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Construction and Building Materials


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Effect of waste marble dust content as filler on properties


of self-compacting concrete
_
Ilker Bekir Topçu a, Turhan Bilir a,*, Tayfun Uygunoğlu b
a
Eskisßehir Osmangazi University, Civil Engineering Department, Eskisßehir 26480, Turkey
b
Afyon Kocatepe University, Tech. Education Faculty, Construction Department, Afyonkarahisar 03200, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: Day by day, the amount of the marble dust (MD) as a waste material is significantly of increasing in Tur-
Received 10 March 2007 key. Therefore, the utilization of the waste MD in self-compacting concrete (SCC), as filler material, is the
Received in revised form 2 September 2008 main objective of this study. Besides, the MD is used directly without attempting any additional process.
Accepted 2 September 2008
Thus, this would be another advantage for this objective. For this purpose, MD has replaced binder of SCC
Available online xxxx
at certain contents of 0, 50, 100, 150, 200, 250 and 300 kg/m3. After then, slump-flow test, L-box test and
V-funnel test are conducted on fresh concrete. Furthermore, compressive strength, flexural strength,
Keywords:
ultrasonic velocity, porosity and compactness are determined at the end of 28 days for the hardened con-
Waste material
Marble dust
crete specimens. The effect of waste MD usage as filler material on capillarity properties of SCC is also
Self-compacting concrete investigated. According to the test results, it is concluded that the workability of fresh SCC has not been
Filler material affected up to 200 kg/m3 MD content. However, the mechanical properties of hardened SCC have
decreased by using MD, especially just above 200 kg/m3 content.
Ó 2008 Elsevier Ltd. All rights reserved.

1. Introduction as wastes in Turkey [4]. This means that MD is not being recycled
and used in any industries in Turkey. On the other hand, it is well-
In recent years, many quite important studies about SCC have known that limestone dust as filler material in SCC shows quite
been made. The most important difference between SCC and ordin- good performance [8,9]. Thus, it can be said that MD can be used
ary concrete is the existence of filler material in the SCC mixture. in SCC as filler material and after then, it can also be a by-product
Thus, there are also many studies about the effects of filler materi- for the concrete industry.
als on the properties of SCC. According to the conclusions of these SSC is also one of the concrete technologies contributing the
studies, the benefit of filler material usage in SCC can be said as im- sustainable development by using filler materials such as lime-
proved workability with reduced cement content [1,2]. By this stone powder. The fresh rheological characteristics, strength and
way, low heat of hydration and decreased shrinkage cracking can durability of SCC can be improved with the addition of powders
also be obtained [1,2]. Moreover, since cement is the most expen- which can be separated into two groups as inert or pozzolanic
sive component of concrete, reducing cement content can be said [10]. The usage amount and the type of cementitious or inert pow-
as an economic solution. Besides, the pores between aggregates ders depend on the physical and physico-chemical properties of
are fulfilled and impermeable concrete can be produced. Therefore, these powders which affect the performance of fresh paste such
the durability of concrete is also increased [3]. Industrial by-prod- as particle shape, surface texture, surface porosity and rate of
ucts such as fly ash (FA), stone dust, silica fume and blast furnace superplasticizer adsorption, surface energy (zeta potential), finest
slag are generally used as filler materials in SCC [4–7]. Thereby, fraction content, Blaine fineness and particle size distribution.
the workability of SCC is improved and the usage amount of by- There are no accepted standards for the effects of these factors
products can be increased at the same time. In addition, such due to the complex influence of the combination of these factors
usages of by-products in cement or concrete provide economical [5].
benefits and prevent environmental pollution. In this study, it is aimed to investigate the effect of MD as fine
MD is a limestone origin waste material and 1400 tons of MD material on the fresh and hardened properties of SCC. Fresh con-
(below the size of 1 mm) per day are left and stored on depot areas crete tests such as slump-flow, V-funnel, L-box, unit weight, air
content and hardened concrete tests such as compressive strength,
flexural strength, capillarity coefficient, ultrasonic velocity and
* Corresponding author. Tel.: +90 222 2393750/3226; fax: +90 222 2393613. compactness were attempted to make this objective achieved
E-mail address: tbilir@ogu.edu.tr (T. Bilir). and determine the optimum MD replacement ratio in SCC.

