Design Basis

&
INSTRUMENTATION AND CONTROL DESIGN BASIS
Doc No.
S340HAL-SRX-IC-BD-0001
Integrated Field Plan Execution Services In Satellite Fields In RJ-ON 90/1 Block
Revision A2
INSTRUMENTATION, CONTROL & TELECOM DESIGN BASIS
TABLE OF CONTENTS
1. INTRODUCTION....................................................................................................... 5
1.1. Project Background ................................................................................................... 5
1.2. Scope of Document................................................................................................... 5
1.3. Codes and Standards ............................................................................................... 6
2. DEFINITION.............................................................................................................. 8
3. REFERENCES ......................................................................................................... 9
4. METEOROLOGICAL DESIGN DATA........................................................................ 9
5. ABBREVIATIONS ................................................................................................... 11
6. ORDER OF PRECEDENCE ................................................................................... 12
7. UNITS OF MEASUREMENTS ................................................................................ 13
8. PLANT UTILITIES ................................................................................................... 14
8.1. Instrument Air Supply .............................................................................................. 14
8.2. Nitrogen Supply ...................................................................................................... 14
8.3. Power Supply .......................................................................................................... 14
9. EQUIPMENT PROTECTION PHILOSOPHY........................................................... 15
9.1. General ................................................................................................................... 15
9.2. Ingress Protection ................................................................................................... 15
9.3. Electrical Area Classification ................................................................................... 15
10. PLANT LIFE ............................................................................................................ 16
11. INSTRUMENTATION AND CONTROL SYSTEM.................................................... 16
MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT
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11.1. Scope of Work ........................................................................................................ 16
11.2. General ................................................................................................................... 16
11.3. Control Room .......................................................................................................... 18
11.4. Process Control System .......................................................................................... 19
11.5. Emergency Shutdown System ................................................................................ 20
11.6. Plant Fire and Gas Detection System...................................................................... 21
11.7. Hardwired Console & Annunciator Panel ................................................................ 22
11.8. Interposing Relay .................................................................................................... 22
11.9. Building Fire Alarm System (BFAS)......................................................................... 22
11.10. Package Control System ................................................................................. 23
11.11. Interface to Existing System ............................................................................ 24
12. FIELD INSTRUMENTATION, CABLES AND INSTALLATION REQUIREMENTS ... 24
12.1. General ................................................................................................................... 24
12.2. Flow Measurement.................................................................................................. 25
12.3. Level Measurement................................................................................................. 25
12.4. Pressure Measurement ........................................................................................... 26
12.5. Temperature Measurement ..................................................................................... 26
12.6. Control Valves ......................................................................................................... 27
12.7. Safety Relief Valves ................................................................................................ 27
12.8. Shutdown Valves .................................................................................................... 27
12.9. BS&W Analyzer ...................................................................................................... 28
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12.10. Impulse Tubing ................................................................................................ 28
12.11. Cable ............................................................................................................... 28
12.12. Signal Grouping ............................................................................................... 28
12.13. Cable Glands ................................................................................................... 29
12.14. Junction Box .................................................................................................... 29
12.15. Cable Tray ....................................................................................................... 29
12.16. Earthing Philosophy ......................................................................................... 29
13. TELECOM............................................................................................................... 30
13.1. General ................................................................................................................... 30
13.2. Access Control System ........................................................................................... 31
13.3. CCTV System ......................................................................................................... 31
13.4. Data/Voice Network System .................................................................................... 31
13.5. General Alarm System ............................................................................................ 31
13.6. Trunked Mobile Radio System ................................................................................ 32
13.7. Virtual Private Network Connection ......................................................................... 32
13.8. Fiber Optic Cable System ....................................................................................... 32
14. SPARES ................................................................................................................. 33
14.1. PCS/ESD System Spares ....................................................................................... 33
14.2. Start-up and Commissioning Spares ....................................................................... 33
14.3. Spare Parts for Two Years Operation...................................................................... 33
14.4. Documentation ........................................................................................................ 33
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All Instrument items and all F&G devices shall be procured from Cairn
approved Vendor list, CAIRN-TSG-CN-LSP-0001. Add note accordingly in design
basis
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Contractor shall ensure to include technical requirements for all the types of Instrument
items applicable for the project, few missing are listed below but are not limited to:
1. INTRODUCTION - Pig detectors, Variable area flow meters (rota-meter), Restriction orifice, Self acting
regulators, PVRV etc as applicable
1.1. Project Background
Also all missing information required for engineering shall be included. For example, some
of the missing
Cairn Oil & Gas (Vedanta Limited) details are
is India’s :
largest private upstream O&G company with
- Painting requirements
operating interests in several producing fields in India contributing ~27% of India’s domestic
- Instrument Tag numbering procedure
crude production. Cairn Oil- and Gas (Vedanta
Instrument Air system Limited) is the operator of the onshore RJ-
- Instrument
ON-90/1 block, on behalf of itself and & electrical interface
its Joint - minimum
Venture no ofpartners
(JV) interface signals
Cairnbetween
Energy control
Hydrocarbons Limited (CEHL) and Oil and Natural Gas Corporation Limited (ONGC), be as per
system and MCC shall be listed out for motors drives and VFDs. No of signal shall
CAIRN -TSG-IC-DWG-0002- typical Electrical & Instrument Interface Drawings (sheet 02 to
located in Barmer district, in11)
the state of Rajasthan, India. Cairn Oil & Gas (Vedanta Limited)
holds 70% participating interest in theInstrument
- Table indicating block whichprocess contains 38 major oil and gas
connection sizes
discoveries, with significant- gas
Inspection and testing
potential in the(reference
southernCairn specand
area COMPANY
oil in specification
the northern Document
area no.
CAIRN-TSG-Q-GUI-0004 & CAIRN-TSG-Q-GUI-0005)
of the Barmer Basin. Apart from 4 major discoveries in the basin, viz. MBA (Mangala,
Bhagyam & Aishwariya) & RDG (Raageshwari Deep Gas), remaining 34 discoveries are
relatively marginal in nature, and are geographically widespread across the basin and are
under various stages of execution.
Cairn Oil and Gas (Vedanta Limited) intends to fast track the execution of 14 identified fields
in RJ-ON-90/1 block in order to maximize the resource monetization with cost optimization.
To achieve these objectives, Cairn Oil and Gas (Vedanta Limited) intends to partner with
global Oil & Gas Service/EPC companies and/or consortiums, with capabilities for end to
end Integrated Oil well construction (including but not limited to drilling, completion,
fracturing and associated well services) and development of surface facilities (including but
not limited to well pad, intra-field network and evacuation facilities / pipeline to designated
hook-up point).
Halliburton Offshore Services Inc. (HOSI) has been awarded the Engineering, Procurement
and Construction (EPC) contract for Integrated Field Plan Execution Services in the
identified 14 fields in RJ-ON-90/1 block in Barmer District of Rajasthan, India. Sparklet
Engineers Private Limited (SEPL) is the subcontractor to Halliburton Offshore Services Inc.
for the development of surface facilities in these fields and Petrocil Engineers and
Consultants is the selected engineering partner of SEPL. Accordingly PETROCIL will carry
out the Basic and Detailed Design & Engineering services including interfacing of all vendor
packages along with procurement support services like RFQ preparation, Technical Bid
Evaluation and Vendor Document Review of identified packages.
1.2. Scope of Document
This document describes basis of design and provides instrumentation design data and
criteria including the instrumentation design codes and standards that will be used for the
design & engineering of various equipment, systems, lines etc. This document is prepared
as a common document for all locations in “Satellite Field Integrated Project” in the RJ field.
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1.3. Codes and Standards
The Instrument Measurement and Control system shall be designed to standard

engineering practices and shall generally conform to the latest editions of the following
international Standards and Codes as applicable.
American Gas Association (AGA) Reports
AGA Report No.3 Orifice Metering
AGA Report No.8 For Super Compressibility Factor Computation
American Petroleum Institute (API)
API RP 520 Design and Installation of Pressure Relieving Systems

API STD 521 Pressure Relieving and Depressurising Systems
API STD 526 Flanged Steel Safety Relief Valves

Commercial Seat Tightness of Safety Relief Valves with Metal
API STD 527
to Metal Seats
API RP 551 Process Measurement Instrumentation
API STD 607 Fire Test for Soft-Seated Quarter Turn Valves
API STD 670 Machinery Protection Systems

Guide for Venting Atmospheric and Low Pressure Storage
API STD 2000
Tanks
American National Standards Institute (ANSI)/ American Society of Mechanical

Engineers (ASME)
B.1.20.1, Pipe Threads, General Purpose (Inch)

Pipe Flanges and Flanged Fittings NPS ½ Through NPS 24
B16.5,
Metric/Inch Standard
B31.3, Chemical Plant and Petroleum Refinery Piping
PTC 19.3 Temperature Measurement
B 16.47 B Large diameter steel flanges
ANSI/FCI 70.2 Control Valve Seat Leakage Classification

Measurement of Fluid Flow in Pipes using Small Bore
MFC 14M
Precision Orifice Meters
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ATEX
Equipment intended for use in Potentially Explosive

ATEX 94/9/EC
Atmospheres
Indian Codes, Standards and Regulations (IS)
IS 736 Codes and Practice for Electrical Wiring Installations
IS 1554 PCV Insulated (Heavy-Duty) Electric Cables

Electrical Apparatus for Explosive Gas Atmospheres –
IS 2148
Flameproof Enclosures ‘d’
IS 3624 Specification for Pressure and Vacuum Gauges
International Society of Automation (ISA)
ISA 5.1 Instrumentation Symbols and Identification

