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MONT20

Door Controller
User Manual

Driving Syn. & Asyn. Motor


Single-phase 200 - 240VAC, 0.4kW

V1.1 2017.06
FORWARD
Thank you for purchasing MONT20 door controller.

This User Manual describes how to use MONT20 and its installation wiring, parameter
setting, troubleshooting and daily maintenance etc.

Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.

Note:
 Preserve this Manual for future.
 If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
 If you still have some problems during use, please contact our company Technical
Service Center.
 Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Version and Revision Records
Time: 2017/6

Version: V1.1
Revised chapter Revised contents
• Add hundred bits for F06.25 (Auxilliary parameter 3): Electric angle search for PMSM
CONTENTS
Chapter 1 Safety Information and Precautions .................................................................................................... 1 

Chapter 2 Product Information ............................................................................................................................... 3 


2.1 Rated Value......................................................................................................................................... 3 
2.2 Technical Data .................................................................................................................................... 3 
2.3 Dimension and Installation ............................................................................................................. 5 
2.4 Installation Site Requirement.......................................................................................................... 6 

Chapter 3 Electrical Installation .............................................................................................................................. 7 


3.1 Precautions ......................................................................................................................................... 7 
3.2 Electrical Requirement ..................................................................................................................... 7 
3.3 Interface Description ........................................................................................................................ 9 
3.3.1 Power Supply Switch................................................................................................................................... 9 
3.3.2 Power Terminal ............................................................................................................................................ 10 
3.3.3 Connecting Encoder.................................................................................................................................. 10 
3.3.4 Control Terminal ......................................................................................................................................... 10 
3.3.5 External keypad .......................................................................................................................................... 11 

Chapter 4 Operation ............................................................................................................................................... 13 


4.1 Keypad Description......................................................................................................................... 13 
4.2 Display on Keypad........................................................................................................................... 15 
4.3 Restore to Default Parameter ........................................................................................................ 18 
4.4 User’s Password ............................................................................................................................... 18 
4.5 Upload and Download Parameter ................................................................................................ 19 

Chapter 5 Function introduction .......................................................................................................................... 21 


5.1 Group d: Display Parameters ......................................................................................................... 21 
5.1.1 d00: System Parameters ........................................................................................................................... 21 
5.1.2 d01: Drive Status Parameters ................................................................................................................. 22 
5.2 Group F: General Function Parameter ......................................................................................... 23 
5.2.1 F00: Basic Parameters................................................................................................................................ 23 
5.2.2 F01: Motor Parameters ............................................................................................................................. 25 
5.2.3 F02: Encoder Door Width Parameter ................................................................................................... 26 
5.2.4 F03: OD Curve Parameter ........................................................................................................................ 27 
5.2.5 F04: CD Curve Parameters ...................................................................................................................... 28 
5.2.6 F05: Torque Parameters ........................................................................................................................... 29 
5.2.7 F06: Boost Parameters .............................................................................................................................. 31 
5.2.8 F07: Vector Control Parameter .............................................................................................................. 34 
5.2.9 F08: Demo Running Parameter ............................................................................................................. 35 
5.2.10 F09: Fault Record Parameters .............................................................................................................. 36 
5.3 Group y: Manufacturer Parameters ..............................................................................................36 

Chapter 6 Application Commissioning ................................................................................................................37 


6.1 Motor Parameter Auto-tuning ......................................................................................................37 
6.2 Distance Control ..............................................................................................................................39 
6.2.1 Wiring ............................................................................................................................................................. 39 
6.2.2 Door width Self-learning ......................................................................................................................... 40 
6.2.3 Distance Control OD Running ............................................................................................................... 41 
6.2.4 Distance Control CD Running ................................................................................................................ 42 
6.3 Speed Control ..................................................................................................................................43 
6.3.1 Connection ................................................................................................................................................... 44 
6.3.2 Speed Control OD Running .................................................................................................................... 45 
6.3.3 Speed Control CD Running .................................................................................................................... 46 

Chapter 7 Troubleshooting and Maintenance ....................................................................................................49 


7.1 Troubleshooting ..............................................................................................................................49 
7.2 Maintenance.....................................................................................................................................51 

Appendix A Parameter............................................................................................................................................53 
Chapter 1 Safety Information and Precautions

Chapter 1 Safety Information and Precautions


Safety Definition
Pay attention to contents with following marks in the user manual or on the product.

Danger
Danger: A Danger contains information which is critical for avoiding safety hazard.

Warning
Warning: A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.

Note
Note: A Note contains information which helps to ensure correct operation of the product.

Professional personnel
Only qualified electrical engineer can perform electrical wiring.
Only a trained and authorized professional person can maintain the product.

MONT20 Door Controller User Manual V1.1 ―1―


Chapter 2 Product Information

Chapter 2 Product Information


2.1 Rated Value
Power (kW) Capacity (kVA) Rated input current (A) Rated output current (A) G.W. (kg)
0.4 1.0 5.8 2.5 1.7

2.2 Technical Data


Electrical
Single-phase: 200 - 240V
Input voltage
Fluctuating within ± 5%, unbalance rate < 3%
Input frequency 50/60Hz ± 5%
Output voltage 0 - input voltage
Output frequency 0 - 99.99Hz
Control
Control mode SVC; VC
Speed governing range 1:100 (SVC) ; 1:1000 (VC)
Speed governing accuracy ± 0.5% (SVC) ; ± 0.05% (VC)
Starting torque 180% rated torque at 0.5Hz (SVC); 180% rated torque at 0Hz (VC)
Frequency setting Keypad setting mode
Resolution Frequency: 0.01Hz; current: 0.01A
Capacity 150% rated output current for 1 minute, 180% rated output current for 1 second
Function
• When controlling AC asynchronous motor, support motor parameter dynamic
tuning
• When controlling AC PMSM, support motor parameter no-load/load tuning and
encoder zero point position
Main functions • Support normal ABZ encoder, achieve closed-loop vector control of AC PMSM
• Support receiving open collector or push-pull type encoder input signal
• Distance control and speed control
• Support door width self-learning, auto demo loop, resistance auto recognization
and parameter upload/download (optional keypad)
Overload protection, overvoltage protection, under-voltage protection, overcurrent
Protection
protection, inter-phase short-circuit protection, etc.

MONT20 Door Controller User Manual V1.1 ―3―


Chapter 2 Product Information

Input / Output
Power supply +24V, max. output current 200mA
Digital input DI1 - DI5, OD, CD
DOA, DCA, PA/PB/PC
Relay output
Contact rating: 125VAC/0.5A or 24VDC/1A
Communication CAN+, CAN-
Keypad
Optional LCD keypad 8 keys, 5 digit 8 segment nixie tube display, 5 unit indicators, 5 status indicators
Optional LED keypad 8 keys, 5 LED nixie tube, 5 unit indicators, 5 status indicators
LCD / LED display Function parameter setting, status parameter checking, fault code checking, etc.
Environment
-10 - +40℃, max. 50℃, air temperature fluctuation is less than 0.5℃/min
Running temperature The derating value of output current shall be 2% for each degree centigrade above 40.
Max. allowed temperature is 50℃
Storage temperature -40 - +70℃
Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist,
Location for use
water vaper, dripping or salt etc.
Altitude Lessthan 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Vibration Resistance It is 3.5m/s2 in 2 - 9Hz, it is 10m/s2 (IEC60721-3-3) in 9 - 200Hz
Protection class IP20
Pollution level 2 (Dry, non conducting dust pollution)
Accessories
LED keypad (HD-LED)
About keypad
1m extension cable to keypad (HD-CAB-1M)

―4― MONT20 Door Controller User Manual V1.1


Chapter 2 Product Information

2.3 Dimension and Installation


The dimension of MONT20 and mounting size is shown as below, the unit is mm.
60

4-Ø5

220 5
7

8-8×5 Oblong hole


32
135
32
32
19.5

220 5
230

Note:
Do not install if MONT20 is incomplete or impaired upon unpacking.

MONT20 Door Controller User Manual V1.1 ―5―


Chapter 2 Product Information

2.4 Installation Site Requirement


Ensure the installation site meets the following requirements:
• Do not install at direct sunlight, moisture, water droplet location;
• Do not install at flammable, explosive, corrosive gas and liquid location;
• Do not install at oily dust, fiber and metal powder location;
• Be vertical installed on fire-retardant material with a strong support;
• Make sure adequate cooling space for MONT20 to keep ambient temperature between -10 - +
40℃;
• Install at where the vibration is 3.5m/s2 in 2 - 9Hz, 10m/s2 in 9 - 200Hz (IEC60721-3-3);
• Install at where humidity is less than 95%RH and no-condensed location;
• Inverter meets IP20 and pollution level 2 (Dry, none conducting dust pollution).

Note:
1. It needs derating use if running temperature exceeds 40℃. The derating value of MONT20 shall be 2% for
each degree centigrade. Max. allowed temperature is 50℃.
2. Keep ambient temperature between -10 - +40℃. It can improve the running performance if install at
location with good ventilation or cooling devices.

―6― MONT20 Door Controller User Manual V1.1


Chapter 3 Electrical Installation

Chapter 3 Electrical Installation


3.1 Precautions

Danger
• Only qualified electrical engineer can perform wiring job.
• To facilitate the input side over-current protection and outage maintenance, connect MONT20 with supply via the
MCCB or fuse.
• Do not do wiring until the power of MONT20 is cut off for more than 10 minutes.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• There is more than 3mA leakage current in MONT20 grounding, depending on the operating conditions. To ensure
safety, MONT20 and the motor must connect to separate and independent grounding wire, so as to ground
reliably. It must use Type B mode when utilize ground leakage protection devices (ELCB/RCD).
• Do not touch the wire terminals of MONT20 when it is live. The main circuit terminals are neither allowed
connecting to the enclosure nor short-circuiting.
• The bare portions of the power cables must be bound with insulation tapes.

Warning
• Do not do dielectric strength test on MONT20.
• Connect the terminals firmly.
• Do not start or stop MONT20 by connect/disconnect the contactor.
• Do not connect the input power to U/V/W t erminals of MONT20.
• Do not connect the phase-shifting capacitors to the output circuit.
• Be sure the AC input power supply voltage is same as rated input current of MONT20.

3.2 Electrical Requirement


The recommended specifications of cables are shown as below table.
The size of ground wire should accord with the requirement in 4.3.5.4 of IEC61800-5-1.
Power supply cable (mm2) Motor cable (mm2) Ground cable (mm2)
0.75 0.5 2.5

MONT20 Door Controller User Manual V1.1 ―7―


Chapter 3 Electrical Installation

Ground connection

Danger
• Connect the ground terminal of MONT20 to ground reliably before power on.

There is current leakage to ground in MONT20. The grounding terminals PE must be connected to
ground properly and be as close to grounding point as possible. The grounding area should be as large
as possible. The grounding resistance should be less than 10Ω.
Do not share the grounding wire with other devices (A). MONT20 can share grounding pole with other
devices (C). It achieves the best effect if MONT20 and other devices use dedicated grounding poles (B).

MONT20 Other MONT20 Other MONT20 Other


PE PE PE PE PE PE

A. Sharing grounding wire B. Dedicated grounding pole C. Sharing grounding pole

Wiring requirement
In order to avoid interference intercoupling, it is recommended to separate the power supply cables,
motor cables and the control cables, and keep enough distance among them, especially when the
cables are laid in parallel and are long enough.
The signal cables should cross the power supply cables or motor cables, keep it perpendicular (90°) as
shown in the figure below.
Distribute the power supply cables, motor cables and control cables in different pipelines.