0950-0618/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2008.09.007

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Water/powder by volume
2. Experimental procedure 1.5
1.4 y= 0.072x+ 1.0404
2.1. Materials 1.3
2
R = 0.9799
1.2
In the study, four different types of limestone origin aggregates 1.1 βp
as crushed stone II (CS II), crushed stone I (CS I), crushed sand stone 1
(CSS) and river sand (RS) were used. Besides, these CS II, CS I, CSS 0.9
and RS aggregates have the aggregate sizes between 12 and 0.8
20 mm, 6 and 12 mm, 0 and 6 mm, 0 and 3 mm, respectively. 0.7
The maximum size of coarse aggregate was selected as 20 mm in 0.00 1.00 2.00 3.00 4.00 5.00
order to avoid the blocking effect of SCC. The specific gravities of Relative Slump-flow (Γ m)
CS II, CS I, CSS and RS aggregates 2.70, 2.71, 2.65 and 2.62, respec-
Fig. 1. Determination of bp value.
tively. Furthermore, the unit weights of them are 1362, 1365, 1410
and 1625 kg/m3, respectively.
Besides, MD was used as filler material in SCC in order to utilize value for MD as filler (Fig. 1). As a result, bp has been obtained as
it. Ordinary Portland cement (CEM I 42.5R) and fly ash (FA) were 0.35 water/powder ratio by weight.
used as binder materials in the mix proportions. Specific surface Then, seven different series were prepared for investigating the
area by Blaine and 28th day compressive strength of Cement were effect of MD content on the properties of the SCC. Water/fine mate-
449 m2/kg, and 48.5 MPa, respectively. FA was provided from Yata- rial (cement + FA + MD) ratio was designed as the ratio of 0.35 for
ğan Thermal Power Plant in Turkey and it can be classified as F all concrete mixtures with respect to bp value. A 50 dm3 batch has
class according to ASTM C 618. FA was used in all mixtures with been prepared for each mixture. The mixing sequence was com-
replacing cement at the ratio of 10% by weight. MD, which was posed of homogenizing the coarse aggregates, the sand, the MD
provided from a marble managing plant in Afyonkarahisar, was di- and cement during 2 min, and then, the addition of superplasticiz-
rectly used in SCC without any processes. It has replaced binder er by diluting it in water. In order to sustain the equilibrium viscos-
materials at different contents of 0 (control), 50, 100, 150, 200, ity, longer mixing times are required than ordinary concrete
250 and 300 kg/m3. The specific surface area by Blaine of FA and mixing time, therefore, the batch was mixed for 5 min. The mix
MD were 176 m2/kg and 614 m2/kg, respectively. The chemical proportions of the produced series are given in Table 2 and the ser-
compositions of FA, MD and cement are given in Table 1. Polycar- ies were coded as M0, M50, M100, M150, M200, M250 and M300.
boxylate based and high range water reducing superplasticizer was Herein, M0 demonstrates the reference or control series that do not
also used in the mixtures at the ratio of 2.5% of binder materials by contain MD.
weight for reducing the water/binder ratio of SCC. The solid con-
tent and pH of superplasticizer was 22% and 8%, respectively. The 2.3. Experiments on fresh concrete
amount of admixtures was also decreased with the increase in
MD content in SCC mixture by considering the reduction of binder Slump-flow test, L-box test and V-funnel test were attempted
materials amount. Tap water used was obtained from the city (Fig. 2a and b) on fresh concrete for determining the properties
waterworks of Afyonkarahisar for the production of concrete mix- of SCC such as filling ability and passing ability. During slump-flow
tures during the experimental procedure. test, required time of SCC to reach 500 mm length slump-flow ra-
dius (T50) and final diameter of concrete circle through two direc-
2.2. Mix proportions tions (d1 \ d2) have been measured. For the test of V-funnel,
required time to make SCC flow through V-funnel by its own
2.2.1. Design of paste and concrete composition weight was measured. In the L-box test, the test was started by
Choi et al. have mentioned that the most popular mix design removing the control gate suddenly to allow the flow of SCC
method for SCC has been introduced by Okamura [11]. This meth- through the horizontal part of L-box. After then, the flow times
od initially depends on the cement paste and mortar tests before were measured by determining the arrival times of SCC batch to
considering the properties of the superplasticizer, cement, fine 200, 400 and 700 mm lengths (the end of the horizontal part is
aggregate and pozzolanic material in order to avoid the unneces- 700 mm away from the control gate). When the flow of fresh SCC
sary redundancy of testing process [11]. Therefore, design of paste has stopped, the heights of the concrete at the end (h2) and the
composition, the water/powder ratio for zero flow (bp) was deter- beginning (h1) of the horizontal section have also been measured
mined in the paste, with the 450 g cement and 150 g MD additions. as seen in Fig. 1. Then, blocking ratio was calculated by using the
Mini flow cone tests with water/powder ratios by volume of 1.1, equation ‘‘h2/h1”. Air content and unit weight of fresh concrete
1.2, 1.3 and 1.4 were performed with the selected powder compo- were measured by using an air meter and a constant volume buck-
sition. The intersection point with the y-axis was designated the bp et, respectively. All tests were performed during 30 min and after
then, concrete was mixed during 2 min again.

