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Experiment # 1:
Objective:
Calculate the volumetric flow rate using hydraulic bench
To understand the operation of centrifugal pump.
Theory:
Volumetric flow rate is a relation of how much volume of a gas or liquid solution passes through a
fixed point in a system in given amount of time. Volumetric flow rate is the one most widely used for
liquids. As implied by the name, its units will be volume of flow per unit time. For gases, temperature
and pressure have significant effects on the gas density, and thus on the volumetric flow rate, so mass
flow rate is sometimes used instead of volumetric flow rate for gases. For flow of fluids in pipes,
ducts, or open channels, the velocity will not be constant over the cross-sectional area of flow, yet
some measure of the fluid velocity is often of interest. The velocity parameter most widely used is the
average velocity, defined to be the volumetric flow rate divided by the cross-sectional area of flow.
Volumetric flow rate can be calculated as a product of cross-sectional area of flow and velocity. It can
also be calculated as volume per unit time. Both formulae are given below:
Volumetric flow rate=Velocity*Area
Volumetric flow rate=Volume/time
The mass flow rate is simply the fluid density multiplied by the volumetric flow rate,
m = ρ*Q = ρ*V*A,
where ρ = the density of the fluid.
Specifications:
Material: Fiberglass Pump
Type: Centrifugal Pump
Material: Stainless Steel
Motor: 0.37kW
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Damp valve
Volumetri
c tank
switch
Manometer
Sump tank
Control
valve
Centrifugal
Pump
Equipment used:
Main switch
Centrifugal pump
Sump Tank
Flow control valve
Volumetric tank
Dump valve
Measuring cylinder
PPE’s:
Lab coat
Safety shoes
Safety googles
Gloves
Mask
Procedure:
A remote sight gauge, consisting of a sight tube and scale, is connected to a tapping in the
base of the tank and gives an instantaneous indication of water level. The scale is divided
into two zones corresponding to the volume above and below the step in the tank. A
dump valve is in the base of the volumetric tank. In operation, the volumetric tank is
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emptied by allowing the entrained water to returnto the sump. When test conditions have
stabilized, retain the water in the tank.
Make sure that tank is empty before starting up the experiment.
Start up the centrifugal pump and throttle the valve up to an extent.
Fill up the tank to a known volume say liter and note down the time requires for it.
For second reading again throttle the valve to set the flow rate and repeat the above
procedure.
Take 4 to 5 readings in the same way and observe the trend of readings.
Draw a graph between flow rate and time.
Formula:
Q = V/t
3 1 5 30.04 0.16
Safety Precaution:
Set up device on even surface.
Fill sump tank with tap water until the water level is 10cm below edge of sump tank.
Connect electric power supply.
Screw the discharge cap or a hose at the end of the discharge pipe.
Switch on main power switch.
Switch on pump.
Open flow adjustment valve carefully.
Replace the water weekly.
It is important to drain all water from the tank when not in use.
Do not place any heavy object on the hydraulic bench.
Clean and wipe the bench with damp cloth after each laboratory session.
Results:
The flow rate of water in 1st run was 0.13 L/sec
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The flow rate of water in 2nd run was 0.15 L/sec.
The flow rate of water in 3rd run was 0.16L/sec.
Graph:
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10
6
time
0
0 2 4 6 8 10 12
Flow Rate
Conclusion:
As the diameter of pipe increase, volumetric flow rate of fluid also increase and the time decrease
with respect to flow rate. We concluded that the cross-sessional area is directly proportional to flow
rate and inversely proportional to time.
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Experiment # 2:
Objective:
To determine the head loss of a pipe connected individually for different diameter.
To learn Darcy-Weisbach equation.
Theory:
One of the objectives of pipe network analysis is to determine how much energy the fluid will lose by
traveling through any pipe in the network. Bernoulli‟s Principle is generally expressed in terms of
energy per unit weight of water, or energy head. This is generally shown as:
P/g + V²/2g + z = H Equation(1)
Where
V= Velocity;
P= Pressure;
z = Elevation;
H= Total Head
Reynolds Number is used to determine the whether the flow of fluids is laminar Flow or turbulent
Flow. In laminar flow, the fluid particles move in laminar layers following parallel paths or
streamlines; while in turbulent flow, fluid layer are mixed and particles follow irregular paths. The
Reynolds number can be obtained from the following equation:
Re = ud/ Equation(2)
Where ρ=Density; u= Fluid Velocity; D=Diameter; = Dynamic Viscosity
From Equation (1), the only term that is undefined is the head loss term due to the frictional losses.
