Impactor-KPI-JCI - ASTEC Model FT4250 REPLACEMENT PARTS MANUAL

REPLACEMENT PARTS MANUAL
Track Mounted Impactor
Model FT4250
PIONEER PRODUCTS
West 21st Street
Yankton, South Dakota 57078
page
Your equipment serial number and order number have been recorded in
the space below. Please include these numbers when requesting service or
ordering parts.
KOLBERG-PIONEER, INC.
JOB ORDER 602507
MODEL FT4250 S/N 405628
MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.
Copyright KOLBERG-PIONEER, INC.

2004
page
INTRODUCTION
This bulletin contains replacement parts listings for your equipment. In most cases an
illustration is used to identify the assembly, with each illustration is a parts list identifying
serviceable parts.
In some cases no illustration is available or required and just a parts list is shown.
When a part name is indented, it means the serviceable item is a part of the item under
which it is listed. The quantity of parts shown with these indented items are for the assem-
bly only and not the entire machine.
EXAMPLE:
Quantity for machine

Ref.
No. Description Part No. Qty.
1 Coupling Assembly AEP-19630 2
Coupling Flange 44-25039 2
Bushing 44-25053 1
This item contains Quantity for assembly
these items.
Abbreviations and Symbols Used In This Parts Book
* See notes at bottom of page
N/S Not Serviced
X Parts not exactly as shown
O/E Optional Equipment
P/N Part Number
KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to

its products at anytime, without incurring any obligation to make such changes on previ-
ously manufactured equipment.
Although care has been taken to assure the accuracy of this publication, KOLBERG-
PIONEER, INC. does not assume any liability for errors or omissions.
page
CONTENTS
ORDERING PARTS .............................................................................................................. 1

BASIC ASSEMBLY ............................................................................................................ 2-3
VIBRATING FEEDER ........................................................................................................ 4-5
HOUSING ASSEMBLY ....................................................................................................... 6-7
HSI ..................................................................................................................................... 8-9
APRON ADJUST ........................................................................................................... 10-11
REAR APRON ADJUST ................................................................................................. 12-13
ROTOR ASSEMBLY ...................................................................................................... 14-15
HSI - FIXED SIDE BEARING ASSEMBLY ...................................................................... 16-17
HSI - FLOAT SIDE BEARING ASSEMBLY ..................................................................... 18-19
LINER ASSEMBLY ........................................................................................................ 20-21
DRIVE ASSEMBLY ........................................................................................................ 22-23
END DELIVERY CONVEYOR ........................................................................................ 24-25
HEAD END .................................................................................................................... 26-27
5 x 12 SCREEN & UNDERSCREEN CONVEYOR ........................................................ 28-29
CONVEYOR HEAD END .................................................................................................... 30
CONVEYOR TAIL END ....................................................................................................... 31
SCREEN ECCENTRIC SHAFT ASSEMBLY ...................................................................... 32
CONVEYOR/SCREEN DRIVE ASSEMBLY ........................................................................ 33
SIDE DELIVERY CONVEYOR 24 X 9 ............................................................................ 34-35
HEAD END ......................................................................................................................... 36
TAIL END ............................................................................................................................ 37
CLOSED RETURN CONVEYOR ................................................................................... 38-39
HEAD END ......................................................................................................................... 40
TAIL END ............................................................................................................................ 41
CONVEYOR - 24 X 15 W/FOLD ................................................................................... 42-43
HEAD END ......................................................................................................................... 44
TAIL END ............................................................................................................................ 45
HYDRAULIC ASSEMBLY - TRACK DRIVE .................................................................... 46-47
HYDRAULIC ASSEMBLY - CRUSHER DRIVE ............................................................... 48-49
HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE .............................................. 50-51
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR ............................................. 52-53
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS ........................ 54-55
HYDRAULIC ASSEMBLY - CRUSHER LID .................................................................... 56-57
HYDRAULIC ASSEMBLY - MAGNET ............................................................................. 58-59
HYDRAULIC ASSEMBLY - STACKER OPTION ............................................................. 60-61
HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR ......................................... 62-63
HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS ......................... 64-65
HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR ................................................ 66-67
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR ............................................ 68-69
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS ........................ 70-71
HYDRAULIC ASSEMBLY - PUMPS & TANKS ............................................................... 72-73
HYDRAULIC TANK ........................................................................................................ 74-75
FUEL TANK ................................................................................................................... 76-77
ELECTRICAL ASSEMLBY ............................................................................................. 78-83
POWER UNIT PARTS ......................................................................................................... 84
DECALS ............................................................................................................................
page 85
ORDERING PARTS
We want to service your equipment promptly and accurately. Your observance of the
instructions below will greatly aid us in giving you such parts service.
When ordering parts be sure you supply the following:

(A) Part Numbers, (B) Descriptions, (C) Quantities
(D) Serial Numbers, (E) Shipping Instructions.
(A) PART NUMBERS

Compare part number found on the part with part number in the parts book,
whenever possible. When part number is not available, give full description and
where used.
(B) DESCRIPTIONS
Use Part Book descriptions in addition to part numbers. Most structural parts,
such as framework, gussets, braces etc., are not listed. To order such parts, give
size, shape (channel, angle, plate, etc.), and location, as related to units or
groups identified in the parts book.
(C) QUANTITIES
Be specific. State exactly how many of each part are required. Avoid the
use of words like “sets” or “complete”.
(D) Identify your equipment by Serial Number whenever possible.
(E) SHIPPING INSTRUCTIONS

Specify name, shipping point, and mail address for notification if different
than shipping point. State whether freight, express, parcel post or other handling is desired.
Confirm telephone orders in writing.
INSPECTION
Shortages or damage should be noted by the carrier agent at time material is accepted.
Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.
Claims for damage or loss can likely be collected with proper notation on delivery receipt.
ORDER EARLY
Make periodical inspections of equipment. Wear parts can be ordered by

mail ahead of actual replacement time. Save on telephone expense and have
material on hand when needed.
page 1
BASIC ASSEMBLY
1 2 3 4 5
6 7 8
page 2
BASIC ASSEMBLY
Ref.
1 End Delivery Conveyor(see page following) 204037 1
2 Magnet Assembly 204368 1

Magnet IMI 204570 1
3 Cummins Engine QSC8.3 S/N 46433013 204356 1
4 Impactor (see page following)
5 Feeder (see page following)
6 Screen w/Under Screen Conveyor (see page following) 205687
7 Closed Return Conveyor (see page following) 204524 1
8 Track 204446 1
- Side Delivery Conveyor (24x9) (see page following) 204561 1
- Side Delivery Conveyor (24x15) (see page following) 2040871
page 3
VIBRATING FEEDER
page 4
VIBRATING FEEDER
Ref.
1 Feeder Assembly 213861 1
2 Housing Assembly (see page following)
3 Wear Plate Assembly 175946 1

Plate 175882 4
Socket 45-24087 24
Locknut 45-42160 24
Washer 46-60008 24
4 Grizzly Bar Assembly 208568 1
5 Side Liner Assembly 208578 1
- Spring 213831 8
Spring Retainer 213890 16
- Motor Mount 211655 1
204734
page 5
HOUSING ASSEMBLY
12 21 2 29 3 4 31
15
10
16
11
17
20
25
5
28
30
27
13
1
14
22 23 24 9 8 7 6
page 6
HOUSING ASSEMBLY
1 AEP-04640 1 GEAR CASE

2 213872 1 MECH HSG WLD;50X15 VGF
3 213874 1 ECC SHAFT; 8", DRIVEN
4 09-35019 4 BRG; SPHER STR BORE
5 13-01527 7 OIL SEAL
6 201574 1 COVER PL;
7 201573 1 COVER PL; ACCESS HOLE
8 45-00022 2 HEX CAP
9 45-60038 2 LOCKWASHER-MEDIUM
10 213878 4 BEARING HOUSING
11 213875 1 ECC SHAFT;8",DRIVER
12 AA-81832 4 SPACER RING
13 175812 1 BRG HSG COVER
14 AA-81831 3 SPACER RING
15 AA-83618 2 TIMING GEAR; 72 TOOTH, 45DEG
16 BB-16121 2 KEY
17 09-20036 2 LKWSHR
18 43-00016 1 LUBE FITTING; RELIEF
19 BB-62987 2 HOUSING COVER; OPEN
20 BB-62986 1 HOUSING COVER; CLOSED
21 47-31503 8 NIPPLE; LONG
22 47-00023 4 45 ELL
23 47-13501 4 PIPE COUPLING; FULL
24 43-00010 4 GREASE FITTING; STR
25 117414 4 COVER GRS HOLE WASHER
26 47-18058 1 PIPE PLUG, SQUARE HEAD
27 47-18082 1 HEX BUSHING
28 42-15001 1 BREATHER CAP
29 47-18027 4 PIPE PLUG, SQUARE HEAD
30 211733 18 SOC-HD-CAP
31 211732 30 SOC-HD-CAP
213871
page 7
HSI
5.1
2.4 2.5 2.6
2.3
5.2
5..3 2.2
2.1
1
10 2
8 3
9
4
7
6 5
page 8
HSI
Ref.
1 Apron Adjust (see page following)
2 Swing Bolt
2.1 Swing Bolt 135313 6
2.2 Flat Washer 45-60009 12
2.3 Cotter Pin 45-48013 12
2.4 Pin 82155 6
2.5 Washer 82156 6
2.6 Hex Nut 45-42008 12
3 Bolt 45-00125 186

