Maintain, Repair, Rebuild, Protect

Solutions for Conventional Thermal

Power Plants
2 | Solutions for Conventional Thermal Power Plants

Henkel – Complete Solutions for Your

Entire Thermal Power Plant.
Repair, rebuild, maintain and protect your assets

Maximizing production and preventing unplanned downtime are critical in the power
generation industry. At Henkel – the leading solution provider for adhesives, sealants and
functional coatings worldwide – we understand the challenges you face because we know the
power generation industry inside and out.

With more than 50 years of experience in power generation, we’ll help you keep your plants
and equipment in top operating condition. Our LOCTITE brand adhesives are known around
the world for reliability and quality.

Let us show you how Henkel and our LOCTITE brand can help you reduce costs, increase
reliability, and improve efficiency.

COAL MILLS AND PF COAL BURNER NOZZLE

CRUSHER: CHUTES AND HOPPERS:
LINES: TIPS: LOCTITE extreme high
LOCTITE threadlockers to LOCTITE protective coatings
LOCTITE wear-resistant temperature and erosion-
prevent fastener loosening to prevent wear
coatings resistant coatings
 Solutions for Conventional Thermal Power Plants | 3

Why Henkel?
As the leading solution provider for adhesives, sealants and functional coatings
worldwide, we work as a partner with the power generation industry.

COMPLETE PRODUCT INNOVATION

TECHNICAL EXPERTISE
PORTFOLIO Solutions developed
Engineering support to
with our customers to
A full range of solutions help you improve your
help solve their toughest
for the Power industry. operations.
challenges.

CUSTOMER
TRAINING PARTNERSHIP
GLOBAL REACH
On-site maintenance Henkel is more than
Our products and services
workshops to prevent a supplier – we’re
are available worldwide.
equipment failure. committed to your
success.

TURBINE: CONDENSERS: DE-MINERALIZATION

PUMPS:
LOCTITE anti-seize LOCTITE protective PLANT:
LOCTITE wear- resistant and
compounds to prevent coatings to prevent tube-to LOCTITE corrosion protection
energy- efficient coatings
fastener seizing -end sheet corrosion coatings
4 | Solutions for Power Generation Plants

Put Henkel’s expertise to work on some of your

toughest challenges:

EFFICIENCY RELIABILITY
YOUR Greater power Chronic equipment
CHALLENGE consumption and reduced failures, increased repair
efficiency of equipment costs and downtime
due to wear and erosion

Comprehensive LOCTITE products

HENKEL maintenance programs to prevent fastener
for pumps and other loosening, fluid leaks,
SOLUTIONS equipment to improve corrosion and other
efficiency problems

• Improved equipment • Prevent unscheduled

BENEFITS efficiency downtime
• Longer asset life • Increased equipment
uptime
 Solutions for Power Generation Plants | 5

• Improving plant efficiency

• Increasing equipment reliability
• Strengthening plant safety
• Reducing costs

SAFETY
Safety hazards resulting
from unreliable machinery,
fluid leaks and other
failures
COSTS
Equipment subject to
wear and corrosion;
replacement costs
affecting profitability

Training on use of LOCTITE products to

Henkel products to
improve reliability and
reduce downtime; plant
surveys to identify repair
improvements
rebuild and protect
equipment; in-situ repair
without interruption of
operations

• Improved plant safety • Increased asset life

• Less downtime • Reduced
replacement costs

Broad Product Range

From threadlockers and thread sealants to protective coatings, our LOCTITE
brand provides solutions for every challenge.
visit henkelna.com/mro
6 | Solutions for Power Generation Plants

Coal Handling Plant

Solutions for abrasional wear, vibrational loosening, and frequent leaks

Stacker Reclaimer
BENEFITS
YOUR CHALLENGE • Reduced wear on
Severe abrasional wear on the the wheel face
reclaimer wheel side walls
and bucket walls,
OUR SOLUTION providing longer
equipment life
Wear protection:
LOCTITE Brushable Ceramic • Reduced
and Wearing Compound repair costs

Conveyor Belt
BENEFITS
YOUR CHALLENGE • In-situ repair
Wear and tear of conveyor results in time
belts during operations savings – back to
service in 4 hours
OUR SOLUTION • Cost savings –
Belt repair: avoid replacement
LOCTITE Rapid Rubber
Repair kit
 Solutions for Power Generation Plants | 7

