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XTRONIC CVT

Technology Overview
C O N T I N U O U S LY V A R I A B L E T R A N S M I S S I O N
XTRONIC CVT
Technology Overview

CVT delivers enhanced fuel Nissan’s 3rd generation


economy and seamless “XTRONIC CVT” further boosts
acceleration with a “direct” acceleration and fuel economy
drive feel for enhanced Better fuel economy for everyday driving
AT driving pleasure. Nissan’s basic approach to powertrains is to achieve an equally high
measure of both environmental compatibility (fuel economy) and
driving pleasure (acceleration performance). For the XTRONIC CVT,
our efforts to improve fuel economy were not confined to catalog
specifications, but encompassed the practical fuel efficiency people
seek in everyday driving situations. For example, the majority of
Nissan customers drive mostly in urban and suburban areas and
about 60% run the air conditioner year-round. In developing the
XTRONIC CVT, we enhanced real-world fuel economy based upon
The CVT (Continuously Variable Nissan offers CVTs simulations of typical driving conditions.
Transmission) provides smooth and
“stepless” ratio changes, unlike
in an extensive range
conventional transmission systems of models
that use sets of fixed gears. With

Throttle opening
Quick to appreciate the CVT’s benefits of fuel
its seamless acceleration and fuel economy and seamless acceleration, Nissan of- Congested traffic
economy benefits, the CVT has long fered CVTs as early as 1992 in the March and
been an object of Nissan’s R&D Cube, followed by the 1.8-liter Primera and other Suburban traffic

efforts, resulting in CVTs designed for models. Through technological innovation in CVT
a wide range of engines, from the components, including the torque converter, oil CVT for 3.5-liter class engine
Vehicle speed
1.5-liter class to the 3.5-liter class. pump, belt and control system, Nissan, in 2002,
overcame the technological challenges to adapt- Response optimized for real-world conditions
ing the CVT to high-torque engines. The result-
ing XTRONIC CVT-M6 was the world’s first CVT
CVT Advantages practicable for engine displacements as large as
3.5 liters. Today, Nissan’s CVT technology offers
Exceptional transmission efficiency for smooth and fuel-efficient “fun-to-drive” perform-
Powerful and satisfying acceleration feel
enhanced fuel economy ance in an extensive range of Nissan models, from CVT performance is characterized by stepless shifting and seamless
The CVT’s outstanding environmental the compact class all the way up to high-powered acceleration. To refine these advantages, we significantly improved
performance and economy make this luxury vehicles. gear shifting response in the XTRONIC CVT to provide tighter track-
innovative technology ideal for today’s and ing of accelerator pedal inputs, as well as quick and powerful accel-
tomorrow’s vehicles. Seeking to bring the CVT’s outstanding perform- eration. In line with our emphasis on everyday driving conditions, we
ance to even more customers, Nissan plans to ex- concentrated less on full throttle performance, and more on quickly
CVT for 2.0-liter class engine
Smooth ratio transitions for enhanced pand sales of CVT-fitted models to around 1 million responsive acceleration and smooth passing ability in urban traffic.
driving pleasure units worldwide in fiscal year 2007, up from about
Driving pleasure is enhanced by the linear 250,000 in fiscal year 2004.
feeling of acceleration in response to Conventional CVT

accelerator pedal inputs.


XTRONIC CVT

Acceleration
Elapsed time

contents Accelerator pedal depressed

Seamless acceleration  4 CVT for 1.5-liter class engine Enhanced acceleration feel
Improved response and efficiency 5
Improved dynamic performance and
powerful acceleration feel 7

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XTRONIC CVT
Technology Overview

Seamless acceleration Improved response and efficiency


Stepless shifting of gear ratios eliminates “shift shock” for a smooth driving experience. Wider ratio spread and more precise control for outstanding acceleration and fuel economy.

