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Notes Specified value Measured value

Service checks and adjustments
Valve clearance - INLET mm 0,09 cold  
Valve clearance - EXHAUST mm 0,14 cold  
Compression pressure bar 16,5-24,0  
Oil pressure bar/rpm 0,3/650  
Radiator cap bar 0,93-1,23  
Thermostat (primary/secondary) open °C 80-84  
Drive belt tension - alternator/PAS/AC mm 4-5/4-5  
Drive belt tension - AC mm 5,1-6,4  
Tightening torques
00000059 Cylinder head instructions  
Cylinder head
Stage 1 Tighten 39 Nm  
Stage 2 Tighten 78±2 Nm  
Stage 3 Slacken off 360°  
Stage 4 Tighten 29±2 Nm  
Stage 5 Tighten 90°  
Stage 6 Tighten 90°  
Other engine tightening torques
Renew
Main bearings No  
bolts/nuts
Main bearings Stage 1 40±2 Nm  
Main bearings Stage 2 37°±2°  
Renew
Big end bearings No  
bolts/nuts
Big end bearings Stage 1 27±2 Nm  
Big end bearings Stage 2 92°±2°  
Oil pump to cylinder block 12±2 Nm  
Sump bolts 9±3 Nm  
Sump drain bolt 39±5 Nm  
Flywheel/driveplate 132±5 Nm/135±5 Nm  
Clutch pressure plate 19±3 Nm  
00000087 Crankshaft pulley/damper centre bolt  
Camshaft sprocket/gear 88±10 Nm  
Camshaft carrier/cap 11 Nm M8=20 Nm  
Camshaft/rocker cover 1)3 Nm 2)10 Nm  
00000137 Inlet manifold to cylinder head  
Exhaust manifold to cylinder head 62±5 Nm M8=34±3 Nm  
Exhaust downpipe to manifold 57±7 Nm  
Water pump 24±3 Nm  
Injector/clamp 10 Nm+123°±2°  
Injector pipe unions 35±5 Nm  
Fuel/injection pump sprocket/gear 64±5 Nm  
Fuel/injection pump flange 24±4 Nm  
Glow plugs 9 Nm+32°±2°  

Manufacturer: Mitsubishi Model: L200/Triton (06-) 2,5D Di-D (c) Autodata Limited 2013
Engine code: 4D56 Output: 131 (178) 4000 . 14/01/2020
Tuned for: MY 10- Year: 2010-14 V9.200-
 Crankshaft position (CKP) sensor/engine speed (RPM)
11 Nm  
sensor
Camshaft position (CMP) sensor 11 Nm  
Engine coolant temperature (ECT) sensor 29±10 Nm  
Engine oil pressure switch 10±2 Nm  
Oil filter 22±2 Nm  
Chassis tightening torques
00000162 Front hub 200±10 Nm  
00000163 Front hub - wheel bearing housing bolts 88±10 Nm  
Rear hub - wheel bearing housing bolts 54±5 Nm  
Steering wheel 41±8 Nm  
Steering rack/box mounting 83±12 Nm  
Steering track rod end 40±4 Nm  
Leaf spring to axle U-bolts Rear 108±10 Nm  
Leaf spring to chassis/bracket Rear 105±10 Nm  
Leaf spring to shackle Rear 52±7 Nm  
Leaf spring shackle to chassis/bracket Rear 52±7 Nm  
Brake caliper to carrier Front 27±4 Nm  
Brake caliper/carrier to hub Front 113±9 Nm  
ABS sensor Front 11±2 Nm  
ABS sensor Rear 11±2 Nm  
00000113 Road wheels 147±10 Nm  

Autodata Note 59

Re-use bolts three times only. Mark bolt heads with centre punch, if three marks are visible replace bolts.

Autodata Note 87

1) 265 Nm
2) Slacken off
3) 275 Nm

Autodata Note 113

Alloy wheels = 128±9 Nm

Do NOT lubricate studs, nuts or mating surfaces.

Autodata Note 137

Nuts = 20±2 Nm
Bolts = 24±3 Nm

Autodata Note 162

Use new nuts.

2WD excluding High Rider = 226±29 Nm

Autodata Note 163

Manufacturer: Mitsubishi Model: L200/Triton (06-) 2,5D Di-D (c) Autodata Limited 2013
Engine code: 4D56 Output: 131 (178) 4000 . 14/01/2020
Tuned for: MY 10- Year: 2010-14 V9.200-
 Use new bolts.
4WD and High Rider 2WD

Tightening sequence

Manufacturer: Mitsubishi Model: L200/Triton (06-) 2,5D Di-D (c) Autodata Limited 2013
Engine code: 4D56 Output: 131 (178) 4000 . 14/01/2020
Tuned for: MY 10- Year: 2010-14 V9.200-