Lockwasher 45-60043 186
4 Hitch Pin 149563 1
5 Shaft Brush Seal

5.1 Shaft Brush Seal 149565 2
5.2 Bolt 45-00048 12
5.3 Plate 78896 12
6 Bearing Alignment Block 77018 1

Bolt 45-00247 8
Nut 45-42012 16
7 Rotor Assembly (see page following)
8 Hydraulic Cylinder 78902 2
9 Sherical Bearing 81220 4
10 Hing Pin 76874 2

Washer 45-60020 8
Cotter Pin 45-48048 4
161526
page 9
APRON ADJUST
2 6
page 10
HSI - APRON ADJUST
Ref.
1 Nut 81235 4
2 Plate 135307 2
3 Rubber Washer 230267 2
4 Clevis Weldment 76726 2
5 Pin 135813 2
- Washer 45-60020 4
- Cotter Pin 45-48091 2
6 Pin 161527 1
7 Apron Weldment 161522 1
8 Wear Tip 184689 3
9 Bolt 45-00279 6
Washer 45-60015 6
Nut 45-42014 6
page 11
HSI - REAR APRON ADJUST
1 2
6
1b 1a
7 11
9 12
10
14
13
page 12
HSI - REAR APRON ADJUST
Ref.
1 Acme Nut 81235 6

1a Disc Spring 100562 6
1b Washer 45-60019 2
2 Adjustment Rod Weldment 149559 1
3 Adjustment Bracket Weldment 149556 1
4 Adjustment Mount 149537 1
5 Shim 89914 2
6 Shim 76733 4
7 Shim 76732 8
8 Leveling Pad 149557 1
9 2nd Stage Clevis Weldment 76727 2
10 Spring 89915 2
11 Shafting 161527 1
12 Apron Weldment 161522 1
13 Wear Tip 184689 3
14 Bolt 45-00279 6
Washer 45-60015 6
Nut 45-42014 6
page 13
ROTOR ASSEMBLY
page 14
ROTOR ASSEMBLY
Ref.
1 Fixed Bearing Assy (see page following) 139737 1

2 Float Side Bearing Assy(see page following) 139738 1
3 Power Lock Keyless Hub 139736 2
4 Shaft 161509 3
5 Rotor Guard 139743 2
6 Shoe Wedge 135319 24
7 Rotor Shaft 204311 1
8 Wedge Plate 139723 12
9 Rotor 161503 1
10 End Cap 126356 6
11 Slotted Nut 45-42120 6
12 Capscrew 45-00095 12
13 Lockwasher 45-60041 12
14 Capscrew 45-00136 12
15 Locknut 45-42160 12
17 (Option) Blow Bar (Cast) Recycle 161501 3
(Option) Blow Bar (HighChrome)Hard Rock 161502 3
18 Cotter Pin 45-48045 3
19 Spring Pin 7145 3
Sales Order 101929 8/2/2016

(1) 317454 Dr. Retro Kit, FT424/50. SMA/SMA
(1) 297585 12T Lobed Flinger Assy
(1) 297540 Rotor Shaft W/Nuts
(1) 139736 Power Lock Keyless Hub
(1) 382704 Part Kit AMA Accum Cooling Cir.
(1) 139737 Bearing Assy, Fixed
(1) 139738 Bearing Assy, Float
Sales Order 101929 8/11/2016

(1) 297540 Rotor Shaft W/nuts
(1) 354186 Rotor Weld, 4250 4-bar
page 15
HSI - FIXED SIDE BEARING ASSEMBLY
page 16
HSI - FIXED SIDE BEARING ASSEMBLY
Ref.
- Fixed Side Bearing Assembly 139737 1

1 Inner Flinger Collar WSL-02699 1
2 Pillow Block L-02695 1
3 Pillow Block Cover L-02697 1
4 Bearing 09-35012 1
5 Spacer Collar AA-28950 1
6 Removable Sleeve WSL-02702 1
7 Bolt 45-00125 6
9 Set Screw 45-36024 2
10 Grease Fitting 43-00031 5
11 Outer Flinger Collar 149568 1
page 17
HSI - FLOAT SIDE BEARING ASSEMBLY
page 18
HSI - FLOAT SIDE BEARING ASSEMBLY
Ref.
- Float Side Bearing Assembly 139738 1