For circular pipes of constant cross-section, the head loss can be determined using the Darcy-
Weisbach Equation, as shown below:
fL V 2
hloss =
2 gD
Where
f=Friction Factor;
L= Pipe Length;
D= Pipe Diameter;
V= Pipe Velocity;
g= Acceleration due to Gravity
The friction factor for laminar flow and turbulent flow can be determined as below:
Laminar Flow: f 64/Re (Equation 4)
Where
Re= Reynolds Number
Turbulent Flow: The Moody Chart is a graphical method to find the friction factor in pipes. Note,
you enter the Moody Chart using Reynolds number (bottom) and the relative roughness (e/D), where
e is the absolute roughness or effective pipe roughness height.
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system in which the pipe diameters are systematically altered. Pipe network analysis involves
the determination of the pipe flow rate and the pressure heads which satisfy the continuity
and energy conservation. This may be stated as:
a) Continuity Equation: The algebraic sum of the flow rates in the pipes meeting at a
junction, together with any external flows, is zero.
b) Energy Conservation: The algebraic sum of the head losses in the pipes, together with
any heads generated by in-line booster pumps, around any closed loop formed by pipes is
zero.
Equipment used:
Main switch
Centrifugal pump
Sump Tank
Flow control valve
Volumetric tank
Dump valve
Measuring cylinder
PPE’s:
Lab coat
Safety shoes
Safety googles
Gloves
Mask
Procedure:
Connect the pipes according to Figure 1.
Open only for Valve 1 and Valve 6.
Run the system for a while to check for any leakages.
Connect the manometer.
Record the pressure differences (P1 - P2) for 8 different flow rates. Measure the volume
of water discharged and note down the time taken.
Plot a graph of head loss vs discharge flow rate.
Repeat procedure 2 to procedure 5 by switching Pipe 5 to Pipe 3 and Pipe 2 respectively.
Record all the relevant results.
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Formula:
Q = Av
Re = ud/
fL V 2
hloss =
2 gD
Observation:
No. of Diameter Volume Time Flow Rate Inlet P1 Outlet P2 Head Loss
Obs. (inch) (l) (t) (l/s) =P1-P2
Calculation:
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A=π r 2
1.34 ×10−4
= = 1.055m/s
1.27 ×10−4
Re = ud/
Re=
0.0127 ×1.055 ×1000 = 1505.45
0.0089
f=64/Re = 0.0425
fL V 2
H loss=
2 gD
H = 0.0425× 1× ( 1.055 )2
loss
2× 9.8 ×0.0127
= 0.1900m
H = 190mm
loss
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Q=
32.88
= 0.15207/sec
=1.5207*10^-4 m3/s
D = 0.019 m
v= Q/A
A=π r 2
1.5207× 10−4
= = 0.5366m/s
2.83385× 10−4
Re = ud/
Re=
0.019× 0.5366 ×1000 = 1145.55
0.0089
f=64/Re = 0.05586
fL V 2
H loss=
2 gD
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H = 43.19mm
loss
For 1 inch:
5
Q=
30.04
= 0.16 lit/sec
=1.6*10^-4 m3/s
D = 0.025 m
v= Q/A
A=π r 2
1.6 ×10−4
= = 0.326 m/s
4.90625 ×10−4
Re = ud/
Re=
0.025× 0.326 ×1000 = 916.052
0.0089
f=64/Re = 0.069865
fL V 2
H loss=
2 gD
H = 0.069865× 1× ( 0.339 )2
loss
2× 9.8 ×0.025
= 0.01576 m
H = 16 mm
loss
Safety Precaution:
Set up device on even surface.
Fill sump tank with tap water until the water level is 10cm below edge of sump tank.
Connect electric power supply.
Screw the discharge cap or a hose at the end of the discharge pipe.
Switch on main power switch
Switch on pump
Open flow adjustment valve carefully.
Replace the water weekly.
Results:
1. Using General Equation:
The head loss through pipe of 1/2 diameter is 180mm.
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The head loss through pipe of 3/4 diameter is 50mm.
The head loss through pipe of 1 diameter is 20mm.
Graph:
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Head Loss Vs. Flow rate
200
180
160
140
120
Head Loss
100
80
60
40
20
0
0.13 0.15 0.16
Flow Rate
Head Loss
Conclusion:
From the result and graph we conclude as the diameter of pipe increase the head loss (pressure)
decrease. Pressure is inversely proportional to cross-sessional area.
Flow rate is inversely proportional to head loss as flow rate increase , head loss decrease.
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