ISA 5.2 Binary Logic Diagrams for Process Operations
Graphic Symbols for Distributed Control/Shared Display
ISA 5.3
Instrumentation, Logic and Computer Systems
Face-to-Face Dimensions for Integral Flanged Globe-Style Control
ANSI/ISA 75.08.01
Valve Bodies (Classes 125, 150, 250, 300, and 600)
Face-to-Face Dimensions for Flangeless Control Valves (Classes
ANSI/ISA 75.08.02
150, 300, and 600)
Face-to-Face Dimensions for Flanged Globe-Style Control Valve
ANSI/ISA 75.08.06
Bodies (Classes 900, 1500, and 2500)
Face-to-Face Dimensions for Sliding Stem Flangeless Control Valves
ISA-75.08.09
(Classes 150, 300, and 600) Include all relevant standards, few missing are listed
below :
Oil Industry Safety Directorate -API STD 620
(OISD)
-API 598
-ASME B40.100
OISD STD 137 -ASME Boiler & Pressure vessel code, all applicable
Inspection of electrical equipment.
sections
OISD STD 147 -Indian
Inspection & safe practice during Electricity
electrical rules 1956 - 2004
installations.
-NFPA20
OISD STD 149 Design aspects for safety in -ISO 31, Parts
electrical 1 to 13
systems.
-ISO 1000
OISD STD 152 -IEC 60478
Safety instrumentation for process system in hydrocarbon industry.
-IEC 60331
Maintenance & inspection of-EN 10204
safety instrument in hydrocarbon
OISD STD 153
industry. -IBR
-SMPV (U) Rules, 1981-Explosive Act, 1884
OISD STD 163 Process Control Room Safety -Ministry of Civil Aviation, DGCA Rules and Aircraft Act,
1934, Rule 30, 37 of Aircraft Rules, 1937
OISD STD 174 Well Control -DGMS
- PESO (Petroleum Explosives safety organizer) / CCE
OISD STD 180 Lightning Protection. (Chief Controller of Explosives), Nagpur
-Codes, Regulations, and Statutes of Authority having
jurisdiction in the location of installation
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International Organization for Standardization (ISO)
Measurement of Fluid Flow by Means of Pressure Differential

BS EN ISO 5167-1
Devices Inserted in Circular Cross-Section Conduits Running Full
ISO/TR 5168 Measurement of Fluid Flow – Evaluation of Uncertainties
ISO 9001 Quality Management and Quality System Elements

Quality Management Systems - Guidelines for performance
ISO 9004
improvements
Measurement of Fluid Flow in Closed Conduits, Guidance to the
ISO 10790 Selection, Installation and Use of Coriolis Meters (Mass Flow,
Density, and Volume Flow Measurements)
Check the standard
no. Is it 60332-3 ? International Electro-Technical Commission (IEC)
IEC 60079 Electrical Apparatus for Explosive Atmosphere
IEC 60032 Test on bunched wires or cables
IEC 60529, Classification of Degrees of Protection Provided by Enclosures

Industrial Platinum Resistance Thermometer Sensors and
IEC 60751
Thermocouples
Electromagnetic Compatibility Part 6-4: Emission Standards for
IEC 61000-6-4, Industrial Environments Degrees of Protection by Enclosures Against
Electromagnetic Disturbances
Functional Safety of Electrical/Electronic/Programmable Electronic
IEC 61508
Safety Related Systems
Functional Safety- Safety Instrumented Systems for the Process
IEC 61511
Industry Sector
2. DEFINITION
Nomenclature Description
Cairn Oil and Gas (Vedanta Limited) or its authorized
Company
representative (CAIRN)
Main Contractor Halliburton Offshore Services Inc. (HOSI)
Sub-contractor Sparklet Engineers Pvt Ltd (SEPL)
Engineering Consultant Petrocil Engineers & Consultants (PETROCIL)

Shall mean the party, who manufactures or supplies the
Vendor
equipment and services specified
Integrated Field Plan Execution Services In Satellite Fields In
Project
RJ-ON 90/1 Block-Surface Facilities (Satellite Project)
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SOS is the document which defines mainly the contractual requirements and not necessarily
3. REFERENCES defines all technical requirements. Cairn Specification shall be referred for detail technical
requirements
Doc. No. Description

Integrated Field Plan Execution Services in Satellite
SOS
Fields in RJ-ON-90/1 Block- Scope of services
Raag-Oil-Stage-II Scope of Services RJ-ON-90/1
Chapter 1
Block Rajasthan
Guda Oil Field Scope of Services RJ-ON-90/1 Block
Chapter 2
Rajasthan
Tukaram Scope of Services RJ-ON-90/1 Block
Chapter 3 - All Cairn Specifications referred in the SoW
Rajasthan
documents shall be included
Chapter 4 NL Scope of Services RJ-ON-90/1 Block Rajasthan
CAIRN-TSG-IC-SP-0015
Chapter 5 DECO-RX-FG-SP-2004
KW-6 Scope of Services RJ-ON-90/1 Block Rajasthan
DECO-RX-FG-SP-4001
Chapter 6 CAIRN-TSG-IC-SP-0014
KW-3 Scope of Services RJ-ON-90/1 Block Rajasthan
Chapter 7 CAIRN-TSG-IC-SP-0013
GSV Scope of Services RJ-ON-90/1 Block Rajasthan
CAIRN-TSG-IC-DWG-0002-01
Raag-South Scope of Services RJ-ON-90/1 Block
CAIRN-TSG-IC-DWG-0001-01
Chapter 8
Rajasthan CAIRN-TSG-IC-FOR-0001
Chapter 9 Shakti Scope of Services RJ-ON-90/1 Block Rajasthan
Chapter 10 SL-1 Scope of Services RJ-ON-90/1

- Also Block Rajasthan
all applicable project deliverable
shall be included
Saraswati SW-1 Scope of Services RJ-ON-90/1 Block
Chapter 11
Rajasthan
Guda South 7 Scope of Services RJ-ON-90/1 Block
Chapter 12
Rajasthan
Chapter 13 NP Scope of Services RJ-ON-90/1 Block Rajasthan
Kaam 1 Scope of Services RJ-ON-90/1 Block
Chapter 14
Rajasthan
Appendix 1 Scope of Services for Quick Production Facility (QPF)
Appendix Telecom scope for satellite fields – R2
4. METEOROLOGICAL DESIGN DATA This section for Meteorological Design data

is not reviewed, same shall be part of only
one document, preferably Process Design
The following data is common for all locations in RJ field. Basis
Site Environment what is the basis of this

value? There are
Site Elevation 170m above MSL multiple sites spread
over large areas.
Environment Typical Desert climate Mention the reference at
one location.
Soil Temperature @1m Burial Depth 37 oC (Max) / 22 oC (Min)
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Ambient Conditions
Black Body Temperature 80 oC
Design Maximum Temperature 50 oC
Design Minimum Temperature -2 oC
Coldest month normal minimum Temperature 10.6 oC
Hottest month normal maximum Temperature 42 oC
Solar Radiation Level 1.04kW/m2/hr
Relative Humidity
 Post Monsoon 31% to 74%
 Winter 27% to 53%
 Summer 23% to 67%
Wind
 Basic Wind Speed (Vb) 47m/s @10m above MGL
 Risk Coefficient Factor (K1) 1
 Terrain Category 1
 Topography Factor (K3) 1
The predominant wind direction
switches over from N-W/N-E
Prevailing Direction
sector in winter season to S-W
sector in summer season.
10.60%
1 – 5 km/hr : 7.1%
N-E
5 – 11 km/hr : 3.2%
11 – 19 km/hr : 0.3%
13.50%
1 – 5 km/hr : 8.8%
S-W
5 – 11 km/hr : 3.3%
11 – 19 km/hr : 1.0%
Dust storms or Thunderstorms
accompanied by squalls occur
Dust Storms
during April-June, and also during
monsoon months.
Rainfall
where-form this
 Annual average rainfall in 30 years - value is considered?
262.9
mm/year
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 Maximum rainfall in 24 hour – mm 240

 Maximum rainfall Monthly – mm 664
 Maximum rainfall hourly- mm 89
Rainy Season months June to September
Seismic Conditions
 Seismic Zone
(For seismic design, refer to IS 1893 Part Zone-III
1 and 4)
5. ABBREVIATIONS
ABBREVIATIONS DESCRIPTION
AC Alternating Current
BS&W Basic Sediment & Water
CCTV Closed Circuit Television
CPF Central Processing Facility
CPU Central Processing Unit
DC Direct Current
ESD Emergency Shutdown
FGS Fire & Gas System
FOC Fibre Optic Cable
FRP Fibre Reinforced Plastic
GSM Global System for Mobile Communication
HART Highway Addressable Remote Transducer Protocol
H2 Hydrogen
HD High Definition
HDPE High Density Poly Ethylene
HMI Human Machine Interface
H2S Hydrogen Sulphide
IO Input/output
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IP Ingress Protection
IR Infra-Red
IS Intrinsic Safe
LCP Local Control Panel
LED Light Emitting Diode
LSOH Low Smoke Zero Halogen
MCC Motor Control Centre
MGL Mean Ground Level
MSL Mean Sea Level
OWS Operator Work Station
PA Public Addressing
PCS Process Control System
PLC Programmable Logic Controller
PoE Power Over Ethernet
PTZ Pan-Tilt-Zoom
PVC Poly Vinyl Chloride
QPF Quick Production Facility
SIL Safety Integrity Level
SOV Solenoid Operated Valve
SOW Scope of Work
UHF Ultra High Frequency
UPS Uninterrupted Power Supply
VHF Very High Frequency
VOIP Voice Over Internet Protocol
6. ORDER OF PRECEDENCE
Normally the project specific documentation (specifications, drawings and datasheets)

are in compliance with the regulations, standards and codes. In the event there is
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conflict, the following order of precedence shall apply from highest Importance as
mentioned below: In case of mutual conflict between different documents, the
following Order of Precedence shall apply:
1. Statutory Requirements 1. Statutory Requirements/Local laws and
Regulations
2. Scope of Services 2. Data Sheets
3. CIL specifications and Standards
4. International Codes and Standards.
3. Design Basis
In case of conflict between international codes/ standards and CIL
4. Data sheet Specifications/ Procedures, CIL Specifications/ Procedures shall
take precedence.
5. International Codes and Standards
This section for Units of measurement is not reviewed, same
7. UNITS OF MEASUREMENTS shall be part of only one document, preferably Process
Design Basis
Quantity or Variable Metric Units
Capacity m3
Liquid Flow by Volume m3/hr or L/H
Gas Flow by Volume kgmol/h or Nm3/h
Liquid / Gas Flow by Weight kg/h or kg/s
Length mm or m
Pipe Diameter mm
Surface Area m2
Volume m3
Pressure kPa, kg/cm2g or mmWG
Design Pressure kPa, kg/cm2g or mmWG
Differential Pressure kPa, kg/cm2 or mmWG
Pressure Losses kPa/km or bar/km
Power kW
Heat Duty 106 kcal/h or kJ/h
Temperature oC, oK
Viscosity Pa.S (Pascal-second)