1 Pillow Block Cover L-02698 1
2 Inner Flinger Collar WSL-02699 1
3 Bearing 09-35012 1
4 Removable Sleeve WSL-02702 1
5 Spacer Collar AA-28950 1
6 Bearing Housing 149561 1
7 Plate 149562 1
8 Bolt 45-00125 6
9 Bolt 45-00122 6
11 Set Screw 45-36024 2
12 Grease Fitting 43-00031 6
page 19
HSI - LINER ASSEMBLY
Right Side
Hardware for Cast Liners
Hardware for items 1-3

These are drilled and tapped
Left Side
page20
HSI - LINER ASSEMBLY
CRUSHER; 4250 HSI
161526
page21
DRIVE ASSEMBLY
page 22
DRIVE ASSEMBLY
Ref.
1 Torque Arm Weldment 204316 1

2 Torque Arm Mount 204172 1
3 Pin 204174 1
4 Motor 204362 1
5 SM 12 Gauge 204314 1
6 Plain Washer 45-60015 1
7 Spring Pin 14582 1
8 Coupling 204313 1
9 Bolt 204457 5
10 Lock Nut 45-42163 5
11 Plate 213215 1
12 Sm 12 Gauge 204742 1
13 Threaded Rod 204743 2
14 Locknut 45-42157 4
15 Flinger Collar 213211 1
16 Set Screw 45-36024 2
Sales Order 101929 8/2/2016

See page following
Sales Order 101929 8/11/2016

(1) 354186 Rotor Weld, 4250 4-bar
204133
page 23
P/N 317454 - DR RETRO KIT
page 47A
317454 DR RETRO KIT;FT4240/50,SMA/SMA
Item Part No. Description Qty. UOM
1 165149 PIN;CYLINDER,1‐1/4 X 3‐1/4 2 EA
2 309396 SM 12 GA X 8.13 X 22.15 1 EA
3 204457 CAP SCR;7/8‐9UNC X 10 5 EA
4 235755 LOCKWASHER;NORD‐LOCK,3/4" 8 EA
5 245161 SPHERICAL BEARING;1.25 BORE 2 EA
6 245164 LINKAGE ARM;HYD DRIVE 1 EA
7 309397 GUARD;12 GA X 7.50 X 22.15 1 EA
8 293433 DOWEL PIN;.50 X 1.50 4 EA
9 297407 SHCS 3/4‐16 UNF X 3,A574,BLK 4 EA
10 297530 COUPLING PLATE;9.50 DIA X 2.63 1 EA
11 354132 HYD MTR;750CC, 45.8 CID,PITSON 1 EA
12 321307 MANIFOLD,DUAL RELIEF FOR SMA 1 EA
13 309323 TORQUE ARM MOUNT;SMA,FLANGE 1 EA
14 309326 TORQUE ARM WELDMENT;SMA,FLANGE 1 EA
15 43‐00031 GREASE FITTING‐STR;1/4" PTF 2 EA
16 45‐00091 CAP SCREW;1/2‐13UNC‐2AX1‐1/4 4 EA
17 45‐42159 LKNT(PTLN);1/2‐13UNC‐2B 4 EA
18 45‐42163 LKNT(PTLN);7/8‐9UNC‐2B 5 EA
19 45‐60006 SAE HARDENED WASHER;1/2 BOLT 4 EA
20 45‐60010 SAE HARDENED WASHER;7/8 BOLT 10 EA
21 45‐60013 SAE HARDENED WASHER;1‐1/4 BOLT 4 EA
22 45‐66059 HEAD BLT;3/4‐10UNC‐2AX2 4 EA
24 213203 CHECK VALVE;DT‐750‐MSMO‐05 2 EA
25 317460 SOCKET;1/2‐13 UNC‐2A X 4‐1/2 8 EA
Sales Order 101929 8/2/2016