2.4. Experiments on hardened concrete


Table 1
Chemical compositions of marble dust, FA and cement (CEM I 42.5R)
Fresh concrete has been cast into U150  300 mm cylindrical,
Component (%) Marble dust FA Cement
100  100  350 mm prismatic and 100  100  100 mm cubic
SiO2 4.67 51.5 19.3 moulds without any vibration. The concrete specimens were
Al2O3 – 23.08 5.57 demoulded after 24 h and cured in water (at 20 ± 2 °C and satu-
Fe2O3 0.03 6.07 3.46
MgO 0.4 2.42 0.86
rated to lime) during 28 days. At the 28th day, ultrasonic pulse
CaO 51.8 10.53 63.56 velocity was determined by conducting test on 100  100 
Na2O – 0.77 0.13 100 mm cubic specimens. An ultrasonic device, that generates
SO3 – 1.32 2.91 low-frequency ultrasonic pulses and measures the time of ultra-
K2O – 2.54 0.8
sounds to pass from one transducer to the other, was used. After
LOI 41.16 1.06 2.78
then, compressive strength test was conducted on the specimens

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Table 2
Mix proportions of SCC incorporating MD for 1 m3

Materials (kg/m3) Specific gravity M0 M50 M100 M150 M200 M250 M300
Cement (c) 3.07 495 450 405 360 315 270 225
Fly ash (FA) 2.2 55 50 45 40 35 30 25
Binder (b) (c + FA) – 550 500 450 400 350 300 250
Marble dust (MD) 2.47 0 50 100 150 200 250 300
Fine (c + FA + MD) – 550 550 550 550 550 550 550
Superplasticizier 1.1 13.75 12.5 11.25 10 8.75 7.5 6.25
Water (w) – 190 191 192 194 195 196 197
RS 2.62 327 326 325 324 323 322 321
CSS 2.65 599 597 595 594 592 590 588
CS I 2.71 467 466 465 463 462 461 459
CS II 2.70 193 192 192 191 190 190 189
w/b – 0.35 0.38 0.43 0.49 0.55 0.65 0.79
w/fine – 0.35 0.35 0.35 0.35 0.35 0.36 0.36

Fig. 2. (a) L-box and (b) V-box apparatus for SCC.

