Body, Lock & Security System: Section

BODY
BODY, LOCK & SECURITY SYSTEM

SECTION BL B
E
CONTENTS
SERVICE INFORMATION ............................ 3 MULTI-REMOTE CONTROL SYSTEM ............. 32 F
Component Parts and Harness Connector Loca-
MODIFICATION NOTICE .................................... 3 tion ...........................................................................32
Major Modification Notice .......................................... 3 Schematic ................................................................34 G
Wiring Diagram - MULTI - FOR LHD MODEL .........35
DTC INDEX .......................................................... 4 Wiring Diagram - MULTI - FOR RHD MODEL ........37
ECM P1610-P1616 ................................................... 4
Terminal and Reference Value for BCM ..................40 H
PRECAUTIONS ................................................... 5 Trouble Diagnosis Chart by Symptom .....................41
Precaution for Supplemental Restraint System ID Code Entry Procedure ........................................42
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- DOOR ................................................................ 44 BL
SIONER" ................................................................... 5
Fitting Adjustment ....................................................44
Precaution for procedures with out cowl top cover...... 5
Removal and Installation of Front Door and Rear
Precaution for Work .................................................. 5 Door .........................................................................46 J
PREPARATION ................................................... 6 Component of Door Weather-strip ...........................47
Commercial Service Tool .......................................... 6 Removal and Installation of Door Weather-strip ......48
FRONT DOOR LOCK ....................................... 49 K

HOOD .................................................................. 7
Fitting Adjustment ..................................................... 7 Component ..............................................................49
Component of Hood Assembly ................................. 9 Removal and Installation .........................................49
Removal and Installation of Hood Assembly ............. 9 L
REAR DOOR LOCK .......................................... 50
Component of Hood Lock Control ........................... 10
Component ..............................................................50
Removal and Installation of Hood Lock Control ...... 10 Removal and Installation .........................................51
Hood Lock Control Inspection ................................. 10 M
TAIL GATE ........................................................ 52
RADIATOR CORE SUPPORT ...........................12 Component ..............................................................52
Component .............................................................. 12
Removal and Installation ......................................... 12 N
FUEL FILLER LID OPENER ............................. 53
Component ..............................................................53
FRONT FENDER ................................................13 Wiring Diagram - FLID - ...........................................54
Component .............................................................. 13 Removal and Installation .........................................54 O
Removal and Installation ......................................... 13
THEFT WARNING SYSTEM ............................. 55
POWER DOOR LOCK SYSTEM ........................14 Component Parts and Harness Connector Loca-
Component Parts and Harness Connector Loca- P
tion ...........................................................................55
tion .......................................................................... 14
Schematic ................................................................56
Schematic ............................................................... 17
Wiring Diagram - BL THEFT LHD - .........................57
Wiring Diagram - D/LOCK - FOR LHD MODEL ...... 18
Wiring Diagram - BL THEFT RHD - .........................60
Wiring Diagram - D/LOCK - FOR RHD MODEL .... 23
Terminal and Reference Value for BCM ..................64
Terminal and Reference Value for BCM ................. 29
Terminal and Reference Value for IPDM E/R ..........65
Trouble Diagnosis Chart by Symptom .................... 30
Trouble Diagnosis ....................................................66
Revision: 2008 January BL-1 D40

Symptom Chart ....................................................... 66 Trouble Diagnosis ................................................... 70
NATS(Nissan Anti-Theft System) .................... 67 CAB AND REAR BODY .................................... 72

Component Parts and Harness Connector Loca- Component ............................................................. 72
tion .......................................................................... 67 Removal and Installation ......................................... 73
Wiring Diagram - NATS - ........................................ 68
Terminal and Reference Value for BCM ................. 69 BODY REPAIR .................................................. 74
Trouble Diagnosis Procedure ................................. 70 Body Alignment ....................................................... 74

MODIFICATION NOTICE
< SERVICE INFORMATION >
SERVICE INFORMATION A
MODIFICATION NOTICE
Major Modification Notice INFOID:0000000003825332
B
Single cabin has been added.
C
BL

DTC INDEX
DTC INDEX
ECM P1610-P1616 INFOID:0000000003409103
CONSULT display Description Reference page

When the starting operation is carried out 5 or more times
consecutively under the following conditions, IVIS(NATS)
will shift the mode to prevent the engine start.
P1610: LOCK MODE BL-70, "Trouble Diagnosis"
• unregistered ignition key is used (without intelligent key
system)
• BCM or ECM malfunctioning
The result of ID verification between BCM and ECM is NG.
P1611: ID DISCORD, IMM-ECM BL-70, "Trouble Diagnosis"
System initialization is required.
P1612: CHAIN OF ECM-IMMU Communication impossible between ECM and BCM. BL-70, "Trouble Diagnosis"
P1614: CHAIN OF IMMU-KEY BCM cannot receive the key ID signal. BL-70, "Trouble Diagnosis"
BCM can receive the key ID signal but the result of ID ver-
P1615: DIFFERENCE OF KEY BL-70, "Trouble Diagnosis"
ification between key ID and BCM is NG.
P1616: ECM ECM ROM is malfunctioning. BL-70, "Trouble Diagnosis"

