Materi Basic Bearing

A TRUSTED SUPPLIER OF BEARINGS, BELTS AND INDUSTRIAL SUPPLY
PT .CENTURY BEARINDO
INTERNATIONAL
SELAMAT DATANG
PESERTA
PG. MADU KISMO

INTERNATIONAL
International bearings group of companies

• 1971 International Bearings Pte Ltd, Singapore
• 1981 International Bearings, Johor Bahru
• 1991 International Bearings, Kuala Lumpur
• 1994 PT. CENTRAL BEARINDO INTERNATIONAL, JAKARTA
• 1999 International Bearings, Penang
• 2002 International Bearings, Kuantan and Bangkok
• 2003 PT. CENTURY BEARINDO INTERNATIONAL, SURABAYA
• 2003 International Bearings, Shanghai and Klang
• 2004 International Bearings, Batam
• 2006 International Bearings, Kinabalu
• 2006 PT. CENTRAL BEARINDO INTERNATIONAL, PAKAN BARU
• 2008 PT. CENTRAL BEARINDO INTERNATIONAL, MEDAN
• 2010 PT. CENTRAL BEARINDO INTERNATIONAL, PALEMBANG
• 2011 International Bearings, Petaling Jaya
• 2012 International Bearings, Kuching
INTERNATIONAL
DISTRIBUTOR BRANDS
PRODUCTS AND SERVICES
INTERNATIONAL
AUTHORIZED DISTRIBUTOR
Origin: Germany
In 2006, approximately 63,000 employees at over 180 locations worldwide

achieved sales totaling more than 8.3 billion euros. The group belongs to the
leading suppliers of the rolling bearings industry worldwide and is a recognized
partner of nearly all automobile manufacturers.
INTERNATIONAL
EXCLUSIVE DISTRIBUTOR
Founded in Toyoma City in

1928, Produced high-quality
steel in 1938 and
established an integrated
manufacturing system from
raw materials through to
finished products and also
progressed into the field of
machine tools and hydraulic
equipment.
INTERNATIONAL
EXCLUSIVE
DISTRIBUTOR
FYH first started operations on the production of industrial pillow block bearing units for
Japanese market in 1950. Since then FYH keeps a recognized position as a national
top manufacturer using special processing techniques for pillow block bearing
applications.
INTERNATIONAL
A Specialist in Needle Roller Bearing Manufacturing Japan is renowned for its constantly
evolving technology... and JNS is a company specializing in needle roller bearings that
support the industrial machinery sector in Japan and worldwide.
INTERNATIONAL
The technology of future is the dream and the happiness of human, so for the better future
of human, we are doing our best at all parts. From the machine-parts industry to the
industrial robots, we always try to develop the technology, where the humanity and the
technology are together. Samick’s efforts are there, too, all the time.
INTERNATIONAL
INQUE JIKUUKE KOGYO ( I J K ) has been producing many standard and special types
of ball bearings as a professional manufacturer since 1938, which have enjoyed good
quality reputations by their users.
INTERNATIONAL
Minebea was founded in 1951 as Japan’s first manufacturer to specialized in miniature ball
bearings. Since our establishment half a century ago, Minebea has cultivated ultra precision
machining and mass production technologies Minebea manufactures fluid dynamic
bearings, for which demand is expected to soar in the future.
INTERNATIONAL
EXCLUSIVE
DISTRIBUTOR
FBJ is an organisation that capitalizes on 50 years accumulation of technology and know-

how in the ball and roller bearings industry
INTERNATIONAL
The Dodge ISN Solution

Unitized bearing
Clearances preset at the factory
Bearing is properly greased at the factory
Benefits
No components to keep up with AUTHORIZED
DISTRIBUTOR
No feeler gages
No buckets of grease
INTERNATIONAL
A fortune 500-listed company. Timken is headquartered in Canton and employs a team of

over 26,000 staff worldwide who provides proprietary engineered products and services to
our global customers based on our core competencies of friction management, material
science and precision manufacturing
INTERNATIONAL
INTERNATIONAL
INTERNATIONAL
AUTOMATIC GREASE LUBRICATOR

INTERNATIONAL
INTERNATIONAL
INTERNATIONAL
STRATEGIC PARTNER - BRANDS

INTERNATIONAL
BEARINGS KNOWLEDGE AND

TOOLS FOR BEARINGS
INTERNATIONAL
PENGENALAN BEARINGS
INTERNATIONAL
BEARINGS = BEAR + ING
English-Verb (kerja); Menahan/menanggung beban dan berputar.