by using a 2000 kN compression universal testing machine with At regular times such as 1st, 4th, 9th, 16th, 25th and 36th min-
loading rate controller. Likewise, the prismatic specimens were utes, the mass of the specimen was measured using a balance, then
tested under centre-point loading to determine their flexural the amount of water adsorbed was calculated and normalized
strengths at the 28th day. Seven thin-sections were also prepared, regarding the cross-section area of the specimen [12,13]. In hori-
and microstructure of hardened SCC was observed by using an zontal axis, square root of time; and in vertical axis, water absorp-
optical microscope. tion quantities in unit volume of specimens (q) were used (Fig. 4).
To determine the capillarity coefficient, q was plotted against the
p
2.4.1. Capillarity coefficient and porosity square root of time ( t), then, the capillarity coefficient (k) was
A test to determine the capillarity coefficient of specimens was calculated from the slope of the linear relation between q and
p
also carried out at the 28th day. For each mixture, three cubic spec- t. Therefore, capillarity coefficient was obtained for each MD con-
imens, at the dimensions of 100  100  100 mm, were prepared. tents in experimental study by Eq. (1), as follows:
The specimens were kept in standard water curing till the 28th pffiffi
day. The capillarity coefficients were determined by using speci- q¼k t ð1Þ
mens preconditioned and dried in an oven at about 105 ± 5 °C to 2
the constant mass. As shown in Fig. 3, the test specimen was ex- where k is capillarity coefficient (cm /min); q is water absorption
posed to water through a plane cross-section (100  100 mm) by quantity in cross-section of specimens (cm3/cm2); and t is time
placing it in a pan. The water level in the pan was maintained at (min).
about 5 mm above the bottom of the specimen during this exper- Apparent porosity and compactness values were also deter-
iment. The surfaces of the specimen below the water level were mined on 100  100  100 mm cubic specimens according to
coated with paraffin to achieve unidirectional flow. Archimedes principle related to the weights of saturated speci-

0.16
0.14 M0 M50
M100 M150
0.12
M200 M250
q(cm3/cm2)

0.1 M300
0.08
0.06
0.04
0.02
0
1 2 3 4 5 6
(t)1/2
Fig. 3. Schematic presentation of water absorbed specimens for capillarity
coefficient. Fig. 4. Determination of slope for capillarity.