Power supply cable

MONT20 >30 cm
Motor cable

Control cable 90° 90° Control cable

>20 cm >50 cm
Power supply cable Motor cable

―8― MONT20 Door Controller User Manual V1.1


Chapter 3 Electrical Installation

Power supply cable

Warning
• Do not connect the input power to U/V/W t erminals of MONT20.
• Do not connect the phase-shifting capacitors to the output circuit.
• Be sure the AC input power supply voltage is same as rated input current of MONT20.

Refer to page 7 for the selection of power supply cable.


Motor cable
Refer to page 7 for the selection of motor cable.
The longer motor cable is, the higher frequency leakage current will be, causing higher harmonic
output current to increase. This may affect peripheral devices.
Control cable
To reduce the interference and attenuation of control signal, length of control cable should limit within
50m.
The control cable must be shielded cable. The analogue signal cable must be shielded twisted pair.
Shielded cable should use high frequency low impedance shielded cable. For example: copper net,
aluminum net or iron net.

3.3 Interface Description


3.3.1 Power Supply Switch
The power supply switch of MONT20 is designed to 12
improve convenient commissioning and
maintenance of door machine, as shown below.
Danger
• When power switch of MONT20 is switched
Power supply off, high voltage exists in input 220V
switch MONT20 terminal. It’s strictly forbidden to touch /
connect / disconnect this terminal before
external power supply is completely off.
Otherwise electrical shock may occur.
123
123

MONT20 Door Controller User Manual V1.1 ―9―


Chapter 3 Electrical Installation

3.3.2 Power Terminal


The power terminals are pictured at right.
Terminal Description Power terminal
L, N 1 phase AC 220V input U PE
MONT20
Output terminal of MONT20, V L
U, V, W W N
connect to motor
PE
Ground terminal, connect to
PE
protective ground

3.3.3 Connecting Encoder


DB9 of MONT20 is for connecting encoder.
Pin Description
5
Power supply ground of 9 DB9
1 COM MONT20
encoder
6
A/B phase signal of encoder,
2 A 1
there is 90° difference which is
used to judge the rotary speed
6 B
and direction
Z phase signal of encoder, the
3, 7 Z falling edge is valid, used for
positioning the datum point
+24V power supply of encoder,
5 +24V_U
max. output current is 100mA
4, 8, 9 Unused

3.3.4 Control Terminal

Warning
• If the controller is connected to external devices with live touchable port, it should increase an additional isolating
barrier to ensure that classification of external devices not be changed.
• If connect the communication terminal of the control circuit to the PC, choose the RS485/232 isolating converter
which meets the safety requirement.
• Only connect the relay terminal to AC 220V voltage. Other control terminals are strictly forbidden for this
connection.

―10― MONT20 Door Controller User Manual V1.1


Chapter 3 Electrical Installation

CAN+ DI1 COM PA


CAN- DI2 DI5 PB
MONT20
DI3 CD PC
DI4 OD DOA
Control P24 DCA
terminal COM CME

Control terminal Description


CAN+, CAN- CAN input CAN communication terminal port
DI1 - DI5 Digital input Optical-cupler isolated input signal
OD Open door command input Connect to COM (ON): command is valid.

CD Close door command input Disconnect to COM (OFF): command is invalid


• Use F06.03 - F06.07 to set DI1 - DI5 function
P24 +24V power supply

COM Input reference ground +24V power supply, max. output current is 200mA
Contact rating: 125VAC/0.5A or 24VDC/1A
• F06.01 sets the function
PA/PB/PC Replay output
• F06.00 sets low level or high level is valid
• PA, PB: Normally close; PA, PC: Normally open
DOA, CME Complete OD relay DOA, DCA: Normally close; CME is isolated from COM
DCA, CME Complete DC relay • F06.00 sets low level or high level is valid

3.3.5 External keypad


Keypad terminal can connect external FWD REV ALM LO/RE LOCK

keypad to set and check parameter of Hz A V RPM %

MONT20, as shown at the right. Refer to MONT20 PRG JOG

Chapter 4, on page 13 for more details. Keypad SHF ENT

RUN STOP

The external keypad is HD - LED. If needed,


HD-LED
please order goods.

MONT20 Door Controller User Manual V1.1 ―11―


Chapter 4 Operation

Chapter 4 Operation
4.1 Keypad Description
MONT20 is equipped with LCD keypad by standard, and LED keypad is an option.
The LCD keypad cannot be dismantled. Connection of LED keypad is shown in 3.3.5, on page 11.

1a
1b
1c

6
2 3
LCD keypad

Standard 8 9

4 5
7

FWD REV ALM LO/RE LOCK


1a

1b

Hz A V RPM %
1c
LED keypad

Optional

HD-LED
2 PRG JOG 3
6

8 SHF ENT 9

7
4 RUN STOP 5

MONT20 Door Controller User Manual V1.1 ―13―


Chapter 4 Operation

No. Description
1 a, c. Indicator: Display the current status or unit.
LCD LED Name Status
Open door running Lighting: MONT20 is in door open status
OD FWD
status Flashing: MONT20 is in stop status
Close door running Lighting: MONT20 is in door close status
CD REV
status Flashing: MONT20 is in stop status
Err ALM Warning status Lighting: MONT20 has fault
DOA / Complete OD status Lighting: MONT20 is complete door open status
Lighting: MONT20 is controlled be terminal
/ LO/RE Remote/Local status
Lightless: MONT20 is controlled by keypad
DCA / Complete CD status Lighting: MONT20 is complete door close status
/ RPM Rotory speed unit Lighting: the unit is rpm
Hz Hz Frequency unit Lighting: the unit is Hz
A A Current unit Lighting: the unit is A
V V Voltage unit Lighting: the unit is V
% % Percentage unit Lighting: the unit is %
LOCK LOCK Password status Lighting: MONT20 has password

b. Display area: Display parameter in normal condition; fault code will flash when fault occurs.
Display Meaning Display Meaning Display Meaning Display Meaning

0 A J U

1 b L u

2 C n y

3 c o -

4 d P Dot

5 E q Full display

6 F r No display

Flash
7 H S
modifiable

8 h T

9 i t

―14― MONT20 Door Controller User Manual V1.1


Chapter 4 Operation

No. Description
Program / Exit key: entry or exit key; switch between programming status and status
2
monitoring.
3 Close key: CD command when controlled by keypad

4 Open key: OD command when controlled by keypad

5 Stop / Reset key: stop MONT20 by using keypad; reset the fault when detecting a fault.
Increase key: increase parameter when selecting it; increase value when setting
6
parameter.
Decrease key: decrease parameter when selecting it; increase value when setting
7
parameter.
8 Shift key: when selecting parameter or setting parameter, shift to the next value.

9 Entry / Confirm key: enter lower menu; save the value when setting parameter.

4.2 Display on Keypad


Display of stop/run parameter
OD CD Er r DOA DCA
When MONT20 is in stop/run status, the keypad displays stop/run status
parameters, as shown at the right.
Press key to display stop status parameter in loop: Hz A V % LOCK

d01.03 (setting frequency), d01.00 (door position pulse), d01.08 (bus voltage), Stop para. d01.03
d01.01 (door position percentage), d01.02 (fully open/close signal of door). OD CD Er r DOA DCA

Press key to display the running status parameter in loop:


d01.03 (setting frequency), d01.04 (output frequency), d01.05 (output Hz A V % LOCK

voltage), d01.06 (output current), d01.07 (output torque), d01.00 (door Run para. d01.03
position pulse).

Fault alarm display


OD CD Er r DOA DCA
When MONT20 alarms fault, the keypad enters fault alarm display status and
fault code flashes, as shown at the right.
Hz A V % LOCK
Enter group F09 to check the fault records.
Reset the fault by pressing key on the keypad ( key) or external reset terminal.
Refer to 7.1 Troubleshooting, on page 49 for fault display contents.

MONT20 Door Controller User Manual V1.1 ―15―


Chapter 4 Operation

Special display status


The special display status is shown as following:
LCD display
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Unlock password success Clear password success Set password success


OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Power on initialization Parameter auto-tuning Reset factory setting

LED display
FWD REV ALM LO/RE LOCK FWD REV ALM LO/RE LOCK FWD REV ALM LO/RE LOCK

Hz A V RPM % Hz A V RPM % Hz A V RPM %

Uploading parameters Downloading parameters Downloading fail

―16― MONT20 Door Controller User Manual V1.1


Chapter 4 Operation

Parameter editing display


When MONT20 is in stop / run / fault status, press key ( key) to enter parameter editing status
(if password had been set, refer to F00.00 and section 4.4).
Using 4-level menu: mode setting (first-level)→function parameter group setting (second-level)→
function parameter setting (third-level)→parameter setting (fourth-level). Take LCD keypad as an
example:
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Run status First-level menu First-level menu


OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Fourth-level menu Third-level menu Second-level menu

Key First-level menu Second-level menu Third-level menu Fourth-level menu


Fault, return to fault
Do not save the present
display; Fault cleared, Return to first-level Return to second-level
value and return to
return to run or stop status menu menu
third-level
display
Savethe present value
Enter second-level menu Enter third-level menu Enter fourth-level menu
and return to third-level
Modify No. function. Modify the internal No.of Modify function
Select function group. Increase by 1 when function group. Increase value.Increase by 1
Cycle according to d - F - y press this key one by 1 according to the according to the
time present modified bit present modified bit
Modify No. function. Modify the internal No.of Modify function
Select function group. Decrease by 1 when function group. Decrease value.Decrease by 1
Cycle according to y - F - d press this key one by 1 according to the according to the
time present modified bit present modified bit
Switch units, tens,
Invalid Invalid Switch units and tens thousans, ten
thousands

When setting fourth-level menu, if the parameter is not flashing, it indicates that this parameter can’t
be modified. The possible reasons are as follows:
• The parameter can’t be modified, such as actual detected parameters or recorded parameters etc.
• Only when the controller stops can the function parameter be modified.
• Only unlock password can the function parameter be edited due to the valid password.

MONT20 Door Controller User Manual V1.1 ―17―


Chapter 4 Operation

4.3 Restore to Default Parameter


Set F00.01 = 1 and restore F00 - F08 to default value, the display is showing as following:
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

4.4 User’s Password


Set F00.00 ≠ 0, and if detect no press on the keypad for 5 minutes, the user’s password will be valid. The
“LOCK” indicator of keypad will be lighting. Now user can check the parameter but not modify it.
Unlock user’s password
To modify parameter, unlock the password according to the following steps, take password = “00004”
as an example.
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

1.5s

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Modify user’s password


If password had not been set, to set password as “02004”, modify F00.00 according to following steps.
If password had been set, unlock it and then set new password according to following steps.
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

1.5s

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

Clear user’s password


To clear the password, unlock it and clear according to following steps.
OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA OD CD Er r DOA DCA

1.5s

Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK Hz A V % LOCK

―18― MONT20 Door Controller User Manual V1.1


Chapter 4 Operation

4.5 Upload and Download Parameter


Upload and download can only be done when using optional LED keypad.