PRECAUTIONS
PRECAUTIONS
A
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000002978833
B
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of C
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by D
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag E
Module, see the SRS section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
F
ness connectors.
Precaution for procedures with out cowl top cover INFOID:0000000002978834
G
When performing the procedure after removing cowl top cover,cover
the lower end of windshield with urethane,etc.
H
BL
J
PIIB3706J
Precaution for Work INFOID:0000000002978835
K
• After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their
operation.
• Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it. L

PREPARATION
PREPARATION
Commercial Service Tool INFOID:0000000003825334
Tool name Description
Engine ear
Locating the noise
SIIA0995E
Remover tool Remove the clip and pawl and metal clip
PIIB7923J

HOOD
HOOD
A
Fitting Adjustment INFOID:0000000002978837
BL
MIIB0906E
N
1. Hood 2. Front grille 3. Front fender
4. Headlamp assembly 5. Hood bumper rubber 6. Hood striker
7. Primary latch 8. Secondary striker 9. Secondary latch O
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT
1. Remove the hood lock, loosen the hood hinge nuts and close the hood.
P
2. Adjust the lateral and longitudinal clearance, and open the hood to tighten the mounting bolts to the spec-
ified torque.
Portion Clearance
Hood - Front grille A - A (a) 3.7 - 8.3 mm (0.146 - 0.327 in)

HOOD
Portion Clearance
Hood - Front fender B - B (c) 3.6 - 5.6 mm (0.142 - 0.220 in)
Hood - Headlamp C - C (e) 4.0 - 8.0 mm (0.157 - 0.315 in)
3. Install the hood lock temporarily, and align the hood striker and lock so that the centers of striker and lock
become vertical viewed from the front, by moving the hood lock laterally.
4. Tighten hood lock mounting bolts to the specified torque.
FRONT END HEIGHT ADJUSTMENT
1. Remove the hood lock and adjust the height by rotating the bumper rubber until the hood becomes 1 to1.5
mm (0.039 to 0.059 in) lower than the fender.
2. Temporarily tighten the hood lock, and position it by engaging it with the hood striker. Check the lock and
striker for looseness, and tighten the hood lock mounting bolts to the specified torque.
CAUTION:
Adjust right/left clearance between hood and each part to the following specification.
Portion R / L difference
Hood - Front grille A - A (a) Less than 2.2 mm (0.087 in)
Hood - Front fender B - B (c) Less than 1.0 mm (0.039 In)
SURFACE HEIGHT ADJUSTMENT

1. Remove the hood lock, and adjust the surface height difference of hood, fender and headlamp according
to the fitting standard dimension, by rotating RH and LH bumper rubbers.
Portion Surface height

Hood - Front grille A - A (b) -1.7 - 3.1 mm (-0.067 - 0.122 in)
Hood - Front fender B - B (d) -1.0 - 1.0 mm (-0.039 - 0.039 in)
Hood - Headlamp C - C (f) -1.3 - 2.7 mm (-0.051 - 0.106 in)
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver-
tical when viewed from the front.
3. Check that the hood lock secondary latch is properly engaged with the secondary striker with hood's own
weight.
4. Check that the hood lock primary latch is securely engaged with the hood striker with hood's own weight
by dropping hood from approx. 200 mm (7.874 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or more.
5. Move hood lockup and down until striker smoothly engages the lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front end of the hood rises by approximately 20
mm (0.787 in) and that hood striker and hood lock primary latch is disengaged. Also make sure that hood
opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
CAUTION:
• After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts.
• Adjust evenness between hood and each part to the following specification.

HOOD
Component of Hood Assembly INFOID:0000000002978838
PIIB9572E
BL
1. Hood assembly 2. Hood front sealing rubber 3. Hood insulator
4. Hood bumper rubber 5. Hood stay 6. Hood hinge
J
Removal and Installation of Hood Assembly INFOID:0000000002978839
REMOVAL K
WARNING:
Body injury may occur if no supporting rod is holding the hood
open when removing the food stay. L
CAUTION:
Operate with two workers, because of its heavy weight.
MIIB0555E
INSTALLATION O
CAUTION:
• Before installing hood hinge, apply anticorrosive agent onto the mounting surface of the vehicle
body. P
• After installing, perform hood fitting adjustment. Refer to BL-7, "Fitting Adjustment".

HOOD
Component of Hood Lock Control INFOID:0000000002978840
MIIB1264E
1. Hood lock assembly 2. Hood lock cable 3. Clip

4. Radiator core support
Removal and Installation of Hood Lock Control INFOID:0000000002978841
REMOVAL
CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
CAUTION:
• Be careful not to bend the cable too much, keeping the radius 100 mm (3.937 in) or more.
• After installing, perform hood fitting adjustment. Refer to BL-7, "Fitting Adjustment".
Hood Lock Control Inspection INFOID:0000000002978842
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's
own weight.
2. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own
weight by dropping it from approx. 200 mm (7.874 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.811 in) or more.