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mens in air and in water, and the dry weight (oven drying at 105 °C viscosity. However, slump-flows after 30 min of all series, except
to constant weight). M250 and M300 series, have been in target range. After 30 min,
slump-flow of M300 serie decreased from 600 mm to 510 mm
3. Results and discussions due to increase in viscosity and thixotropy.
Safawi et al. [18] have reported that the slump-flow can be di-
In this study, SCC includes a wide range of mix types with a vided into four parts; between 400 and 500, 500 and 600, 600 and
wide range of both fresh and hardened properties. As known in lit- 700, 700 and 800 mm. Generally, any mixture having slump-flow
erature, powder materials are added to SCC and the viscosity of SCC less than 500 mm should be highly viscous because it does not flow
mixtures are greatly influenced by powder (filler and cement) type easily. Slump-flows between 500 and 600 mm indicate a change in
and content [14]. In addition, the ability of SCC for compacting it- viscosity of mixture and transition to develop more fluidity. With
self due to its own weight is generally the main subject of such the elapsed time, the slump-flow has reached 600 mm, the viscos-
studies according to appropriate criteria given by EFNARC Commit- ity of the mixture would be expected to be optimum and it would
tee [15]. In the study, such properties of SCC produced with MD are flow easily by virtue of its own weight. At this range of flow, it
investigated likewise. Especially, it is focused on the workability of would be more practical to consider the viscosity of mixture before
fresh concrete. In this way, the results are discussed as below (Ta- applying any vibration. Finally, a mixture with slump-flow be-
ble 3). tween 700 and 800 mm would be prone to segregation easily.
The relationship, between the required times for reaching
3.1. Properties of fresh concrete 500 mm slump-flow and flowing through V-funnel to determine
the segregation resistance of fresh SCC produced with MD, is
Fresh SCC must be stable to ensure the homogeneity of the shown in Fig. 6. Slump-flow versus V-flow time was also given in
mechanical strength of the structure. Some experiments such as Fig. 7. Since the viscosity of M0 serie was very high, V-funnel flow
slump-flow, V-funnel and L-box tests are conducted for discussing time of this serie was above 15 s which is the upper limit. Filling
the workability of SCC. the voids in a packed system may improve the arrangement of par-
The perpendicular distance of the circular spread is known as ticles in the system, ensuring a better contribution of the mixing
slump-flow. Thus, the mixture is considered as fluent or high fluid. water to achieve adequate fluidity of the mixture. However, at a gi-
A high fluid concrete is thus a concrete that can flow by virtue of its ven concentration higher than the critical dosage, at which close
own weight, while keeping the coarse aggregate homogenous in packing is reached, a substantial increase in viscosity is expected
the mixture [16]. The conventional slump test was not appropriate [18]. On the other hand, all series have good viscosities and segre-
to discuss the workability of SCC as a high performance concrete. gation resistances by taking part in target range. M250 and M300
The slump-flow test is a value-system for the ability of concrete series have the lowest viscosities and V-funnel flow times com-
to deform under its own weight against the friction of the surface pared to other series. EFNARC Committee suggests that 11 and
with no external restraint present [17]. 15 s for lower and upper limits of V-funnel time, respectively, are
By the way, slump-flow values for SCC with MD immediately acceptable for designing the appropriate SCC mixture (Fig. 6)
after mixing process and after 30 min from mixing process were [15]. The use of filler materials in SCC aims to increase the particle
presented in Fig. 5. As shown in Fig. 5, the results of slump-flow distribution of the powder skeleton, thus, reduce the interparticle
test were obtained between 650 and 800 mm for the mixtures con- frictions. This can lead some free mixing water, otherwise en-
taining MD up to 200 kg/m3. Slump-flow of M0 immediately after trapped water in the system. Related to the various parameters,
mixing process was also exceeded to upper limit because of low

19
V-Funnel flow time, s

Table 3
The equation of slopes for determination of capillarity coefficient M0
15
M50 M100
Serie Equation R Slope (S)
M150 M250
M0 y = 0.012x + 0.0042 0.986 0.012 Target range M300
M200
M50 y = 0.0086x + 0.0166 0.998 0.0086
11
M100 y = 0.0094x + 0.0196 0.998 0.0094
M150 y = 0.0106x + 0.0173 0.997 0.0083
M200 y = 0.009x + 0.0161 0.999 0.0095 7
M250 y = 0.0165x + 0.0036 0.998 0.0165
0 1 2 3 4 5 6 7 8
M300 y = 0.0225x + 0.002 0.999 0.0225 Time required for T50 of Slump-Flow, s

Fig. 6. Relationship between V-funnel time and time required for T50 of slump-flow.

900
850 850
Slump Flow (mm)

800
Slump-Flow, mm

800 2
Target range S-0 y = 17.212x - 433.05x + 3348
750 750 2
S-30th R = 0.7662
700 700
650 650
600 600
550 550
500 500
0 50 100 150 200 250 300 11 12 13 14 15 16
Serie, M V-Funnel Flow Time, s
Fig. 5. Slump-flow and slump-flow after 30 min of SCC depending on MD content. Fig. 7. Relationship between slump-flow and V-funnel time.