Bearing adalah sebuah komponen mekanika yang berfungsi untuk
membatasi gerak relatif antara dua atau lebih komponen mesin agar
selalu bergerak pada arah yang diinginkan.
INTERNATIONAL
KOMPONEN UTAMA BEARINGS

INTERNATIONAL
INTERNATIONAL
INTERNATIONAL
CONTACT AREA – ROLLING ELEMENT

INTERNATIONAL
DEEP GROOVE BALL BEARINGS
6xxx
INTERNATIONAL
FUNGSI JENIS SEAL BEARINGS

INTERNATIONAL
ANGULAR CONTACT BALL BEARINGS

7xxx
Titk beban . •
. •
Titik beban
Angular Contact Ball Bearing Deep Groove Ball Bearing

INTERNATIONAL
ANGULAR CONTACT BALL BEARING - BERPASANGAN
O arrangement X arrangement Tandem

/ / arrangement
Back to Back Face to Face DT
DB DF
INTERNATIONAL
PEMASANGAN BEARINGS – DENGAN POSISI “ O DAN X “.
TYPE BACK TO BACK TYPE FACE TO FACE

INTERNATIONAL
SELF ALIGNING BALL BEARINGS

12XX (K) , 13XX (K), 22XX (K), 23XX (K)
INTERNATIONAL
THRUST BALL BEARINGS

5XXXX
INTERNATIONAL
CYLINDRICAL ROLLER BEARING

NU – NJ – N - NUP
INTERNATIONAL
SPHERICAL ROLLER
BEARING
222XX, 223XX, 231XX
INTERNATIONAL
TAPERED ROLLER BEARING

302XX, 322XX, 303XX
INTERNATIONAL
SPHERICAL ROLLER THRUST

BEARING
292XX 293XX 294XX

INTERNATIONAL
MATERIAL SANGKAR (CAGE)

PADA BEARING
INTERNATIONAL
FAKTOR-FAKTOR DALAM MEMILIH JENIS SANGKAR

BEARINGS
1. KECEPATAN - RPM
2. SUHU - TEMPERATUR
3. BIAYA - COST
INTERNATIONAL
1. MATERIAL SANGKAR - BAJA

INTERNATIONAL
2. MATERIAL SANGKAR - TEMBAGA

INTERNATIONAL
3. MATERIAL SANGKAR - POLYAMIDE
Glass-fiber reinforced Polyamide 6.6

INTERNATIONAL
PENGKODEAN BEARING, BISA DIKETAHUI :

1. JENIS / TYPE BEARINGS
2. UKURAN ID BEARINGS
3. TOLERANSI BEARINGS
4. CLEARANCE CLASS BEARINGS
5. JENIS /TYPE SANGKAR BEARINGS
INTERNATIONAL
CONTOH : Seri 62 40 mm ID (lubang as) Tutup Karet

6208 – 2RSR No. Serie Bearing 2 sisi
62 08 2RSR
Awalan Nomor Dasar Akhiran

INTERNATIONAL
Cylindrical 40 mm
roller bearing M1-Sangkar Kuningan
Model NJ Seri 2 ID (lubang as) C3-Clearance C3
NJ 2 08 M1.C3
Akhiran
Awalan Nomor Dasar
CYLINDRICAL ROLLER BEARINGS

INTERNATIONAL
40 mm ID
(lubang as)
Seri
302
302 08
Awalan Nomor Dasar Akhiran
TAPERED ROLLER BEARINGS

INTERNATIONAL
M-Sangkar Kuningan
B-Inner ring riding
Seri 40 mm ID
222 (lubang as)
222 08 MB
Akhiran Nomor Dasar Akhiran
SPHERICAL ROLLER BEARINGS

INTERNATIONAL
DGBB ID = 20
No ID Seri 62
mm
R ef
mm
04 20 ID
05 25
62 04
.. ..
.. .. Nomor Dasar
92 460
04 x 5 = 20
96 480
Kode untuk ID Bearing