Upload
FWD REV ALM LO/RE LOCK
When F00.01 = 4, the keypad displays “UPLd” (as right figure). It will
enter stop status automatically after uploading is finished.
Download
Hz A V RPM %
When F00.01 = 5, the keypad displays “dnLd” (as right figure). It will
enter stop status automatically after downloading is finished. Uploading parameters

Note: FWD REV ALM LO/RE LOCK

1. To download the parameter, firstly upload the parameter.


2. When downloading parameters, it displays “dFAiL”, meaning that the
storage parameters of keypad do not match with function parameters of
Hz A V RPM %
MONT20. Firstly upload the correct parameters and then download.
3. When uploading/downloading parameters, it displays “E0022” and Downloading parameters
flashes, meaning EEPROM of keypad is faulty. It will jump to next function
code 10 seconds later. The troubleshooting is in 7.1 Troubleshooting, on
page 49.

MONT20 Door Controller User Manual V1.1 ―19―


Chapter 5 Function introduction

Chapter 5 Function introduction


5.1 Group d: Display Parameters
Group d is status display parameters.

5.1.1 d00: System Parameters


Ref. Code Function Description Setting Range [Default]
d00.00 Controller series [T20]
Display MONT20.
d00.01 Rated power of MONT20 [400W]
Display rated power of MONT20.
d00.02 Rated current of MONT20 [2.5A]
Display rated current of MONT20.
d00.03 Software version of MONT20 [Actual value]
Display software version of MONT20.
d00.04 Special software version of MONT20 [Actual value]
Display special software version of MONT20.
d00.05 Software version of external keypad [Actual value]
Display software version of external keypad.

MONT20 Door Controller User Manual V1.1 ―21―


Chapter 5 Function introduction

5.1.2 d01: Drive Status Parameters


Ref. Code Function Description Setting Range [Default]
d01.00 Door position pulse [Actual value]
Display pulse status of current door position. The max. pulse corresponds to complete door open position,
and the min.pulse corresppnds to complete door close position.
d01.01 Door position percentage [Actual value]
Display the percentage of current front door position and the whole door width. 100.0% is complete door
open position, and 0.0% is complete door close position.
d01.02 Fully open/close signal of door [Actual value]
Display fully open/close signal of door. CD torque CD pulse
• Display by 4 digits (from right to left): not complete not complete
Complete door open pulse, complete door close pulse,
complete door open torque, complete door close torque.
• 0: signal is not complete, 1: signal is complete.
• Take “0101” as an example in the right figure.

OD torque OD pulse
complete complete
d01.03 Setting frequency [Actual value]
Display setting frequency.
d01.04 Output frequency [Actual value]
Display output frequency.
d01.05 Output voltage [Actual value]
Display output voltage.
d01.06 Output current [Actual value]
Display output current.
d01.07 Output torque [Actual value]
Display output torque.
d01.08 Bus voltage [Actual value]
Display bus voltage.
d01.09 Input terminal status 1 [Actual value]
Display input terminal status. Each bit represents one terminal.
• 0: The corresponding terminal disconnects with common terminal;
• 1: The corresponding terminal connects with common terminal.
Ten thousands Thousands Hundreds Tens Units
DI5 DI4 DI3 DI2 DI1

―22― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

Ref. Code Function Description Setting Range [Default]


d01.10 Input terminal status 2 [Actual value]
Display input terminal status. Each bit represents one terminal.
Tens Units
• 0: The corresponding terminal disconnects with common terminal;
CD OD
• 1: The corresponding terminal connects with common terminal.
d01.11 Output terminal status [Actual value]
Display output terminal status. Each bit represents one terminal.
Hundreds Tens Units
• 0: The corresponding terminal disconnects with common terminal;
PA DCA DOA
• 1: The corresponding terminal connects with common terminal.

5.2 Group F: General Function Parameter


5.2.1 F00: Basic Parameters
Ref. Code Function Description Setting Range [Default]
F00.00 User’s password 00000 - 65535 [00000]
XXXXX: To enable the password protection function, set any non-zero number as the password. Once set, the
keypad can check the parameters only.
• To change the parameters, input correct password.
00000: Password is invalid. If user unlocks the password, it means clearing the user’s password.
Setting password: Once the password is set, and detect that there is no press on the keypad within 5 minutes,
the user’s password will be valid.
F00.01 Parameter batch processing 00 - 30 [00]
0: This function is invalid, users should set parameters manually.
1: Restore to default parameter. F00 - F08 are restored to default.
2: Clear fault information. Fault information of F09.00 - F09.12 are cleared.
3: Unused.
4: Upload parameter to external keypad (F00 - F08).
5: Download parameter from external keypad to MONT20 (F00 - F08).
6 - 30: Unused.
F00.02 OD/CD mode selection 0,1 [0]
0: Speed control (with 4 switches).
1: Distance control (with encoder).

MONT20 Door Controller User Manual V1.1 ―23―


Chapter 5 Function introduction

Ref. Code Function Description Setting Range [Default]


F00.03 Run command selection 0 - 4 [0]
0: Controlled by keypad (manual).
• Run and stop are controlled by keypad. Press key ( key) to open the door and press key
( key) to close the door. Press key ( key) to stop.
1: Controlled by terminal (automatic).
• MONT20 opens/closes the door by OD/CD command of control system.
• Adjust the OD/CD curve to the optimum, and set F00.03 = 1, MONT20 integrates into elevator system and
executes the OD/CD command that given by the elevator controller.
Open door command (OD terminal) priority Close door command (CD terminal) priority
Unit of F06.12 = 0 (default) Unit of F06.12 = 1
OD CD Command OD CD Command
0 0 Stop 0 0 Stop
0 1 Close 0 1 Close
1 0 Open 1 0 Open
1 1 Open 1 1 Close
123
2: Demo loop running. Without controlled by the system, the automatic demo mode is used to demonstrate
door machine and manufacturer test run.
• In keypad control mode (F00.03 = 0), demo running will start automatically after adjusting the running
curve of door machine.
• Group F08 can set the intervals and times of OD/CD demo. Press key ( key) to stop MONT20.
• Press key ( key) / key ( key) or connect external terminals OD/CD with COM to start
demo running. Press key ( key) to stop demo running.
3: Manufacturer commissioning mode. Special function of door machine is invalid.
4: Controlled by CAN communication.
F00.04 Max. output frequency 1.00 - 99.99 [50.00Hz]
Define max. output frequency of MONT20.
F00.05 Running curve selection 0,1 [0]
0: Line.
1: S curve.
F00.06 Control selection 0 - 3 [3]
0: Asyn. motor open loop vector control.
1: Asyn. motor closed-loop vector control.
2: Syn. motor closed-loop vector control.
3: Asyn. motor flux vector control.

―24― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

5.2.2 F01: Motor Parameters


Ref. Code Function Description Setting Range [Default]
F01.00 Rated power of motor 1 - 750 [250W]
F01.01 Rated voltage of motor 1 - 300 [220V]
F01.02 Rated current of motor 0.10 – 2.50 [0.55A]
F01.03 Rated frequency of motor 1.00 - 99.99 [50.00Hz]
F01.04 Rated RPM of motor 1 - 6000 [900rpm]
Power of motor should match with that of MONT20 in order to ensure fine control.
F01.05 Reduction ratio 1.00 - 9.99 [1.00]
Generally, F01.05 is 1.00. While if the encoder is not installed on the motor axis, user should set F01.05
according to actual condition.
• F01.05 is valid only for asyn. motor closed-loop vector control (F00.06 = 1).
F01.06 Motor parameter auto-tuning 0,1 [0]
0: No action.
1: Motor parameter auto-tuning.
• Set F00.03 = 0, and correctly set nameplate parameter of motor (F01.00 - F01.04).
• Set F01.06 = 1, and press key ( key) to start motor parameter auto-tuning. Press key
( key) to stop auto-tuning; when auto-tuning is finished, F01.06 restores to 0 automatically.
• When syn. motor is auto-tuning, the motor will recognise the pole angle and direction of encoder. When
asyn. motor is auto-tuning, the belt pulley must be taken off.
• Refer to section 6.1, on page 37 for details about motor parameter auto-tuning.
F01.07 Idling current 0.01 – 2.50 [0.36A]
Only valid for asyn. motor, i.e, when F00.06 = 0 (asyn. motor open loop vector control) or 1 (asyn. motor
closed-loop vector control).
F01.08 Magnetic pole angle 0.0 - 359.9 [0.0]
Only valid for syn. motor, i.e, when F00.06 = 2 (syn. motor closed-loop vector control).
F01.09 Stactor resistance 0.00 - 99.99Ω [Depend on MONT20]
F01.10 Rotor resistance 0.00 - 99.99Ω [Depend on MONT20]
F01.11 Stactor inductance 0 - 9999mH [Depend on MONT20]
F01.12 Rotor inductance 0 - 9999mH [Depend on MONT20]
F01.13 Mutual inductance 0 - 9999mH [Depend on MONT20]
F01.14 Slip compensation gain 50.0 - 200.0 [100.0%]

MONT20 Door Controller User Manual V1.1 ―25―


Chapter 5 Function introduction

5.2.3 F02: Encoder Door Width Parameter


Ref. Code Function Description Setting Range [Default]
F02.00 Pulse per revolution of encoder 0 - 9999 [1024]
F02.01 Rotating direction of encoder 0,1 [1]
0: Same direction.
1: Opposite direction.
F02.02 Speed at low speed running 0.01 - 15.00 [7.00Hz]
When low speed signal (No. 6 function) set by DI is valid and receiving OD/CD command, door machine runs
at F02.02.
F02.03 Initial running speed after power on 0.01 - 15.00 [7.00Hz]
Define the initial running speed of door machine after power on.
• As door machine doesn’t know the actual door position at initial running after power on, after receiving the
run command, door machine positions according to F02.03.
• It works only in distance control (F00.02 = 1).
F02.04 Door width self-learning speed 0.01 - 15.00 [4.00Hz]
Define the running speed when door machine is self-learning the door width.
• To reduce deviation of door width when self-learning, the speed of self-learning should not be too high,
otherwise complete door open/close will cause the door bumping.
F02.05 Door width self-learning enable 0,1 [0]
0: Disable.
1: Enable.
• Refer to section 6.2.2, on page 40 for details about door width self-learning.
• F00.03 = 0, F02.05 = 1, press key ( key) or key ( key) to start door width
self-learning. Press key ( key) to stop self-learning. When self-learning is finished, F02.05
restores to 0 automatically.
F02.06 Low bit of door width 0 - 9999 [780]
F02.07 High bit of door width 0 - 9999 [0]
The low bit of door width pulse number (lower than ten thousands) gained by self-learning is saved to F02.06,
high bit (higher than ten thousands) is saved to F02.07.
• Door width calculating: Door width = F02.07 × 10000 + F02.06.
• Keypad can modify the door width pulse number gained by self-learning.
F02.08 CD limit open/close position pulse 0 - 9999 [0]
When DI terminal has close door limit open/close (No. 4 or No. 14 function), and hundreds of F06.12 = 1, door
machine will learn the CD limit position pulse during door width self-learning. The data will be saved
automatically after learing is finished.
In normal runnning, this signal corrects the position of door machine.

