c) Internal flanges may be fabricated from plate.

d) Internal pressure piping shall be fabricated from seamless pipes. Forged flanges to the
same specification as the external connected pipe.
e) All the internals (fixed or removable) shall be supplied and installed by vessel fabricator
unless otherwise stated on vessel drawings.

MANHOLES
a) Manholes shall be minimum DN 450 nominal diameter unless otherwise specified.
b) Manhole cover shall be provided with a davit or hinge.
c) Inside edge of manholes shall be smooth and rounded off with a radius of 3 mm.
BOLTS, NUTS AND GASKETS
a) All bolts and nuts shall have threading as per ANSI B 1.1-Class 2AI fit. For sizes 1” and
smaller, coarse thread series shall be used. For sizes 1.1/8” and higher. 8 pitch thread
series will be used.
b) Manufacturer shall furnish an additional set of gaskets for every manhole and blind
flanged nozzle provided on the vessel.
SKIRTS AND SUPPORTS
a) Horizontal vessels shall be supported on two supports. Support wear plate shall be of
same material as shell.
b) Vertical vessels shall be supported by skirts, legs or lugs as shown on vessel drawings.

FABRICATION AND TOLERANCE

a) Plate sizes shall be suitably decided to limit the longitudinal weld seam to one (1) only.
Adjacent longitudinal seam should be staggered. Nozzle shall be located, clear of
longitudinal seams. Longitudinal seams should be clear of supports to be readily visible
for inspection after removal of insulation, if any.
b) During fabrication, due consideration should be given to:
i.All dimensions in relevant data sheet.
ii.tolerances indicated in drawings and technical specification
iii.Maximum variations from dimensions not provided with tolerances should be within
the limits of the code and standard as specified in the Drawings, for non-restrictive
dimensions.
c) Vessels shall be manufactured in accordance with Drawings Code, Standard and
Specification.
d) The welding procedure to be used shall be submitted for approval of the SDSC SHAR
engineer.
e) The tenderer shall submit the welding procedure for approval in a document containing
the following information:
i. Nature of base metal
ii. Details of welding techniques to be adopted (arc, argon, flux, electrical source,
manual or automatic, semi-automatic or with coated electrodes).
iii. Nature of the deposited metal with indications of the mechanical and chemical
properties of the weld metal deposit.
iv. Preparation for welding of plates such as angel of bevel, gap, clearance, backing
stripes, etc.
v. Preparation for welding of nozzles.
f) The fabricator shall ensure the quality of welding as indicated in the design and as per
latest issue of ASME Codes.
i. Sequence of passes, diameter of deposited metal rods, current and voltage and
recommended type of welding sets.
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 ii. Working conditions in workshops
iii. Control technique to be applied
iv. Facilities for radiographic and other non-destructive examination of welded joints.
v. Details of heat treatment.

WELDING
a) All welding shall be in accordance with the latest edition of the applicable design code.
b) Only welders who are qualified in the accepted procedure shall be employed on the
subject vessels.
c) All pressure holding longitudinal and circumferential seams shall be full penetration
double butt-welded joint.
d) When second side welding is not possible due to inaccessibility, single welded butt joint
with backing strip may be used.

POST WELD HEAT TREATMENT

a) All vessels shall be heat treated and stress-relieved as a complete unit where required by
codes and practicable.
b) Cold formed one piece heads and individual cold forms knuckles shall be normalized or
annealed when the plate used to form such sections exceed 12mm thickness.
c) All flange faces shall be suitably protected against oxidation during heat treatment.
d) Heat treatment must be carried out after completing of all welding.

RADIOGRAPHY
a) The extent of radiography shall be as specified on the drawings/data sheets.
b) The technique employed and the weld quality disclosed shall meet the requirement of the
code.
c) Defective welding disclosed by radiography shall be chipped out, rewelded and re-
radiographed.

Table 7: Technical datasheet of Hydropneumatic tank

S.N. Description Specification
1. Vessel Type Vertical
2. Tag No. As per above list (By Supplier)
3. Description Hydro Pneumatic Vessel
4. Capacity 5m3
5. Corrosion allowance 3.0mm
6. Size Shell
7 ID 1800mm
8 Height, TL to TL 3600mm
Fluid Water & Air Nitrogen
Working pressure 8.8 kg/cm2
Working temperature 450C
Design, Manufacturing Inspection &
9. Standard Testing as per ASME VIII, Div.I / IS 2825
Class-II
10. Joint efficiency
Longitudinal 100%
Circumferential 100%
11. Radiography 100%
12. Hydrostatic test (shop) As per Standard
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 13. Material specification
ASTM A516 Gr. 70/IS 2002 Gr. 2/ASTM
Shell & Dished ends
A 285 Gr. C.
NB 100 mm and above: ASTM A 106 Gr.
Nozzle B, Sch.80. Below NB 100 mm: ASTM A
105, Class 300.
Flanges / Companion
ASTM A 105
flanges
Support pad, Leg, Skirt IS 2062 Base plate
ASTM A516 Gr. 70 /IS – 2002 Gr.
RF pad / plate
2/ASTM A 285 Gr. C
Bolts, nuts A 193 Gr. B7 / A194 Gr. 2H
Gasket 1.6 mm thick Minimum. Non Asbestos
Name Plate 2 mm Thk. S.S. plate.
Thickness of shell

ACCESSORIES
All flanges shall be weld neck, raised face, serrated as per ANSI B 16.5 and all flanges
shall be supplied with matching companion flanges, nuts, bolts, washers & gaskets.