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such as the dosage, the reactivity of the limestone filler, the w/c tends slowly towards stoppage. They have also reported that there
controls the volume of the entrapped voids in the system, the total is a good relation between blocking ratio and yield stress.
volume of voids in the fresh system and the required volume of As seen from Fig. 9, air content of SCC has increased by using
fine particles to fill them and increase the packing density, thus, MD in SCC. For the same w/p ratio, increase in filler content has af-
the flow resistance is decreased. At the same time, FA has higher fected the water demand for lubrication on filler particles. Further-
volume compared to the same weight of MD due to the lower spe- more, this case, affects the air content of concrete due to improper
cific gravity of FA than MD. In this case, the required amount of placing in the mould. Related to MD content, unit weight of SCC
mixing water for lubrication, in SCC produced with FA, is more has also decreased because of increase in air content. By using
than SCC with MD. Thus, it is seen that the viscosity of M0 serie additions such as MD in SCC, the unit weight can decrease by
containing only FA is quite higher than the other series and limit obtaining improved workability. The self weight of SCC and thus,
values. The viscosity of concrete SCC incorporating FA is also at- the dead weight of structure can be decreased with the decrement
tempted to be arranged by using MD. MD has a viscosity reducing in unit weight. When the other properties of fresh SCC incorporat-
effect on SCC similar to stone dust. ing MD as filler material are considered, it can be pointed that the
On the other hand, it was proposed by Safawi et al. [18], that V- optimum usage content of MD is as 200 kg/m3 content according to
time can be generalized to three distinct parts; less than 8 s; 8– the standard fresh SCC tests conducted. SCC, incorporating this
12 s; and above 13 s. In this way, the viscosity was deemed very content of MD, contains 3% air content and it is higher than the
low for the mixtures having V-times less than 8 s. SCC target value air content of M0 serie. The frost resistance of SCC can also be im-
aimed for V-time can be said as 10 s. Simply, it was assumed that proved by using MD and increasing air content like mentioned in
V-time 10 ± 2 s could be an appropriate range for SCC mix. Physi- previous studies [20].
cally, a mixture with V-time of 10 s showed some degree of cohe-
siveness. Therefore, the third category assumed that V-time above 3.2. Hardened concrete properties
13 s would be very cohesive and hard to handle. However, slump-
flow time must be considered when the viscosity of SCC is 28th day compressive strengths and flexural strengths of SCC
discussed. are given in Fig. 10. As seen from the Fig. 10, the compressive
Experimental results related to L-box ratio indicate the filling and flexural strengths have decreased because of increase in MD
and passing ability of SCC. L-box test is more sensitive to blocking. content. The lowest compressive and flexural strengths were ob-
There is a risk of blocking of the mixture when the L-box blocking tained for M250 and M300 series that have poor workability. The
ratio is below 0.8 [15]. Blocking ratio of SCC produced with MD is highest compressive and flexural strengths have been obtained
given in Fig. 8. Blocking ratio must be between 0.8 and 1. All series for M0 as 59 MPa and 11 MPa, respectively. The compressive
of SCC except M250 and M300 series have remained in target strength differences between M0 and M100 were not too much.
range. Using MD up to 250 kg/m3 content in SCC has not negatively The compressive strengths of M50 and M100 series were about
affected blocking ratio because of decreasing viscosity at the same 56 MPa. Generally, the series between M0 and M200 can be
time. Blocking ratio of M250 and M300 series were as 0.79 and
0.41, respectively. In other words, yield stresses of these series
were very high because of increase in filler content [19]. Finally, 4 2400
it can be said that SCC has filling capability and passing ability
3.5

Unit Weight (kg/m3)


up to 200 kg/m3 MD content. 2380
Air Content (%)

Felekoğlu et al. [17] have investigated the blocking ratio of SCC 3


2360
related to water/cement ratio (w/c). It was reported that by 2.5
increasing w/c, blocking ratio decreased due to decrease in viscos- 2 2340
ity and yield stress of SCC. However, in this study, water/powder 1.5
air content 2320
ratio was kept constant. Additionally, filler content was increased
1
and admixture content was decreased. unitweight
2300
0.5
Nguyen et al. [19] have proposed a model for predicting a
homogeneous fluid related to L-box test and rheological parame- 0 2280
0 50 100 150 200 250 300
ters. They have firstly presented that if the standard procedure is
followed and the L-box gate promptly lifted, the flow is dominated Marble Dust (kg/m3)
by inertia effects, depending on the lifting speed of the gate and
Fig. 9. Air content and unit weight of SCC with MD.
thus, depending on the operator. When the gate is slowly lifted,
the kinetic energy is spread over the gate lifting duration. The flow

