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154 Energy & Fuels 2004, 18, 154-159

Biodiesel Preparation by Lipase-Catalyzed


Transesterification of Jatropha Oil
Shweta Shah, Shweta Sharma, and M. N. Gupta*
Chemistry Department, Indian Institute of Technology, Delhi, Hauz Khas,
New Delhi 110016, India
Received April 4, 2003. Revised Manuscript Received October 22, 2003

Alkyl esters of long chain fatty acid are called biodiesel. These esters can be obtained from
vegetable oils by transesterification with methanol/ethanol. The transesterification can be carried
out chemically or enzymatically. In the present work three different lipases (Chromobacterium
viscosum, Candida rugosa, and Porcine pancreas) were screened for a transesterification reaction
of Jatropha oil in a solvent-free system to produce biodiesel; only lipase from Chromobacterium
viscosum was found to give appreciable yield. Immobilization of lipase (Chromobacterium
viscosum) on Celite-545 enhanced the biodiesel yield to 71% from 62% yield obtained by using
free tuned enzyme preparation with a process time of 8 h at 40 °C. Further addition of water to
the free (1%, w v-1) and immobilized (0.5%, w v-1) enzyme preparations enhanced the yields to
73 and 92%, respectively. Immobilized Chromobacterium viscosum lipase can be used for
ethanolysis of oil. It was seen that immobilization of lipases and optimization of transesterification
conditions resulted in adequate yield of biodiesel in the case of the enzyme-based process.

Introduction (12.8%), and stearic acid (7.3%). While composition of


the oil is similar to other oils, which are used for edible
The limited (and fast diminishing) resources of fossil
purposes, the presence of some antinutritional factors
fuels, increasing prices of crude oil, and environmental
such as toxic phorbol esters renders this oil unsuitable
concerns have been the diverse reasons for exploring
for use in cooking.9 Thus, it is a good choice as the
the use of vegetable oils as alternative fuels. However,
starting oil for production of biodiesel. In fact, the seed
their direct use has not been satisfactory because of
oil of Jatropha was used as a diesel fuel substitute
their viscous nature and low ignition quality. However,
during World War II. Later, its blends with diesel fuel
methyl/ethyl esters of fatty acids present in such oils
were tested.10 It is interesting to note that Jatropha
have proved promising enough to be called biodiesel.1
seeds themselves are reported to contain lipase activity
Derived from renewable sources, they can be used
which could also catalyze transesterification reactions.11
without any modification in engine design. Also, they
The possibility of using enzymes in organic solvents
produce much lower levels of most of the pollutants and
has opened up several exciting avenues for biotrans-
“potential or probable carcinogens”.1 Biodiesel has been
formations.12-14 One frequently used strategy has been
produced from a variety of vegetable sources such as
the use of lipase for transesterification reactions. The
soybean,2 sunflower,3,4 cottonseed,5 rapeseed,6 and palm
transesterification reaction, which is employed for bio-
oil.7
diesel preparation, is shown in Scheme 1.
Jatropha (Euphorbiaceae) is a genus comprising 70
Two approaches for transesterification of vegetable
species growing in tropical and subtropical countries.
oils for production of biodiesel are suggested.15 The first
Nine species are reported to occur in India. The seed
is a chemical one in which alcoholysis of oil by methyl
kernel contains 40-60% (w w-1) oil.8 Saturated fatty
or ethyl alcohol in the presence of a strong acid or base
acids constitute 20% of this, whereas those remaining
produces biodiesel and glycerol.16 The base-catalyzed
are unsaturated ones. Oleic acid is the most abundant
transesterification is much faster and less corrosive than
(44.8%) followed by linoleic acid (34%), palmitic acid
the acid-catalyzed reaction. Thus alkali hydroxides are
* Author to whom correspondence should be addressed. Tel.: 91- the most commonly used catalysts. However, if the
11-2659 1503; 91-11-2659 6568. Fax: 91-11-2658 1073. E-mail:
mn_gupta@hotmail.com. (9) Gubitz, G. M.; Mittelbach, M.; Trabi, M. Bioresour. Technol.
(1) Ma, F.; Hanna, M. A. Bioresour. Technol. 1999, 70, 1. 1998, 67, 73.
(2) Kaieda, M.; Samukawa, T.; Kondo, A.; Fukuda, H. 2001, 91, 12. (10) Pramanik, K. Renewable Energy 2003, 28, 240.
(3) Mittelbach, M. J. Am. Oil Chem. Soc. 1990, 67, 168. (11) Staubmann, R.; Ncube, I.; Gubitz, G. M.; Steiner, W.; Read, J.
(4) Antolin, G.; Tinaut, F. V.; Briceno, Y.; Castano, V.; Perez, C.; S. J. Biotechnol. 1999, 75, 117.
Ramirez, A. I. Bioresour. Technol. 2002, 83, 111. (12) Clapes, P.; Torres, J. L.; Adlercreutz, P. Bioorg. Med. Chem.
(5) Öznur, K.; Tuten, M.; Aksoy, H. A. Bioresour. Technol. 2002, 1995, 3, 245.
83, 125. (13) Carrea, G.; Riva, S. Angew. Chem., Int. Ed. 2000, 39, 2226.
(6) Linko, Y. Y.; Lämsä, M.; Wu, X.; Vosukainen, W.; Sappälä, J.; (14) Gupta, M. N. In Methods in Nonaqueous Enzymology; Gupta,
Linko, P. J. Biotechnol. 1998, 66, 41. M. N., Ed.; Birkhauser Verlag: Basel, 2000; p 1.
(7) Crabbe, E.; Nolasco-Hipolito, C.; Kobayashi, G.; Sonomoto, K.; (15) Haas, M. J.; Piazza, G. J.; Foglia, T. A. Lipid Biotechnol. 2002,
Ishizaki, A. Process Biochem. 2001, 37, 65. 587.
(8) Makkar, H. P. S.; Becker, K.; Sporen, F.; Wink, M. J. Agric. Food (16) Fukuda, H.; Kondo, A.; Noda, H. J. Biosci. Bioeng. 2001, 92,
Chem. 1997, 45, 3152. 405.