INTERNATIONAL
Seri
618 ID =530 mm
No ID
R ef
mm 618 /530 ID
/500 500
/530 530
/560 560 Nomor Dasar
/600 600 63/28
/630 630
/670 670 Kode untuk ID Bearing
… …
INTERNATIONAL
No ID Seri 62 ID = 15
R ef mm
mm
00 10
62 02 ID
01 12
Nomor Dasar
02 15
03 17
INTERNATIONAL
Seri 62 ID = 3 mm
No ID
R ef
mm
3 3 ID
4 4
62 3
5 5
6 6 Nomor Dasar
7 7
8 8 608 -2RSR
9 9
INTERNATIONAL

No ID No ID No ID
R ef R ef R ef
mm mm mm ID
3 3 00 10 04 20
4 4 05 25
5 5 01 12 .. ..
6 6 .. ..
7 7 02 15 92 460
8 8 96 480
9 9 03 17 /500 500
Radial
Clearance
Dimensi Bearing
d
D dXDXt
Dia. dalam X Dia. Luar X Tebal
t
INTERNATIONAL
DIMENSI SAMA, BEDA JENIS / TYPE
6208 - 40x 80 x 18
7208 - 40 x 80 x 18 Diameter
QJ208 - 40 x 80 x 18 Dalam (d)
08 x 5 = 40
1208 - 40 x 80 x 18
NU208 - 40 x 80 x 18
30208 - 40 x 80 x 18
BEARINGS CLEARANCE
Loose Fit Housing
Tight Fit Shaft

Inner Race
Panas
terjadi
Pemuaian,
masih ada
sisa
clearance.
Mount Operat
ed ed
Bearing clearance will diminish after it has been mounted & operated.
Therefore, we have to pay extreme attention to the clearance.
B-2
INTERNATIONAL
PELUMASAN
PADA BEARINGS
INTERNATIONAL
FUNGSI PELUMAS PADA BEARINGS:
1. MEMBENTUK LAPISAN FILM LUBRIKASI, MENCEGAH KONTAK

DAN BEBAN KERJA, JUGA MENCEGAH KEAUSAN DAN
KERUSAKAN PREMATUR PADA BEARINGS.
2. MENCEGAH SUARA ATAU NOISE
3. MENYERAP PANAS YANG TIMBUL
4. MENCEGAH KONTANMINASI DAN KOROSI
5. SEBAGAI SISTEM SEALING TAMBAHAN
INTERNATIONAL
LEBIH
DARI
KERUSAKAN BEARINGS
KARENA MASALAH
PELUMASAN
INTERNATIONAL
HAL-HAL YANG HARUS DIPERHATIKAN DALAM

MENENTUKAN JENIS PELUMAS
 Load / Beban
 Speed / Kecepatan
 Operating temperature
INTERNATIONAL
Terlalu banyak Grease

DAN Grease tidak cocok
Temperature Terlalu banyak Grease ATAU

Grease tidak cocok
Normal (600 – 700) C
Grafik Temperature Waktu

Pelumasan Grease
INTERNATIONAL
PELUMASAN GREASE : PENGISIAN INISIATIF
• n x dm > 100.000 [min-1 x mm],

isi sampai dengan 20-25%
• n x dm < 50.000 [min-1 x mm],

isi sampai dengan 100%
• Housing pada kiri dan kanan dari

bearing, isi sampai dengan 50%
INTERNATIONAL
PELUMASAN ULANG DAN INTERVAL WAKTU
Interval X
Minggu 0,002
Bulan 0,003
Tahun 0,004
Jumlah: m = D x B x X [g]
1
D : diameter luar [mm]

B : lebar [mm]
X : factor interval [g/mm²]
INTERNATIONAL
Simalube solusinya pengreasean

mudah dan hemat waktu juga tepat waktu
Bisa di isi ulang !
Komponen dan Speksifikasi
INTERNATIONAL
INTERNATIONAL
Check the shaft diameter at two positions (A and B) in four planes.