70 12
Compressive Strength (MPa)

Cylinder Comp
Flexure Strength (MPa)

1.3
60 10
1.2 Flexure
1.1 50
8
Blocking Ratio

1
0.9 Target range 40
6
0.8
30
0.7
4
0.6 20
0.5
10 2
0.4
0.3 0 0
0 50 100 150 200 250 300 0 50 1 00 150 200 250 300
Serie, M Serie, M
Fig. 8. Blocking ratio of SCC with marble dust content. Fig. 10. Compressive strength and flexural strength of 28 aged SCC.

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accepted as high-strength concrete (>40 MPa) [21]. The positive has been increased with the increase in the apparent porosity.
effects of different MD contents in SCC on fresh concrete properties Moreover, porosity of SCC without EPA was between 8% and 18%.
have also been obtained for hardened concrete properties. In other SCC, produced by using MD as filler, has 5–11% porosity be-
words, MD contents up to 200 kg/m3 which led to acceptable fresh tween 0 and 200 kg/m3 filler content. M250 and M300 series have
concrete properties in terms of workability have also improved 21% and 40% porosity, respectively. Assié et al. [3] have carried out
hardened concrete properties. When it is compared to ordinary a study on the potential durability of SCC. They have reported that
concrete, SCC has higher compressive and flexural strengths [16]. the porosity of SCC ranged from 10.5% to 15.2%.
Bonavetti et al. [8] have produced SCC by using limestone pow- Capillarity coefficient of SCC with MD has increased and led to
der as filler material providing water to cement ratios (w/c) of 0.30 decreased compressive strength due to MD content, especially for
and 0.34. The addition of limestone filler in cement leads to an in- 250 and 300 kg/m3 content. Although increasing capillarity coeffi-
crease in the compressive strength. The reason can be said as that cient with filler content, it is lower than normal concrete. Tasdemir
the filler is an inert addition and it could be assumed as an ultra- [13] has reported that the capillary sorptivity coefficient of con-
fine aggregate in concrete filling voids. The compressive strength crete decreases slightly with increasing compressive strength.
of SCC in 0.30 w/c ranged between about 43 and 58 MPa. Ultrasonic velocity is used for discussing the strength of con-
Water is the main cause of the degradation of building materi- crete related to compactness of concretes [23]. Compactness of
als. It penetrates into porous media, transports harmful substances concrete is inversely proportional with porosity. Thus, decrease
and freezes inside. When a homogeneous porous material has a in porosity of concrete can lead to increases in compressive
constant hydraulic potential at its wet surface, liquid can reach strength and compactness. Relation between ultrasonic velocity
the significant heights due to the capillary absorption [12]. One and compactness of SCC are presented in Fig. 13. Ultrasonic veloc-
of the important results of this study is that the capillarity coeffi- ity has increased by increasing compactness and compressive
cient of concrete decreased with the increase in filler material con- strength, or decreasing porosity. It is obtained that SCC incorporat-
tent between 50 and 200 kg/m3 (Fig. 11), and that the capillarity ing MD as filler materials up to 200 kg/m3 have quite well filling
coefficient values depend on the porosity (Fig. 12). In SCC with capability. Hence, the porosity of concrete is very low. The porosity
MD filler, lower than 200 kg/m3 filler content, the voids were filled of M250 and M300 series are obtained between 13% and 14%. Fur-
and the capillarity of concrete was decreased due to high workabil- thermore, the porosities of M0 and M200 series are obtained be-
ity. Nevertheless, above 200 kg/m3 filler content, the average pore tween 7% and 10%. A good linear relationship was observed
size was higher due to increase in specific surface area of fine between ultrasonic velocity and compactness (R = 0.95). The pulse
materials. Therefore, concrete has larger capillary pores, and lower velocity of SCC is between about 4.2 km/h and 4.6 km/h.
compressive strength as a result of the higher capillarity coefficient Sahmaran et al. [7] have investigated the effect of mineral and
obtained in SCC. Porosity of SCC with MD is also lower than normal chemical admixtures on the properties of SCC. It was reported that
concrete [6,16]. the use of mineral admixtures in mortars caused a decrease in the
Türkmen and Kantarcı [22] have investigated the capillarity ultrasonic velocity. The reduction in the ultrasonic velocity was
coefficients of normal and lightweight SCC cured in different con- just about in line with the reduction in the compressive strength.
ditions. Lightweight SCC was produced with expanded perlite Even though, the measured parameters were different, there was
aggregate (EPA). They have reported that the capillarity coefficient a good correlation between the compressive strength and ultra-
sonic velocity of mortars.
In Fig. 14, microstructure of SCC containing 300 kg/m3 filler
material content is seen. Small pores are mainly situated around
Capillarity Coefficient x10-5