10.1021/ef030075z CCC: $27.50 © 2004 American Chemical Society


Published on Web 01/03/2004
Biodiesel Preparation Energy & Fuels, Vol. 18, No. 1, 2004 155

Scheme 1. Transesterification Reaction of


Triglyceride

feedstock has a high free fatty acid (FFA) content (as is


common with rendered fats and spent restaurant oils),
excess of alkali causes loss of the free fatty acids as their
insoluble soaps. This decreases the final yield of ester
and consumes alkali. As an alternative, in these cases,
Figure 1. Effect of the source of lipase on the production of
one can conduct an acid-catalyzed reaction that requires
biodiesel at 40 °C. Each of the above reactions was carried
higher reaction temperatures (100 °C) and longer reac- out in duplicate and the yields between duplicates were found
tion times than alkali-catalyzed transesterification. to agree within 3%.
Foidl et al.17 have evaluated J. curcas as a source for
the production of biofuel in Nicaragua using base- and Materials
acid-catalyzed transesterification.
Jatropha oil was obtained from Dr. Jayaveera, Jawa-
The second approach is the enzymatic one, in which harlal Nehru Technological University Oil Technological
lipase-catalyzed transesterification is carried out in Research Institute, Anatapur, India. Oil was obtained
nonaqueous environments. Chemical transesterification from Jatropha seed by mechanical pressing and was
is efficient in terms of reaction time; however, the used as such without any pretreatment or analysis.
chemical approach to synthesize biodiesel from triglyc- Celite-545 was obtained from Central Drug House,
eride has drawbacks, such as difficulty in the recovery Mumbai, India. Candida rugosa lipase was purchased
of glycerol and the energy-intensive nature of the from Sigma Chemical Co. (St. Louis, USA). Porcine
process. In contrast, biocatalysts allow synthesis of pancreatic lipase was procured from Sisco Research
specific alkyl esters, easy recovery of glycerol, and Laboratories, Mumbai, India. Lipase from a microbial
transesterification of glycerides with high free fatty acid source (Chromobacterium viscosum) was purchased
content.18 Much work has been done on the lipase- from Asahi Chemical Industry Co., Tokyo, Japan. Etha-
catalyzed transesterification of triglyceride.2,5,18-22 nol and KOH used were of analytical grade (E. Merck,
One common drawback with the use of enzyme-based Mumbai, India). All other chemicals and solvents used
processes is the high cost of the enzyme. Immobilization were of analytical grade. All solvents were used after
of enzymes has generally been used to obtain reusable having been dried overnight with 3 Å molecular sieves