See page following
Sales Order 101929 8/11/2016

(1) 354186 Rotor Weld, 4250 4-bar
page 47B
page 47C
352704 PART KIT SMA ACCUM COOLING CIR
Item Part No. Description Qty. UOM
1 85383 ADAPTER;1/2 MO,1/2 MS 1 EA
2 85387 ADAPTER;1/2 MO,3/4 MS 1 EA
3 85469 ELBOW;90,3/4 MS,3/4 FS 1 EA
4 85507 ADAPTER;5/8 MO,1/2 MS 1 EA
5 85447 ADAPTER;1/2 MS,3/4 FS 1 EA
6 113036 ADAPTER; 1/4 MO, 3/8 MS 1 EA
7 85478 TEE,RUN;3/4 MS,3/4 FS 1 EA
8 352705 HOSE;39 X 3/8HS 1/2FS901/2FS90 1 EA
9 352706 HOSE;29 X 1/2HS 1/2FS90 1/2FS 1 EA
page 47D
END DELIVERY CONVEYOR
10 11
12
2 1 3 4 5 6 7
page 24
END DELIVERY CONVEYOR
Ref.
1 Idler; Live Shaft 182335 1
2 Bearing 182334 6
3 Impact Idler 185512 5
4 Impact Bed 205797 1
5 Idler; Live Shaft 182336 2
6 Return Idler 168404 5
7 Idler 185513 10
8 Guide Roller Bracket 144882 4
9 Guide Roller 186814 4
10 Tail End (see page following)
11 Head End (see page following)
12 Belt Cleaner 158586 1
- Conveyor Belt 204748 1
204037
page 25
HEAD END
1 2
3 4
Ref.
1 Take Up 180280 2
2 Pulley 14-50030 1
Bushing 15-06339 2
3 Shaft 182313 1
4 Bearing 09-00119 2
page 26
TAIL END
2 3
Ref.
1 Pulley 14-50023 1
Bushing 15-06331 2
2 Shaft 182311 1
3 Bearing 182312 2
page 27
5 x 12 SCREEN & UNDERSCREEN CONVEYOR
1 3
9
2 4
7 8
6
page 28
5 x 12 SCREEN & UNDERSCREEN CONVEYOR
Ref.
2 Belt Wiper 158586 1
3 Idler 185513 7

Return Guard 185660 2
5 Screen Weldment 205684 1
6 Eccentric Cover 85221 1
7 Motor Mount 85220 1
8 Shear Mount 76864 4
- Screen Cloth; 1-5/8 sq 19674 2

Screen Cloth; 2 sq 08-06261 2
Screen Cloth; 3 sq 08-06349 2
- Conveyor Belt 185226 49'

Fastener 46-48016 32
Belt Tape 46-48002 14'
MISCELLANEOUS SCREEN PARTS
- Crown Rubber 46-72001 60'

Clamp Bar 159153 1
Clamp Bar 159154 1
Clamp Bar 159155 1
Clamp Bar 159156 1
Screen Bolt 45-12060 16
Washer 45-60008 16
Locknut 45-42215 16
Nut 45-42007 16
Bolt 45-00049 6
Nut 45-42003 6
Lockwasher 45-60039 6
205687
page 29
CONVEYOR HEAD END
Ref.
1 Take Up 180280 2
2 Pulley 14-50030 1
Bushing 15-06339 2
3 Shaft 182313 1
4 Bearing 09-00119 2
page 30
CONVEYOR TAIL END
2 3
Ref.
1 Pulley 14-50023 1
Bushing 15-06331 2
2 Shaft 182311 1
3 Bearing 182312 2
page 31
SCREEN ECCENTRIC SHAFT ASSEMBLY
6
1
4 5
Ref.
1 Bearing Cover 85223 2
2 Bearing retainer 85224 2
3 Counterweight 85194 2
4 Counterweight 85195 2
5 Bearing 09-35042 2
6 Bearing Housing 85222 2
7 Shaft 86937 1
page 32
CONVEYOR/SCREEN DRIVE ASSEMBLY
Ref.
SCREEN DRIVE ASSEMBLY
- Coupling Flange 11807 2

Bushing 15-06027 1
Bushing 48107 1
CONVEYOR DRIVE ASSEMBLY
- Reducer 134390 1
Bushing 44-05090 1
page 33
SIDE DELIVERY CONVEYOR 24 X 9
3 5
4
2 4
page 34
SIDE DELIVERY CONVEYOR 24 X 9
Ref.
2 Tivar 178972 1
4 Idler 167807 1
- Conveyor Belt 14-77529 22'

Tape 46-48001 5'
204561
page 35
HEAD END
Ref.
1 Pulley 14-10055 1
Bushing 15-06053 2
2 Shaft 205698 1
3 Bearing 1591 2
page 36
TAIL END
3 4
Ref.
1 Pulley 77487 1
Bushing 15-06053 2
2 Shaft 150511 1
3 Bearing 09-95048 2
4 Rod 205688 2
Nut 40289 2
Spring Pin 4920 2
Round Nut 108465 2
page 37
CLOSED RETURN CONVEYOR
1 2
page 38
CLOSED RETURN CONVEYOR
Ref.
2 Cylinder 205707 2
4 Idler 205746 8
- Conveyor Belt 204694 57'

