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Commentary
Table 3.1 Bearing basic rating life, life factor, and speed factor
3.1 Bearing life subjected to identical operating conditions will
attain or surpass before flaking due to material Division Ball bearing Roller bearing
Even in bearings operating under normal fatigue. For bearings operating at fixed 6 3 6
Basic rating life 10 C 10 C 10/3
conditions, the surfaces of the raceway and constant speeds, the basic rating life (90% L10h h
( )= 500 f h
60n P
3
( )
60n P
= 500 f h10/3
rolling elements are constantly being subjected reliability) is expressed in the total number of
Life factor
to repeated compressive stresses which causes hours of operation. Basic dynamic load rating fn C fn C
fh P P
flaking of these surfaces to occur. This flaking is expresses a rolling bearing’s capacity to support
due to material fatigue and will eventually cause a dynamic load. Speed factor 33.3
1/3
33.3
3/10
A-20 A-21
Commentary
Commentary
When several bearings are incorporated in required. In addition, bearing life may be Bearings made of high carbon chrome 3.3.3 L ife adjustment factor for operating
machines or equipment as complete units, all enhanced by the use of specialty bearing bearing steel, conventionally heat treated, may conditions a3
the bearings in the unit are considered as a materials or manufacturing processes. Bearing experience dimensional changes during operation Life adjustment factor for operating conditions
whole when computing bearing system life (see life is also sometimes affected by operating if used at high temperatures for extended periods a3 is used to compensate for when lubrication
formula 3.3). conditions such as lubrication, temperature and of time. Temperature stabilization treatment condition worsens due to a rise in temperature
rotational speed. (TS treatment) can be used to provide increased or rotational speed, lubricant deteriorates or it
1
L = ………(3.3) Basic rating life adjusted to compensate dimensional stability of bearing materials at becomes contaminated with foreign matter.
1 1 1 1/e
( e+ e + … e) for reliability, special bearing materials high operational temperatures. However, the Generally speaking, when lubricating
L1 L2 Ln
and enhancements, and specific operation dimensional stabilization treatment results in a conditions are satisfactory, the a3 factor has a
Where: conditions is called “adjusted rating life,” and is lower overall hardness of heat treated bearing value of 1.0; and when lubricating conditions are
L : Total basic rating life of entire unit, h determined using formula (3.6). materials; therefore, the life is adjusted by exceptionally favorable, and all other operating
L1, L2…Ln : Basic rating life of individual multiplying by life adjustment factor for special conditions are normal, a3 can have a value
bearings 1, 2, …n, h Lna = a1・a2・a3・L10 ……………(3.6) bearing properties a2 given in Table 3.3. greater than 1.0. The factor a3 may be less than
e : e = 10/9 .......... For ball bearings Where: For further clarification please consult with 1.0 due to the following cases:
e = 9/8 ............. For roller bearings Lna : Adjusted rating life in millions of NTN Engineering. ● Dynamic viscosity of lubrication is too low for
When the load conditions vary at regular revolutions (106) bearing operating temperature
Table 3.2 L
ife adjustment factor for
intervals, the life can be given by formula (3.4). a1 : Life adjustment factor for reliability reliability a1 (13 mm2/s or less for ball bearings, 20 mm2/s
a2 : Life adjustment factor for special or less for roller bearings as a standard)
Life adjustment factor
Reliability % Ln
φ1 φ2 φj –1 bearing properties for reliability a1 ● Rotational speed is particularly low (when
Lm =(—— —— …… ——) ………(3.4)
L1 + L2 + Lj a3 : Life adjustment factor for operating 90 L10 1.00 the product of pitch diameter Dpw mm and
conditions 95 L5 0.64 rotational speed n min–1 is Dpw・n < 10 000)
96 L4 0.55
Where: ● Lubricant contaminated with foreign matter
97 L3 0.47
Lm : Total life of bearing, h 3.3.1 Life adjustment factor for reliability a1 98 L2 0.37 or moisture
φj : Frequency of individual load conditions The value of life adjustment factor for reliability 99 L1 0.25
(Σφj = 1) a1 is provided in Table 3.2 for reliability of 90% 99.2 L 0.8 0.22 If using a special operating condition, consult
99.4 L 0.6 0.19
L j : Life under individual conditions, h or greater. with NTN Engineering.