enzyme derivatives.23 This enables recycling of the (E. Merck, Mumbai, India).
biocatalyst and hence lowers the cost. In the case of
biocatalysts in nonaqueous media, immobilization is Methods
also reported to result in better activity. Thus, many
Biodiesel Production. Enzyme Preparation. (1)
transesterification processes employing lipases have
Tuned Enzyme Preparations. Candida rugosa lipase (50
used an immobilized form of the enzyme.21-25
mg) was dissolved in 0.5 mL of 20 mM sodium phos-
In the present work, three different lipases in both phate buffer, pH 7.3. Chromobacterium viscosum lipase
free and immobilized (on Celite) forms were screened (50 mg) was dissolved in 0.5 mL of 20 mM sodium
for transesterification activity and the most promising phosphate buffer, pH 7.8. Porcine pancreatic lipase (100
lipase from Chromobacterium viscosum was used for mg) was dissolved in 0.5 mL 20 mM sodium phosphate
conversion of Jatropha oil into biodiesel. buffer, pH 8.0. All enzyme preparations were im-
mediately frozen at -20 °C and lyophilized for 48 h.
(17) Foidl, N.; Foidl, G.; Sanchez, M.; Mittelbach, M.; Hackel, S. These are referred to as “tuned” enzyme.
Bioresour. Technol. 1996, 58, 77.
(18) Nelson, L. A.; Fogolia, T. A.; Marmer, W. N. J. Am. Oil Chem.
(2) Immobilized Enzyme Preparations. Candida ru-
Soc. 1996, 73, 1191. gosa lipase (50 mg) was dissolved in 0.5 mL of 20 mM
(19) Wu, W. H.; Fogolia, T. A.; Marmer, W. N.; Phillips, J. G. J. sodium phosphate buffer pH 7.3 and mixed with 125
Am. Oil Chem. Soc. 1999, 76, 517.
(20) Abigor, R. D.; Uadia, P. O.; Fogolia, T. A.; Haas, M. J.; Jones, mg of Celite. Chromobacterium viscosum powder (50
K. C.; Okpefa, F.; Obibuzor, J. U.; Bafor, M. E. Biochem. Soc. Trans. mg) was dissolved in 0.5 mL of 20 mM sodium phos-
2000, 28, 979. phate buffer pH 7.8 and mixed with 125 mg of Celite.
(21) Belafi-Bako, K.; Kovacs, F.; Gubicza, L.; Hancsok, J. Biocat.
Biotransf. 2002, 20, 437. Porcine pancreatic lipase (100 mg) was dissolved in 0.5
(22) Shieh, C. J.; Liao, H. F.; Lee, C. C. Bioresour. Technol. 2003, mL of 20 mM sodium phosphate buffer pH 8.0 and
88, 103.
(23) Hsu, A. F.; Jones, K.; Fogolia, T. A.; Marmer, W. N. Biotechnol.
mixed with 125 mg of Celite. All enzyme preparations
Appl. Biochem. 2002, 36, 181. were immediately frozen at -20 °C and lyophilized for
(24) Iso, M.; Chen, B. X,; Eguchi, M.; Kudo, T.; Shreestha, S. J. Mol. 48 h.
Catal. B Enzymatic 2001, 16, 53.
(25) Shimada, Y.; Watanabe, Y.; Samukawa, T.; Sugihara, A.; Noda, Transesterification. (1) Chemical Transesterification.
H.; Fukuda, H.; Tominaga, Y. J. Am. Oil Chem. Soc. 1999, 76, 789. The chemical transesterification was carried out in a
156 Energy & Fuels, Vol. 18, No. 1, 2004 Shah et al.