Coal Crusher
BENEFITS
YOUR CHALLENGE • Prevents
Fastener loosening due to catastrophic
heavy vibration equipment failure
• Improves
OUR SOLUTION
safety of work
Reliable threadlocking:
environment
LOCTITE Threadlocker

Gear Boxes
YOUR CHALLENGE BENEFITS
Frequent oil leakages; bolt • Improved
loosening due to vibration; reliability of
loosening of bearing in the gearbox operation
housing
• Efficient
OUR SOLUTION gearboxes free
Prevent leaks and fastener from chronic
loosening: failures
LOCTITE Flange Sealants,
Threadlockers, Retaining
Compounds, Thread Sealants

Additional Solutions
To see more solutions for corrosion protection and fastener loosening,
contact your Henkel representative or visit our website.
henkelna.com/mro
8 | Solutions for Power Generation Plants

Boiler Maintenance
Solutions for abrasional wear, vibrational loosening, and frequent leaks

Coal Hoppers & Chutes

YOUR CHALLENGE BENEFITS
Continuous flow of coal leads • Extends
to severe abrasion of chute equipment life
liners, especially at transfer
points
• Repair at
fraction of the
OUR SOLUTION replacement cost
Wear protection:
LOCTITE Wearing Compound

Mills – Classifier Cone & Housing

YOUR CHALLENGE BENEFITS
Wear of coal mill interior • In-situ repair
components subjected • Longer life than
to erosion due to flow of
pulverized coal
weld repair
• Can be reapplied
OUR SOLUTION on existing coating
Wear protection:
LOCTITE Ultra High Temp Pneu
Wear & High Temperature
Brushable Ceramic
 Solutions for Power Generation Plants | 9

Mills – Fastener
YOUR CHALLENGE BENEFITS
Loosening of fasteners due to • Prevents
heavy vibration catastrophic
equipment failure
OUR SOLUTION
• Improves
Reliable threadlocking: reliability
LOCTITE Threadlockers
• Increases safety

Mills – Discharge Valve

& Outlet Ports

YOUR CHALLENGE BENEFITS

Erosional wear of MDV and • Extends
MPO along the flow path of equipment life
pulverized coal
• Avoids frequent
costly repair work
OUR SOLUTION
Wear protection:
LOCTITE Ultra High Temp Pneu
Wear & High Temperature
Brushable Ceramic

Information and Resources

Maintenance guides, catalogs, case studies, additional applications
and more – just a click away.
Visit henkelna.com/mro
10 | Solutions for Power Generation Plants

Boiler Maintenance
Solutions for abrasional wear, vibrational loosening, and frequent leaks

Coal Carrying Bends

YOUR CHALLENGE BENEFITS
Flow of fine coal leads to • Extends
erosion and puncturing of equipment life
pipes at the bends
• Repair at
OUR SOLUTION fraction of the
replacement cost
Wear protection:
LOCTITE Ultra High Temp
Pneu Wear

Coal Burner Tips

YOUR CHALLENGE BENEFITS
Wear of PF burner tip, • Higher wear
increasing coal consumption resistance than
and lowering efficiency of weld overlay
boiler
• Cost-effective
OUR SOLUTION repair
Wear protection: • Reduces
LOCTITE PC 7000 High downtime
Temperature & Abrasion
Resistant Coating
 Solutions for Power Generation Plants | 11

Turbine Maintenance
Coal and combined-cycle gas plants

Steam and Combustion Turbine

YOUR CHALLENGE BENEFITS
Seizing of threaded fasteners • Prevents seizing
of turbine casing subjected to and allows
high temperatures disassembly when
needed
OUR SOLUTION
• Avoids expensive
Anti-seize:
LOCTITE N-7000 or Heavy process of bolt
Duty Anti Seize shearing/cutting

Steam Condenser
YOUR CHALLENGE BENEFITS
Corrosion and pitting • Prevents
leads to leakage of cooling bi-metallic
water into condenser steam, corrosion and
reducing overall turbine seals joints,
efficiency and contaminates DM
water
reducing
frequency of tube
OUR SOLUTION replacement
Wear protection: • Improves
LOCTITE Wear Resistant Putty efficiency of
and Brushable Ceramic condenser and
Coating
turbine

On-Site Training
Our maintenance workshops will help your staff improve safety
and reliability and reduce costs.
Call 1-800-LOCTITE (562-8483), or visit henkelna.com/mro
12 | Solutions for Power Generation Plants