HOOD
3. When pulling hood opener lever gently, make sure that front end
of the hood rises by approximately 20 mm (0.787 in) and that A
hood striker and hood lock primary latch are disengaged. Also
make sure that hood opener returns to the original position.
4. Install as static closing face of hood is 392 N·m (35 Kg-m, 253.0 B
ft-lb) ~ 441 N·m (45 Kg-m, 325.3 ft-lb).
MIIB0639E
D
5. Confirm hood lock is properly lubricated. If necessary, apply
grease at the point shown in the figure.
E
G
MIIB0640E
BL

RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORT
Component INFOID:0000000002978843
MIIB0979E
1. Radiator core support assembly 2. Air intake duct (Air guide) RH 3. Air intake duct (Air guide) LH
4. Horn (Low) 5. Headlamp lower bracket RH 6. Headlamp lower bracket LH
7. Headlamp side bracket RH 8. Headlamp side bracket LH
Removal and Installation INFOID:0000000002978844
INSTALLATION
CAUTION:
After installing, check the hood adjustment and hood opener operation. Refer to BL-7, "Fitting Adjust-
ment" and BL-10, "Hood Lock Control Inspection".

FRONT FENDER
FRONT FENDER
A
BL
MIIB0557E
1. Front fender 2. Hood stay holder 3. Hood stay J
K
REMOVAL
CAUTION:
While removing use a shop cloth to protect body from damaging.
L
INSTALLATION
CAUTION:
• After installing, apply touch-up paint (the body color) onto the head of the front fender mounting
M
bolts.
• After installing, check front fender adjustment. Refer to BL-7, "Fitting Adjustment" and BL-44, "Fit-
ting Adjustment".
N

POWER DOOR LOCK SYSTEM
Component Parts and Harness Connector Location INFOID:0000000003802421
SINGLE CAB
JMKIA2328ZZ
1. BCM M42, M43, M44 2. Front door lock actuator (driver side) 3. Front door switch (driver side)
D10 LH models : B19
RH models : B114
4. Key cylinder switch D8 5. Power window main switch 6. Key switch connector M35
(door lock/unlock switch) D6
A. View with instrument lower panel RH B. View with steering column cover (up-
removed. per and lower) removed.
DOUBLE CAB

BL
PIIB9593E
K
1. BCM M42, M43, M44 2. Front door lock actuator (driver side) 3. Front door switch (driver side)
D10 LH models : B19 L
RH models : B114
4. Rear door lock actuator RH D85 5. Rear door switch RH B116 6. Power window main switch
M
7. Key switch connector M35
N
KING CAB

PIIB9585E
1. BCM M42, M43, M44 2. Power window main switch 3. Key switch connector M35
4. Front door lock actuator (driver side) 5. Rear door switch No.2 (RH) D92 6. Front door switch (driver side) D94
D10
7. Rear door switch No.1 (RH) D91

Schematic INFOID:0000000002978848
BL
TIWB1561E
P

Wiring Diagram - D/LOCK - FOR LHD MODEL INFOID:0000000002978849
TIWB1361E

BL
TIWB1566E

TIWB1590E

BL
TIWB1591E

TIWB1592E

Wiring Diagram - D/LOCK - FOR RHD MODEL INFOID:0000000003802515
BL
MIWA1246E
P

TIWB1567E

BL
TIWB1568E

TIWB1569E

BL
TIWB1570E

TIWB1571E

BL
TIWB1572E
Terminal and Reference Value for BCM INFOID:0000000002978850 P
Wire col- Voltage [V]

Terminal Item Condition
or (Approx.)
3 BR Ignition switch Ignition switch ON Battery voltage

Wire col- Voltage [V]
or (Approx.)
Key switch ON Battery voltage
5 B Key switch
Key switch OFF 0
Door key cylinder switch Key position
11*3 WL 5→0
LOCK signal (Neutral → Locked)
12*4 LG Rear door switch RH ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
Front door switch
SB*2
14 (Passenger side) ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
V*1 Rear door switch LH*5
Front door switch
SB*1
15 (Driver side) ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
V*2 Rear door switch RH*5
16*4 R Rear door switch LH ON (Door is opened) → OFF (Door is closed) 0 → Battery voltage
Door key cylinder switch Key position
18*3 LR 5→0
UNLOCK signal (Neutral → Locked)
21 P CAN-L — —
22 L CAN-H — —
Unlock 0
32 LG Door lock/unlock switch All door closed
Other than above 5
Lock 0
34 GR Door lock/unlock switch All door closed
Other than above 5
Power switch
41 G — Battery voltage
(Fuse)
55 B Ground — 0
56 W All door lock actuators (lock) Door lock/unlock switch (Free → Lock) 0 → Battery voltage → 0
Power source
57 LG — Battery voltage
(Fusible link)
60 L All door lock actuator (unlock) Door lock/unlock switch (Free → Lock) 0 → Battery voltage → 0
*1
: RHD models
*2: LHD models
*3
: Single cab models
*4
: Double cab models
*5: King cab models
Trouble Diagnosis Chart by Symptom INFOID:0000000002978851
Symptom Diagnosis service procedure