Figure 2. TLC analysis of the ethyl esters. TLC analysis of the reaction mixture during the ethanolysis reaction using tuned
Chromobacterium viscosum. Lanes 1-3: reaction mixtures after 24, 8, and 4 h, respectively. JO: Jatropha oil.

round-bottom flask (fitted with a reflux condenser) taken in the ratio of 1:4 (mol mol-1) in a screw-capped
carrying Jatropha oil (1 g), excess ethanol, and a vial. The tuned enzymes were prepared by adding
catalytic amount of KOH. The contents were refluxed varying amount of buffer (20 mM sodium phosphate
for 1 h at 70 °C followed by addition of 10 mL of distilled buffer, pH 7.8) viz., 0.2, 0.5, 1.0, 2.0, and 5.0 mL, to
water and 3-4 drops of concentrated sulfuric acid. The Chromobacterium viscosum lipase (50 mg) as discussed
ethyl esters of the oil were extracted with chloroform. in tuned enzyme preparation. To the reaction mixture,
The chloroform was then removed by evaporation.26 The these enzyme preparations were added and incubated
product (ethyl esters) was dried over anhydrous Na2- at 40 °C with constant shaking at 200 rpm for 8 h. The
SO4. Formation of ethyl esters from Jatropha oil was aliquots were appropriately diluted (with hexane) and
analyzed by carrying out thin-layer chromatography to the diluted aliquots lauric acid was added as an
(TLC) and gas chromatography (GC). internal standard before analysis by gas-chromatogra-
(2) Enzyme-Catalyzed Transesterification. Jatropha phy and thin-layer chromatography.
seed oil (0.5 g) and ethanol were taken in the ratio of (4) Effect of Varied Amount of Enzyme on Ethanolysis
1:4 (mol mol-1) in a screw-capped vial. To this mixture, Reaction. Jatropha seed oil (0.5 g) and ethanol were
50 mg of enzyme preparation (tuned or immobilized) taken in the ratio of 1:4 (mol mol-1) in a screw capped
was added and incubated at 40 °C with constant vial. To this mixture, varied amounts of separately
shaking at 200 rpm. The progress of the reaction was lyophilized enzymes, viz. 10, 50, 75 and 100 mg, were
monitored by removing aliquots (20 µL) at various time added. The reaction mixture was incubated at 40 °C
intervals. The aliquots were appropriately diluted (with with constant shaking at 200 rpm for 8 h. The aliquots
hexane), and to the diluted aliquots lauric acid was were appropriately diluted (with hexane) and to the
added as an internal standard before analysis by gas- diluted aliquots lauric acid was added as an internal
chromatography and thin-layer chromatography. standard before analysis by gas-chromatography and
(3) Effect of Varied Amount of Buffer on Ethanolysis thin-layer chromatography.
Reaction. Jatropha seed oil (0.5 g) and ethanol were Each of the above reactions was carried out in
duplicate, and the yields between duplicates were found
(26) Kandpal, J. P.; Madan, M. Renew. Ener. 1995, 6, 159. to agree within 3%.
Biodiesel Preparation Energy & Fuels, Vol. 18, No. 1, 2004 157

Analysis of Esters. Gas-Chromatography Analysis.27


The formation of ethyl esters of Jatropha oil was
analyzed on a Nucon-5700 gas chromatograph with a
flame-ionization detector. The capillary column (70%
phenyl polysilphenylenesiloxane) used had a length of
30 m with an internal diameter of 0.25 mm. Nitrogen
was used as the carrier gas at a constant flow rate of
4 kg cm-2. The column oven temperature was pro-
grammed from 150 to 250 °C (at the rate of 10 °C min-1)
with injector and detector temperatures at 240 and
250 °C, respectively.
Thin-Layer Chromatography. The formation of ethyl
esters of Jatropha oil in the reaction mixture was also
analyzed by thin-layer chromatography with silica gel
60 F254 (E. Merck, Mumbai, India). The solvent system
consisted of hexane/ethyl acetate/acetic acid in the ratio
of 90:10:1 (v v-1).28 The spots were detected in the iodine
chamber.