Record these measurements for future reference.
PEMERIKSAAN
SHAFT
Check the housing bore diameter at two positions (A and B) in four planes.
Record these measurements for future reference
1
2
PEMERIKSAAN 3 A B
4
HOUSING
INTERNATIONAL
TIDAK MENGGUNAKAN GERINDA UNTUK

MENGHALUSKAN SHAFT
LEBIH BAIK GUNAKAN – KIKIR TANGAN

INTERNATIONAL
When force is to be applied on the rolling bearing for mounting, it must be applied in a straight
line and evenly. Make sure that bearing is centered correctly.
Right Wrong Pasang bearing di AS

Inner bearing yang harus
Sejajar pada poros AS
Tekanan harus di Inner

Bearing secara bersamaan
When a press is not available, hammer in the bearing, using only a dead blow hammer
and a mounting dolly to minimize the shock to the bearing and evenly distribute the mounting forces.
The bearing should not be hammered directly and pressure should be applied only to the inner ring.
Cara pasang Bearing Right Wrong
Yang benar
Inner di pukul bersamaan
Pada poros AS
Jangan pukul Inner tidak

Bersamaan atau pukul di
Outer ring
Cara memasang bearing
Bila harus bersamaan inner
Dan outer bearing dipasang
Dalam as dan housing secara
bersamaan dan waktu sama
Juga.
Dipanaskan dengan blander cara ini tidak di benarkan

Karena panas yang didapatkan tidak merata.
Bearing akan cepat rusak dan bekas hitam ada
Pada bearing yang dibakar cara ini.
S o p o rte d e
INTERNATIONAL
T e la M e tlic a
T e m p e ra tu ra M x .1 2 0 ? C
N ¡v e ld e A c e ite
R o d a m ie n to
PEMANAS DENGAN CARA

Wire Mesh Support DI REBUS DIDALAM OLI
Oil Level
Oil Temperature 248 °F Max
1. Oli harus bebas dari kotoran
Bearing
C a le n ta d o r
2. Letakkan bantaran yang
tidak bisa menghantar
panas.
3. Suhu oli tidak boleh lebih
Heater
dari 120º
Pemasangan dengan Bearing Heater
Waktunya lebih cepat dari cara lama dengan

Cara diatas api dengan oli.
Dengan Bearing Heater kita memanaskan cukup di Inner Bearing dengan suhu 90º
Tapi jangan lupa harus pakai sarung tangan, karena outer Bearing ikut panas , agar
tangan kita tidak kena panas.
TOOL PRODUCT
 Tool Mounting dan Dismounting Bearing
 Tool Condition Monitoring Bearing dan
Equipment Lain
 Tool Lubriction
INTERNATIONAL
TOOLS - PRODUCTS
Belt tension Mounting Heater

measuring tools set
device
Detector Digital hand Hook wrench kits

tachometer
INTERNATIONAL
TOOLS - PRODUCTS
Vibration
Laser Shaft
diagnosis
Alignment
devices
Shims Puller arm extractor

Tool Dismounting Bearing
Alat untuk melepas bearing
• Mechanical Tool :
- Puller 2Arm
- Puller 3Arm
- Puller HYD
- Puller Trisection
Tool Mounting Bearing
Alat untuk pemasangan bearing
• Mechanical Tool :
- Fitting tool, alat pemasang
terdiri dari ring holder,
selongsong dan pemukul
digunakan untuk bearing
berdiameter 10mm-50mm
• Thermal Tool
a. Heater ; Alat pemanas
bearing sistem induksi.
b. MFT ; Alat pemanas
bearing sistem induksi
dengan teknologi
frekuensi menengah
.
Tool Kondisi Monitoring
Alat Pengecekan/ pengukuran
kondisi getaran, mekanikal
looseness, unbalance pada mesin
Smart Check
Tool kondisi monitoring online,
untuk semua equipment.
Mendeteksi melalui sensor
Vibrasi dan dianalisa dengan
program grafik spectrum vibrasi.
Detector 3
Tool kondisi monitoring offline, untuk semua equipment.
Mendeteksi melalui sensor Vibrasi dan dianalisa dengan program
grafik spectrum vibrasi.
Laser Aligment
- FAG Equilign ; Tool aligment untuk couple shaft
Trummy , Tool aligment untuk Vbelt dan Timing Belt
Smarty , Tool pengecekan kekencangan Vbelt dan Timing Belt