99.6 L 0.4 0.16
If dynamic equivalent load P and rotational The operating life may be also shortened by
99.8 L 0.2 0.12
speed n are operating conditions of the bearing, 3.3.2 L ife adjustment factor for special 99.9 L 0.1 0.093 misalignment and operating clearance but these
basic rated dynamic load C that satisfies bearing properties a2 99.92 L 0.08 0.087 operating conditions are not accounted for by
required life of the bearing is determined using Bearing characteristics concerning life vary 99.94 L 0.06 0.080 the a3 factor. (See sections “3.7 Misalignment
99.95 L 0.05 0.077
Table 3.1 and formula (3.5). Bearings that according to bearing material, quality of material angle (installation error) and life” and “3.8
satisfy the required C can be selected from and if using a special manufacturing process. In Clearance and life.”)
Table 3.3 T
reatment for dimensional
the bearing dimensions table provided in the this case, life is adjusted using life adjustment stabilization
catalog. factor for special bearing properties a2. Max. operating Life adjustment factor for Even if a2 > 1 is used for specialty bearings
Code
The basic dynamic load ratings listed in the temperature °C special bearing properties a2 made of enhanced materials or produced by
fh
C = P —— ……………………………(3.5) catalog are based on NTN’s standard material TS2 160 1.00 special manufacturing methods, a2 x a3 < 1 is
fn and the adjustment factor used is a2 = 1. TS3 200 0.73 used if lubricating conditions are not favorable.
TS4 250 0.48
However, an adjustment factor of a2 other than 1 When an excessively heavy load is applied,
3.3 Adjusted rating life may be used for bearings with specially enhanced harmful plastic distortion may result at the
materials and manufacturing methods. Please consult NTN Engineering for life contact surfaces between the rolling elements
The basic bearing rating life can be calculated [NOTE: a2 < 1 may occur for temperature adjustment factor for special bearing properties and raceways. The formulae for determining
through the formulas mentioned earlier in stabilization] (a2) when using dimensional stabilization basic rating life (3.1, 3.2, and 3.6) do not apply if
Section 3.2. However, in some applications a2 > 1 may be used for bearings with specially treatment combined with any specialty bearing Pr exceeds either C0r (basic static load rating) or
bearing reliability higher than 90% may be improved materials and manufacturing methods. material. 0.5 Cr for radial bearings, or if Pa exceeds 0.5 Ca
for thrust bearings.
A-22 A-23
Commentary
Commentary
1
100
in ‒
100
Where:
m
κ = ν / ν1 ……………………… (3.9)
n,
200
Cu : Fatigue load limit 50 0.2
500
The fatigue load limit is a load applied on Reference dynamic viscosity ν1 depends 10
20 1 5 00 0.1 0.1
bearings that results in the fatigue limit on rotation speed n and size (Dpw), and can 3 0 00
00
stress at the maximum loaded contact be obtained by Fig. 3.2 or formula (3.10) and 10 20
10 0
000 50 0 0.005 0.01 0.02 0.05 0.1 0.2 0.5 1 2 5 ec Cu/P
00
within the raceway. This depends on formula (3.11). 5 50 2
10 5 000 00
00 Dpw, mm
the bearing type, internal specifications, 3 Fig. 3.3 L
ife modification factor aISO
10 20 50 100 200 500 1 000 2 000 (radial ball bearing)
quality, and material strength. In ISO
281:2007, 1.5GPa is recommended as Fig. 3.2 D
iagram for reference dynamic
contact stress corresponding to Cu for the viscosity ν1
bearings made of commonly used high
quality material and good manufacturing In the case of n < 1 000min–1,
quality. The fatigue load limit values with ν1 = 45 000 n–0.83 Dpw–0.5 ……… (3.10)
respect to the NTN bearing numbers are
In the case of n ≧ 1 000min–1,
specified in each specification table.
ν1 = 4 500 n–0.5 Dpw–0.5 ………… (3.11)
A-24 A-25
Commentary
Commentary
a ISO a ISO 3.5 Machine applications and requisite life reliability requirements. A general guide to these
κ= 4 2 1 0.8 κ= 4 2
50 50
requisite life criteria is shown in Table 3.5.
1
When selecting a bearing, it is essential that When determining bearing size, the fatigue
20 20
0.6 the requisite life of the bearing be established life of the bearing is an important factor;
10 10 0.8 in relation to the operating conditions. The however, besides bearing life, the strength and
requisite life of the bearing is usually determined rigidity of the shaft and housing must also be
5 5
0.5 by the type of machine in which the bearing will taken into consideration.
