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Min Tang
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In Situ Remediation of Water Pipe Leaks in Potable Water Systems View project
All content following this page was uploaded by Min Tang on 25 March 2019.
Abstract: Many concrete water-distribution systems are past their service life and need repair due to leaks associated with cracks.
Autogenous healing of concrete cracks and leaks can sometimes occur if the chemistry of distributed water is favorable, whereas small
leaks eventually cause pipe failures if water chemistry is unfavorable. This study evaluates autogenous healing of simulated potable-water
concrete distribution pipe leaks. Cement mortar pipe sections with leaks created by controlled cracking, extremes of decalcification, and
water chemistry are studied, with the trajectory of leaks (and autogenous repair) monitored by permeability. Cracked specimens show sig-
nificantly high permeability compared with decalcified specimens. The healing solutions reduce the permeability of the damaged specimens
by as much as a factor of 12.5 for cracked specimens and by a factor of 3.5 for decalcified specimens. The healing process essentially
requires solutions with supersaturated amounts of calcium carbonate to significantly reduce permeability of the cracked or leached specimens.
DOI: 10.1061/(ASCE)MT.1943-5533.0002503. © 2018 American Society of Civil Engineers.
tates. Calcium carbonate is the main precipitate for the healing solution.
(Reprinted from Tang 2017.)
many new concrete pipes are installed with cracks that sometimes
quickly self-repair in some waters (Edvardsen 1999; Hearn 1998;
Phillips 1925). However, the influence of self-repair and water
chemistry on the long-term performance of concrete pipes has re-
ceived relatively little study. Many studies have related the physical
properties of early age concrete to the likelihood of autogenous
healing (Munday et al. 1976; Yang et al. 2009; Zhong and Yao
Fig. 2. Cross section, top view of pipe section specimens, and pipe
2008). In early age concrete, cracks are repaired to a great extent
section specimen prepared for decalcification and cracking with end
by the continuing hydration of the concrete. The self-repair indi-
plates attached with marine epoxy.
cates that early age concrete has properties similar to autogenous
healing, but it is a result of hydration.
Previous research has demonstrated that the chemistry of water
passing through the leak can be an overarching control factor that 25.4-mm inner diameter polycarbonate tube molds. The hole in the
determines whether leaks grow larger or end up self-repairing middle was made using a 6.35 mm polyethylene tube. The ends of
(Edwards et al. 2005; Parks et al. 2010). This study tests the the molds were sealed using 25.4 mm steel washers with a 6.35 mm
hypothesis that accelerated healing of lab-scale concrete water- hole. After casting, the samples were maintained at room temper-
distribution pipes may be achieved by adjusting the water’s satu- ature (20°C) in a sealed condition and then demolded after 24 h.
ration index of CaCO3 . Fig. 1 shows a graphic representation of the After demolding the pipe sections, steel end plates (with threaded
leak water path and how the precipitates clog the leak and poten- center holes) were attached to both ends to allow connectivity to
tially heal the damage in the pipe. The hypothesis is evaluated by
a hose.
direct measurements of permeability of the walls of miniaturized,
The specimens prepared were first tested for permeability. The
damaged concrete pipe sections both before and after flowing the
specimens were then subjected to controlled damage: cracking and
supersaturated healing water through the sections for fixed periods.
decalcification. The damaged specimens were tested for permeabil-
ity again to provide the values of damaged permeability. The spec-
imens were then subjected to healing, which was performed using
Experimental Procedure the healing rig. The healed samples were tested for permeability
again to provide the healed permeability values. The factor of
Specimen Preparation permeability reduction from damaged to healed specimens was de-
This study used cement mortar specimens. Controlled cracking termined by calculating the ratio between the damaged permeabil-
and controlled decalcification were induced in the cement mortar ity and healed permeability and averaging the results obtained from
specimens. Regular Type I/II cement was used along with river each sample.
sand passing 100% through a No. 16 sieve as fine aggregate.
A water:cement mass ratio of 0.5 and an aggregate:cement mass Permeability Testing
ratio of 2 was used in the sample preparation. The sections used to
induce crack damage had polyvinyl alcohol (PVA) microfibers 1% Testing for permeability of concrete is an effective measure of
by volume of mortar to ensure that the samples remained intact the transport properties of the material. Cracked and decalcified
after the cracks had formed. Table 1 lists the properties of the PVA concrete have higher permeability than does concrete that is not
fibers used in the mix design. The lab-scale pipe specimens used damaged. Therefore, this study used permeability to test the level
in the study had the following dimensions: 25.4-mm (1-in.) outer of damage in the material.
diameter, 6.35-mm (0.25-in.) inner diameter, and 50.8-mm (2-in.) Conventional methods to test permeability involve applying
length. Fig. 2 shows the cross section and top views of a sample hydrostatic pressure on one side of the material and measuring
specimen and shows a pipe section specimen with the end plates the fluid flux through the material (El-Dieb and Hooton 1994;
attached. Hooton 1986; Ye et al. 2006). A downside to these techniques
The cement mortars were prepared per ASTM C305 (ASTM is the time taken to complete the test in the case of a material
2014). The samples were prepared by pouring the mortar mix into with low permeability, such as concrete. For example, it may take
method (using radial rather than linear flow) that is used to measure
permeability of specimens with higher permeability (>10−19 m2 ) Fig. 4. Radial flow-through setup: hydrostatic step pressure is applied
(Jones and Grasley 2009c). to outer surface of hollow cylindrical specimen. The steady state rate of
The HDP technique involves a pressure chamber in which the flow of water into the middle hole was measured with a LVDT attached
inner and outer surfaces of a hollow cylindrical test specimen are to a float. (Reprinted from Rose and Grasley 2017, © ASCE.)