1. Check power supply and ground circuit.
Power door lock does not operate at all.
2. Replace BCM
1. Check key switch.
Key reminder system does not operate. 2. Check door switch (except back door switch).
3. Replace BCM.
Power door does not operate with door lock/unlock switch, when lock is
Check all door switch (except driver side)
pressed.
Power door lock does not operate with door lock/unlock switch. Check door lock/unlock switch.

Symptom Diagnosis service procedure
A
1.Check front door lock actuator (driver side).
2.Check front door lock actuator (passenger side).
Specific door does not operate.
LH B
3.Check rear door lock actuator.
RH
1.Check key cylinder switch.
Power door lock does not operate with key cylinder switch
2.Replace BCM C
BL

MULTI-REMOTE CONTROL SYSTEM
SINGLE CAB
JMKIA2329ZZ
1. BCM M42, M43, M44 2. Front door lock actuator 3. Front door switch (Driver side) B114
(Driver side) D10
4. Key switch connector M35
A. View with instrument lower panel RH B. View with steering column cover
removed. (upper and lower) removed.
DOUBLE CAB

H
PIIB9296E
1. BCM M42, M43, M44 2. Front door lock actuator 3. Front door switch (Driver side) B114
(Driver side) D10 BL
4. Rear door lock actuator RH D85 5. Rear door switch RH B116 6. Key switch connector M35
removed. (upper and lower) removed. J
KING CAB
K
PIIB9586E

1. BCM M42, M43, M44 2. Key switch connector M35 3. Front door lock actuator
(driver side) D10
4. Rear door switch No.2 RH D92 5. Front door switch (driver side) D94 6. Rear door switch No.1 RH D91
removed. (upper and lower) removed.
TIWB1368E

Wiring Diagram - MULTI - FOR LHD MODEL INFOID:0000000002978854
BL
TIWB1369E
P

TIWB1573E

Wiring Diagram - MULTI - FOR RHD MODEL INFOID:0000000003803362
BL
MIWA1254E
P

TIWB1574E

BL
TIWB1575E

TIWB1576E
Terminal and Reference Value for BCM INFOID:0000000002978855
Wire Voltage (V)

Color (Approx.)
4 O Ignition switch Ignition switch ACC Battery voltage

Wire Voltage (V)
Color (Approx.) A
ON (Key is inserted in key cylinder) Battery voltage
5 B Key switch
OFF (Key is removed from key cylinder) 0
B
ON (door open) 0
12*3 LG Rear door switch RH
OFF (door closed) Battery voltage
SB*2 Front door switch ON (door open) 0 C

14 (Passenger side)
V*1 Rear door switch LH*4 OFF (door closed) Battery voltage
SB*1 Front door switch ON (door open) 0 D

15 (Driver side)
V*2 Rear door switch RH*4 OFF (door closed) Battery voltage
ON (door open) 0 E
16*3 R Rear door switch LH
21 P CAN L — —
22 L CAN H — — F
41 G Power source (Fuse) — Battery voltage
55 B Ground — 0
G
57 LG Power source (Fusible link) — Battery voltage
*1
: RHD Models
*2: LHD Models
H
*3
: Double cab models
*4
: King cab models
BL
Trouble Diagnosis Chart by Symptom INFOID:0000000002978856
NOTE: J
• Always check the “Trouble Diagnosis Procedure” before troubleshooting.
• Always check keyfob battery before replacing keyfob.
K
Symptom Diagnoses/service procedure
1. Check keyfob battery and function.
2. Replace keyfob. Refer to ID Code Entry Procedure. L
All function of remote multi-remote control system do not NOTE:
operate. If the result of keyfob function with CONSULT-III is OK, keyfob is not mal-
functioning.
3. Replace BCM. M
2. Check key switch.
N
3. Check door switch.
4. Check ACC switch.
The new ID of keyfob cannot be registered.
5. Replace keyfob. Refer to ID Code Entry Procedure. O
NOTE:
If the result of keyfob function with CONSULT-III is OK, keyfob is not mal-
functioning.
P
6. Replace BCM.
2. Replace keyfob. Refer to ID Code Entry Procedure.
Door lock or unlock does not function with keyfob. NOTE:
(Power door lock system is “OK”.) If the result of keyfob function check with CONSULT-III is OK, keyfob is
not malfunctioning.
3. Replace BCM.