2 2
0.6 be used, and duration of service and operational
0.5
1 0.4 1
0.3 Table 3.5 Machine application and requisite life (reference)
0.5 0.5 0.4 Machine application and requisite life L10h ×103 hours
0.2 0.3 Service classification
Up to 4 4 to 12 12 to 30 30 to 60 60 or more
0.2 0.2 0.2
0.15
0.15 Machines used for short Household Farm machinery
periods or used only appliances Office equipment
0.1 0.1 0.1 0.1 occasionally Electric hand tools
0.1 0.1
Fig. 3.5 L
ife modification factor aISO
(thrust ball bearing)
A-26 A-27
Commentary
Commentary
3.6 W
eibull distribution and life the Weibull distribution, there is a coefficient 3.7 M
isalignment angle (installation error) 1.2
adjustment factor for reliability called a Weibull slope. A value 10/9 for ball and life
1.0
bearings and 9/8 for roller bearings are given in
0.8
As described in “3.2 Basic rating life and basic the basic life calculation theory of ISO and JIS. A lack of accuracy and/or rigidity of the shaft
Life ratio
dynamic load rating,” a group of seemingly According to this, for example, for a deep groove or housing can cause misalignment between 0.6
identical bearings when subjected to an ball bearing, a difference of 5 times or more is the bearing inner and outer rings similar to an 0.4
identical load and operating conditions may generated between the L10 life of 90% reliability externally applied moment load.
0.2
exhibit a wide variation in their durability. In and the L50 life of 50% reliability. The bearing operating life calculation in the case
general, this variation is known to follow the In some applications where a bearing is used, of receiving a moment load cannot be obtained 0.0
0 1 2 3 4 5 6 7
“Weibull distribution,” and the basic theory is a life study with reliability exceeding 90% may by the commonly used L = (Cr / Pr) P, which is misalignment amount (mm/mm)
×10 ー3
constructed on the premise that the bearing be required, and in such a case, a life adjustment generally used, and it is necessary to obtain it
operating life follows the Weibull distribution factor for reliability a1 is used. In the latest ISO considering the internal design, clearance, etc. of Fig. 3.8 Misalignment angle and life ratio of
deep groove ball bearing
also regarding the life calculation formulae (3.1) (ISO 281:2007) and JIS (JIS B 1518:2013), a1 each bearing.
and (3.2) and the calculation formula of the values were updated based on measured test Since the life decrease rate differs depending
basic dynamic load rating C. data (see Fig. 7). Table 3.2 shows the latest a1 on the internal clearance, the load condition, 1.2
As an index representing the variation of values after review. and the internal design, it is necessary to
1.0
calculate the ratio under individual conditions,
and the rate cannot be given as a factor in 0.8
10.000 90.000
Life ratio
general. 0.6
5.000 95.000
0.4
Fig. 3.8 and Fig. 3.9 show the results of
detailed calculation of the relationship between 0.2
Reliability (%)
Diagram based on See Table 14.6 in section “14. Shaft and cylindrical roller bearing
0.100
ISO 281:1990 99.900 housing design” for the rough standard
of allowable misalignment and allowable Light load
0.050 99.950
misalignment of each bearing type.
Diagram based on Normal load
ISO 281:2007
For further clarification please consult with Heavy load
0.010 99.990 NTN Engineering.
0.005 99.995
0.001 99.999
0.001 0.010 0.100 1.000
Life adjustment factor for reliability a1
A-28 A-29
Commentary
Commentary
3.8 Clearance and life (2) Fig. 3.13 shows an ideal graph in which Referred to as “basic static radial load rating” 3.11 Allowable axial load
operating in a slightly preloaded condition for radial bearings and “basic static axial load
It is very difficult to accurately determine what results in maximum bearing life. rating” for thrust bearings, the basic static load Radial bearings can also receive axial loads, but
the clearance of a rolling bearing should be in a rating is expressed as C0r or C0a respectively and load is limited depending on the bearing type.
normal operating state. is provided in the bearing dimensions table.