Belt Tape 46-48001 4'
204524
page 39
HEAD END
Ref.
1 Pulley 212136 1
Bushing 15-06053 2
2 Bearing 09-10006 2
3 Shaft 204371 1
4 Finished Bore Coupling 189293 1
page 40
TAIL END
Ref.
1 Pulley 205747 1
Bushing 15-06053 2
2 Shaft 204676 1
3 Bearing 1601 2
4 Rod 204680 2
Nut 40289 2
Spring Pin 4920 2
page 41
CONVEYOR - 24 X 15 W/FOLD
1 2 3 4 5
page 42
CONVEYOR - 24 X 15 W/FOLD
Ref.
3 Idler 167801 1
5 Wiper 158582 1

Return Guard 168419 1
- Conveyor Belt 204374 1
204087
page 43
HEAD END
Ref.
1 Pulley 14-10055 1
Bushing 15-06053 2
2 Shaft 205698 1
3 Bearing 1591 2
page 44
TAIL END
3 4
Ref.
1 Pulley 77487 1
Bushing 15-06053 2
2 Shaft 150511 1
3 Bearing 09-95048 2
4 Rod 205688 2
Nut 40289 2
Spring Pin 4920 2
Round Nut 108465 2
page 45
HYDRAULIC ASSEMBLY - TRACK DRIVE
page 46
HYDRAULIC ASSEMBLY - TRACK DRIVE
202586 (202569)
page 47
HYDRAULIC ASSEMBLY - CRUSHER DRIVE
#18 - 85522
page 48
HYDRAULIC ASSEMBLY - CRUSHER DRIVE
202586 (202567)
page 49
HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE
page 50
HYDRAULIC ASSEMBLY - VIBRATING FEEDER DRIVE
202586 (202568)
page 51
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR
page 52
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR
202586 (202570)
page 53
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS
page 54
HYDRAULIC ASSEMBLY - END DELIVERY CONVEYOR CYLINDERS
202586 (202571)
page 55
HYDRAULIC ASSEMBLY - CRUSHER LID
page 56
HYDRAULIC ASSEMBLY - CRUSHER LID
202586 (202573)
page 57
HYDRAULIC ASSEMBLY - MAGNET
page 58
HYDRAULIC ASSEMBLY - MAGNET
202586 (202575)
page 59
HYDRAULIC ASSEMBLY - STACKER OPTION
page 60
HYDRAULIC ASSEMBLY - STACKER OPTION
202586 (202578)
page 61
HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR
page 62
HYDRAULIC ASSEMBLY - SCREEN & FINES CONVEYOR
202586 (202579)
page 63
HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS
page 64
HYDRAULIC ASSEMBLY - SIDE DELIVERY & SCREEN CYLINDERS
202586 (202580)
page 65
HYDRAULIC ASSEMBLY - CARRY BACK CONVEYOR
page 66
HYDRAULIC ASSEMBLY - CARRY BACK CONVEYORS
202586 (202581)
page 67
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR
page 68
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR
202586 (202584)
page 69
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS
page 70
HYDRAULIC ASSEMBLY - SIDE DELIVERY CONVEYOR CYLINDERS
202586 (202585)
page 71
HYDRAULIC ASSEMBLY - PUMPS & TANKS
page 72
HYDRAULIC ASSEMBLY - PUMPS & TANKS
202586 (202582)
page 73
HYDRAULIC TANK
page 74
HYDRAULIC TANK
Ref.
1 Hydraulic Tank 204718 1

2 Tank Mount Filter 204375 1
3 Reservoir Breather 204376 1
4 Level/Temp Gauge 9399 1
5 End Cover Kit W/Drain 42-80131 1
6 Hex Capscrew 45-00124 1
7 Pipe Plug 47-18027 1
8 Hex Plug 180275 1
204719
page 75
FUEL TANK
page 76
FUEL TANK
Ref.
1 Fuel Tank 204127 1

2 Gauge 114749 1
3 Hex Capscrew 45-00149 4
4 Washer 45-60004 4
204308
page 77
ELECTRICAL ASSEMBLY
page 78
ELECTRICAL ASSEMBLY
Description Part No. Qty.
Pin Terminal 110354 38

Cable Seal 110355 38
Term Block 92175 30
Term Block End Barrier 92176 1
Mounting Track 40-50023 10
End Clamp for Mounting 32144 2
Wire Marker 193394 30
Horn 166251 1
Alarm 183545 2
Cord 183555 20'
Fitting 145248 6
1/2" Sealing Gasket 97794 6
Conduit Locknut 40-96062 8
Mounting Box 11861 1
Terminal Pin Crimp 70.02372 20
Terminal Pin Crimp 70.02373 6
Fitting, 1/2" NPT 40-80064 1
Electrical Assembly Display Cable 183620 1
Sleeve Terminal 110353 1
3 Pin Tower Conn 183614 2
2 Pin Shroud Conn 183611 3
Cord 40-75003 30'
PLC 166266 1
Prox 193482 1
Cordset 193458 1
Connector 118633 1
Din Conn Lighted 183556 4'
Cable Tie 22224 20
Cable Tie 48074 20
Strap 40-96021 4
Cable Tie Mount 13189 20
Shielded Cable 97433 12'
Receptacle 118631 1
Dust Cap for 118631 118634 1
Large Print Pocket 156925 1
Conduit Locknut 40-96062 10
216611 (216604)
page 79
ELECTRICAL ASSEMBLY
Deutsch DT Series
Connec tor # DTO6-2S
Secondar y Lock # W2S
S ocket T erminal # 00-00-7241
page 80
ELECTRICAL ASSEMBLY
Conduit Plastic Bushing 40-93070 2