Current mA
Voltage V
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8. PLANT UTILITIES
8.1. Instrument Air Supply
The instrument air supply shall be taken from the instrument air package units, which shall
maintain uninterrupted supply of air. The operating pressure of the instrument air system
shall not be less than the following
a. Minimum Operating 6.0 kg/cm2g

b. Normal Operating 6.5 kg/cm2g
c. Maximum Operating 10.5 kg/cm2g
The dew point of the air anywhere in the system is considered to be at least -40°C @
atmospheric pressure.
Sizing of instruments shall be done on a minimum instrument air pressure of 5 kg/cm2g.
Pneumatic control should be limited to local control. Pneumatic control air pressure shall
normally be 0.2 kg/cm2g to 1 kg/cm2g (3 to 15 psi). Control valve actuators may be 0.4
kg/cm2g to 2 kg/cm2g (6 to 30 psi).
8.2. Nitrogen Supply
The nitrogen supply shall be taken from the nitrogen bottles, which shall maintain
uninterrupted supply of nitrogen. Nitrogen shall be supplied at the required pressure using
PCVs, since the pressure in the nitrogen bottles is high. The design / operating pressure of
the nitrogen system shall not be less than the following.
a. Minimum Operating 6.0 kg/cm2g
b. Normal Operating 6.5 kg/cm2g
c. Maximum Operating 10.5 kg/cm2g
The dew point of the Nitrogen anywhere in the system is considered to be at least -100°C
@ atmospheric pressure.
Sizing of instruments shall be done on a minimum pressure of 5 kg/cm 2g. Pneumatic control
nitrogen pressure shall normally be 0.2 kg/cm2g to 1 kg/cm2g (3 to 14.2 psi). Control valve
actuators may be 0.4 kg/cm2g to 2 kg/cm2g (6 to 28.4 psi).
8.3. Power Supply
Various instrumentation panels and field mounted instruments as applicable shall be

powered from UPS for ensuring system availability.
The output voltage of UPS system shall be as indicated below:
230 V AC +/-1%, 50Hz, 1 phase.
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PCS/ESD/FGS, Package Control System, Building Fire and Gas detection system, CCTV,
PA system and communication system etc. shall be powered from UPS.
However all systems powered from UPS shall be suitable for operation at 230 V AC -15%
and +10% single-phase, 50 ± 1% Hz.
The UPS shall provide a 30 minute battery back-up.
The electronic field instruments, devices and circuits shall be powered (24 VDC) by the
respective control systems (PCS, ESD, FGS, Package Control System).
The 230 V AC, 50 Hz UPS power supply feeders (redundant) shall be made available by
Electrical at respective control room at each facility.
Any other voltage other than 230 V AC required shall be derived with internal power supply
unit installed inside the panel.
Utility power for the panels like lighting, socket etc. shall be from non UPS 230V AC feeders.
Wherever redundant power supplies are provided it shall be possible to isolate, disconnect,
remove and replace faulty power supplies without loss of operation. Failure of a single
power supply unit shall not interrupt system operation.
9. EQUIPMENT PROTECTION PHILOSOPHY

with a maximum relative humidity of 80% (as per
9.1. General CAIRN-TSG-IC-SP-0001)
Field mounted instruments and auxiliary devices shall be suitable for operation in a wet,
hot, dusty, corrosive, and dessert environment. Instruments and auxiliary devices mounted
inside enclosed buildings shall be suitable for operation in ambient temperatures between
0°C and 50°C. All the Instruments or equipment installed in field shall withstand black body
temperature of 80°C. Outdoor sheltered control cabinet equipment shall be designed to operate at 70°C.
Refer to section 3.7 of CAIRN-TSG-IC-SP-0001.
All essential Test Reports and Certificates shall be provided to the CONTRACTOR/
COMPANY. All the certificates shall be in English language.
9.2. Ingress Protection
Field mounted instruments shall be weatherproof to IP65 in accordance with IEC 60529 as
a minimum. Instruments if any installed below ground level shall be IP67 as a minimum.
Instruments, Equipment and Panels to be installed inside Building enclosures shall have
an ingress protection of minimum IP 42 as per IEC 60529.
9.3. Electrical Area Classification
All Instruments shall conform to the electrical area classification in which they are installed.
For each zone, safety certificates shall be available for the installed electrical apparatus.
Explosion proof method is preferred one. Where ever Explosion proof is not possible /
available intrinsic safety method shall be utilized and shall have COMPANY’s prior
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approval. Active barriers (Galvanic Isolator) shall be used for IS circuits and installed in safe
area.
All Instrumentation equipment’s, materials and installation methods shall comply and fully
satisfy the requirements for the area classification identified on the project Hazardous Area
Drawings. All electronic equipment which may be used in potentially explosive atmospheres
(Flammable gases, vapors or dusts) shall comply with ATEX directive 94/9/EC and IS 2148
requirements incorporating applicable certification to IEC 60079.
Electrical & Electronic instruments shall be provided with hazardous area approval
certificates from an internationally recognized certifying agency such as BASEEFA, FM,
UL, CENELEC or equivalent. should also have approval of local bodies like PESO (Petroleum Explosives safety
organizer) / CCE (Chief Controller of Explosives), Nagpur / DGMS.
As a minimum all electronic field instrumentation Equipment shall be certified for use in
Zone 2, Gas Group IIA/IIB, Temp 3 Hazardous areas to IEC 60079. add-> Battery Room located
Instruments shall be suitable for
Shall be suitable for given IIC gas group
10. PLANT LIFE hazardous area classification
The plant life for the surface facilities at all locations shall be 10 years.
11. INSTRUMENTATION AND CONTROL SYSTEM
11.1. Scope of Work
Project scope consists of following instrumentation and control systems & sub-systems at
various Fields.
 Integrated PLC System consisting of Process Control system (PCS),

Emergency Shutdown System (ESD) and Fire & Gas System (FGS)
 Push Button console (Not provided in QPFs)
 Plant Fire and Gas devices Shall be considered if
 Building Fire alarm system required based on
 Control panels supplied by package vendors operation & control
philosophy requirement
 Field instrumentation
 Telecom systems
In QPF fields, a combined PLC based control system, for process control, emergency
shutdown and F&G monitoring, is considered taking into consideration the lesser number
of I/O’s. Further details will be available in the Architecture Diagram of respective well pads.
Combined PLC is acceptable only for simple PCS loops. For Complex PCS loops (if any)
11.2. General dedicated process controller shall be considered.
The Well Pads/QPF/CPF shall be monitored and controlled from the Control System
located in the Control Room in the respective area. Where ever new system is considered
for the existing field modification, the same shall be capable of being interfaced with the
existing control system. In existing fields if a new system is considered the SIL rating of
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No local pneumatic transmitters shall be used for any of the new facility. All instruments shall be electronic type.
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All new control system PLC's (for ESD & FGS)

new system shall match SIL rating of the existing system. shall be SIL-3 certified (for both green and
brown fields)
For new fields, Emergency Shutdown System and Fire & Gas System shall be SIL 3
certified. The combined PLC in QPF field shall also be SIL 3 certified.
An engineering/operator workstation shall be provided to monitor and control the facility as