―26― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

5.2.4 F03: OD Curve Parameter


Refer to 6.2.3 Distance Control OD Running, on page 41 for details.
Ref. Code Function Description Setting Range [Default]
F03.00 OD start distance / OD start time 0 - 9999 [1000]
At distance control: start distance (unit: pulse number).
At speed control: start time (unit: ms).
F03.01 OD start speed 0.00 - 15.00 [3.50Hz]
F03.02 OD Acc time 0.1 - 99.9 [1.3s]
Define the time accelerating from zero frequency to max. frequency during OD process.
F03.03 OD speed 0.00 - F00.04 [20.00Hz]
Define the high running speed (frequency) during OD process.
F03.04 OD Dec point position 50.0 - 90.0 [65.0% door width]
When pulse number ≥ F03.04 × door width, door machine decelerates from F03.03 (OD speed) to F03.06
(creeping speed at OD ending).
• The bigger F03.04 is set, the shorter F03.04 is to complete door open.
F03.05 OD Dec time 0.1 - 99.9 [1.4s]
Define the time decelerating from max. frequency (F00.07) to zero frequency.
F03.06 Creeping speed at OD ending 0.00 - 15.00 [3.00Hz]
Define the low creeping speed (frequency) of door machine during OD process.
F03.07 OD limit point position 80.0 - 99.9 [95.0% door width]
When door position pulse > F03.07 × door width, door machine outputs fully open signal of door.
F03.08 High-speed area of reopening curve 10.0 - 90.0 [90.0% door width]
F03.08 defines high-speed area of reopening curve at reopening.
• This parameter may improve the reopening efficiency.
Example:
F03.08 = 70.0% and 100 - 70 = 30, it represents when the door position is in 0 - 30%, it will auto accelerate to
high speed at reopening. When the door position is in 30-100%, it will auto-calculate the run curve according
to the current position at reopening.

MONT20 Door Controller User Manual V1.1 ―27―


Chapter 5 Function introduction

5.2.5 F04: CD Curve Parameters


Refer to 6.2.4 Distance Control CD Running, on page 42 for details.
Ref. Code Function Description Setting Range [Default]
F04.00 CD start distance / CD start time 0 - 9999 [0]
At distance control: start distance (unit: pulse number).
At speed control: start time (unit: ms).
F04.01 CD start speed 0.00 - 15.00 [4.00Hz]
F04.02 CD Acc time 0.1 - 99.9 [1.4s]
Define the time accelerating from zero frequency to max frequency during CD process.
F04.03 CD speed 0.00 - F00.07 [18.00Hz]
Define the high running speed (frequency) during CD process.
F04.04 CD Dec point position 50.0 - 90.0 (door width) [62.0%]
When pulse number ≥ (1 - F04.04) × door width, door machine will decelerate from F04.03 (CD speed) to
F04.06 (creeping speed at CD ending).
• The bigger F04.04 is set, the shorter F04.04 is to complete door close.
F04.05 CD Dec time 0.1 - 99.9 [1.3s]
Defines the time decelerating from max. frequency to zero frequency.
F04.06 Creeping speed at CD ending 0.00 - 15.00 [3.00Hz]
Define the low creeping speed (frequency) of door machine during CD process.
F04.07 Door vane acting position at CD ending/ Running time at CD 1 - 5000 [0]
ending creeping speed
Distance control: starting distacnce (unit: pulse number).
• When pulse number ≤ F04.07, CD ending and door vane action will be processsed.
Speed control: running time at CD ending creeping speed (unit: ms).
F04.08 Door vane action speed at CD ending 0.00 - 15.00 [0.00Hz]
Define the door machine runing speed (frequency) of door vane action position within range of F04.07 during
CD process.
F04.09 CD limit point position 1 - 500 [60]
When the door position is within the CD limit point position, door machine will output fully close signal of
door.
F04.10 Door vane retiring end speed of asyn. CD 0.00 - 5.00 [0.00Hz]
F04.11 Retiring range of asyn. door vane CD / Running time of CD ending 0 - 5000 [0]
asyn. door vane action speed
Distance control: starting distance (unit: pulse number).
• When pulse number ≤ F04.11 setting pulse number, CD ending door vane action will be processed.
Speed control: running time of CD ending asyn. door vane action speed (unit: ms).

―28― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

5.2.6 F05: Torque Parameters


Ref. Code Function Description Setting Range [Default]
F05.00 OD switching torque 20.0 - F07.07 [50.0%]
In OD process of door machine, if the running pulse counts to F03.07 × door width, door machine continues
crepping run at low speed of CD ending. When reaching the limit position, door machine will be locked-rotor.
When locked-rotor torque ≥ F05.00 × rated torque of motor, switch to complete OD torque holding status
until door machine runs in opposite direction or stops.
F05.01 OD holding torque 30.0 - F07.07 [45.0%]
In OD running of door machine, the OD limit is valid. And when locked-rotor torque ≥ F05.00 × rated torqueof
motor, door machine keeps holding torque (F05.01 × rated torque of motor) at the complete OD position.
F05.02 Final holding torque at complete OD 0.0 - F07.07 [35.0%]
F05.03 Switching time from OD holding torque to final holding torque 0.1 - 999.9 [30.0s]
Define the torque holding status in door machine OD phase.
• Torque holding status: OD holding torque (F05.01) waits until switching time (F05.03) is finished, and
reaches final holding torque (F05.02).
F05.04 CD switching torque 20.0 - F07.07 [50.0%]
F05.05 CD holding torque 30.0 - F07.07 [45.0%]
F05.06 Final holding torque of complete CD 0.0 - F07.07 [35.0%]
F05.07 Switching time from CD holding torque to final holding torque 0.1 - 999.9 [60.0s]
F05.04 - F05.07: refer to F05.00 - F05.03.
F05.08 Torque at low speed CD resistance 0.0 - F07.07 [80.0%]
F05.09 Time at low speed CD resistance 0 - 4999 [1000ms]
F05.10 Torque at high speed CD resistance 0.0 - F07.07 [80.0%]
F05.11 Time of high speed CD resistance 0 - 4999 [1000ms]
F05.12 Low speed at CD resistance 0.00 - F00.07 [5.00Hz]
F05.13 High speed at CD resistance 5.00 - F00.07 [15.00Hz]
Value of F05.08 / F05.10 correspond to rated torque of motor. The smaller value is, the smaller resistance will
be.
• During CD process, door machine outputs fully close signal of door and will not detect the CD resistance.
• When CD is resisted, door machine decelerates according to resistance Dec. time (F06.10), and opens door
when speed is zero.
The CD resistance of door machine is shown as below:
Torque Time
F05.08 F05.09

F05.10 F05.11

F05.12 F05.13 Speed (Hz) F05.12 F05.13 Speed (Hz)

MONT20 Door Controller User Manual V1.1 ―29―


Chapter 5 Function introduction

Ref. Code Function Description Setting Range [Default]


F05.14 Switching torque of low speed OD/CD 30.0 - F07.07 [70.0%]
Define the torque switching value between door width self-learning and torque at initial power on. The
setting value is percentage of rated torque of motor.
F05.15 Torque at OD resistance 0.0 - F07.07 [100.0%]
F05.16 Time at OD resistance 0 - 4999 [1600ms]
F05.15 corresponds to rated torque of motor. The smaller value is, the smaller resistance will be.
• When F05.15 = 0, F05.16 is invalid.
• During OD process, door machine outputs fully open signal of door and will not detect OD resistance.
• When OD is resisted, door machine stops responding to OD command. It will respond until time of F05.16 is
finished.
• When OD is resisted, if there is CD command, door machine responds to it and closes the door.
F05.17 Stop time at OD resistance 0 - 9999 [3000ms]
Define the time that after OD is resisted, door machine waits till which is finished and responds to OD signal
again.

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Chapter 5 Function introduction

5.2.7 F06: Boost Parameters


Ref. Code Function Description Setting Range [Default]
F06.00 DOA, DCA, PA output pole selection 0,1 [1]
0: The signal connects which represents fully OD/CD and door position output (equal to the relay
normally closed contact).
1: The signal disconnects which represents fully OD/CD and door position output (equal to the relay normally
open contact).
F06.01 PA function selection 0 - 4 [0]
0: Door position output. 2: Complete OD.
1: Reopening signal outputs at CD resistance. 3: Complete CD.
• Set F06.01 = 1, the reopening signal is valid. 4: Fault output.
When the CD resistancesignal is enabled, the
reopeingn signal starts to output. When fully
re-open, the reopening signal will stop output.
F06.02 Input terminal filter time 2 - 300 [10ms]
Set the sensitivity of DI input terminal. If the DI terminal is interfered and leads to unexpected action, increase
value of F06.02 to improve the immunity from interferance, but that will reduce the sensitivity of DI.
F06.03 DI1 funtion selection 0 - 15 [11]
F06.04 DI2 funtion selection 0 - 15 [12]
F06.05 DI3 funtion selection 0 - 15 [13]
F06.06 DI4 funtion selection 0 - 15 [14]
F06.07 DI5 funtion selection 0 - 15 [0]
0: No funtion. 8: CD command. (CD)
1: OD speed switching NO input. 9: Fault reset. (RST)
2: OD limit NO input. 11: OD speed switching NC input.
3: CD speed switching NO input. 12: OD limit NC input.
4: CD limit NO input. 13: CD speed switching NC input.
5: Light curttain, contact board NO input. 14: CD limit NC input.
6: Low speed signal. (SS) 15: Light curtain, contact board NC input.
7: OD command. (OD)
F06.08 DC resistance aux detection time 0 – 4999 [0ms]
If pulse does not change within the time of F06.08, DC is resisted.
• Below conditions should be met:
• 1. F00.02 = 1 (distance control);
• 2. F00.06 = 0 (Asyn. motor open loop vector control) or F00.06 = 3 (Asyn. motor flux vector control).
• F06.08 < 1000ms, do not detect DC resistance.
• There is no relationship between DC resistance detection and DC torque resistance (F05).

MONT20 Door Controller User Manual V1.1 ―31―


Chapter 5 Function introduction

Ref. Code Function Description Setting Range [Default]


F06.09 Percentage of door position output 0.1 - 99.9 [90.0%]
When door position > F06.09, the door position output signal (PA) is valid.
• Only valid when F06.01 = 0 (door position output).
F06.10 Resistance Dec. time 0.1 - 2.0 [0.5s]
Define the time when CD resistance occurs, the current CD speed will decelerate to zero speed.
• If F06.10 is too small, the door will shake violently at Dec. process. If F06.10 is too big, the Dec. of door will
be too slow.
F06.11 Action selection of door machine when undo run command 0 - 2 [2]
0: The torque is maintained during complete OD/CD, and runs at zero speed in other positions.
1: Stop running.
2: Only maintain the torque during complete OD/CD.
F06.12 Auxiliary parameter 1 00000 - 11111 [00000]
Ten thousands: Detect CD resistance 1/3 distance from CD acts
• 0: Detect CD resistance.
• 1: Not detect CD resistance.
Thousands: Function of stop key in terminal control
OD CD Er r DOA DCA
• 0: Stop key is invalid.
• 1: Stop key is valid. During running, continuously press key (
key), the system stops, and ”SToP” will display on LCD. Press key
Hz A V % LOCK
( key) again, the system resumes.
Hundreds: CD limit switching mode Tens: Demo mode enable
• 0: Do not learn the CD limit position during door • 0: Enable manually.
width self-learning. • 1: Enable automatically.
• 1: Learn the CD limit potision during door width Units: OD/CD priority selection
self-learning. When this signal is valid, the system • 0: OD priority.
can reset to current position automatically. • 1: CD priority.
F06.13 Auxiliary parameter 2 00000 - 11111 [00001]
Ten thousands: Performance priority Tens: Over-current auto reset enable
• 0: Mode 0. • 0: Not enable.
• 1: Mode 1. • 1: Enable.
Thousands: Current slope rise Units: Over-vlotage auto reset enable
• 0: Start current direct setting. • 0: Not enable.
• 1: Start current slope rise. • 1: Enable.
Hundreds: Speed loop amplification
• 0: Speed loop Kp is original value.
• 1: Speed loop Kp amplify by 4 times.