TESTING
Unless otherwise stated, main equipment, valves and other ancillary units shall be tested to
various stipulations stated in Indian Standards of BIS or any other reputed international
standard listed.

03.03 TECHNICAL SPECIFICATION FOR AUTOMATIC WATER DELUGE SYSTEM

03.03.01. DELUGE VALVE ASSEMBLY

Deluge valve assembly functions on differential pressure operation allowing quick opening
of the valve and thereby rush of water to the protection system. The valve consists of inlet,
outlet and priming chamber. The inlet and outlet chambers are separated from the priming
chamber by the valve chamber and a diaphragm. In the `Set' position, pressure is applied to
the priming chamber through a restricted prime line. The pressure is trapped in the priming
chamber and holds the clapper on the seat due to the differential design. In the `Set' position
the clapper separates the inlet from the outlet keeping the system piping dry. When the
pressure is released from priming chamber, the clapper moves and allows the inlet water
supply to flow through the outlet and to the water spray nozzles.

The deluge valve shall be a control valve assembly which will operate on pressure
difference in the deluge valve assembly due to QBD actuation and also by operating MCP
switch at annunciation panel/control panel in control room.

The deluge valve assembly will consist mainly of the following:

01 Isolation valves
02 Inline strainer
03 Deluge valve assembly
04 Actuator/pilot assembly
05 Water motor gong
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 06 Drain valve
07 Pressure gauges
08 Solenoid valve
09 Pressure switches
10 Pressure transmitters
11 Local control panels(Field junction box) and cables
12 Instrumentation cable

The quantity of deluge valve assembly required are as per the bill of quantity mentioned in
Annexure-I

Table 8: Technical Parameters of Deluge Valve

S.N. Parameter Description

1. Make HD Fire-Model-H2
2. Fluid Clean Water
3. Type Electric and Pneumatic Release Trim
4. Type of Actuation Hydraulically actuated by QBD
5. Size 150NB, 200NB
6. End Connection Flanged end, ANSI B16.5 #150 (FF)
7. Mounting Horizontal
8. Material of Construction
Body Cast Steel ASTM A 216 WCB
Diaphragm Neoprene Rubber
Bolt Carbon Steel
9. Hydraulic Description
Hydraulic Test Pressure 25 kg/cm2 (Min.)
Working Pressure 8.8 kg/cm2 (Max.)
First Coats: 2 coats of red oxide primer
Outside Coats: 2 coats of red oxide primer and
10. Painting
2 coats of synthetic enamel paint
Finish Coat: Fire Red (IS: 5) Shade no. 536
Verification of test certificate from approved
11. Inspection & Testing
test house at site by purchaser inspection team.
12. Approval UL / FM
Accessories Trim kit & Alarm gong along with required
13.
pipe fittings

03.03.02 SPRAY NOZZLES

Water spray nozzles for the Deluge system shall be of suitable orifice size and varying
discharge angles to cover fully all the area supposed to be protected. The nozzles shall be of
Stainless Steel. The nozzles shall be normally open type, Spray nozzles shall bear
UL/FM/IS approvals. It shall also be provided with blow off plug.

The quantity and type of spray nozzles are required as per the bill of quantity mentioned in
annexure-I

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 Table 9: Technical Parameters of Spray Nozzles

S.N. Parameter Description

1. Make HD Fire/TYCO
2. K-Factor 79, 64, 102, 30
3. Spray Angle 60O , 1200 , 140 O
4. Material Stainless Steel
5. Approval UL / FM / BIS
6. End connection 1/2" BSPT

03.03.03 JUMBO JET NOZZLES

The quantity and type of jumbo jet nozzles required are as per the bill of quantity
mentioned in annexure-I

Table 10: Technical Parameters of Jumbo Jet Nozzles

S.N. Parameter Description

1. Make HD Fire/TYCO
Casting Facility (each for 200LPM (minimum)),
Propellant and Inhibition Machining Facility (each
2. Flow for 500LPM (minimum)), Vertical Mixing Facility-
4.5T (each for 621LPM (minimum)), Vertical
Mixing Facility-2.5T (each for 500LPM (minimum))
Verification of test certificate from approved test house
3. Inspection & testing
at site by purchaser inspection team.
4. Approval UL / FM / BIS
5. End Connection Welded

03.03.04 Y-STRAINER
The quantity and type of Y strainers are required as per the bill of quantity mentioned in
annexure-I
Table 11: Technical Parameters of Y-Strainer

S.N. Parameter Description

1. Make SUNGOV
2. Service Fluid Clean Water
3. Size & Quantity 80, 150, 200
Flanged end. Flange as per ANSI B16.5 Class#150
4. End Connection
(SORF)
5. Type Mild Steel
6. Degree of Filtration 30 Mesh / 34SWG
Pressure drop clean
7. 6.3MWC (Max) & 6.8MWC (Max.)
& 50% clogged

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