indicated in respective architectural diagram. The workstation shall also be used for
program modifications.
Each of the integrated PLC system shall be interfaced with the Cairn communication back
bone via fibre optic/GSM/ Microwave communication. The facility parameters will be made
available to the Cairn main control centre.
The new Intergrated PLC system (Control & safeguarding) shall interface with existing Cairn network /
existinginvolving
Control systems Cairn control system via start-up/shutdown
electrical fiber optic cables. GSM & Microwaveshall
systems communication is to assist
be energized forthe
Operator to attend the things remotely.
normal operation and de-energized for shutdown. All control systems shall be engineered
and designed for safe failure positions in the event of a complete loss of electrical power,
instrument air and/or nitrogen systems.
Instrumentation shall not be effected by the operation of a two way radio (UHF or VHF) or
electromagnetic interference. Electromagnetic Compatibility of Instruments, Instrument
Systems and Instrument installations shall be in accordance with IEC 61000.
& FGS loops
The Instrumentation system shall conform to applicable International codes and practices.
Initiators and final control element used in Safety applications (ESD) shall be SIL-2 certified
as a minimum and shall be certified by certifying agencies like TUV/ Exida or equivalent.
Flying leads for instruments including SOV & Limit Switches are not acceptable and shall
otherwise be provided with an area certified Junction Box/Terminal box to terminate the
flying leads. add-> proximity type
Electronic instrument signal shall generally be of two wire 4-20mA with HART protocol.
Field Limit Switches where ever used shall have Single Pole Double Throw (SPDT) with
contact rating of 2A at 24V DC, potential free contact.
Individual field instruments shall be connected to local field junction boxes. A minimum
unobstructed space of 0.9 m shall be maintained between the bottom of the box and the
nearest objects to permit cable entry.
Instrument signal wiring junction boxes shall not be used for electrical cables. PCS and
Safety Instrument System signals shall be segregated into separate junction boxes.
Further signal segregation as per section 14.2 of CAIRN-TSG-IC-SP-0001)
Field Junction boxes shall be constructed from 316 SS with 2mm thickness as minimum,
Ex‘e’ certified for use in Zone 1 and Zone 2, Gr. II A&B, Temperature classification T3. Field
Junction box shall have an ingress protection of IP65.
Junction boxes shall be Ex ‘e’ certified for use in Zone 2 and Ex‘d’ certified
in use in Zone 1. Refer to CAIRN-TSG-IC-SP-0001
Page | 17
Doc No.
Revision A2
Multi-pair cable entries and individual field instrument cables entries shall be from bottom.
Main Cables shall be directly buried in trench and branch cables shall be laid on tray or
buried up to the junction boxes.
Specify the minimum SIL requirement for BMS PLC
All instruments shall be installed as per the project specific Hook up diagram.
PLC based Local Control Panel/Burner Management System shall be provided for Heater
Treater with all instruments and accessories supplied as part of Heater Treater Package.
Manufacturer’s standard Local Control Panel shall be provided for Instrument Air package
with all instruments and accessories supplied as part of IA Package.Cairn Specifications (TSGs) shall be
complied for Package LCP as well
Flame Front Generator package shall be supplied by the Flare stack vendor with all required
instrumentation complying area classification.
Fire and Gas Devices comprise of Flame Detectors, Combustible Gas Detectors, Manual
Alarm Call Stations, Beacons and Hooters. The type of detectors used shall be decided in
All instruments installed in an outdoor service (or exposed to fire protection
mapping study. sprinklers), shall be of 316 stainless steel as a minimum, refer to
Instrument housing material for transmitters, limit switches etc. shall be low copper cast
aluminum with epoxy coating.
Instrument vent/drains and valve manifolds shall be suitable for the stated service and all
wetted parts shall be SS316 as a minimum. Instrument wetted part material shall be selected as
per Appendix-B of CAIRN-TSG-IC-SP-0001 & shall be
suitable for given process fluid composition
Casing material for pressure and temperature gauges shall be SS316.
FRP Canopy shall be provided for all field mounted electronic instruments and junction
boxes. Pre-fabricated canopies shall be provided for field installed LCP system. All
instruments shall be provided with stainless steel tag plates.
All instruments that need tuning and maintenance shall be accessible from the ground
platforms or fixed ladders.
add-> The type of construction for control room shall be
11.3. Control Room performed as per ‘Annexure-1’ in OISD-STD-163 on
“Safety of Control Room for Hydrocarbon Industry”.
The Well pad/CPF shall be monitored and controlled by an Integrated Control System
located in the Porta cabin based Control Room.
The following equipment in general shall be located in the Control Room:
 Operator Work Station/Engineering Workstations

PLC panels are missing from
 Operator Push-button Console
the list
 Printers
 Building Fire Alarm Panel inclusive of Smoke Detection Panel
 Telecom Panels
Page | 18
Doc No.
Revision A2
The new integrated PLC system comprises of Process Control System (PCS), Emergency
Shutdown System (ESD), Fire & Gas System (FGS), Operator/Engineering Workstations
with consoles, hardwired & annunciation consoles shall be located in control room.
For QPF, a combined (PCS, ESD & FGS) SIL 3 certified PLC system with a panel mounted
HMI will be provided. Same shall be located in control room.
Cable entry into the control room/panels shall be from the bottom. In control panel field
cables shall be terminated on Knife-edge, SAKR Type (or equal) disconnects terminals.
In brown fields, the existing and new systems shall be integrated via Ethernet/RS-485
Modbus communication for monitoring and shall be hardwired for ESD signals depending
on interface availability in existing system. The integration of the new system with the
existing shall be carried out without any
Thedisturbance to the
required hardware (FOexisting
cable, FO system.
patch panel etc) & software to transfer
data from new control system to existing Cairn control system / control
Building Fire Alarm System consisting network shall be Heat,
of Smoke, supplied
H&2 hooked-up
detectors,by Manual
ContractorAlarm Call
points, Sirens and Strobe lights shall be provided. The Fire Alarm system shall be
interfaced with building fire extinguishing system as applicable.
The wellhead parameters shall be made available to the Cairn main Control system (by
others) through communication network.
The panels for CCTV and other telecom systems shall also be located in control room.
In Brown field, for new facility IO's, new control system (PLC) shall be
11.4. Process Control System considered. The modification in the existing system shall be limited for only the
interface signals between new and existing system
PLC based Process Control System shall be provided for control and monitoring of the
facility. For brown fields the existing system shall be modified by utilizing the existing spare
IO channels or IO slots wherever possible. Alternatively new system shall be provided and
interfaced with existing system. PLC ?
The Process Control functions shall be performed by a microprocessor based Process

Control System (PCS) located in the respective control Rooms. The Control System shall
provide the basic monitoring, regulatory control, sequencing, alarm functions and all non-
ESD functionality of the process and utility system, also other package PLC shall be
interfaced with PCS through redundant communication for monitoring. The PCS shall
displayPCS
control loop status including process input, controller set-point and controller output
(Process Control System) shall meet the requirement as specified in CAIRN-TSG-IC-SP-0008.
etc. Spare philosophy, System configuration, Control functions, Cabinet construction, Monitor display, FAT, SAT
testing requirements etc shall be inline with this Cairn specification.
Operator / Engineering work station shall be provided as indicated in architecture diagram
for monitoring and control of the facility.
The controller shall be sized to meet the requirements with 50% spare capacity for memory
as well as CPU loading.
CPU loading, Spare capacities, Installed Engineering Spares, Spare Space, Spare Memory, Spare Software Capability,
Consumable Spares, Commissioning Spares and 2 year operation spare shall be complied as specified in
CAIRN-TSG-IC-SP-0008 (Specification for Process Control System)
Page | 19
Doc No.
Revision A2
The Control System shall be able to accept an increase of 20% in the number of software
points without any hardware modification after plant commissioning. This 20% spare
capacity shall be usable without modification of the system.
 Redundancy shall be provided for the following
 Power supply
 CPU
 Communication (Except Fire Alarm Panel and Existing Systems)
All serial communication of new control system
 Redundancy is not envisaged for PCS IO cards shall be redundant
 The Control System shall have interface with the Safety Systems (ESD and Fire and
Gas Detection System),
Also Redundant I/O cards shall be
 Alarm handling
used for closed loops of all instrument system shall be performed by the Control System
and functions shall include tag number alarm, identification of alarm priority level,
annunciation of alarms, alarm acknowledgement and alarm resetting.
 The system shall include the monitoring of process variables from field instruments,
position indicating proximity switches for ESD valves etc.
 Necessary provision shall be made for Control and monitoring of pumps from PCS
as per requirement. Auto/Manual and Duty /Standby selection of pumps shall be
implemented in the PCS system. No hardwired interface is considered for
Auto/Manual and Duty/Standby selection.
 The system shall have a user-friendly system for generation of databases,
configuration, graphics etc.
 The graphics shall be of the interactive type through which it shall be possible to
control the process.
 Facility shall be available for historical trend recording.
 230V, 50Hz, 1phase AC power shall be made available from a UPS.
 Refer architectural diagram for respective Well Pad for additional details.
11.5. Emergency Shutdown System
The ESD system shall be provided to continuously monitor the Safety parameters of the plant
and to take Actions to maintain the Safety of the plants on demand.
The system shall be PLC based with SIL 3 certification. ESD system shall share the
Operating and Engineering workstation with PCS.
 The Safety System shall be able to receive 4-20 mA DC signal from both 2 wire, 3
wire and 4 wire field transmitters.
Page | 20
Doc No.
Revision A2
 ESD & F&G loops shall be of minimum SIL 2 rated and shall be independent to
process control loops.
 Redundancy shall be provided for the following.
 Power Supply
 CPU Control panel shall meet the requirement of
 Communication CAIRN-TSG-IC-SP-0001 (Specification for
Instruments & Control)
 IO modules
 The system shall provide the wetting voltage for digital inputs, which are connected
to switches, which have voltage free contacts. (e.g., reset and ESD switches)
 The digital output signal shall be provided for solenoid valves, interface relays,
sirens and strobe light of the fire detection system, and/or local panel alarm lights.
The signal shall be powered 24V DC.
 The software spare capacity for the Safety system and for serial communication
connection to Control System shall be 50%. The controller shall be sized to meet
the requirements with 50% spare capacity for memory as well as CPU loading.
 The Safety System shall communicate with Control System on a redundant serial
link for transfer of essential parameters.
 230V, 50Hz, 1phase AC power shall be made available from UPS.
11.6. Plant Fire and Gas Detection System
The Fire and Gas detection system shall be a part of plant ESD system. The detectors shall
be integrated into the safety shutdown system.The I/O card segregation is considered for
F&G signals from process ESD signals. alarm ?
The new facilities shall be covered with adequate Fire and Gas detectors and manual call
points according to mapping study. Hooters & Beacons are provided for audible and visual
alarm. Status alarm and confirmed fire detection shall be transferred to the Process Control
System. The logic shall be implemented as per FGS Cause & effect Diagram. Detector
status matrix shall be configured as a graphic in the Process Control System.
Indicate the output signal (4-20 mA
HART, digital potential free contact,
Types of detectors used are as follows; addressable etc) for each F&G devices
 Flame detector – Triple IR type