―32― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

Ref. Code Function Description Setting Range [Default]


F06.14 Onboard LCD brightness adjustment 0 - 100 [70%]
0%: Darkest.
100%: Brightest.
F06.15 Carrier frequency 4 - 16 [8k]
F06.16 Running speed for open loop manual door of asyn. motor 2.50 - 15.00 [4.00Hz]
F06.17 CD time protection 0 - 30 [0s]
When setting time ≤ 2s, do not protect CD.
When setting time > 2s, time counts from the minute giving CD command. If fully close signal of door is not
received during this process, it will re-open the door.
F06.18 Flux vector voltage compensation 0 - 40 [10%]
F06.19 Flux vector complete CD holding frequency 0.10 - 5.00 [1.00Hz]
F06.20 Flux vector complete OD holding frequency 0.10 - 5.00 [1.00Hz]
F06.21 Delay switching time of flux vector speed switching to torque 100 - 3999 [2500ms]
F06.22 Frequency range of flux vector no detection OD/CD resistance 0.10 - 15.00 [7.00Hz]
F06.23 Flux vector OD voltage compensation 0 - 8 [0%]
When closing, flux vector voltage compensation = F06.18.
When opening, flux vector voltage compensation = F06.18 + F06.23.
F06.24 Cut-off point of flux vector voltage compensation frequency 10.00 - 50.00 [50.00]
F06.25 Auxilliary parameter 3 00000 – 00111 [00000]
Units: DO Signal keeping when first time power up under distance control
• 0: DO signal do not keep.
• 1: DO signal keeping. When first time power up under distance control and DO command keeps for more
than 2.5s, if DO command is cancelled and not receiving fully DO signal, door machine will keep open. It
will not close until fully DO signal outputs.
Tens: Address setting under CAN control
• 0: Address = Front door.
• 1: Address = Rear door.
Hundreds: Electric angle search for permanent magnet synchronous motor (PMSM)
• 0: Current method.
• 1: Pulse method.
Thousands, Ten thousands: Unused

MONT20 Door Controller User Manual V1.1 ―33―


Chapter 5 Function introduction

5.2.8 F07: Vector Control Parameter


Ref. Code Function Description Setting Range [Default]
F07.00 High speed ASR KP 10 - 3000 [500]
F07.01 High speed ASR KI 0 - 1000 [100]
F07.02 Low speed ASR KP 10 - 3000 [500]
F07.03 Low speed ASR KI 0 - 1000 [100]
F07.04 ASR switching frequency 0.00 - F00.04 [8.00Hz]
F07.00 - F07.04 sets PID parameter of ASR. The structure of ASR is shown as below:
Frequency command+ Deviation Torque current setting
PID
-
Frequency feedback
Torque limit
• The system response can be expedited by increasing the F07.00, F07.02 (KP), but oscillation may occur if KP
is too high.
• The system response can be expedited by increasing the F07.01, F07.03 (KI), but oscillation and high
overshoot happen easily if the KI is too high.
• If KI = 0, the speed loop works merely as a propotional regulator.
• Generally, the KP should be adjusted firstly to the maximum on condition that the system does not vibrate,
and then the KI should be adjusted to shorten the response time without overshoot.
• It needs increase KP and decrease KI, on condition that shorter dynamic response time is required during
low frequency operation.
F07.05 Current loop KP 10 - 9999 [100]
F07.06 Current loop KI 0 - 9999 [100]
F07.05 and F07.06 define the PI regulator parameter of current loop.
• It can expedite the system response to the output torque by increasing the KP or KI of current loop; and
improve the system stability by decreasing KP or KI.
• If KP or KI of current loop is too big, the system is easily to occur oscillation; if KP or KI is too small, the
system output torque capacity will be influenced.
Note: For most occations, it does not need to adjust the PI parameters of current loop and it is recomened to
carefully change this parameters.
F07.07 Torque limit 0.0 - 200.0 [120.0%]
Define the torque current output by MONT20. The setting value is relative to the percentage of rated current
of motor (F01.02).
F07.08 Speed filter time constant 0 - 7 [2]
It is used to filter the output of ASR regulator.
• F07.08 = 0, the speed-loop filter is disabled.

―34― MONT20 Door Controller User Manual V1.1


Chapter 5 Function introduction

5.2.9 F08: Demo Running Parameter


Ref. Code Function Description Setting Range [Default]
F08.00 Demonstrates the retention time of running complete OD 1.0 - 999.9 [2.0s]
F08.01 Demonstrates the retention time of running complete CD 1.0 - 999.9 [2.0s]
F08.02 Demonstrates the running times records 0 - 65535 [0]
F08.03 Demonstrates the nominated running times 0 - 65535 [0]
Demonstrates the records of running times.
F08.02 is saved at power failure automatically. When completely re-power on, value of F08.02 adds one by
each door opening.
The demo mode is used in demonstrating and aging test. It starts by pressing key ( key) or
key ( key) or receiving OD/CD command from external terminal.
• After starting, the door machine opens/closes the door at low speed, after completely open/close, it
opens/closes door according to running curve.
• Time starts to count after completey door open. When time of F08.00 is finished, it runs in opposite CD
automatically; after complete door close, the CD retention time reaches F08.01, and opens the door in
forward direction. This process is repeated and not stop until pressing key ( key) or the running
times > F08.03.
Value of F08.02, F08.03 is modifiable.

MONT20 Door Controller User Manual V1.1 ―35―


Chapter 5 Function introduction

5.2.10 F09: Fault Record Parameters


Ref. Code Function Description Setting Range [Default]
F09.00 NO.5 fault type [Actual value]
F09.01 NO.4 fault type
F09.02 NO.3 fault type
F09.03 NO.2 fault type
F09.04 NO.1 fault type
-Lu-: DC bus under voltage. E0014: Read/Write fault of MONT20 EEPROM.
E0001: MONT20 over-voltage. E0017: Module fault.
E0002: Hardware of MONT20 is over-current. E0018: Current detection circuit fault.
E0003: Software of MONT20 is over-current. E0022: Read/Write fault of keypad EEPROM.
E0004: Encoder Z signal of PMSM is lost. E0023: Encoder fault.
E0006: Motor parameter auto tuning failed. E0024: Wrong logic.
E0007: MONT20 overloaded. E0026: Door width self-learning failed.
F09.05 Bus voltage at last fault [Actual value]
F09.06 Output current at last fault
F09.07 Running frequency at last fault
F09.08 Setting frequency at last fault
F09.09 Door position at last fault
F09.10 Input terminal status 1 at last fault
F09.11 Input terminal status 2 at last fault2
F09.12 Output terminal status at last fault
F09.13 Low bit of OD/CD times record
F09.14 High bit of OD/CD times record
F09.15 Runnning hours record
F09.16 Running days record
F09.17 Software version of MONT20
F09.18 Software version of keypad

5.3 Group y: Manufacturer Parameters


Group y is manufacturer parameters group for commissioning at the factory before delivery.

―36― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

Chapter 6 Application Commissioning


6.1 Motor Parameter Auto-tuning
MONT20 adopts high performance vector control technology to control the door motor. Before
controlling the motor, start motor parameter auto-tuning to achieve correct motor parameter. That can
ensure fine running efficiency.
Note:
In motor parameter auto-tuning, press key ( key) on the keypad to reset if it shows fault.

Asynchronous motor auto-tuning


1. Set F00.03 = 0 (keypad control mode).
2. Set F00.06 = 0 (open loop distance control) or 1(closed-loop distance control).
3. Take off the belt to free of load. Set F01.00 - F01.05 according to motor nameplate.
4. Set F01.06 = 1(motor parameter auto-tuning), and press key ( key) or key ( key)
to start auto-tuning, the keypad will show “tunE”. When auto-tuning finished, the motor parameter will
be saved automatically, and F01.06 restores to 0.
The motor axis should rotate to OD direction. If it rotates to CD direction, user wait until auto-tuning is
finished, then switch any two of U/V/W of MONT20. There is no need to restart auto-tuning.
Note:
When the asyn. motor is auto-tuning, the belt must be taken off to free of load and set F01.05 (reduction
ratio) according to actual condition.

MONT20 Door Controller User Manual V1.1 ―37―


Chapter 6 Application Commissioning

Synchronous motor auto-tuning


Connect the encoder and unsure d01.00 can monitor the encoder pulse before syn. motor auto-tuning.
1. Set F00.03 = 0 (keypad control mode).
2. Set F00.06 = 2 (closed-loop distance control).
3. Take of the belt to free from load. Set F01.00 (rated power), F01.02 (rated current), F01.03 (rated
frequency) and F01.04 (rated rpm) according to motor nameplate.
4. Set encoder parameter F02.00 and F02.01.
5. Set F01.06 = 1 (motor parameter auto-tuning), press key ( key) or key ( key) to
start auto-tuning, ”tunE” will display on the keypad. When auto-tuning is finished, pole angle (F01.08)
will be saved automatically. User needs record F01.08.
6. Repeat step 5, and record F01.08. Compare the two values. If the deviation is less than 5°, it means
that auto-tuning is successful, otherwise restart auto-tuning.
The motor axis should rotate to OD direction. If it rotates to CD direction, exchange any of the lines
that connect MONT20 and the motor, and restart motor parameter auto-tuning.
Note:
1. When synchronous motor is auto-tuning, if the belt is not taken of, please manually slide the door to close
status. In auto-tuning process, the door should move towards OD direction. When auto-tuning is finished,
the door stops automatically.
2. If the door cannot open and alarms encoder fault, stop MONT20, and switch any two lines of UVW of
MONT20, and restart auto-tuning.

―38― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

6.2 Distance Control


Use encoder to measure door position.
Main commissioning steps:
1. Self-learn door width.
2. Set OD/CD curve.
3. Confirm complete signal of door machine (F06.00) (F06.00 = 1: Relay NC; F06.00 = 0: Relay NO. NC is
default) according to elevator main control panel.
4. Set F00.03 = 1 (terminal control mode), and integrates into elevator system.

6.2.1 Wiring
1 phase L Optional
220VAC N keypad
PE OD
OD
CD
CD
U MONT20
COM
M V
PA
W
PB
Door position output
PG
PC

DOA
Complete OD output
DCA
Complete CD output
CME

To reduce the interference and attenuation of control signal, length of control cable should limit within
50m. There should be more than 0.3m between the control cable and the motor cable.
The control cable must be shielded cable.
The communication cable must be shielded twisted pair, 20 - 30mm shielded distance, and the
shielded layer must be grounded.
The encoder must use shielded line, and one terminal of the shielded layer must be grounded firmly.