45
40 big limestone particles. It can also be seen that even very small
35 marble stone particles still exist in the pastes after 28 days of
30 hydration. Ye et al. [1] have investigated the microstructure of
(cm2/min)

25 SCC produced with limestone filler. They have observed that the
20 total amount of non-pozzolanic filler material has almost not chan-
15 ged during 28 days of hydration. In the microstructure of SCC with
10 MD as filler material, a good bond between aggregate and cement
5 matrix can be occurred. The well-bonded interfacial zone is a char-
0 acteristic of higher strength development of the concrete. The high
0 50 100 150 200 250 300 fluidity, workability and the cohesiveness of the fresh SCC were ob-
Marble Dust (kg/m3) tained by the addition of admixtures and fine filler. It seems that
Fig. 11. Variation of capillarity coefficients related to filler content.
these materials help a strict contact between organic and inorganic
phases [24].
Capillarity Coefficient x10-5

50
Ultrasonic Velocity (km/h)

45 y = 1.1858x2 - 20.98x + 98.829 4.8


40 R2= 0.8561 4.7 y= 0.0628x- 1.2296
35
(cm2/min)

4.6 R2 = 0.9069
30
4.5
25
4.4
20
15 4.3
10 4.2
5 4.1
0 4
7 8 9 10 11 12 13 14 85 87 89 91 93
Apparent Porosity (%) Compactness (%)
Fig. 12. Capillarity and ultrasonic velocity of SCC versus porosity. Fig. 13. Relationship between ultrasonic velocity and compactness.

_ et al., Effect of waste marble dust content as filler on properties ..., Constr Build Mater (2008),
Please cite this article in press as: Topçu IB
doi:10.1016/j.conbuildmat.2008.09.007
ARTICLE IN PRESS

_
I.Bekir Topçu et al. / Construction and Building Materials xxx (2008) xxx–xxx 7

used below 200 kg/m3 content as filler material has also benefi-
cial effects on both fresh and hardened properties of SCC. Thus,
MD can be recycled at higher amounts and the environmental
pollution can be prevented. This is also an important conclusion
for sustainable development and concrete industry similar to
use of fly ash, limestone powder and other by-products. The
most popular used filler materials in SCC are limestone powder,
fly ash and silica fume. MD as an inorganic material can be used
like limestone powder in the production of SCC when chemical
compositions of MD, fresh and hardened SCC produced with
MD properties are considered.

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_ et al., Effect of waste marble dust content as filler on properties ..., Constr Build Mater (2008),
Please cite this article in press as: Topçu IB
doi:10.1016/j.conbuildmat.2008.09.007

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