Open path gas detectors shall be considered as
 Flammable Gas Detector – IR Point type
per HSE requirement. Refer to Cairn HSE
specification (CAIRN-TSG-R-SP-0008) and OISD 189
Upon confirmed fire detection at the well pad/QPF/CPF, theforfacility
requirements
shall related to F&G devices
be isolated by for
voting, type of detectors, alarm levels, F&G
closing the shutdown valves on well heads or vessel inlet/outlet.
philosophy etc.
Upon Fire or Gas detection, necessary shutdown action shall be initiated and alarms
generated as per cause & effect diagram.
Page | 21
Doc No.
Revision A2
Emergency Shutdown Push buttons shall be provided at strategic locations that shall be
easily accessible to personnel for operation. Audio Visual facility using colored beacons for
both fire & gas separately and sirens shall be provided at appropriate locations that are
easily visible to the operators.
11.7. Hardwired Console & Annunciator Panel
The safety system shall include an operator push button console located in the control
room. The manual shut down switch for tripping shall be provided in the hardwired console.
Necessary indicating lamps shall be provided for critical alarms.
Hardwired console requirement will be in indicated in the respective Cause and Effect
diagram for respective well pad for additional details.
and third party
11.8. Interposing Relay package PLCs
The Interposing relays shall be provided as an interface between PCS / ESD system and
Switchgear / MCC panels. Interposing relays shall be provided for all digital output signals
from PCS/ESD systems to MCC. Interposing relays are not envisaged for status feedback
signals from MCC. Potential free contacts shall be wired from MCC to PCS/ESD system for
status feed backs. Electrical drive trip commands from the safety system to the MCC shall
be transferred through SIL 3 rated relays. For all other signals, non SIL rated relays shall
be used. The Interposing relay shall be located in respective MCC by electrical.
For digital output signals to package PLCs interposing relays shall be provided in Package
PLC panel.
11.9. Building Fire Alarm System (BFAS)
Building Fire Alarm System (BFAS) shall be provided for all rooms and areas in the control
building and other buildings as applicable. add-> redundant serial (for
alarm & monitoring signals)
All Detectors associated with Fire Alarm Panel shall be addressable type. The Fire Alarm
System shall be designed as per the NFPA 72. A dedicated Fire Alarm Panel shall be
located in the control room. The Fire Alarm Panel shall be interfaced with PCS through
communication. The interface with ESD/FGS shall be through hardwired interface for
shutdown action. Building Fire Alarm Panel shall be provided with an integral Mimic Panel.
Executive action on Clean agent system/fire
The following types of F & G detectors shall be utilized extinguisher shall be provided if required as per
HSE philosophy
 Manual Call point (MCP) – Dual Action type (Break Glass with lift flap)
 Smoke detector (SD) – Addressable type (Optical Type)
 Heat Detector (HD) - Addressable type
 Hydrogen Detector (H2) - Electrochemical type
 Beacon – Red
 Hooter
Page | 22
Doc No.
Revision A2
230V, 50Hz, 1phase AC power shall be made available from a UPS for powering of the
panel. and suitable for gas group IIC (Hydrogen)
Battery Room shall be provided with Hydrogen Detector. Devices in battery room shall be
flame proof type. Arrangement to automatically trip exhaust fan in case of FGS activation
shall be provided.
11.10. Package Control System add- Package Instrumentation shall comply with Specification for
Instrumentation of Package equipments, CAIRN-TSG-IC-SP-0007
Some of the equipment for the facility are considered to be provided as packages. Same is
considered to be fabricated in the form of skid and provided to site.
In general, such packages can be categorized into the following types based on the location
Prepare a table for list of all the packages with the applicable Package type
of control system: and also list down the minimum hardwired interface signals required
between Package control system and main plant control system
TYPE-1 Package: This type shall be applicable for the process packages, where the
package equipment monitoring and control is implemented in the plant control system.
Package operation, monitoring and control shall be done from the OWS of plant control
system. The instruments and valves in the package shall be wired upto junction box
installed at skid boundary and interfaced with plant control system through multi-pair
cables. Redundant serial
TYPE-2 Package: Supplied with its own instrumentation and PLC based control system
with serial communication to PCS for the operation, control and monitoring. All signals for
shutdown shall be interfaced with facility ESD system through hardwired interface.
Package PLC system shall be located in the control room and the PLC panel shall be
provided with panel mount HMI. All critical signals shall be hardwired for control. Modbus
shall be used only for monitoring purpose. All critical & control signals shall be hardwired
Type-3 Package: Supplied with its own instrumentation and PLC based control system with
serial interface RS-485 to PCS for the operation, control and monitoring. All signals for
shutdown shall be interfaced with facility ESD system through hardwired interface.
Package PLC system shall be located at package skid. The Local Control Panel for PLC
shall meet the hazardous area requirement where it is installed.
Wherever package PLC is provided, same shall be responsible for the control and safe
shutdown of the package. This shall control all auxiliaries of the main equipment’s within
the package including start/stop/trip and sequencing. Facility PCS/ESD will perform
monitoring of the package and trip in case of emergency.
Control panels that are supplied, as part of the vendor packages shall be located in the
field, provided the panel design is suitable for hazardous area classification and
environmental conditions prevailing stated in this document. Otherwise, these shall be
located in a control room. All control panel indications as applicable shall be provided with
high intensity multi-LED lamps and an extended sunshade for clear visibility during day
time.
Page | 23
There are no information for below :
Doc No.
Revision A2
Vendor supplied panels shall be interfaced with the facility real time process control and
monitoring system for transfer of all essential data. List of signals transferred shall be
developed during the detailed engineering. Interface of package IO modules
controlforpanels
critical signals
to PCS(shutdown
signals), if any shall be redundant
system shall be through redundant serial communication.
Package PLC shall be with redundant processor, communication and power supply. All
sub-systems or system components installed outdoor shall have corrosive environmental
protection coating meeting the add->
G3 classification assafeguarding
There will be new per ISA S71.04.
related instruments (PSIT, SDV, F&G detectors) in
this area as part of scope. Also there could be requirement of ESD action from GUDA-7
to SDV at AGI-6 (as per C&E requirement). To connect the instruments associated with
11.11. Interface to Existing System
safeguarding, Contractor need to consider new ESD panel as required to meet SIL
requirement at this substation. This ESD PLC shall communicate with GUDA-7 & RTU at
The new / additional integratedAGI-6.
control system in brown field shall be interfaced with the
existing well pad control system over redundant Serial Link in case of PCS and hard wire
interface for ESD, for transfer of process parameters / ESD signals.
In Guda 2, the existing pneumatic ESD shall be interfaced with the new ESD system by
hardwire. For this, modification in the existing pneumatic ESD system is envisaged.
12. FIELD INSTRUMENTATION, CABLES AND INSTALLATION REQUIREMENTS

add - > Refer to CAIRN-TSG-IC-SP-0001 (Specification for Instruments & Control)
12.1. General for detail requirement for all instruments including selection, sizing, testing,
MOC requirements etc.
Electronic instrumentation shall be used. All field transmitters shall be provided with integral
digital LCD indicators configured in engineering units. Loop powered remote indicators shall
be provided wherever required as per plant operational philosophy.
All field transmitters shall work on two wire 4-20mA analog mode with superimposed HART.
All instruments shall be Ex’d’ type. As per TSGs, there is no requirement of
NAMUR 43 compliance
All transmitters shall complied to NAMUR 43. All transmitters shall be factory calibrated to
the ranges mentioned in the data sheets. Mounting shall be on 2” pipe using standard
SS316 brackets supplied by the vendor for non-line mounted instruments. All electronic
instruments shall work on 24V DC power. Mounting structure for field instruments and junction boxes shall
be duly painted as per Project painting specification. Due care shall
be takenPneumatic
Pneumatic control should be limited to local control. to insulate different
controlmaterials while mounting
air pressure shall
2 2
normally be 0.2 kg/cm g to 1 kg/cm g (3 to 15 psi).
Diaphragm seals shall be selected in case of the following applications
 As an alternative to impulse line purging Include Bleed/Flushing ring requirement along with its
 For corrosive service as applicable. MOC as per as cairn’s specifications
 In applications that require flushing in viscous, waxy, sticky, or plugging services.
 In applications where pressure rating is higher than or equal to 600#.
For critical applications, gauges should be installed as backup to the transmitter.

Transmitters shall be mandatory for trip application. Shutdown initiating devices shall be
Data sheets shall be prepared in approved formats/Standard ISA format. Wherever Instruments fall under
Page | 24
classified SIL loop, the datasheet should mention the SIL level required
add-> Switches shall not be used for Process application, instead transmitters shall be considered
Doc No.
Revision A2
direct mounted with tapping points being independent of the normal process control
devices. add-> Instruments if any installed below ground level
shall be IP-67 as a minimum
All instruments that need tuning and maintenance shall be accessible from the ground,
platforms
Specify in kPa. or ranges
Also other fixed can
ladders.
be : 10-25-50-100kPa.
Differential pressures less than 10 kPa shall not be used without
All instruments shall have IP65 protection
careful consideration for outdoor installations. Approval agencies
should be UL, FM, CSA, IEC, or equal. All field mounted electronic instruments shall be
provided with canopy. Cairn TSG, A331SLB-AISH-IC-BD-3001 shall be
Instrument material selection
referred for Instrument type selection criteria
shall be as per Appendix-B of
12.2. Flow Measurement CAIRN-TSG-IC-SP-0001
0.75
Flow measurement shall be done using differential pressure (orifice meter) and Coriolis
type. Orifice plates sizing, design, construction and dimensions shall be as per API MPMS
14.3, ISO 5167& ISO 5168. The selected DP at meter max shall be 0-100 inches of water
column (2500 mm WC). Orifices should typically have a beta ratio (ratio of orifice bore
diameter to pipe internal diameter) between 0.2 and 0.7. Flange taps shall be used for all
orifice meter installations. Orifice plate material shall be SS316 L minimum, provided the
material is suitable for service fluid. For pipe sizes less than 2”, Integral Orifice flow meter
shall be provided.
Coriolis flow meters shall be supplied with an in-line sensor flow tube and a remote mounted
Transmitter, unless otherwise specified. The flow meter shall be properly supported and
Vendor shall provide necessary means for meter support, to ensure vibration free and
stress free installation in the pipe work by others. Bellows may be used to ensure that
mechanical vibrations and stresses do not affect the accuracy. Bellows system shall be part
of meter vendor’s supply. Bellows in Coriolis meter ?
Elaborate further
12.3. Level Measurement Magnetic level gauges shall not
be used on process vessels
containing crude oil
Level Measurement shall employ any one of the following methods:
 Transparent/Reflex/Magnetic type level gauge for local indication