MONT20 Door Controller User Manual V1.1 ―39―


Chapter 6 Application Commissioning

6.2.2 Door width Self-learning


The door width of door machine is the basis to control door machine distance, adjust the OD/CD
running curve and judge complete OD/CD. Accurate door width is the premise to ensure normal
distance control.
During self-learning, the door will close or open automatically. Please make sure the personnel are safe
during this process, otherwise may cause accident.
Make sure that there are no obstacles to hinder the door before starting self-learning. The door width
data may be incorrect if there are obstacles.
Setting door width self-learning
1. Set F00.02 = 1 (distance control), F00.03 = 0 (keypad control).
2. Set F02.05 = 1 (door width self-learning is valid), press key ( key) or key ( key) to
start self-learning. When finished, F02.05 restores to 0 automatically. Press key ( key) to stop
self-learning if abnormal occurs during learning.
Normal running process of self-learning

OD Complete CD Complete
OD CD
Pluse Pluse
Complete decrease CD Complete increase OD
CD OD

Counter-measures for abnormal door width self-learning:


1. Giving door width self-learning command, the first time running direction is CD.
Counter-measure: Stop MONT20 and switch any two lines of U/V/W.
2. Check the CD pulse signal during self-learning. The CD pulse number increases if the OD pulse
number decreases.
Counter-measure: Modify setting of F02.01 (encoder direction).
3. During self-learning, alarms E0026 fault (door width self-learning failed).
Counter-measure: Check encoder signal. For heavy load type, increase value of F05.14 (OD/CD
switching torque).
4. When the asyn. motor is self-learning, the door machine jitters and stops.
Possible reason: Setting of following parameters is wrong: F02.00 (encoder pulse number), F02.01
(encoder direction), and F01.05 (deduction rate).

―40― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

6.2.3 Distance Control OD Running


Refer to Figure 6–1 to set suitable parameters so as to achieve perfect OD running effect.
F03.00 F03.02 F03.03 F03.05

F03.04
F05.00 F05.03

F03.02 F03.01 Door open F03.06


F05.01 F05.02

OD starting OD high speed OD creeping OD keeping


Figure 6–1 Distance control OD process

OD starting
Once receiving OD command, door machine accelerates to starting speed (F03.01) according to
accelerate time (F03.02). When the location is bigger than starting distance (F03.00), OD starting
process is finished.
OD high speed running
OD starting finished, door machine accelerates to OD speed (F03.03) according to OD starting speed
(F03.01).
OD creeping
Door machine runs to deceleration point (F03.05) at OD speed (F03.03). It will run at creeping speed
(F03.06) when deceleration time (F03.05) is finished.
OD keeping
Door machine outputs fully open signal of door when it reaches OD limit point (F03.07) at creeping
period. When door machine torque ≥ OD switching torque (F05.00) × rated torque of motor, door
machine enters OD torque holding status.
When OD torque (F05.01) waits until switching time (F05.03) is finished, switches to complete OD final
holding torque (F05.02) to maintain the open status. This function not only saves energy but also
prevent motor overheat, and ensure tension of the door.

MONT20 Door Controller User Manual V1.1 ―41―


Chapter 6 Application Commissioning

6.2.4 Distance Control CD Running


Refer to Figure 6–2 to set suitable parameters so as to achieve perfect CD running effect.
F04.00 F04.02 F04.03 F04.05
F04.11
F04.04 F04.07 F05.04 F05.07
F04.05
F04.08
F04.06
F04.02 F04.01 Door close F04.10 F05.05 F05.06
F04.02

CD start CD high speed CD creeping Door vane action CD keeping


Figure 6–2 Distance control CD process

CD starting
Once receiving CD command, door machine accelerates to starting speed (F04.01) according to
acceleration time (F04.02). When the location is bigger than starting distance (F04.00), CD starting
process is finished.
CD high speed running
CD starting finished, door machine runs at CD starting speed (F04.01) and wait for acceleration time
(F04.02) is finished, it accelerates to CD speed (F04.03).
CD creeping
When the door runs to deceleration point (F04.04) at CD speed (F04.03), it decelerates to creeping
speed (F04.06) with deceleration time (F04.05).
Door vane action
When the door runs to door vane action position at CD ending (F04.07) at creeping speed (F04.06), the
door vane accelerates to door vane action speed (F04.08) with acceleration time (F04.02). When
running to CD door vane retiring range of asyn. door vane (F04.11), it decelerates to door vane retiring
ending speed (F04.10) with deceleration time (F04.05).
Note: There is no CD action when F04.08 = 0, and the system only carries out CD creeping speed (F04.06).

CD keeping
When door machine reaches CD limit point (F04.09) at creeping phase, it outputs fully door close signal.
When output torque ≥ switching torque (F05.04) × rated torque of motor, door machine enters CD
torque holding status.
The CD torque (F05.05) is kept and wait for switching time (F05.07) is finished, and switch to final
holding torque of complete CD (F05.06), the CD process is finished.

―42― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

6.3 Speed Control


With four external limit switches, MONT20 can achieve speed control, no needing to configure external
encoder to detect the door position. The installation sites of each limit switch (signal connection) are
shown in Figure 6–3.
CD
OD
Complete OD Complete CD

OD speed CD speed
switching switching
signal signal
OD limit signal CD limit signal
Figure 6–3 Speed control switches and their installation

Main steps:
1. Connect OD limit, OD speed switching, CD limit and CD speed switch to DI - D4 respectively, and
connect common terminal to COM, then power up MONT20.
2. Switch the keypad display to input terminal status 1 (d01.09). Manually open and close the door, the
limit switches and signals should be normal. If the external switch is NO type, it needs setting DI1 - DI4
function (Group 06) to be NO type.
3. Refer to section 6.3.2 and section 6.3.3 for the commissioning of OD/CD curve.
Note:
If it shows that signal change is abnormal, user should check the switch installation and the connection of
switch and MONT20. Make sure they are correct and then proceed to step 2 and 3.

4. Confirm the fully signal of door machine according to elevator main control cabinet (F06.00 = 1:
Relay NO; F06.00 = 1: Relay NC, default).
5. Set F00.03 = 1 (terminal control mode), and integrate into elevator system.

MONT20 Door Controller User Manual V1.1 ―43―


Chapter 6 Application Commissioning

6.3.1 Connection

Optional
keypad
1 phase L
OD speed switching NC
220VAC N DI1
OD limit NC
PE DI2
CD speed switching NC
DI3
MONT20 CD limit NC
DI4

COM

U OD OD
M V CD
CD
W
COM
PA
PB
Door position output
PC

DOA
Complete OD output
DCA
Complete CD output
CME

To reduce the interference and attenuation of control signal, length of control cable should limit within
50m. There should be more than 0.3m between the control cable and the motor cable.
The control cable must be shielded cable. The communication cable must be shielded twisted pair,
with 20 - 30mm twisted distance, and the shielded layer should be grounded.

―44― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

6.3.2 Speed Control OD Running


Set parameters of group F03 and F05 that relates to speed control. Define speed switching contact
(F03.04) and limit signal (F03.07) accurately. They are a premise for MONT20 to output perfect OD
curve. The OD running speed curve is shown in Figure 6–4.
Frequency
F03.02 F03.05
F03.03
F03.00 F05.00 F05.03

F03.01 F05.01 F05.02


F03.06 Time

OD ON OFF

OD speed
OFF ON
switching signal

OD limit signal OFF ON


Figure 6–4 Speed control OD process

Process description:
1 When OD command is valid, door machine accelearates to starting speed (F03.01) and runs at constant speed.
Time counts from OD starting. When time reaches starting time (F03.00), door machine accelerates to OD
2
speed (F03.03) with acceleration time (F03.02) and runs at F03.03.
When OD spees switch signal is valid, door machine decelerates to creeping speed at OD ending (F03.06) with
3
OD deceleration time (F03.05) and runs at F03.06.
F00.06 = 0 (open loop vector control of asyn. motor):
• When OD limit signal is valid, door machine runs at creeping speed (F03.06);
• When output torque≥switching torque (F05.00)×rated torque of motor, or time counts from when the
OD limit signal is valid, and time exceeds F06.21, door machine enters OD torque holding status; the OD
torque (F05.01) waits until switching time (F05.03) is finished, and then switch to final holding torque of
4 complete OD (F05.02), the OD process is finished.
F00.06 = 3 (flux vector control of syn. motor):
• When OD limit signal is valid, door machine runs at crepping speed (F03.06);
• Time counts from OD limit signal is valid. When time exceeds F06.21, door machine enters OD torque
holding status, and F06.20 sets output frequency; OD torque (F05.01) waits until switching time (F05.03) is
finished, and switches to final holding torque pf complete OD (F05.02), the OD process is finished.
When OD command is invalid, OD torque judges the action according to F06.11 (door machine action when
5
running command is cancelled).

MONT20 Door Controller User Manual V1.1 ―45―


Chapter 6 Application Commissioning

6.3.3 Speed Control CD Running


Set parameters of F04 and F05 that relates to speed control correctly. And as premise to ensure
MONT20 outputs perfect OD curve, define speed switching point (F04.04) and limit signal (F04.07)
precisely. CD running speed curve is shown as Figure 6–5.
Frequency
F04.00 F04.02 F04.05 F04.02 F04.05
F04.03 F04.07 F04.11
F05.04 F05.07
F04.08
F04.01 F05.05 F05.06
F04.06 Time
F04.10

CD ON OFF

CD speed
switching OFF ON
signal
Figure 6–5 Speed control CD process

Description:
1 When CD command is valid, door machine accelerates to start speed (F04.01) and runs at F04.01.
Time counts from CD running, when the time equals to start time (F04.00), door machine accelerates to CD
2
speed (F04.03) with acc time (F04.02), and then runs at F04.02.
When CD speed switching signal is valid, door machine decelerates to CD ending creeping speed (F04.06)
3
with CD dec. time (F04.06), and then runs at F04.06.
When running duration of CD door vane retiring ending speed (F04.11) ≠ 0, after door machine runs to F04.07
(creeping speed running time) at creeping speed (F04.06), door machine accelerates to CD action speed
(F04.08) with acceleration time (F04.02) and wait until F04.11 is finished. Door machine decelerates to CD
4
door vane retiring of asyn. door vane (F04.10) with deceleration time (F04.05), running stops;
• If running duration of CD door vane retiring ending speed (F04.11) = 0, door machine stops running at
creeping speed (F04.06).
F00.06 = 0 (open loop vector control os asyn. motor):
• When CD limit signal is valid, if door vane retiring ending speed (F04.10) ≠ 0, door machine runs at F04.10; if
F04.10 = 0, and CD action speed (F04.08) ≠ 0, door machine runs at F04.08; if both F04.10 and F04.08 = 0,
door machine runs at F04.06;
5
• When output torque ≥ switching torque (F05.04)×rated torque of motor or time counts from when OD
limit signal is valid, and time exceeds F06.21, door machine enters CD torque holding statue; CD holding
torque (F05.05) waits until switching time (F05.07) is finished, and switches to final holding torque of
complete OD (F05.06), CD process is finished.

―46― MONT20 Door Controller User Manual V1.1


Chapter 6 Application Commissioning

F00.06 = 3 (flux vector control of asyn. motor):


• When CD limit signal is valid, if door vane retiring ending speed (F04.10) ≠ 0, door machine runs at F04.10; if
F04.10 = 0, and CD action speed (F04.08) ≠ 0, door machine runs at F04.08; if both F04.10 and F04.08 = 0,
5 door machine runs at F04.06;
• Time counts from when CD limit signal is valid. When time exceeds F06.21, door machine enters CD torque
holding status, F06.19 sets output frequency; CD holding torque (F05.05) waits until switching time
(F05.07) is ginished, and switches to final holding torque of complete OD (F05.06), CD process is finished.
When CD command os invalid, CD torque judges action according to F06.11 (door machine action when
6
running command is cancelled).