When a bearing is subjected to a simple load 1.2 (1) Ball bearing
and full rotation slight clearance is preferable. 3.10 Allowable static equivalent load When an axial load acts on ball bearings, such as
1.0
However, too large of a clearance can cause deep groove ball bearings and angular contact
life deterioration and vibration. In contrast, Generally the static equivalent load which ball bearings, the contact angle changes with
(2) Tapered roller bearing (Fig. 3.15) P t = k・d2・Pz ………………………(3.13) 3.12 Review of basic dynamic load ratings
A tapered roller bearing supports axial load Where: 200
Grease lubrication
at the raceway surface and at the interface P t : Allowable axial load when rotating N or oil lubrication Primarily oil lubrication As a result of continuous improvement
between the roller end face and large end rib. k : Factor determined by internal design of Grease lubrication related to material cleanliness, and production
Mo
Therefore, the bearing can receive a larger bearing (see Table 3.7) techniques, years of in-house durability testing
me
150
axial force by increasing the contact angle α. d : Bearing bore mm has confirmed NTN bearings produced today
nta
Pz : Allowable surface pressure of rib MPa
ry
However, there are different limits depending on have a longer operating life compared with past
axia
the rotational speed and lubrication conditions (see Fig. 3.16) products. Based on this bearing life test data,
l
In
loa
because sliding contact occurs between the the basic dynamic load ratings of ball and roller
ert
d
100
m
itt
roller large end face and the large end rib inside If the axial load is greater than the radial load, bearings were reviewed and updated to more
ent
face. Generally, the PV value, which is obtained the rollers will not rotate properly. The allowable accurately reflect true bearing performance.
ax
ial
by multiplying the sliding speed to the sliding axial load therefore must not exceed the value Co The basic dynamic load ratings for many NTN
loa
nst
d
surface pressure, is checked and calculated by a for Fa max given in Table 3.7. 50 an products have been formally increased and can
ta
xia
computer. The following are also important to operate l lo be found in the dimensional tables for each
ad
the bearing smoothly under an axial load: bearing type within this catalog.
For further clarification please consult with 1) D o not make the internal radial clearance *S ome bearings use the same basic dynamic
0
NTN Engineering. any larger than necessary because it 0 5 10 15 20 25 30 load rating as conventional products.
may affect life and abrasion between the Dpw・n ×10 4 mm・min−1
Large rib
raceway surface and the roller. 3.13 Bearing life calculation tool
2) U se lubricant with an extreme pressure Dpw : Roller pitch diameter mm
additive to suppress heat generation, Dpw≒( Bearing bore diameter + )/2 mm The basic rating life of bearings can be
seizure, and abrasion between the roller n : Revolution min−1 calculated using the bearing technical
β end surface and the rib. calculation tool on the NTN website (https://
3) M ake the shoulder of the housing and Fig. 3.16 Allowable surface pressure of rib www.ntnglobal.com/tool/calc/).
α shaft high enough for the rib of the
Table 3.7 F
actor k values and allowable axial
bearing to prevent it from being damaged. load (Fa max)
β: Roller angle
4) I f the bearing is to support an extreme
Bearing series k Fa max
Fig. 3.15 Tapered roller bearings axial load, mounting precision should
NJ, NUP10
be improved and the bearing should be NJ, NUP, NF, NH2, 0.040 0.4F r
(3) Cylindrical roller bearings rotated slowly before actual use. NJ, NUP, NH22
Cylindrical roller bearings with ribs on the inner If large cylindrical roller bearings (bore of 300 NJ, NUP, NF, NH3,
0.065 0.4F r
NJ, NUP, NH23
and outer rings are capable of simultaneously mm or more) are to support an axial load or
supporting a certain degree of radial and axial moment load simultaneously, please contact NJ, NUP, NH2EA(E)
0.050 0.4F r
NJ, NUP, NH22EA(E)
loads. Unlike basic dynamic load ratings which NTN Engineering.
NJ, NUP, NH3EA(E)
are based on rolling fatigue, allowable axial load NTN Engineering also offers cylindrical roller NJ, NUP, NH23EA(E)
0.080 0.4F r
is determined by heat generated at the sliding bearings for high axial loads (HT type). For
NJ, NUP, NH4, 0.100 0.4F r
surface between the ends of the rollers and rib details, please contact NTN Engineering.
SL01-48 0.022 0.2F r
which may cause wear and/or seizure. Based on
SL01-49 0.034 0.2F r
testing and experience, allowable axial load can
be estimated using formula (3.13). SL04-50 0.044 0.2F r
Note: Type EA and type E have the same value.
A-32 A-33