 Displacer type for vessels and sump pits
 Radar type for tanks
 Differential pressure for ranges not covered by displacer instruments.
Level gauge connections on vessels shall be 2” in size. Top mounted level instrument
nozzles shall be 4” in size for displacer and 4” in size for radar as minimum. Differential
pressure measuring instruments used for level applications shall be provided with 3” flange
diaphragm. Nozzle rating shall match the vessel rating, but shall be minimum 150#.
When two or more gauge glasses are required to cover the level range, they shall be so
installed that the visible length overlaps by at least 25mm (1").
Page | 25
Doc No.
Revision A2
Displacer type transmitters shall be of 2” connections. Displacer material shall be SS316 L

as a minimum and shall be suitable for the process conditions. Drain and vent provision
with valves shall be provided. Instrument wetted part material selection shall be as per
Appendix-B of CAIRN-TSG-IC-SP-0001
Where both critical and non-critical level transmitters are installed on the same vessel, the
process connections for 0% and 100% shall be at the same elevations. When considering
a range of densities, high level alarms and high trip settings shall be based on the lowest
density of the liquid. Low level alarm and low trip settings should be based on the highest
Process connections for level instruments utilizing differential pressure (dP cells) on vessels or tanks
density of the liquid.
with crude, produced water, or where the process fluid could plug, solidify, congeal or where the
process is corrosive, should be flanged connections DN100 (4”) for range of measurement up to 1
Level bridle process connections
meter and for crude
flanged connections and
DN80 (3”)produced
for range ofwater services
measurement shall
larger thanbe DN80 (3”)
1 meter
flanged as a minimum in accordance with piping specifications. Level bridle process
connections for all other services shall be DN50 (2”) flanged as a minimum in accordance
with piping specifications.
Guided wave radar / Displacer type shall be used in situations where an interface between
two liquids exists.
12.4. Pressure Measurement
Pressure measuring elements shall be provided with diaphragm seal for high viscous or
high pour point liquids. Otherwise, standard instruments without diaphragm seal shall be 1/2''
provided. Pressure and DP gauges shall be provided with 2” flanged diaphragm seal or ¾”
threaded connection for interface with piping. Pressure gauges should be selected so that
normal operating pressure is between 50% and 70% of full scale. Pressure gauges shall
have a nominal diameter of 150 mm (6 in). Pulsation dampeners shall be used on all
pressure instruments in pulsating service. Pressure gauge shall have blow-out disc,
shatter-proof glass and solid front type. Dials shall be white with black numerals. Accuracy
of the measurements shall be ±1% of full-scale range. DP Gauges shall be of Diaphragm
or Bellows type. Pressure gauges shall have a standard over range protection of minimum
130% of range.
Bourdon tube pressure gauges shall be of the safety-pattern type in accordance with EN
837-1.
For standard pressure instruments, ½” NPT process connections shall be provided.
Pressure and DP Transmitters shall be provided with integral manifold with ½” NPTF
process connection Pressure and differential pressure transmitters for viscous application
shall be provided with 2” flanged diaphragm. Pressure transmitters shall have a transmitted
accuracy of ±0.075% of span for which they are calibrated.
12.5. Temperature Measurement
Temperature indicator for local indication shall be bi-metallic, every angle type. Dial shall
be of 150 mm with shatter-proof glass. Temperature transmitters shall be provided with 3-
Page | 26
Doc No.
Revision A2
wire RTD element. The primary element to be used for temperature measuring shall be the
Resistance Temperature Detector (RTD) up to a measurement of 850°C (1562°F) per IEC-
60751. All temperature instruments shall be provided with thermowell. Thermowells shall
have a stand out of 150mm from the pipe/vessel for non-insulated cases and 225mm
standout in case of external insulation, jacketing or heat trace. Material for thermo wells
shall be ANSI type 316 stainless steel as a minimum, machined from bar stock, generally
in a tapered configuration. Process connections for thermowells shall be 2” flanged.
add-> Control valves & ESD valves shall meet the requirements of
12.6. Control Valves CAIRN-TSG-IC-SP-0011-B1-Specification for Actuated Valves (Control Valves
and ESD Valve)
Control valves shall be provided with electro-pneumatic smart positioner, complete with air
filter regulator. - Hardened trim shall be provided for control valves with flashing, cavitation, or in
severe service applications
- The minimum body size shall be DN25 (1”); Non-standard sizes, such
Control valve trim characteristic shall
as DN32 (1-1/4"), be (2-1/2"),
DN65 equal andpercentage unless
DN125 (5") shall 50%
not be used.or more of the
Below
dynamic pressure drop 50DN
is allocated to control
(2”) ball type the control valve
valve shall and pump minimum flows bypass
be avoided
application, where upon it shall have a linear characteristic. Generally, for liquid level
application, linear characteristics shall be used. Quick opening characteristic shall be used
for On/Off control application. Control valve sizing shall generally be based on ISA
75.01.01.
-Extension or Valveshall
radiation bonnet should be sized so that the flow is controlled between 10% to 80%
Class V orof valve
higher shutoff will be
be providedtravel. Spring-return
for valves having the pneumatic diaphragm actuators are preferred one. utilized for all modulating valves
maximum temperature of above 200 in steam service.
degree centigrade
Use of elastomer packing such as PTFE or glass filled TFE shall be limited to 230°C (450°F)
service temperature. Above 230°C, graphite compound type packing materials or
manufacturer's recommended packing shall be used. Asbestos materials shall not be used.
-Graphite packing should not be used on water services were the possibility of sand exists
Leakage rate shall be as per ANSI FCI 70-2, with a minimum leakage rate of Class-IV. Tight
shut-off valve shall have leakage rate of Class-V or better. Control valve noise shall not
exceed 85 dBA at one metre distance under any operating conditions. Pneumatic
connection for the control valve shall be 3/8” NPTF. The minimum ANSI rating class for flanged valves 2 inch
or less shall be 300#. Valves larger than 2
12.7. Safety Relief Valves inch shall be in accordance with the relevant piping class
Safety relief valves shall be conventional or balanced bellows, enclosed spring type
selected as per process requirements. In general, the body material shall
add-> Safety bevalves
Relief carbon
shallsteel
meet the
requirements of CAIRN-TSG-IC-SP-0015
with SS316 trim. Sizing shall be as per API 520. A balanced bellow type relief valve shall
be provided when the discharge is routed into a closed system and the downstream
pressure may exceed 10% of the set pressure. Generally, thermal relief valves connection
size shall be ¾ X 1” or as indicated in the P&ID’s.
Instrument wetted part material (for all inline Instruments items, Control valves &
shutdown valves) shall be selected as per Appendix-B of CAIRN-TSG-IC-SP-0001 & shall be
12.8. Shutdown Valves suitable for given process fluid composition. For the well pads having high content of
carbon dioxide wetted parts should be DSS and High corrosion allowance for standard
All shutdown valves shall be tight shut-off ball valves with flanged ends and shall be rated
items
for the pipe class. In general, the body material shall be carbon steel with SS316 trim.
Shutdown valves shall be provided with spring return pneumatic actuator. Solenoid valves
mounted on the valve body shall be certified EExd suitable for 24V DC operation. Solenoid
valves shall be 3 ways, continuously energized, low power consumption and universal type.
- Shut-off for shutdown valve shall confirm to API 598
MAIN
- Inspection CONTRACTOR
& testing SUB-CONTRACTOR
requirement for Control valve & shutdown valve ENGG CONSULTANT
shall be as per CAIRN-TSG-IC-SP-0011
Page | 27
Important requirements like Torque safety factor for ESD valve and Control valve shall
be as per CAIRN-TSG-IC-SP-0011
Doc No.
Brief technical requirements