Electrical Fitting 10617 2
Sealing Gasket 97794 1
Sealing Gasket 97795 1
Fitting 40-80012 4
Fitting 40-80016 1
Strap 10083 2
Rigid Conduit 30802 1
Term Block 170403 10
Term Marking Strip Auto Direct 170404 40
Wiring Duct 125236 2'
Wiring Duct 125235 3'
Wire Label 190920 20
Wiring Harness 216609 1
Electrical Bracket 193494 1
Display 166270 1
Hook 215646 1
4 Pin Shroud Conn 183615 2
Term Fused 216681 2
Term Mark Strip; use w/216681 216682 2
Term Separator Plate; use w/216681 216683 1
Term Jumper; use w/216681 216684 2
Omnex Radio 193474 1

Omnex Radio Tether Cable 193475 1
216611 (216604)
page 81
ELECTRICAL ASSEMBLY
Deutsch DT Series
Connector # Plug 193449
Secondary Lock # 193451
Socket Terminal # 801586
page 82
ELECTRICAL ASSEMBLY
page 83
POWER UNIT PARTS
Pump; 90L250, 15.25CIR 202516 1

Hyd Pump; 90L055, 3.35CIR 202555 2
Pump; MPV046 185245 1
Hyd Pump; 350, 3.18-1.28CID 202566 1
204747
page 84
DECALS
Decal, Built in USA 27302 2

Decal, Loading Area BB-64826 2
Decal, Pioneer ID 46-60151 2

Decal, Lube Point 139088 6
Decal, Warning, Moving Parts 114930 2

Decal, Warning 807517 2
Decal, Caution 114933 2

Decal, Fire/Explosion Hazard 139089 1
Decal, V/F Gear Case 74958 1

Decal, Rotation Arrow 46-60044 2
Decal, Danger, Rotating Pulley 114929 2

Decal, Drive Guard Required BB-64828 2
Decal, Rocky Trax 179562 2

Decal, Pioneer ID 46-60149 2
Decal, Conveyor 182456 2

Decal, Conveyor Maintenance 182461 2
Decal, 4 Spool Gresen 186865 1

Decal, Moving Tracks 185173 4
Decal, No Step 54880 2

Decal, Rotating Pulley 114929 4
Decal, Rotating Pulley 114928 3

Decal, Diesel Fuel Only 139085 1
Decal, Falling/Flying 114927 2

Decal, Loading Area 1139083 3
Decal, Impact Hazard 202607 2
179561
page 85
PIONEER PRODUCTS
West 21st Street
Yankton, SD 57078
page
R
KOLBERG-PIONEER, INC.
an Astec company
st
700 WEST 21 STREET - P. O . B O X 2 0 - YA N K T O N , S O U T H D A K O T A 5 7 0 7 8
Equipment Sales: (800) 542-9311 Part Sales and Service: (800) 766-9793
Sold To: Ship To: Order Transaction Details

Goodfellow Corporation Goodfellow Corporation Order: 602507
Rich Hansen Rich Hansen Purchase Order: KG0092
P.O. Box 1020 390 N. 2000 W. Territory: Territory 7
Pleasant Grove, UT 84062 Lindon, UT 84042 KPI Contact: Tim Diede
UNITED STATES USA Order Date: 05/25/2005
Date: 05/27/2005
Ship Via: WILL ADVISE Account Type: DEALER
Call Rich Hansen @801-796-6126 to

