 1.Autol Run

1..Select Run Mode

1080 Operational Manual © JMG Systems Ltd. 2007 Page 8 of 30

.Crusher Drive Pressure

Button 1.CSS Adjustment On/Off

.CSS Adjustment Open

. CSS Adjustment feedback

1080 Operational Manual © JMG Systems Ltd. 2007 Page 9 of 30

Button 5.Auto Start

Button 3. Indicates that hopper level sensor is active

This symbol indicates lubrication

Auto Start Sequence

1080 Operational Manual © JMG Systems Ltd. 2007 Page 10 of 30

Button 6.Auto Stop

Auto Stop Sequence

2. The feeder is the first operation to shut down.

1080 Operational Manual © JMG Systems Ltd. 2007 Page 11 of 30

Button2.Press to start main Button 6. Press to start and select

Arrow Right Button. To decrease

Arrow left Button. To increase engine speed.

After pressing Button 6 feeder adjust

Button 7.Increases feeder speed

Button 8. Decreases feeder speed

1080 Operational Manual © JMG Systems Ltd. 2007 Page 12 of 30

Press & hold OK button for 3 seconds to view diagnostic screen

1080 Operational Manual © JMG Systems Ltd. 2007 Page 13 of 30