Results and Discussion


Transesterification with pH-Tuned Lipases.
Choice of the Source. The lipases from different sources
(which were commercially obtained) were screened for
transesterification. All the lipases were pH tuned before
being used. Figure 1 shows that out of three different
lipases from Chromobacterium viscosum, Candida ru- Figure 3. Fatty acid composition of the Jatropha oil ester
gosa, and porcine pancreas, only the lipase from Chro- using gas chromatography. Peak 1: n-hexane, Peak 2: methyl
mobacterium viscosum was capable of transesterifica- laurate (internal standard), Peaks 3-6 correspond to ethyl
tion. With this enzyme, a yield of 62% for the ethyl ester esters of palmitic, stearic, oleic, and linoleic acid, respectively.
could be obtained after 8 h. The reaction could be
qualitatively followed by TLC (Figure 2) and quantita-
tively by GC (Figure 3). The formation of biodiesel did
not increase beyond 8 h, which is likely to be due to
inactivation of the lipase by substrate ethyl alcohol. The
inactivation of lipases during transesterification reac-
tions has also been observed by others.21 On the basis
of these results, Chromobacterium lipase was selected
for further study.
Effect of Amount of Buffer Salt on Ethyl Ester Forma-
tion. It has also been reported that the amount of buffer
salts (apart from buffer pH) present during lyophiliza-
tion (while tuning the enzyme) also affects the reaction
rates. Figure 4 shows that this optimization was useful
Figure 4. Effect of the amount of the buffer salt on biodiesel
and maximum yield was obtained when the amount of synthesis. Chromobacterium viscosum lipase (50 mg) was
buffer salt was 0.2 mmol/g of enzyme. lyophilized in 20 mM sodium phosphate buffer (0.2, 0.5, 1.0,
Effect of Varying Amount of Enzyme. Figure 5 shows 2.0, 5.0 mL), pH 7.8. The separately lyophilized enzyme
the effect of varying amount of enzyme under these powders were added to reactions media containing Jatropha
optimized conditions. The best results were obtained oil and ethanol in the molar ratio of 1:4. Each of the above
with 50 mg or 75 mg of enzyme. The higher amount of reactions was carried out in duplicate, and the yields between
duplicates were found to agree within 3%.
enzyme (i.e., 100 mg) in fact decreased the product yield,
this was presumably due to increase in the viscosity (the
sorbed on Celite.29 Table 1 shows that the percent yield
solution was found to be quite viscous in this case) which
increased to 71% when immobilized enzyme preparation
reduced the reaction rate to the extent that an ad-
from Chromobacterium viscosum was used for transes-
ditional amount of enzyme did not help. As there was
terification. Adding a larger amount of immobilized
not much difference between the yield obtained with 50
enzyme was not practical since the matrix and enzyme
mg and 75 mg, 50 mg of enzyme was used further in
together made the solution extremely viscous. The
order to save on the cost of the enzyme.
immobilized preparations with other lipases (Candida
Transesterification with Immobilized Enzyme.
rugosa and Porcine pancreas) did show some detectable
In biotransformation involving use of lipases in non-
ethyl ester formation but the yield was extremely poor.
aqueous media, the enzyme has frequently been ad-
Table 1 summarizes this result. The chemical process
(27) Ban, K.; Kaieda, M.; Matsumoto, T.; Kondo, A.; Fukuda, H.
carried out for comparative purpose yielded 93% ethyl
Biochem. Eng. J. 2001, 8, 39.
(28) Samukawa, T.; Kaieda, M.; Matsumoto, T.; Ban, K.; Kondo, A.; (29) Mustranta, A.; Forssell, P.; Poutanen, K. Enzyme Microb.
Shimada, Y.; Noda, H.; Fukuda, H. J. Biosci. Bioeng. 2000, 90, 180. Technol. 1993, 15, 133.
158 Energy & Fuels, Vol. 18, No. 1, 2004 Shah et al.

Figure 5. Effect of amount of enzyme addition on biodiesel


synthesis. Varied amounts of Chromobacterium viscosum Figure 6. Effect of incubation time on biodiesel production
lipase (10, 50, 75, 100 mg) were lyophilized in 20 mM sodium using immobilized Chromobacterium viscosum lipase. Each of
phosphate buffer (0.5 mL), pH 7.8. The separately lyophilized the above reactions was carried out in duplicate and the yields
enzyme powders were added to reaction media containing between duplicates were found to agree within 3%.
Jatropha oil and ethanol in the molar ratio of 1:4. Each of the
above reactions was carried out in duplicate and the yields
between duplicates were found to agree within 3%.