coordinate shipping F.O.B. YANKTON,
SD 3rd PARTY BILL.
Product: PIA00T - Impactor Andreas - Trax Plant Project No.: 700837 Amount: $423,792.00
Rotor Diameter: 42 Eng. Release: 02/04/05
Rotor Length: 50 Engineer:
Detailed Description:
(1) Pioneer FT4250 Close Circuit Track Mounted Impactor including the
following:
BASIC SPECIFICATIONS:
* Engine - Cummins QSM11, 400 HP, 1800 RPM, fuel tank
* Hydraulics - Hydrostatic pump group and circuit with 200 gallon oil
reservoir
* Control System - radio remote/tether
* Impactor - 4250 horizontal shaft with heavy-duty solid rotor assembly,
3 reversible and replaceable blow bars, primary apron and secondary,
manual adjustment of aprons and hydraulic actuated access door
* Track Undercarriage - track width 600 mm (23.6")
* Feeder - 50" x 15', 5' step deck grizzly, 950 rpm max., 15' loading
hopper with fixed walls and by-pass chute
* End Delivery Conveyor - 48"x 40' hydraulic drive, conveyor easily
removable for maintenance
* Vibrator Screen - 5' x 12' Single Deck - 2 bearing with mounting,
hydraulic drive and screen cloth 1 1/2" square provided unless otherwise
advised
* Under Screen Conveyor - 48" with belt and drive IB-271
* Cross Overs Conveyor - 24" with belt and drive
* Return Conveyor - 18" with belt and drive (fold for travel) IB-266
* Dust Suppression System with manifold for customer water source
IB-204
BASIC SPECIFICATION CHANGES:
440 PIW single ply synthetic polyester gauze with 1/4"
IB-223
top x 1/8" bottom covers, grade 1 rubber vs.
std. on end delivery.
IB-200
1. Paint - Beige.
2. Decals - Pioneer.
was order 602366
Ship Date: May 31, 2005 or sooner.
Serial Number(s) for this item:
Serial Number Item Description
405628 PIA00T Impactor Andreas - Trax Plant Rotor Diameter: 42 Rotor Length: 50
page
405629 PIA000 Impactor Andreas - Unit Rotor Diameter: 42 Rotor Length: 50
405630 PFVB00 Feeder - Vibrating Width (Inches): 50 Length: 15
405631 KS7110 Series 71 - Conventional Screen - 1 Deck Width: 5 Length: 12

Impactor-KPI-JCI - ASTEC Model FT4250 REPLACEMENT PARTS MANUAL

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Impactor-KPI-JCI - ASTEC Model FT4250 REPLACEMENT PARTS MANUAL

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REPLACEMENT PARTS MANUAL

Track Mounted Impactor

MODEL FT4250 S/N 405628

MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A.

Copyright KOLBERG-PIONEER, INC.

Quantity for machine

Abbreviations and Symbols Used In This Parts Book

* See notes at bottom of page

N/S Not Serviced

X Parts not exactly as shown

O/E Optional Equipment

P/N Part Number

KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to

ORDERING PARTS .............................................................................................................. 1

When ordering parts be sure you supply the following:

(A) PART NUMBERS

(D) Identify your equipment by Serial Number whenever possible.

(E) SHIPPING INSTRUCTIONS

Make periodical inspections of equipment. Wear parts can be ordered by

1 End Delivery Conveyor(see page following) 204037 1

2 Magnet Assembly 204368 1

3 Cummins Engine QSC8.3 S/N 46433013 204356 1

4 Impactor (see page following)

5 Feeder (see page following)

6 Screen w/Under Screen Conveyor (see page following) 205687

7 Closed Return Conveyor (see page following) 204524 1

- Side Delivery Conveyor (24x9) (see page following) 204561 1

- Side Delivery Conveyor (24x15) (see page following) 2040871

1 Feeder Assembly 213861 1

2 Housing Assembly (see page following)

3 Wear Plate Assembly 175946 1

4 Grizzly Bar Assembly 208568 1

5 Side Liner Assembly 208578 1

- Motor Mount 211655 1

1 AEP-04640 1 GEAR CASE

1 Apron Adjust (see page following)

3 Bolt 45-00125 186

4 Hitch Pin 149563 1

5 Shaft Brush Seal

6 Bearing Alignment Block 77018 1

7 Rotor Assembly (see page following)

8 Hydraulic Cylinder 78902 2

9 Sherical Bearing 81220 4

10 Hing Pin 76874 2

3 Rubber Washer 230267 2

4 Clevis Weldment 76726 2

7 Apron Weldment 161522 1

8 Wear Tip 184689 3

1 Acme Nut 81235 6

2 Adjustment Rod Weldment 149559 1

3 Adjustment Bracket Weldment 149556 1

4 Adjustment Mount 149537 1

8 Leveling Pad 149557 1

9 2nd Stage Clevis Weldment 76727 2

12 Apron Weldment 161522 1

13 Wear Tip 184689 3

1 Fixed Bearing Assy (see page following) 139737 1

Sales Order 101929 8/2/2016

Sales Order 101929 8/11/2016

- Fixed Side Bearing Assembly 139737 1

- Float Side Bearing Assembly 139738 1

Hardware for Cast Liners

Hardware for items 1-3