Integrated for all
Field Plan components
Execution shall In Satellite Fields In RJ-ON 90/1 Block
Services
be indicated like measurement section, an Electronics Revision A2
enclosure Section, andINSTRUMENTATION, CONTROL
an interconnecting system cable& TELECOM DESIGN Critical
BASISESD valves shall incorporate smart positioners to
facilitate partial stroke (PST) and on-line diagnostic testing
Solenoid valve coils shall be powered by 24V DC and shall operate on low pickup voltage.
The body and coil housing material shall be SS316, IP-65. Limit switches shall be mounted
on the actuator to provide valve open / close status to the PCS. Pneumatic connection for
the shutdown valve shall be 1/2” NPTF.
Aluminium actuators shall not be used on valves which form part of the
emergency shutdown system, or for emergency depressurising valves.
12.9. BS&W Analyzer The material of the actuator case or housing shall be steel. Cast iron shall
not be used.
BS & W Analyzer shall be provided to find out the water cut in oil. The measuring cell shall
be connected to a remote mounted control unit providing a 4-20mA DC output. The wetted
parts material shall be SS316. The control unit enclosure shall be EExd type meeting the
hazardous area requirements.
Tubes and fittings shall be strictly from Approved Vendor list. ASTEC – TUBES
12.10. Impulse Tubing AND FITTINGS shall not be accepted as per recent observation at site, under
blacklisting process
Impulse tubes shall be ½” OD made of SS316. Pneumatic tubes shall also be ½” OD made
of SS316. All tube fittings shall be double compression type and in SS316. Tube wall
thickness shall be 0.049” minimum.
As per CAIRN-TSG-IC-SP-0001-B2-Specification for Instruments and Controls, Appendix-B -> Alloy 20 /
Hasteloy C276 tubing shall be used for Oil, Produced Water, Raw Water, Injection Water, Power Fluid,
12.11. Cable Raagashwari Gas, Associated Gas. Contractor shall select the material inline with Cairn design basis and
based on process fluid composition
All multi pair instrument cables from the field junction boxes and local panels to control
room shall be with stranded copper conductors, individual and overall screened with steel
wire armour. The signal cable size shall be 1 mm2. The outer and inner sheath of the cables
shall be PVC. The cables to the solenoid valves, Hooter, Sounder etc shall be steel wire
armored, solid copper conductor, 2.5 mm 2 with PVC inner and outer sheath. The cables
between the field instruments and junction boxes shall be single pair or triad as required.
These branch cables shall be 1.5 mm 2 stranded copper conductor, screened, steel wire
armoured with inner and outer sheath of PVC. The outer sheath of all instrument cables
shall be black. The outer sheath of Fire & Gas cables shall be red. While the cables used
in shutdown circuits and fire detection systems shall be fire resistant to IEC 60331, the
others shall be flame retardant to IEC 60332. The main cables shall be direct buried in
trench from JB to control room. Branch cables shall be directly buried in trench or run on
trays from instrument to JB. The outer sheath of all Instrument &
FGS cables shall be black
The type of Multi-pair/Triad/Core cables shall be standardized to the following
20 Pair Cable shall be Low Smoke Zero
- 5 Pair, 10 Pair, 16 Pair Halogen (LSOH) type
- 5 Core, 7 Core, 12 Core 10 Core, 20 Core
- 5 Triad, 10 Triad, 16 Triad 20 Triad All cable trenches are not directly
buried. In the design basis mention
clearly the requirement of concrete
12.12. Signal Grouping cable trenches which are applicable
near cellar pit and rig movement area.
Signals shall be grouped in multi pair cables as indicated below.
 Separate JB/multi-pair cables shall be provided for PCS and ESD/FGS signals
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Doc No.
Revision A2
 Analog and Digital signals shall be routed through separate JB / Multi-pair cables.
Further signal segregation as per section 14.2 of CAIRN-TSG-IC-SP-0001
12.13. Cable Glands
Cable glands shall be of brass material, nickel-plated, EEx (d) Flameproof & EEx (e)
increased safety (dual certified) as applicable. No separate earthing connection to the cable
gland is envisaged. All the electronic instruments shall have ½” NPT cable entries.
Junction boxes shall be Ex ‘e’ certified for use in Zone 2 and Ex‘d’ certified in
12.14. Junction Box use in Zone 1. Refer to CAIRN-TSG-IC-SP-0001
Junction boxes shall be of stainless steel 316 material with 2.5 sqmm terminals for signal
wiring. Stainless steel gland plates shall be provided at the bottom. These junction boxes
shall be Ex’e’ for Zone-1 and Zone-2. All spare cable entries shall be plugged with certified
metallic plugs. 10% Spare terminals and 10% spare cable entries shall be provided.
Junction boxes shall be provided with minimum 25% spare terminal blocks and
12.15. Cable Tray field instrument cable entries. Refer to CAIRN-TSG-IC-SP-0001.
Cable trays shall be of heavy duty, galvanized steel type with suitable thickness. The size
of the cable tray shall be suitable for the number of cables they are intended to carry.
Sufficient spare space shall be kept
12.16. Earthing Philosophy in cable tray.
The following earth systems shall be provided
 Instrument Earth (Clean Earth)
 Safety Earth
At the instrument end of the cable, the screen tapes shall be cut back from the bedding or
bundles to ensure electrical isolation. The screen shall then be made electrically continuous
through all junction boxes (via isolated screen bars/terminal blocks) to the isolated "panel
reference Instrument earth" bar in the control room (The screen shall be connected to earth
only at one end, which is at Control Room).
All the casings of the instruments, junction boxes, armour of the instrumentation cables,
metallic structures, cable trays, supports of the Junction boxes shall be connected to the
plant’s Safety Earth network.
Panel Vendor documentation shall include comprehensive specification for the overall
grounding arrangements required for panel.
All metal parts (e.g. doors, swing-out racks, etc.), enclosures, etc., shall be earthed to
Safety Earth system. PCS/ESD/FGS cable shielding shall be earthed to the clean
Instrument Earth system.
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Doc No.
Revision A2
All metallic equipment within the cabinets shall be connected to a single “common cabinet”
safety earth point. Each cabinet shall be provided with a M10 earthing bolt for connection
in JB. Shield cables of each pair in multi-pair cable is
to the plant safety earthing system or protective earth. terminated in shield terminal in marshalling cabinet
Shield cables of analogue cables from field transmitters shall be terminated on the
Instrument Earth bus bar or else terminated on the Terminal Blocks which in turn are
terminated in the common shield earth bus bars. The shield earth and the system earth
shall be isolated inside the cabinets. Vendor shall provide an earth leakage monitor to
monitor earth leakage for the PLC system. The related alarm shall be taken up in the
common cabinet utility alarm.
13. TELECOM Telecom Section 13 is not reviewed, to be reviewed on separate submission under “T discipline
code”.
13.1. General Telecom design basis and other telecom documents shall be submitted under discipline code “T”
and not be clubbed with IC documents.
As a part of field development project, new communications systems are to be provided at
existing as well as new fields.
Telecommunication system shall be designed to provide a reliable communication facility

from Wellpad to CPF or nearby facility connected to Cairn Network, to monitor daily
operation of the facilities.
Telecom system consist of the following sub systems
 Access Control Systems

 Closed Circuit Television System
 Data/Voice Network System
 General Alarm System
 Trunked Mobile Radio System
 Virtual Private Network Connection
 Fiber Optic/GSM / Microwave communication
The communication systems supplied shall be whole, with all required cables and
interconnecting patch cords which have LSOH jacketing and are ROHS compliant. All
outdoor equipment shall as a minimum be IP66 protected with an operating temperature
range of 60°C or better. All Telecom equipment shall be fed from a 230V UPS supply.
A telecom FEED study will be conducted in the initial phase of the project to finalize the
mode of communication at each location. A telecom architectural drawing and telecom
SOW will be generated for each field based on this FEED study report and RFQ will be
floated for Telecom detailing and equipment supply.
The Telecommunication systems required are categorized as below.
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Doc No.
Revision A2
13.2. Access Control System
Access to the well pad shall be controlled using biometric finger print based access control
device. The access control shall have an embedded finger print reader along with card
reader. The server with access & attendance software shall be supplied as part of this
project. The access control shall be located at the well pad main entrance.
The access control/attendance data shall be stored on a central server located at a centrally
located facility.
13.3. CCTV System
The CCTV system shall be designed to provide complete camera coverage of specified
area. CCTV system shall be provided for both perimeter and process surveillance. All
outdoor equipment camera and accessories shall be rated to operate at 60°C. All cameras
shall have infrared for night vision. Cameras located in in hazardous areas shall be Exd
rated. Ingress protection shall be IP 66 for outdoor cameras. Both Fixed and PTZ cameras
shall be used to achieve optimum coverage.
The cameras resolution shall be better than 3MP with full HD viewing and streaming. The
cameras shall be full IP (Internet Protocol) compliant.
13.4. Data/Voice Network System
Data & Voice shall be provided on the same horizontal cable infrastructure. Wall sockets
are to be provided in Control Room and Security Guard House. Cat6 cables, sockets, patch
panels and patch cords shall be used. Cables shall run direct from the wall socket to the
patch panel. Wall sockets used shall have dual RJ-45 Cat6 sockets. Jointing of cables and
local crimping of cables shall not be permitted.
A 24 port Gigabit Industrial Ethernet switches which is PoE+ (IEEE 802.3at) compliant shall
be provided for interface with Cairn communication network. The switch shall be provided
with fiber optic and Ethernet interfaces.
Four data sockets in control room and one in guard room, and two VOIP phones in control
room and one in guard room shall be provided.
13.5. General Alarm System
One multi-tone industrial and outdoor rated signalling horn is to be installed on the top of
the control room portable cabin to provide an alarm tone for well pad evacuation. The alarm
tone shall have a minimum level of 110dB. The horn shall operate either at mains voltage
(240V AC) or 12V DC. The alarm shall be operated from the well pad operator operating
console and the required switch shall be provided as part of the package.
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Doc No.
Revision A2
13.6. Trunked Mobile Radio System
UHF trunk radio system shall be provided at each field for communication purpose. If the
sites are covered by either the Up-stream radio network or the Mid-stream radio network,
then user radio equipment only needs to be supplied. If radio coverage is not there at any
of the sites, an UHF Trunked radio repeater station needs to be installed. Where additional
repeater stations are to be installed, one 30 meter self-supported antenna towers needs to
be erected. A 10 to 15 meter monopole antenna tower will need to be erected close to the
control room at all sites except where the 30 meter tower is being erected.
User equipment like hand held radios and portable desk top radios shall be provided by the
Company as free issue material.
13.7. Virtual Private Network Connection
To connect the Telecommunication network at each well pad to the Cairn network, different
methodologies need to be used based on the location of the well pad and its proximity to
adjacent Cairn operating facilities.
FOC is the most preferred way of data communication from well pads and CPFs to existing
Cairn operating facility. FOC is laid along with the pipeline where ever new pipeline is
envisaged. For the well pads where no new pipeline is envisaged, Airtel GSM or Microwave
communication shall be employed. GSM is preferred over microwave communication. Airtel
leased line / GSM repeater shall be utilized to connect the remote well pads to the Cairn
communication network where FOC is not considered. Microwave type shall be utilized
where Airtel facility is not available in the nearby vicinity. Microwave radio in the unlicensed
band (2.2 & 5 GHz) shall be utilized for communication between the well pad and the closest
Cairn facility.
13.8. Fiber Optic Cable System
The Fiber Optic Communication system comprises of Optical transmission system at