Table 1. Optimization of the Biodiesel Preparation by an


Enzymatic Route with a Process Time of 8 ha
total ethyl ester yield
(% w w-1)
chemically 93
enzymatically
free tuned Chromobacterium 62
free tuned Candida rugosa 0
free tuned Porcine pancreas 0
immobilized Chromobacterium 71
immobilized Candida rugosa 1.0
immobilized Porcine pancreas 1.1
a Each of the reactions was carried out in duplicate, and the

yields in duplicates were found to agree within 3%.

Figure 7. Effect of percent water (added to the reaction


esters. In general, the reported yield with chemical medium) on biodiesel production using tuned and immobilized
transesterification is between 90 and 95%.7,30 Foidl et Chromobacterium viscosum lipases. Each of the above reac-
al. have reported an yield of 88.4% by chemical trans- tions was carried out in duplicate and the yields between
esterification of Jatropha oil.17 Figure 6 shows the rate duplicates were found to agree within 3%.
obtained with immobilized lipase from Chromobacte-
media is another critical parameter, which is known to
rium viscosum under the optimized conditions. Thus, a
influence biotransformations in nonaqueous media.32
yield of 89% could be obtained in 10 h using the
The general picture available is that less than a mono-
immobilized enzyme preparation. Biodiesel production
layer of water is required for an enzyme to show
using lipases has been tried both in nonaqueous sol-
biological activity. As the water level increases, it
vent18 and in a solvent-free system.5 Methanolysis of
increases the enzyme flexibility and the expressed
tallow oil, using Mucor mehei lipase in hexane, had led
activity.33 After an optimum level of water, hydrolytic
to 77.8% ester yield.18 Lately, a solvent-free transes-
reactions become significant and transesterification
terification reaction is favored by many workers, since
yield is expected to go down. Figure 7 shows the effect
it is more economical.2,21 Öznur et al.5 reported alco-
of different amounts of water present in the solvent-
holysis of cotton seed oil in a solvent-free medium, using
free system on biodiesel yield. Addition of 1% (w v-1)
immobilized Candida antarctica lipase with 92% of the
water in the case of free enzyme and 0.5% (w v-1) water
total ester yield. A more extensive list of such efforts
in the case of immobilized Chromobacterium viscosum
has been summarized by us elsewhere recently.31 The
lipase gave the maximum yields of 73 and 92%, respec-
yield obtained by us by following a solvent-free approach
tively. Iso et al.24 have also reported that water content
is comparable to the yield obtained by other workers
is an important parameter for lipase-catalyzed trans-
with different approaches.5,31
esterification reaction.
Effect of Percent Water in Reaction Media on
Finally, these results show the viability of using
Biodiesel Production. Amount of water present in the
lipases in a solvent-free system for obtaining biodiesel
(30) Freedman, E.; Pryde, E. H.; Mounts, T. L. J. Am. Oil Chem. (32) Chowdary, G. V.; Prapulla, S. G. Process Biochem. 2002, 38,
Soc. 1984, 61, 1638. 393.
(31) Shah, S.; Sharma, S.; Gupta, M. N. Indian J. Biochem. Biophys., (33) Triantafyllou, A. O.; Wehtje, E.; Adlercreutz, P.; Mattiasson,
in press. B. Biotech. Bioeng. 1995, 45, 406.
Biodiesel Preparation Energy & Fuels, Vol. 18, No. 1, 2004 159

from Jatropha oil. It is also worth noting that the overall The funds provided by Council of Scientific and Indus-
yields by chemical transesterification (93%) and enzy- trial Research (Extramural Division and Technology
matic transesterification (92%) were nearly the same. Mission on Oilseeds, Pulses and Maize), Department of
Science and Technology (DST) and Department of
Acknowledgment. The financial support provided Biotechnology (DBT), Government of India organiza-
by the Council of Scientific and Industrial Research tions, are gratefully acknowledged.
(CSIR) to Shweta Sharma and Shweta Shah in the form
of Senior Research Fellowships is duly acknowledged. EF030075Z

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