CVT Structure 1. Wider gear ratio range

The CVT is an automatic transmission that uses In the XTRONIC CVT, the gear ratio range* from
two pulleys with a steel belt running between them. Low gear low to high gear is expanded, attaining a top-of- Low gear
To continuously vary its gear ratios, the CVT simul- Narrowing (diameter increases)
class final gear reduction ratio of about 6, thanks
Smaller drive pulley radius
taneously adjusts the diameter of the “drive pul- to pulley and steel belt improvements and the use raises acceleration performance
ley” that transmits torque from the engine and the of high performance ATF (Automatic Transmis-
Belt
“driven pulley” that transfers torque to the wheels. From Engine sion Fluid). This ratio spread is among the world’s
Because it is continuously variable, the CVT not widest for a CVT designed for use with 1.5-liter
only avoids the shift-shock and peaks and dips to 2.0-liter class engines. We extended the low
in torque transmission associated with a conven- end of the range to improve acceleration, and the
To Driveshaft
tional AT, but also maintains optimum torque for high end to improve fuel economy. In addition, the
Widening Driven Pulley
any given power demand. This makes the CVT (diameter Nissan CVT is easily and flexibly tunable to match Driven Pulley
an exceptional transmission solution that delivers decreases) engine characteristics, thereby enabling optimiza-
smooth and powerful driving performance together tion of the balance between combustion efficiency
Drive Pulley
with excellent fuel economy. and acceleration. Drive Pulley
*Gear ratio range: The ratio spread from low to high gear. The low gear
ratio divided by the high gear ratio.
High gear High gear

Widening (diameter decreases) Smaller driven pulley radius


enhances fuel economy

Belt
From Engine

Gear ratio
Engine class
Low gear High gear
3.5L 2.371 0.439
To Driveshaft
Narrowing 2.0L 2.349 0.394
(diameter Driven Pulley Driven Pulley
1.5∼1.8L 2.561 0.427
increases)

Drive Pulley
Drive Pulley

Ring Low gear


Multi-layer high-tensile
strength steel Improving
acceleration
Ratio range

Engine rev
High gear

Improving
fuel economy
Element
400 highly rigid elements
Vehicle speed

CVT-belt construction Expanded gear ratio range

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XTRONIC CVT
Technology Overview

Improved dynamic performance and powerful


acceleration feel
Responsive to the driver’s intention with a natural feeling of acceleration.

2. Wide lockup range Quicker CVT shift response

Lockup* of an automatic transmission’s torque We improved the electronic control system and the
converter enables manual-transmission-like direct Torque converter Driven pulley hydraulic system components under its control. In XTRONIC CVT
Conventional CVT
transfer of engine power and improved fuel econ- addition, adoption of a new high-performance ATF
omy. Whereas a conventional AT locks up in the (Automatic Transmission Fluid) enhances response Engine speed
mid-to-high speed range, the benefit of a torque and stability. As a result, the CVT shifts ratios about
converter in a CVT is only during startup. Therefore, 30% faster than the previous version. Further-
the new XTRONIC CVT applies precise control of more, the new XTRONIC CVT controls shifting so
ratio changes to extend the lockup operating area that, up to a point, engine rpm will rise along with
even further into the low-speed range and thereby vehicle speed. As a result, Nissan’s CVT technol-
boost fuel economy. ogy provides a more pleasurable driving experience,
*Lockup: The condition in which torque from the engine is transferred
with nearly instantaneous response and a feeling of Elapsed time

directly to the pulley, without being affected by the torque converter. naturally powerful acceleration, as well as depend-
Accelerator pedal depressed
Belt able engine braking.
[%] 100
The XTRONIC CVT shifts quickly to the optimum gear, and
the engine speed rises rapidly.
Throttle opening

CVT shift control allows the engine speed to rise naturally with
Expanded lockup range with vehicle acceleration.
new XTRONIC CVT

Drive pulley
Acceleration
AT lockup range
0
Vehicle speed

New XTRONIC CVT expands lockup range Torque converter in a CVT

3. Comprehensive efficiency improvements Elapsed time

Accelerator pedal depressed

Downsized, more efficient oil pump


The vehicle accelerates as soon as the driver presses the
The oil pump, which is the source of hydraulic accelerator.
Powerful acceleration is obtained immediately at any driving
power for shifting and assuring torque transmis- speed.
sion, has been substantially downsized and made Sustained power delivery allows the vehicle speed to rise
smoothly.
more efficient. This helps maintain control capabil-
ity that closely follows accelerator pedal action, Drive chain
XTRONIC CVT offers rapid shifting
while boosting fuel economy. For Nissan’s 2-liter
class CVT, we adopted a compact chain drive,
which contributes to downsizing of the transmis-
sion system as a whole.

Reduced hydraulic pressure for


pulley control
We improved the precision of the control system Oil pump

used to shift the diameters of the two pulleys, so


that sufficient lateral pressure on the belt can be
maintained with lower hydraulic pressure. This Downsized high-efficiency oil pump with drive chain

achieves reliable torque transfer together with


high efficiency, thereby contributing to improved
fuel economy.

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