Symptom Diagnoses/service procedure
1. Check hazard reminder mode.*
*: Hazard reminder mode can be changed.
Hazard reminder does not activate properly when press-
First check the hazard reminder setting.
ing lock or unlock button of keyfob.
(Horn reminder is “OK”.) 2. Check hazard function.
3. Replace BCM.
1. Check auto door lock operation mode.*
Auto door lock operation does not activate properly. *: Auto door lock operation mode can be changed.
(All other remote multi-remote control system function is First check the auto door lock operation setting.
OK.)
2. Replace BCM.
1. Check map lamp and ignition keyhole illumination operation.
Map lamp and ignition keyhole illumination operation
2. Check door switch.
does not activate properly.
3. Replace BCM.
ID Code Entry Procedure INFOID:0000000002978857
NOTE:
• If a key fob is lost, the ID code of the lost key fob must be erased to prevent unauthorized use. A specific ID
code can be erased with CONSULT-III. However, when the ID code of a lost key fob is not known, all control-
ler ID codes should be erased. After all ID codes are erased, the ID codes of all remaining and/or new key
fobs must be re-registered.
• When registering an additional key fob, the existing ID codes in memory may or may not be erased. If five ID
codes are stored in memory, when an additional code is registered, only the oldest code is erased. If less
than five ID codes are stored in memory, when an additional ID code is registered, the new ID code is added
and no ID codes are erased.
• Entry of maximum five ID codes is allowed. When more than five ID codes are entered, the oldest ID code
will be erased.
• Even if same ID code that is already in the memory is input, the same ID code can be entered. The code is
counted as an additional code.

KEY FOB ID SET UP WITHOUT CONSULT-III
A
BL
PIIA2224E
NOTE:
• To erase all ID codes in memory, register one ID code (key fob) five times. After all ID codes are erased, the
J
ID codes of all remaining and/or new key fobs must be re-registered.
• If you need to activate more than two additional new key fobs, repeat the procedure “Additional ID code
entry” for each new key fob.
K

DOOR
DOOR
Fitting Adjustment INFOID:0000000003795601
Single Cab / King Cab
PIIB9573E
1. Front fender 2. Front door 3. Rear door (King Cab)

4. Body side outer 5. Front door hinge 6. Rear door hinge (King Cab)
7. Rear door hinge cover (King Cab)

DOOR
Double Cab
A
BL
PIIB9574E
K
1. Front fender 2. Front door 3. Rear door

4. Body side outer 5. Front door hinge 6. Rear door hinge L
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End M
1. Remove the front fender.
2. Loosen the hinge mounting bolts. Raise or lower the front door at rear end to adjust.
N
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
1. Remove the rear door hinge cover mounting clips, and remove the rear door hinge cover. O
2. Loosen the rear door hinge mounting bolts.
3. Open the door, and raise or lower the rear end of the door to adjust.
P
Portion Clearance
Front fender – Front door outer A – A (a) 3.5 – 5.5 mm (0.138 – 0.217 in)
Front door outer – Rear door outer B – B (c) 3.5 – 5.5 mm (0.138 – 0.217 in)

DOOR
Portion Surface height

Front fender – Front door outer A – A (b) - 1.0 – 1.0 mm (- 0.039 – 0.039 in)
Front door outer – Rear door outer B – B (d) - 1.0 – 1.0 mm (- 0.039 – 0.039 in)
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the hinge mounting nuts and
mounting bolts.
STRIKER ADJUSTMENT
Adjust the striker so that it becomes parallel with the lock insertion
direction.
: 16.7 N·m (1.7 kg-m, 12.4 ft-lb)
PIIB2804J
Removal and Installation of Front Door and Rear Door INFOID:0000000003795602
CAUTION:
• When removing and installing the front door assembly, support the door with a jack and cloth to pro-
tect the door and body.
• When removing and installing front door assembly, be sure to carry out the fitting adjustment. Refer
to BL-44, "Fitting Adjustment".
• Check the hinge rotating part for poor lubrication. If necessary, apply “body grease”.
• Operate with two workers, because of its heavy weight.
• After installing, check operation.

DOOR
Component of Door Weather-strip INFOID:0000000003795603
A
BL
MIIB0921E J
1. Front door outer 2. Front door weather-strip 3. Rear door outer (King Cab)
4. Rear door weather-strip (King Cab) 5. Sill outer 6. Body side outer
K

DOOR
Double Cab
MIIB0646E
1. Front door outer 2. Front door weather-strip 3. Rear door outer

4. Rear door weather-strip 5. Sill outer 6. Body side outer
Removal and Installation of Door Weather-strip INFOID:0000000003795604
REMOVAL
CAUTION:
After removal, do not pull strongly on the weather-strip.