wellpads/CPF and Fiber Optic Cable between wellpad/CPF and the existing Cairn facility.
All cameras at the well pads shall be connected to the 24 port Ethernet switch using fiber
optic cables and Fiber-to-Ethernet media converters. For this fiber optic cables used shall
be single mode, armoured, minimum 6 cores with LSOH outer jacketing. The cables shall
be directly buried using HDPE conduits of appropriate sizing.
For sites with interconnecting pipeline in place, the connectivity between two well pads shall
be done using fiber optic cable. The fiber optic cables used shall be single mode, armored,
minimum 24 cores with LSOH outer jacketing. The cables shall be directly buried using
HDPE conduits of appropriate sizing.
Fiber optic cables shall be terminated into 24 port fiber optic patch panels at both ends. The
patch panels shall be supplied complete with single mode pigtails and FC connectors as a
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Doc No.
Revision A2
standard. Armored fiber optic cables shall terminate into the patch panels using suitable
fiber break out boxes and flexible cables. All required fiber optic patch cords shall be
supplied as part of the Project.
14. SPARES
Spare requirements shall be complied as per Cairn
14.1. PCS/ESD System Spares Specifications (TSG's)
The system I/O racks shall contain 10 % installed spare I/O channels of each type in use
in the specific I/O cabinet. Other system components to support the spare I/O such as
power supply, terminal blocks, I/O cables, I/O communication etc. shall also be installed
with 10% spare capacity. Spare I/O shall be pre-wired to the terminal blocks. The I/O racks
shall have an additional 10% spare rack space with no modules installed. 20% spare
terminal blocks shall be provided.
14.2. Start-up and Commissioning Spares
Instrumentation Spare Parts required for the startup and successful commissioning of the
various systems shall be procured and made available at the site well before the end of
construction and before start of commissioning.
14.3. Spare Parts for Two Years Operation
Recommended Spare Parts list for Two years operation of the Instrumentation System
shall be obtained from each vendor in SPIR forms and finalized in consultation with the
client. This shall enable the client to raise Purchase Orders for these Spares separately on
the vendors. Vendor shall also provide list of all items that could be replaced in its life of
operation.
14.4. Documentation
In general, the following documentation shall be developed for the project by consultant /
vendor. This shall also be applicable for Skid vendors.
 Architecture Diagram These are limited documents, If any additional documents

are required to complete the engineering, then same shall
 Instrument Index be prepared by Contractor.
 Data Sheets for Instruments
 Control Room Layouts.
 Cable Schedules
 Inter-connection and Termination Schedules
 Instrument/JB location & Cable Routing Layouts
 Fire & Gas Detector Layouts
 Instrument Loop Diagrams
 Instrument Installation Details
 Hook-up Schemes and Bill of Material
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Doc No.
Revision A2
 I/O List and Alarm List

 Cause and Effect Drawings
 Bulk MTO
 Vendor Documentation as applicable
Contractor shall refer to all applicable Cairn specifications (TSG) in Instrument Design Basis (IDB) in relevant sections or shall include
 As Built Documents.
all minimum technical details from TSGs in IDB which are required to select, size an Instrumentation items. Few of the important
details from TSGs are listed below but are not limited to :
All documents
1. Flow Measurement : shall be prepared on Word, Excel or AutoCAD.
- Minimum size & rating orifice flange, DN50 (2") x 300# ANSI
- Orifice flange taps shall be socket welded in accordance with the Piping Specification
- All orifice flow meters used in pulsating services shall be equipped with dampeners, which are adjustable while instruments are in
service.
- All orifice installation flow transmitters shall have five (5) valve manifolds for secondary isolation
- Vent/Drain holes shall be provided in orifice for removal of unwanted entrapment of liquid or gas
-The DP flow transmitters shall be able to withstand differential pressures equal to full line pressure without zero or calibration
changes.
- The full scale flow range should be selected such that the maximum flow reading is 90-95% of full scale and the normal flow reading
is 70-80% of full scale. The minimum and maximum flow rate should be between 20% and 95 %.
2. Level Measurement :
- The body of the displacer chamber shall be flanged to permit removal of the displacer
-Transparent type level gauges is not acceptable for congealing liquid and also for the water containing oil. It is acceptable only for the
clear water service
3. Temperature Measurement :
- Dial thermometer ranges shall be selected such that the operating temperature is between 50 to 75% of scale (°C)
- Temperature transmitter, The transmitter output shall be capable of driving a 600 ohm load at 24VDC
- Accuracy shall be ±0.5%
-Material for thermo wells shall be ANSI type 316 stainless steel as a minimum, machined from bar stock, generally
in a tapered configuration. Refer to Appendix-B of CAIRN-TSG-IC-SP-0001 for Instrument wetted part material selection
- Insertion lengths should generally be between 76mm (3") to 152mm (6") for piping. Insertion lengths should be calculated utilizing
actual process data and stream velocity. Insertion length shall be selected such that tip of temperature elements is located in
approximate the center of pipe. Process connections for thermo wells should be DN50 (2”) flanged as a minimum rated in accordance
with piping specification.
- Thermowell shall be capable of withstand the maximum design temperature and pressure of system
- Thermowell wake frequency calculations shall be carried out and shall be based on ASME PTC 19.3
- TT shall be remote mounted and shall be utilized for all process temperature measurements
- TT shall be “SMART” Type with 2 wire 24VDC loop power with HART protocol
- Wireless transmitters, if considered then shall be used for only monitoring applications.
4. Pressure Measurement :
- Pressure gauge on water injection lines shall be of bourdon type and on the production lines shall be provided with 2” diaphragm
seals due to waxy congealing services
-Pressure gauges shall have dial with glycerin fillings , SS316 casing, SS304 movement parts as a minimum, internal micrometer
pointer and blow-out disc
-Pressure gauges for High pressure applications shall be solid front type process connections for all pressure gauges shall have ½
NPT(M) Connections
- 2 way manifold valves shall be provided for pressure transmitters ,Pressure gauges
- Local Pressure gauges shall normally have weather proof SS case with rubber blow-out disc at least (1”) Diameter. Lens shall be
shatter proof glass.
- Capillaries if used shall be SS316, Fully armoured and run in supporting channel for protection. Such diaphragm seals connections
shall be provided with bleed rings with vent and drain connection b/w process isolation valve and diaphragm connections for flushing
and calibrating purpose.
- The details of Pressure transmitters also to be included in IDB
- Pressure instruments shall be capable of withstanding over-pressure up to the design pressure or relieving pressure of the
equipment without damage. When this requirement cannot be fulfilled, gauge protection should be employed. This is also applicable
Page | 34

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INSTRUMENTATION AND CONTROL DESIGN BASIS

1.1. Project Background ................................................................................................... 5

1.2. Scope of Document................................................................................................... 5

1.3. Codes and Standards ............................................................................................... 6

4. METEOROLOGICAL DESIGN DATA........................................................................ 9

6. ORDER OF PRECEDENCE ................................................................................... 12

7. UNITS OF MEASUREMENTS ................................................................................ 13

8. PLANT UTILITIES ................................................................................................... 14

8.1. Instrument Air Supply .............................................................................................. 14

8.2. Nitrogen Supply ...................................................................................................... 14

8.3. Power Supply .......................................................................................................... 14

9. EQUIPMENT PROTECTION PHILOSOPHY........................................................... 15

9.1. General ................................................................................................................... 15

9.2. Ingress Protection ................................................................................................... 15

9.3. Electrical Area Classification ................................................................................... 15

10. PLANT LIFE ............................................................................................................ 16

11. INSTRUMENTATION AND CONTROL SYSTEM.................................................... 16

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

11.1. Scope of Work ........................................................................................................ 16

11.2. General ................................................................................................................... 16

11.3. Control Room .......................................................................................................... 18

11.4. Process Control System .......................................................................................... 19

11.5. Emergency Shutdown System ................................................................................ 20

11.6. Plant Fire and Gas Detection System...................................................................... 21

11.7. Hardwired Console & Annunciator Panel ................................................................ 22

11.8. Interposing Relay .................................................................................................... 22

11.9. Building Fire Alarm System (BFAS)......................................................................... 22

11.10. Package Control System ................................................................................. 23

11.11. Interface to Existing System ............................................................................ 24

12. FIELD INSTRUMENTATION, CABLES AND INSTALLATION REQUIREMENTS ... 24

12.1. General ................................................................................................................... 24

12.2. Flow Measurement.................................................................................................. 25

12.3. Level Measurement................................................................................................. 25

12.4. Pressure Measurement ........................................................................................... 26

12.5. Temperature Measurement ..................................................................................... 26

12.6. Control Valves ......................................................................................................... 27

12.7. Safety Relief Valves ................................................................................................ 27

12.8. Shutdown Valves .................................................................................................... 27

12.9. BS&W Analyzer ...................................................................................................... 28

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

12.10. Impulse Tubing ................................................................................................ 28

12.11. Cable ............................................................................................................... 28

12.12. Signal Grouping ............................................................................................... 28

12.13. Cable Glands ................................................................................................... 29

12.14. Junction Box .................................................................................................... 29

12.15. Cable Tray ....................................................................................................... 29

12.16. Earthing Philosophy ......................................................................................... 29

13.1. General ................................................................................................................... 30

13.2. Access Control System ........................................................................................... 31

13.3. CCTV System ......................................................................................................... 31

13.4. Data/Voice Network System .................................................................................... 31

13.5. General Alarm System ............................................................................................ 31

13.6. Trunked Mobile Radio System ................................................................................ 32

13.7. Virtual Private Network Connection ......................................................................... 32

13.8. Fiber Optic Cable System ....................................................................................... 32

14. SPARES ................................................................................................................. 33

14.1. PCS/ESD System Spares ....................................................................................... 33

14.2. Start-up and Commissioning Spares ....................................................................... 33

14.3. Spare Parts for Two Years Operation...................................................................... 33

14.4. Documentation ........................................................................................................ 33

MAIN CONTRACTOR SUB-CONTRACTOR ENGG CONSULTANT

1.2. Scope of Document