Ash Handling
Solutions for wear and erosion

Slurry Pumps
YOUR CHALLENGE BENEFITS
Ash slurry wears pump, • Cost savings from
leading to increased power reclamation of
consumption and reduced worn-out casing
pump life
• Improved pump
OUR SOLUTION efficiency
Wear protection:
LOCTITE Pneu-Wear and
Brushable Ceramic Coating

Vacuum Pumps
YOUR CHALLENGE BENEFITS
Ash particles erode casing • Save replacement
and impeller of vacuum pump cost of casing
• Improved pump
OUR SOLUTION efficiency
Wear protection:
LOCTITE Wear Resistant Putty
and Brushable Ceramic
Coating
 Solutions for Power Generation Plants | 13

Off-site Maintenance
Coal and combined-cycle gas plants

CW Pumps
YOUR CHALLENGE
Cavitation deteriorates
smoothness of pump casing,
increasing power consumption
and decreasing efficiency
OUR SOLUTION
Wear protection:
LOCTITE Superior Metal and
Brushable Ceramic Coating
BENEFITS
• Cost savings from
improved pump
efficiency, faster
payback period
• Increased life of
internal parts due
to reduced wear

De-mineralization Plant
YOUR CHALLENGE BENEFITS
Chemicals used in DM • Reliable
plant lead to corrosion of protection against
containment vessels and chemical attack
damage to concrete floor and
drainage • Cost savings
due to reduced
OUR SOLUTION frequency of
Wear protection: recoating
LOCTITE Chemical Resistant
Coating

Documented Cost Savings

More than 90% of our customers realize above-target cost savings
after just 4 months. Let us do the same for you.
Call 1-800-LOCTITE (562-8483), or visit henkelna.com/mro
14 | Solutions for Power Generation Plants

Online access to On-site expert

resources and consulting and
technical data application
support

Wide selection of Global network

information and of technicians
how-to guides for and engineers
operators VALUE FOR YOU
Henkel offers more than a
product portfolio. We are a
partner who understands
your industry and helps solve
your toughest challenges. On-site
Proven and
Maintenance
documented
Workshops and
OEM and MRO
tailored training
expertise
programs

Global Distributor Global MRO

and Certified Training and
Applicator Application
network Centers

Broad Solution Portfolio

From reducing wear and corrosion to sealing
leaks, Henkel has a wide range of products that
can solve any challenge in your facility.

LOCTITE REBUILDING, BONDING AND SUPPLEMENTARY

MACHINERY PROTECTING SEALING WITH MAINTENANCE
ADHESIVES AND COATING LOCTITE PRODUCTS
• Threadlocking • Metal-Filled • Epoxies • Cleaners
• Thread Sealants Compounds • Polyurethanes • Metal Pretreatment
• Gasketing • Concrete Repair • Instant Adhesives • Anti-Seize and
• Retaining • Wear Resistant Coatings • Industrial Sealants Lubricants
 Solutions for Power Generation Plants | 15

Henkel Partnership
Services to help you succeed

Plant Survey Date

A plant survey will analyze current maintenance Time
practices and culture and offer opportunities for Place
improvement. It can also be used to customize Contact
training workshops specific to your needs.

Product Trials Date

Product trials allow you to test the performance of Time
our products in your plant. Henkel will train your Place
staff on the correct application methods. Contact

Maintenance Workshop Date

This on-site training customized to your needs Time
will help your staff increase equipment reliability, Place
reduce routine and redundant maintenance tasks, Contact
improve safety, reduce energy costs, and increase
productivity.

Surface Engineering Solutions Date

Our experts will show you how to identify and Time
apply the proper surface protection coatings to Place
keep your assets up and running with minimal Contact
downtime. We can also recommend Henkel
Certified Applicators who specialize in these types
of repairs.

For more information, contact your Henkel representative,

call 1-800-LOCTITE (562-8483), or visit henkelna.com/mro
Henkel Corporation U.S.A. Canada
Henkel Corporation Henkel Canada Corporation
Engineering Adhesives
Engineering Adhesives Engineering Adhesives
www.henkelna.com/mro One Henkel Way 2515 Meadowpine Blvd.
www.loctite.com Rocky Hill, Connecticut 06067 Mississauga, Ontario L5N 6C3
Tel: 1.800.LOCTITE (562.8483) Tel: 1.800.263.5043 (within Canada)
Tel: 860.571.5100 Tel: 905.814.6511
Fax: 860.571.5465 Fax: 905.814.5391

All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere.
® = registered in the U.S. Patent and Trademark Office. © 2015 Henkel Corporation. All rights reserved. 15016/LT-8167 (11/15)