FRONT DOOR LOCK
FRONT DOOR LOCK
A
BL
PIIB9575E
1. Grommet 2. Front door striker 3. Door lock assembly J

4. Inside handle assembly 5. Key cylinder rod (Driver side only) 6. Door key cylinder
7. Outside handle bracket 8. Front gasket 9. Outside handle
10. Outside handle escutcheon 11. Rear gasket 12. TORX bolt K
L
REMOVAL
NOTE:
If sealing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
CAUTION: M
• During removal and installation, work so as not to bend the ends of the inside handle.
• Do not forcibly remove the TORX bolt.
INSTALLATION N
CAUTION:
Install each rod by rotating the rod holder until it engages with a tactile feel.
O

REAR DOOR LOCK
REAR DOOR LOCK
King Cab
PIIB9576E
1. Rear door striker (upper) 2. Rear door outside handle assembly 3. Rear door striker (lower)
4. Door lock cable (lower) 5. Rear door lock assembly (lower) 6. Striker shim
7. Rear door lock assembly (upper) 8. Door lock cable (upper)

REAR DOOR LOCK
Double Cab
A
H
PIIB9577E
1. Grommet 2. Rear door striker 3. Rear door lock assembly

4. Inside door handle assembly 5. Outside handle bracket 6. Front gasket BL
7. Outside handle 8. Outside handle escutcheon 9. Rear gasket
10. TORX bolt
J
REMOVAL K
NOTE:
If searing screen is reused, cut butyl-tape in a way that leaves it on the sealing screen.
CAUTION: L
• During removal and installation, work so as not to bend the ends of the inside handle cable and door
lock cable.
• Do not forcibly remove the TORX bolt.
M
INSTALLATION
CAUTION:
• To install each rod, be sure to rotate the rod holder until a click is felt.
• Place the outside handle bracket cable on the rear of door lock assembly before installing. N

TAIL GATE
TAIL GATE
PIIB9578E
1. Rear gate striker 2. Rear gate lock assembly 3. Steel washer

4. Plastic washer 5. Rear gate stay assembly 6. Rear gate inner cover
7. Rear gate lock connecting rod (RH) 8. Rear gate lock connecting rod (LH) 9. Lock rod protector
10. Rear gate assembly 11. Rear gate finisher assembly 12. Rear gate hinge assembly (RH/LH)

FUEL FILLER LID OPENER
A
BL
MIIB0980E
1. Fuel filler lid 2. Fuel filler lid bumper 3. Cylinder lock clip J
4. Fuel filler lid key cylinder 5. Fuel filler lid lock striker 6. Fuel cap assembly

Wiring Diagram - FLID - INFOID:0000000003795611
MIWA1264E
INSTALLATION
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the mounting screws.

THEFT WARNING SYSTEM
A
BL
L
JMKIA1780ZZ
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. IPDM E/R fuse layout M
4. IPDM E/R E17, E18 5. BCM M42, M43, M44 6. Front door switch (Driver side)
(View with Instrument lower panel B19
LH removed)
7. Rear door switch (LH) B23 8. Door lock/unlock switch M52 9. Hood switch E51 N
MIIB1032E

10. a: Security indicator lamp

b: Combination meter M23
TIWB1577E

Wiring Diagram - BL THEFT LHD - INFOID:0000000003303443
BL
MIWA1257E
P

TIWB1579E

BL
MIWA1259E

Wiring Diagram - BL THEFT RHD - INFOID:0000000003803368
MIWA1260E

BL
TIWB1582E

TIWB1583E

BL
TIWB1584E

TIWB1585E
Wire Col- Voltage (V)

or (Approx.)
4 O Ignition switch Ignition switch ACC Battery voltage

or (Approx.) A
ON (door open) 0
12*3 LG Rear door switch RH
B
SB*2 Front door switch ON (door open) 0
14 (Passenger side)
V*1 Rear door switch LH*4 OFF (door closed) Battery voltage
C
SB*1 Front door switch ON (door open) 0
15 (Driver side)
V*2 Rear door switch RH*4 OFF (door closed) Battery voltage
D
ON (door open) 0
16*3 R Rear door switch LH
21 P CAN L — — E
22 L CAN H — —
Goes OFF → illuminates (Every 2.6 sec-
23 R Security indicator lamp Battery voltage → 0
onds) F
41 G Power source (Fuse) — Battery voltage
55 B Ground — 0
57 LG Power source (Fusible link) — Battery voltage
G
*1: RHD Models
*2
: LHD Models H
*3: Double cab models
*4
: King cab models
BL
Terminal and Reference Value for IPDM E/R INFOID:0000000003303446
J
or (Approx.)
38 B Ground — 0
K
39 L CAN-H — —
40 P CAN-L — —
ON (hood open) 0 L
41 Y/B Engine hood switch
OFF (hood close) Battery voltage
When doors locks are operated using
45 BR Horn relay Battery voltage → 0 M
keyfob (OFF → ON) *
59 B Ground — 0
*: When horn reminder is ON. N

Trouble Diagnosis INFOID:0000000003303448
WORK FLOW
LIIA0123E
• “POWER DOOR LOCK SYSTEM” diagnosis refer to BL-30, "Trouble Diagnosis Chart by Symptom".
• “MULTI-REMOTE CONTROL SYSTEM” diagnosis refer to BL-41, "Trouble Diagnosis Chart by Symptom".
Symptom Chart INFOID:0000000003303450
PROCEDURE Diagnostic procedure