TRAINING DAN KONSULTASI
INTERNATIONAL
TRAINING DAN SEMINAR

INTERNATIONAL
INTERNATIONAL
TECHNICAL SUPPORT
JASA BONGKAR PASANG
INTERNATIONAL
JASA BONGKAR PASANG BEARINGS

JASA PERBAIKAN BEARINGS
INTERNATIONAL
ANALISIS KERUSAKAN BEARINGS

INTERNATIONAL
JASA CONDITION MONITORING AND BALANCING

INTERNATIONAL
BALANCING ON SITE
Batch centrifugal High

Grade
Continous centrifugal Low
ID Fan
Grade
JASA CONDITION MONITORING
INTERNATIONAL
DAN ANALISA VIBRASI
JASA PENGUKURAN KONDISI VIBRASI DAN ANALISIS
INTERNATIONAL

Materi Basic Bearing

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Materi Basic Bearing

Uploaded by

Copyright:

Available Formats

A TRUSTED SUPPLIER OF BEARINGS, BELTS AND INDUSTRIAL SUPPLY

PG. MADU KISMO

International bearings group of companies

In 2006, approximately 63,000 employees at over 180 locations worldwide

Founded in Toyoma City in

FBJ is an organisation that capitalizes on 50 years accumulation of technology and know-

The Dodge ISN Solution

A fortune 500-listed company. Timken is headquartered in Canton and employs a team of

AUTOMATIC GREASE LUBRICATOR

STRATEGIC PARTNER - BRANDS

BEARINGS KNOWLEDGE AND

BEARINGS = BEAR + ING

English-Verb (kerja); Menahan/menanggung beban dan berputar.

KOMPONEN UTAMA BEARINGS

CONTACT AREA – ROLLING ELEMENT

DEEP GROOVE BALL BEARINGS

FUNGSI JENIS SEAL BEARINGS

ANGULAR CONTACT BALL BEARINGS

Angular Contact Ball Bearing Deep Groove Ball Bearing

ANGULAR CONTACT BALL BEARING - BERPASANGAN

O arrangement X arrangement Tandem

PEMASANGAN BEARINGS – DENGAN POSISI “ O DAN X “.

TYPE BACK TO BACK TYPE FACE TO FACE

SELF ALIGNING BALL BEARINGS

THRUST BALL BEARINGS

CYLINDRICAL ROLLER BEARING

TAPERED ROLLER BEARING

SPHERICAL ROLLER THRUST

292XX 293XX 294XX

MATERIAL SANGKAR (CAGE)

FAKTOR-FAKTOR DALAM MEMILIH JENIS SANGKAR

1. MATERIAL SANGKAR - BAJA

2. MATERIAL SANGKAR - TEMBAGA

3. MATERIAL SANGKAR - POLYAMIDE

Glass-fiber reinforced Polyamide 6.6

PENGKODEAN BEARING, BISA DIKETAHUI :

CONTOH : Seri 62 40 mm ID (lubang as) Tutup Karet

Awalan Nomor Dasar Akhiran

CYLINDRICAL ROLLER BEARINGS

TAPERED ROLLER BEARINGS

Akhiran Nomor Dasar Akhiran

SPHERICAL ROLLER BEARINGS

Kode untuk ID Bearing

Kode untuk ID Bearing

DIMENSI SAMA, BEDA JENIS / TYPE

Tight Fit Shaft

FUNGSI PELUMAS PADA BEARINGS:

1. MEMBENTUK LAPISAN FILM LUBRIKASI, MENCEGAH KONTAK

HAL-HAL YANG HARUS DIPERHATIKAN DALAM

Terlalu banyak Grease

Temperature Terlalu banyak Grease ATAU

Normal (600 – 700) C

Grafik Temperature Waktu

PELUMASAN GREASE : PENGISIAN INISIATIF

• n x dm > 100.000 [min-1 x mm],

• n x dm < 50.000 [min-1 x mm],

• Housing pada kiri dan kanan dari

PELUMASAN ULANG DAN INTERVAL WAKTU

D : diameter luar [mm]

Simalube solusinya pengreasean

Check the shaft diameter at two positions (A and B) in four planes.

TIDAK MENGGUNAKAN GERINDA UNTUK