MONT20 Door Controller User Manual V1.1 ―47―


Chapter 7 Troubleshooting and Maintenance

Chapter 7 Troubleshooting and Maintenance


7.1 Troubleshooting
If fault occurs, the keypad will display the fault alarm status. Meanwhile, faulty relay acts, accordingly
MONT20 stops output and the motor coasts to stop.
When fault alarm occurs, user should record the fault in detail and take proper action according to
following table.
After the fault is eliminated, reset MONT20 by any of the following methods:
1. Keypad reset.
2. External reset terminal (DI terminal = No.9 function).
3. Switch on MONT20 after completely power off.
Fault Reasons Counter-measures
• At the begining of power on and at • It is normal status of powering on and
the end of power off powering off
-Lu- DC bus undervoltage • Input voltage is too low • Check input power voltage
• Improper wiring leads to • Check wiring and wire MONT20
undervoltage of hardware properly
• Input voltage is too high • Check power input
• Deceleartion time is too short • Set proper Dec time (F03.05, F04.05)
E0001 DC bus over voltage
• Improper wiring leads to • Check wiring and wire MONT20
overvoltage of hardware properly

MONT20 output • Correct connection of MONT20 amd


instantaneous motor
E0002 • Improper connection of MONT20
overcurrent • Set proper motor parameter (F01.00 -
and motor
(hardware) F01.04)
• Improper motor parameter
• Check the conne ction of encoder and
• Wrong signal of encoder
make sure the signal is correct
• Improper wiring leads to
MONT20 output • Check the system connection and
E0003 overcurrent of hardware
overcurrent (software) wire properly
• Acc/Dec time is too short
• Set proper Acc time (F03.02, F04.02)
or Dec time (F03.05, F04.05)
Encoder Z phase • Auto-tuning of PMSM did not detect
E0004 • Check signal of encoder
signal of PMSM lost Z signal

MONT20 Door Controller User Manual V1.1 ―49―


Chapter 7 Troubleshooting and Maintenance

Fault Reasons Counter-measures


• Set proper motor parameter (F01.00 -
• Improper parameter setting of
F01.04)
Motor parameter motor
E0006 • Check the connection of motor and
auto-tuning failed • Improper connection of motor
wire properly
• Z phade signal of encoder is lost
• Check the encoder
• Load of door machine is too large • Adjust the mechanical device
E0007 MONT20 overloaded • Door machine is resisted by • Check mechanical device for anything
obstacle resisting it
Read/Write fault of • Memory circuit fault ofcontrol board
E0014 • Contact the supplier for repairing
control board EEPROM EEPROM
• Check the conection of encoder and
wire properly
• Short circuit between pahse
• Check the conection of encoder and
E0017 Module fault • Short circuit to ground
wire properly
• Output current is too high
• Check electrical wiring and
mechanism
Current detection • Detection deviation of current
E0018 • Contact the supplier for repairing
circuit fault detection circuit is too large
Read / Write fault of • Memory circuit fault of keypad • Replace the kaypad
E0022
keypad EEPROM EEPROM • Contact the supplier for repairing
• Check the encoder and replace it
• Encoder is damaged
• Check the conection of encoder and
• Connection of encoder is wrong
E0023 Encoder fault wire properly
• Wrong setting of encoder pulse
• Set proper pulse number per
number per revolution
revolution (F02.00)
• Check the encoder and replace it
• Encoder is faulty • Check the conection of encoder and
Door width • Encoder is improperly connected wire properly
E0026
self-learning failed • Improper setting of self-learning • Set proper self-learning speed
speed or torque parameter (F02.04) and OD/CD switching torque
(F05.14)

―50― MONT20 Door Controller User Manual V1.1


Chapter 7 Troubleshooting and Maintenance

7.2 Maintenance
Factors such as ambient temperature, humidity, PH, dust, oscillation, internal component aging, wear
and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to conduct daily
maintenance to the controller.
• If MONT20 has been transported for a long distance, check whether the components of the
controller are complete and the screws are well tightened.
• Periodically clean the dust inside MONT20 and check whether the screws are loose.

Danger
• Only a trained and qualified professional person can maintain the controller.
• Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal
measurements in the controller. Suitable clothes and tools must be used.
• High voltage exists when the controller is powered up or running.
• Checking and maintaining can only be done after AC power of MONT20 is cut off and wait at least 10 minutes.

Warning
• For MONT20 with more than 2 years storage, please use voltage regulator to increase the input voltage gradually.
• Do not leave metal parts like conductor, tools and screws inside MONT20.
• Do not make modification on the inside of controller without instruction from the supplier.
• There are IC components inside MONT20, which are sensitive to static electricity. Directly touch the components
on the PCB board is forbidden.

Daily maintenance
MONT20 must be operated in specified environment, refer to section 2.3, on page 5 .
To prolong the lifetime of MONT20, keep good operating environment, record the daily run data and
detect any abnormal behavior.
Items Content Criteria
-10 - +40℃, derating at 40 - 50℃
Temperature and humidity
Less than 95%RH, non-condensing
Running environment
Dust and water dripping No conductive dust, no water dripping
Gas No strange smell
Oscillation and heating Stable oscillation and proper temperature
MONT20
Noise No abnormal sound

MONT20 Door Controller User Manual V1.1 ―51―


Chapter 7 Troubleshooting and Maintenance

Periodical maintenance
Customer should check MONT20 every 3 to 6 months according to the actual environment so as to
avoid hidden problems and make sure the controller runs well for a long time.
General inspection:
• Check whether the screws of control terminals are loose. If so, tighten them with a screw driver;
• Check whether the main circuit terminals are properly connected; whether the copper bar and
mains cables are overheated;
• Check whether the power cables and control cables are damaged, check especially for any wear on
the cable tube;
• Check whether the insulating tapes around the cable lugs are stripped, and for signs of overheating
near terminations;
• Clean the dust on PCBs and air ducts with a vacuum cleaner.

Note:
1. Dielectric strength test of MONT20 has already been conducted in the factory. Do not do the test again.
Otherwise, MONT20 might be damaged.
2. If insulation test to the motor is necessary, it should be done after input terminals U/V/W of motor have
been detached from MONT20. Otherwise, MONT20 will be damaged.
3. For MONT20 that have been stored for a long time, they must be powered up every 2 years. When
supplying AC power to the controller, use a voltage regulator to gradually raise the input voltage to rated
input voltage at least 5 hours.

Replacing damaged parts


Electrolytic capacitors of filter are easily damaged.
Generally, life of electrolytic capacitors is 40,000 - 50,000 hours.
High ambient temperature, aging of electrolyte and large pulse current are induced by rapid changing
loads.
Criteria: Check if frequent over-current or overvoltage failures occur during controller start-up with
load. Check if there is any leakage of liquids. Check if the safety valve protrudes. Measure the static
capacitance and insulation resistance.
Unwanted Controller Recycling
The capacitors may explode if they are burnt.
Poisonous gas may be generated when the plastic parts like front covers are burnt.
Dispose unwanted controllers as industrial waste.

―52― MONT20 Door Controller User Manual V1.1


Appendix A Parameter

Appendix A Parameter
Attributes are changed:
“*”: It denotes that the value of this parameter is the actual value which cannot be modified.
“×”: It denotes that the setting of this parameter cannot be modified when MONT20 is in run status.
“○”: It denotes that the setting of this parameter can be modified when MONT20 is in run status.
Ref. Code Function Setting Range Default Attribute Setting
d00: System Parameters, on page 21
d00.00 Controller series MONT20 Controller series 0x0020 *
d00.01 Rated power of MONT20 200 - 400W 400W *
d00.02 Rated current of MONT20 0.01 - 9.99A 2.5A *
d00.03 Software version of MONT20 1.00 - 9.99 1.00 *
Special software version of
d00.04 1.00 - 9.99 1.00 *
MONT20
Software version of external
d00.05 1.00 - 9.99 1.00 *
keypad
d01: Drive Status Parameters, on page 22
d01.00 Door position pulse 0 - Max. door width Actual *
d01.01 Door position percentage 0.0 - 100.0% Actual *
From right to left: Complete door open pulse,
complete door close pulse, complete door
d01.02 Fully open/close signal of door open torque, complete door close torque Actual *
0: Signal is not complete
1: Signal is complete
d01.03 Setting frequency 0.00 - 99.99Hz Actual *
d01.04 Output frequency 0.00 - 99.99Hz Actual *
d01.05 Output voltage 0 - 999V Actual *
d01.06 Output current 0.00 - 9.99A Actual *
d01.07 Output torque 0.0 - 200.0% Actual *
d01.08 Bus voltage 0 - 999V Actual *
Units-ten thousands correspond to DI1 - DI5
0: Terminal disconnects with common
d01.09 Input terminal status 1 Actual *
terminal
1: Terminal connects with common terminal
Units and tens correspond to OD and CD
d01.10 Input terminal status 2 Actual *
0: Terminal disconnects with common

MONT20 Door Controller User Manual V1.1 ―53―


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


terminal
1: Terminal connects with common terminal
Units-hundreds corresponds to DOA, DCA
and PA
d01.11 Input terminal status 0: Terminal disconnects with common Actual *
terminal
1: Terminal connects with common terminal
F00: Basic Parameter, on page 23
F00.00 User’s password 00000 - 65535 0 ○
0: This function is invalid, set parameters
manually.
1: Restore to default parameter
2: Clear fault information.
F00.01 Parameter batch processing 3: Unused 0 ×
4: Upload parameter to external keypad
5: Download parameter from external keypad
to MONT20
6 - 30: Unused
0: Speed control (with 4 switches)
F00.02 OD/CD mode selection 0 ×
1: Distance control (with encoder)
0: Controlled by keypad (manual)
1: Controlled by terminal (automatic)
F00.03 Run command selection 2: Demo loop running 0 ×
3: Manufacturer commissioning mode
4: Controlled by CAN communication
F00.04 Max. output frequency 1.00 - 99.99Hz 50.00Hz ×
0: Line
F00.05 Running curve selection 0 ×
1: S curve
0: Asyn. motor open loop vector control
1: Asyn. motor closed-loop vector control
F00.06 Control selection 3 ×
2: Syn. motor closed-loop vector control
3: Asyn. motor flux vector control
F01: Motor Parameter, on page 25
F01.00 Rated power of motor 1 - 750W 250W ×
F01.01 Rated voltage of motor 1 - 300V 220V ×
F01.02 Rated current of motor 0.10 - 2.50A 0.55A ×
F01.03 Rated frequency of motor 1.00 - 99.99Hz 50.00Hz ×

―54― MONT20 Door Controller User Manual V1.1


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


F01.04 Rated RPM of motor 1 - 6000rpm 900rpm ×
F01.05 Reduction ratio 1.00 - 9.99 1.00 ×
0: No action
F01.06 Motor parameter auto-tuning 0 ×
1: Motor parameter auto-tuning
F01.07 Idling current 0.01 – 2.50A 0.36A ×
F01.08 Magnetic pole angle 0.0 - 359.9 0.0 ×
F01.09 Stactor resistance 0.00 - 99.99Ω ×
F01.10 Rotor resistance 0.00 - 99.99Ω Depend ×
F01.11 Stactor inductance 0 - 9999mH on ×
F01.12 Rotor inductance 0 - 9999mH MONT20 ×
F01.13 Mutual inductance 0 - 9999mH ×
F01.14 Slip compensation gain 50.0 - 200.0% 100.0% ×
F02: Encoder Door Width Parameter, on page 26
Pulse per revolution of
F02.00 0 - 9999 1024 ×
encoder
0: Same direction
F02.01 Rotating direction of encoder 1 ×
1: Opposite direction
F02.02 Speed at low speed running 0.01 - 15.00Hz 7.00Hz ○
Initial running speed after
F02.03 0.01 - 15.00Hz 7.00Hz ○
power on
Door width self-learning
F02.04 0.01 - 15.00Hz 4.00Hz ○
speed
Door width self-learning 0: Disable
F02.05 0 ×
enable 1: Enable
F02.06 Low bit of door witdh 0 - 9999 (pulse number) 780 ×
F02.07 High bit of door witdh 0 - 9999 (pulse number) 0 ×
CD limit open/close position
F02.08 0 - 9999 0 ×
pulse
F03: OD Curve Parameter, on page 27
OD start distance / OD start Distance control: 0 - 9999 (pulse number)
F03.00 1000 ○
time Speed control: 0 - 9999 (ms)
F03.01 OD start speed 0.00 - 15.00Hz 3.50Hz ○
F03.02 OD Acc time 0.1 - 99.9s 1.3s ○
F03.03 OD speed 0.00Hz - F00.04 20.00Hz ○
F03.04 OD Dec point position 50.0 - 90.0% (door width) 65.0% ○