SYMPTOM
Door switch Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check)
Vehicle security sys-
tem cannot be set by Key fob Check remote keyless entry system function.
····
1 BCM If the above systems are “OK”, replace BCM.
Diagnostic Procedure 2 (Security indicator lamp check)
Security indicator does not turn “ON”.
If the above systems are “OK”, replace BCM.
*1 Vehicle security Diagnostic Procedure 1 (Door, hood and trunk room lamp switch check)
Any door is
2 system does not
opened. If the above systems are “OK”, replace BCM.
alarm when ····
Diagnostic Procedure 3 (Vehicle security horn alarm check)
Horn alarm
Vehicle security If the above systems are “OK”, replace BCM.
3 alarm does not acti-
vate. Turn signal lamp Diagnostic Procedure 4 (Turn signal lamp alarm check)
alarm If the above systems are “OK”, replace BCM.
Vehicle security sys- Check remote keyless entry system function.
4 tem cannot be can- Key fob
celed by ···· If the above systems are “OK”, replace BCM.
*1: Make sure the system is in the armed phase.

NATS(NISSAN ANTI-THEFT SYSTEM)
A
BL
L
JMKIA1781ZZ
1. Fuse block (J/B) fuse layout 2. Fuse and fusible link box 3. IPDM fuse layout M
4. BCM M42, M43, M44 5. NATS antenna amp M37 6. a: Security indicator lamp
(View with instrument lower pan- b: Combination meter M23
el LH removed)
7. ECM E20 (Engine room) N
NOTE:
If customer reports a “No start” condition, request ALL KEYS to be brought to an NISSAN dealer in
O
case of a NATS malfunction.

Wiring Diagram - NATS - INFOID:0000000003303478
MIWA1263E

Signal
Ter- Wire Voltage (V)
minal Color
Item input/ Condition
(Approx.)
B
output
Just after turning ignition switch
1 W NATS antenna amp. Input Ignition switch (OFF → ON)
“ON”: Pointer of tester should move. C
Just after turning ignition switch
2 G NATS antenna amp. Input Ignition switch (OFF → ON)
“ON”: Pointer of tester should move.
Ignition switch (ON or Ignition switch (ON or START posi- D
3 BR Input Battery voltage
START) tion)
Input/
21 P CAN-L — —
Output
E
Input/
22 L CAN-H — —
Output
Goes OFF → illuminates (Every 2.6 F
23 R Security indicator lamp Output Battery voltage → 0
seconds)
41 G Power source (Fuse) Input — Battery voltage
55 B Ground — — 0 G
57 LG Power source (Fusible link) Input — Battery voltage
BL

Trouble Diagnosis Procedure INFOID:0000000003303481
WORK FLOW
JMKIA1412GB
Trouble Diagnosis INFOID:0000000003303482
SYMPTOM MATRIX CHART 1

Self-diagnosis related item
Displayed “SELF-DIAG RE- A
SYSTEM
SYMPTOM SULTS” on CONSULT-III
(Malfunctioning part or mode)
screen.
In rare case, “CHAIN OF ECM-IMMU” might be stored during key reg-
B
istration procedure, even if the system is not malfunctioning.
Open circuit in battery voltage line of BCM circuit
Open circuit in ignition line of BCM circuit C
CHAIN OF ECM-IMMU
[P1612] Open circuit in ground line of BCM circuit
Open or short circuit between BCM and ECM communication line
ECM D
BCM
DIFFERENCE OF KEY Unregistered key

E
• Security indicator light- [P1615] BCM
ing up*1
• Engine cannot be start- Malfunction of key ID chip
ed Communication line between ANT/ AMP and BCM: F
Open circuit or short circuit of battery voltage line or ground line
CHAIN OF IMMU-KEY Open circuit in power source line of ANT/ AMP circuit
[P1614]
Open circuit in ground line of ANT/ AMP circuit G
NATS antenna amp.
BCM
H
ID DISCORD, IMM-ECM System initialization has not yet been completed.
[P1611] ECM
ECM BL
ECM
[P1616]
• Security indicator light- When the starting operation is carried out five or more times consec-
utively under the following conditions, NATS will shift the mode to one J
ing up*1 LOCK MODE
which prevents the engine from being started.
• Engine cannot be start- [P1610]
• Unregistered ignition key is used.
ed • BCM or ECM’s malfunctioning.
K
Security indicator lighting DON'T ERASE BEFORE Engine trouble data and NATS trouble data have been detected in
1 CHECKING ENG DIAG ECM
up*
*1: When NATS detects trouble, the security indicator lights up while ignition key is in the “ON” position.
L
SYMPTOM MATRIX CHART 2
Non self-diagnosis related item
SYSTEM M
SYMPTOM
(Malfunctioning part or mode)
Security indictor.
Security indicator does not light up*. Open circuit between Fuse and BCM
N
BCM
*: CONSULT-III self-diagnostic results display screen “no malfunction is detected”. O

CAB AND REAR BODY
CAB AND REAR BODY
MIIB0935E
1. Cab mounting insulator (1st) 2. Cab mounting insulator (2nd) 3. Cab mounting insulator (3rd)

CAB AND REAR BODY
Double Cab
A
BL
MIIB0936E
K
1. Cab mounting insulator (1st) 2. Cab mounting insulator (2nd) 3. Cab mounting insulator (3rd)
4. Cab mounting insulator (4th) L
M
CAUTION:
• When removing, be sure to replace bolts and nuts (sealant applied bolts or self-lock nuts are used
for all mounting).
• Unless otherwise noted, the bushings and insulators have paint marks that are to be installed facing N
outward.

BODY REPAIR
BODY REPAIR
Body Alignment INFOID:0000000002978872
DESCRIPTION
• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
LIIA1506E
ENGINE COMPARTMENT

BODY REPAIR
Measurement
A
BL
LIIA1792E

BODY REPAIR
Measurement Points
LIIA1793E
UNDERBODY

BODY REPAIR
Measurement
A
BL
SIIA2537E

BODY REPAIR
Measurement Points
SIIA2536E
PASSENGER COMPARTMENT

BODY REPAIR
Measurement (King Cab)
A
BL
LIIA2087E

BODY REPAIR
LIIA2089E

BODY REPAIR
Measurement (Double Cab)
A
BL
LIIA2086E

BODY REPAIR
LIIA2088E

BODY REPAIR
Measurement Points
A
BL
SIIA2562E

BODY REPAIR
SIIA2563E

BODY REPAIR
BL
O
SIIA2564E
REAR BODY
P

BODY REPAIR
Measurement
LIIA2093E

BODY REPAIR
Measurement Points
A
BL
LIIA2094E
P
PICKUP BED

BODY REPAIR
Measurement (King Cab)
LIIA2096E

BODY REPAIR
Measurement (Double Cab)
A
BL
LIIA2095E

BODY REPAIR
Measurement Points
LIIA2097E

Body, Lock & Security System: Section

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BODY

BODY, LOCK & SECURITY SYSTEM

FRONT DOOR LOCK ....................................... 49 K

Revision: 2008 January BL-1 D40

NATS(Nissan Anti-Theft System) .................... 67 CAB AND REAR BODY .................................... 72

Revision: 2008 January BL-2 D40

Revision: 2008 January BL-3 D40

CONSULT display Description Reference page

Revision: 2008 January BL-4 D40

Precaution for Work INFOID:0000000002978835

Revision: 2008 January BL-5 D40

Tool name Description

Revision: 2008 January BL-6 D40

Revision: 2008 January BL-7 D40

SURFACE HEIGHT ADJUSTMENT

Portion Surface height

Revision: 2008 January BL-8 D40

Revision: 2008 January BL-9 D40

1. Hood lock assembly 2. Hood lock cable 3. Clip

Removal and Installation of Hood Lock Control INFOID:0000000002978841

Revision: 2008 January BL-10 D40

Revision: 2008 January BL-11 D40

Removal and Installation INFOID:0000000002978844

Revision: 2008 January BL-12 D40

1. Front fender 2. Hood stay holder 3. Hood stay J

Removal and Installation INFOID:0000000002978846

Revision: 2008 January BL-13 D40

Revision: 2008 January BL-14 D40

Revision: 2008 January BL-15 D40

Revision: 2008 January BL-16 D40

Revision: 2008 January BL-17 D40

Revision: 2008 January BL-18 D40

Revision: 2008 January BL-19 D40

Revision: 2008 January BL-20 D40

Revision: 2008 January BL-21 D40

Revision: 2008 January BL-22 D40

Revision: 2008 January BL-23 D40

Revision: 2008 January BL-24 D40

Revision: 2008 January BL-25 D40

Revision: 2008 January BL-26 D40

Revision: 2008 January BL-27 D40

Revision: 2008 January BL-28 D40

Terminal and Reference Value for BCM INFOID:0000000002978850 P

Wire col- Voltage [V]

Revision: 2008 January BL-29 D40

Trouble Diagnosis Chart by Symptom INFOID:0000000002978851

Symptom Diagnosis service procedure

Revision: 2008 January BL-30 D40

Revision: 2008 January BL-31 D40

Revision: 2008 January BL-32 D40

Revision: 2008 January BL-33 D40

Revision: 2008 January BL-34 D40

Revision: 2008 January BL-35 D40

Revision: 2008 January BL-36 D40

Revision: 2008 January BL-37 D40

Revision: 2008 January BL-38 D40

Revision: 2008 January BL-39 D40

Terminal and Reference Value for BCM INFOID:0000000002978855

Wire Voltage (V)

Revision: 2008 January BL-40 D40

SB*2 Front door switch ON (door open) 0 C

SB*1 Front door switch ON (door open) 0 D

Revision: 2008 January BL-41 D40