MONT20 Door Controller User Manual V1.1 ―55―


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


F03.05 OD Dec time 0.1 - 99.9s 1.4s ○
F03.06 Creeping speed at OD ending 0.00 - 15.00Hz 3.00Hz ○
F03.07 OD limit point position 80.0 - 99.9% (door width) 95.0% ○
High-speed area of reopening
F03.08 10.0 - 90.0% (door width) 90.0% ○
curve
F04: CD Curve Parameters, on page 28
CD start distance / CD start Distance control: 0 - 9999 (pulse number)
F04.00 0 ○
time Speed control: 0 - 9999 (ms)
F04.01 CD start speed 0.00 - 15.00Hz 4.00Hz ○
F04.02 CD Acc time 0.1 - 99.9s 1.4s ○
F04.03 CD speed 0.00Hz - F00.07 18.00Hz ○
F04.04 CD Dec point position 50.0 - 90.0% (door width) 62.0% ○
F04.05 CD Dec time 0.1 - 99.9s 1.3s ○
F04.06 Creeping speed at CD ending 0.00 - 15.00Hz 3.00Hz ○
Door vane acting position at
Distance control: 1 - 5000 (pulse number)
F04.07 CD ending / Running time at 0 ○
Speed control: 1 - 5000ms
CD ending creeping speed
Door vane action speed at CD
F04.08 0.00 - 15.00Hz 0.00Hz ○
ending
F04.09 CD limit point position 1 - 500 60 ○
Door vane retiring end speed
F04.10 0.00 - 5.00Hz 2.00 ○
of asyn. CD
Retiring range of asyn. door
vane CD / Running time of CD Distance control: 0 - 5000 (pulse number)
F04.11 0 ○
ending asyn. door vane action Speed control: 0 - 5000ms
speed
F05: Torque Parameter, on page 29
F05.00 OD switching torque 20.0% - F07.07 50.0% ○
F05.01 OD holding torque 30.0% - F07.07 45.0% ○
Final holding torque at
F05.02 0.0% - F07.07 35.0% ○
complete OD
Switching time from OD
F05.03 holding torque to final 0.1 - 999.9s 30.0s ○
holding torque
F05.04 CD switching torque 20.0% - F07.07 50.0% ○
F05.05 CD holding torque 30.0% - F07.07 45.0% ○

―56― MONT20 Door Controller User Manual V1.1


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


Final holding torque of
F05.06 0.0% - F07.07 35.0% ○
complete CD
Switching time from CD
F05.07 holding torque to final 0.1 - 999.9s 60.0s ○
holding torque
Torque at low speed CD
F05.08 0.0% - F07.07 80.0% ○
resistance
Time at low speed CD
F05.09 0 - 4999ms 1000ms ○
resistance
Torque at high speed CD
F05.10 0.0% - F07.07 80.0% ○
resistance
Time of high speed CD
F05.11 0 - 4999ms 1000ms ○
resistance
F05.12 Low speed at CD resistance 0.00Hz - F00.07 5.00Hz ○
F05.13 High speed at CD resistance 5.00Hz - F07.07 15.00Hz ○
Switching torque of low speed
F05.14 30.0% - F07.07 70.0% ○
OD/CD
0.0% - F07.07
F05.15 Torque at OD resistance 100.0% ○
0.0: Invalid
F05.16 Time at OD resistance 0 - 4999ms 1600ms ○
F05.17 Stop time at OD resistance 0 - 9999ms 3000ms ○
F06: Boost Parameters, on page 31
DOA, DCA, PA output pole 0: Signal connects
F06.00 1 ×
selection 1: Signal disconnects
0: Door position output
1: Reopening signal outputs at CD resistance
F06.01 PA function selection 2: Complete OD 0 ×
3: Complete CD
4: Fault output
F06.02 Input terminal filter time 2 - 300ms 10ms ×

0: No funtion
F06.03 DI1 funtion selection 11 ×
1: OD speed switching NO input
2: OD limit NO input
3: CD speed switching NO input
F06.04 DI2 funtion selection 12 ×
4: CD limit NO input

MONT20 Door Controller User Manual V1.1 ―57―


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


5: Light curttain, contact board NO input
F06.05 DI3 funtion selection 6: Low speed signal (SS) 13 ×
7: OD command (OD)
8: CD command (CD)
F06.06 DI4 funtion selection 9: Fault reset (RST) 14 ×
11: OD speed switching NC input
12: OD limit NC input
13: CD speed switching NC input
F06.07 DI5 funtion selection 0 ×
14: CD limit NC input
15: Light curtain, contact board NC input
DC resistance aux detection
F06.08 0-4999ms 0ms ×
time
Percentage of door position
F06.09 0.1 - 99.9% 90.0% ○
output
F06.10 Resistance Dec. time 0.1 - 2.0s 0.5s ○
0: The torque is maintained during complete
OD/CD, and runs at zero speed in other
Action selection of door
positions
F06.11 machine when undo run 2 ○
1: Stop running
command
2: Only maintain the torque during complete
OD/CD
Ten thousands: Detect CD resistance 1/3
distance from CD acts
0: Detect CD resistance
1: Not detect CD resistance

Thousands: Function of stop key in terminal


control
0: Stop key is invalid
1: Stop key is valid
F06.12 Auxiliary parameter 1 00000 ○

Hundreds: CD limit switching mode


0: Do not learn the CD limit position during
door width self-learning
1 : Learn the CD limit potision during door
width self-learning

Tens: Demo mode enable


0: Enable manually

―58― MONT20 Door Controller User Manual V1.1


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


1: Enable automatically

Units: OD/CD priority selection


0: OD priority
1: CD priority
Ten thousands: Performance priority
0: Mode 0
1: Mode 1

Thousands: Current slope rise


0: Start current direct setting
1: Start current slope rise

Hundreds: Speed loop amplification


F06.13 Auxiliary parameter 2 0: Speed loop Kp is original value 00001 ○
1 Speed loop Kp amplify by 4 times

Tens: Over-current auto reset enable


0: Not enable
1: Enable

Units: Over-vlotage auto reset enable


0: Not enable
1: Enable
Onboard LCD brightness
F06.14 0 - 100% 70% ○
adjustment
F06.15 Carrier frequency 4 - 16k 8k ×
Running speed for open loop
F06.16 2.50 - 15.00Hz 4.00Hz ○
manual door of asyn. motor
F06.17 CD time protection 0 - 30s 0s ○
Flux vector voltage
F06.18 0 - 40% 10% ×
compensation
Flux vector complete CD
F06.19 0.10 - 5.00Hz 1.00Hz ○
holding frequency
Flux vector complete OD
F06.20 0.10 - 5.00Hz 1.00Hz ○
holding frequency
Delay switching time of flux
F06.21 100 - 3999ms 2500ms ×
vector speed switching to

MONT20 Door Controller User Manual V1.1 ―59―


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


torque
Frequency range of flux vector
F06.22 no detection OD/CD 0.10 - 15.00Hz 7.00Hz ×
resistance
Flux vector OD voltage
F06.23 0 - 8% 0% ×
compensation
Cut-off point of flux vector
F06.24 voltage compensation 10.00 - 50.00 50.00 ×
frequency
Units: DO Signal keeping when first time
power up under distance control
0: DO signal do not keep
1: DO signal keeping

Tens: Address setting under CAN control


0: Address = Front door
F06.25 Auxilliary parameter 3 1: Address = Rear door 00000 ×

Hundreds: Electric angle search for


permanent magnet synchronous motor
(PMSM)
0: Current method
1: Pulse method
Thousands, Ten thousands: Unused
F07: Vector Control Parameter, on page 34
F07.00 High speed ASR KP 10 - 3000 500 ○
0 - 1000
F07.01 High speed ASR KI 100 ○
0: No action
F07.02 Low speed ASR KP 10 - 3000 500 ○
0 - 1000
F07.03 Low speed ASR KI 100 ○
0: No action
F07.04 ASR switching frequency 0.00 - F00.04 8.00Hz ○
F07.05 Current loop KP 10 - 9999 100 ○
F07.06 Current loop KI 0 - 9999 100 ○
F07.07 Torque limit 0.0 - 200.0% (rated current of motor) 120.0% ○
F07.08 Speed filter time constant 0-7 2 ×
F08: Demo Running Parameter, on page 35

―60― MONT20 Door Controller User Manual V1.1


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


Demonstrates the retention
F08.00 1.0 - 999.9s 2.0s ○
time of running complete OD
Demonstrates the retention
F08.01 1.0 - 999.9s 2.0s ○
time of running complete CD
Demonstrates the running
F08.02 0 - 65535 0 ○
times records
Demonstrates the nominated
F08.03 0 - 65535 0 ○
running times
F09: Fault Record Parameters, on page 36
-Lu-: DC bus under voltage
F09.00 NO.5 fault type E0001: MONT20 over-voltage
E0002: Hardware of MONT20 is over-current
E0003: Software of MONT20 is over-current
F09.01 NO.4 fault type E0004: Encoder Z signal of PMSM is lost
E0006: Motor parameter auto tuning failed
E0007: MONT20 overloaded
F09.02 NO.3 fault type Actual *
E0014: Read/Write fault of MONT20 EEPROM
E0017: Module fault
E0018: Current detection circuit fault
F09.03 NO.2 fault type
E0022: Read / Write fault of keypad EEPROM
E0023: Encoder fault
F09.04 NO.1 fault type E0024: Wrong logic
E0026: Door width self-learning failed
F09.05 Bus voltage at last fault 0 - 999V Actual *
F09.06 Output current at last fault 0.00 - 99.99A Actual *
Running frequency at last
F09.07 0.00 - 99.99Hz Actual *
fault
F09.08 Setting frequency at last fault 0.00 - 99.99Hz Actual
F09.09 Door position at last fault 0 - 65535 Actual *
Input terminal status 1 at last
F09.10 00000 - 11111 Actual *
fault
Input terminal status 2 at last
F09.11 000 - 111 Actual *
fault2
Output terminal status at last
F09.12 000 - 111 Actual *
fault
F09.13 Low bit of OD/CD times record 0 - 9999 Actual *
High bit of OD/CD times
F09.14 0 - 9999 Actual *
record

MONT20 Door Controller User Manual V1.1 ―61―


Appendix A Parameter

Ref. Code Function Setting Range Default Attribute Setting


F09.15 Runnning hours record 0 - 23 Actual *
F09.16 Running days record 0 - 9999 Actual *
F09.17 Software version of MONT20 1.00 - 99.99 Actual *
F09.18 Software version of keypad 1.00 - 99.99 Actual *

―62― MONT20 Door Controller User Manual V1.1

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