pressurized hydrostatically. The chamber used in this study could
withstand pressure up to 13.1 MPa (1,900 psi). Fig. 3 shows a
schematic of the HDP apparatus. The specimen to be tested is sus-
pended in the pressure chamber filled with the pressurizing fluid. and into the middle hole of the cylinder. The rate of flow of fluid
The method starts with the rapid pressurization of the chamber to a in the middle was determined by measuring the height of the fluid
desirable pressure level, thereby simulating a step pressure incre- level, which increased as more fluid flowed into the middle. The
ment. The specimen initially contracts volumetrically; the magni- permeability of the specimen was determined by measuring the
tude of the volume change depends on the bulk moduli of the flow rate once a steady-state flux was achieved.
specimen and the pore fluid. The bulk modulus of the solid phases Previous research has shown that HDP measures the resistance
is significantly higher than that of the pore fluid, so that the stress to fluid flow into the pore network of the material that is being
field in the specimen is carried primarily by the solids. The pore tested and RFT measured the fastest rate at which the fluid can flow
fluid pressure near the radial surface is essentially equal to the ap- through a section of the material. These can be used to determine
plied step pressure immediately after pressurizing the chamber, but different damage types that occur in cementitious material. HDP
the pore fluid pressure within the sample is much lower. The pres- can be used to measure the effect of leaching and chemical attack,
sure gradient forces the fluid to flow from the surface pores to the whereas RFT can be used to study the effect of cracks (Rose and
Grasley 2017).
inner pores. The specimen expands as the fluid flows in to the inner
pores. The permeability of the specimen is calculated via the use of
poroelasticity and the measured rate of axial expansion. Controlled Decalcification
The RFT was a relatively simple radial flow-through test. Fig. 4
shows a schematic of the RFT apparatus. The hollow cylindrical To fully examine the effects of decalcification, this study subjected
specimen was sealed on both ends with steel plates. A rapid step the mortar specimens to accelerated decalcification in a controlled
pressure pressurized the outer radial surface of the cylinder. environment. Carde et al. (1997) and Gérard et al. (2002) showed
Because of the pressure gradient between the outer and inner radial that the leaching process can be accelerated significantly in the lab-
surfaces of the cylinder, the fluid moved through the pore network oratory by exposing concrete to 6M ammonium nitrate solution.
The accelerated leaching reaction is described by
CaðOHÞ2 þ 2NH4 NO3 → CaðNO3 Þ2 þ 2NH3 þ 2H2 O ð1Þ
LVDT coil
Electric-hydraulic pump
The pH of the resulting solution decreases to 4.5, thereby
LVDT core
Pressure Sensor
accelerating the dissolution of calcium hydroxide. The leaching
technique simulates years of decalcification occurring in concrete
Hydraulic oil Data logger pipes in the field within a matter of days in the lab. Based on Carde
Threaded Pipe
et al. (1997), the depth of decalcification from a surface with ex-
posure to 6M ammonium nitrate solution can be approximated as
Steel end caps Steel rod
pffiffi
Hollow cylindrical
d ¼ 1.31 t ð2Þ
specimen
Saturated lime where d = depth of decalcification (mm); and t = time of exposure
water (days). For comparison, the depth of decalcification from a concrete
surface exposed to deionized water is approximately given by
Fig. 3. Hollow dynamic pressurization setup: hydrostatic step pressure pffiffi
d ¼ 0.12 t ð3Þ
is applied to both inner (radial) and outer surfaces of the hollow cy-
lindrical specimen, causing the specimen to contract initially. As water
Accelerated decalcification of the cement mortar specimens was
flowed into the pore network of the specimen, its corresponding expan-
needed to simulate different levels of long-term decalcification in a
sion was measured with a LVDT. (Reprinted from Rose and Grasley
real-world scenario. The rate of the reaction of ammonium nitrate
2017, © ASCE.)
with the calcium hydroxide in the microstructure is significantly
Healing Rig
The healing rig (Fig. 5) comprised a submersible pump capable
of pumping water from a reservoir into four 6.35-mm-diameter
(0.25-in.) tubes at a flow rate of 0.6 m=s (2 ft=s). Each flow path
was attached to a damaged specimen. The other end of the damaged
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Healing Waters
Four simulated potable waters were designed to examine ex-
Fig. 5. Healing rig: reservoir of healing water which was pumped tremes of calcium carbonate saturation that could be encountered
through pipe section specimens by submersible pump at flow rate in potable water. Water 1 was a synthesized drinking water with
of 0.6 m=s. only Ca2þ, which lacked any of the naturally occurring inorganic
carbon (i.e., HCO− −2
3 or CO3 ) needed to form CaCO3 after reacting
with CH (Table 1). Water 2 used only Ca2þ added to a water with
faster than that of deionized water with the calcium hydroxide, as a moderate level of inorganic carbon so that the water was just at
shown by Eqs. (2) and (3) (Carde et al. 1997). The cement mortar saturation with CaCO3 . Water 3 included enough Ca2þ and inor-
samples were cured for 28 days in a saturated lime water solution to ganic carbon that the water was slightly supersaturated, increasing
improve the degree of saturation and to prevent calcium hydroxide the probability of precipitating solids if in contact with a suitable
leaching out during the curing period. The mortar samples were surface but which would not form CaCO3 in the feed solution.
then exposed to a solution of 6M ammonium nitrate for periods Water 4 had 5–15 mg=L solid CaCO3 present. The solutions were
varying from 24 to 120 h. Exposure to the ammonium nitrate run through the rig for 72 h because no further reductions in
solution was controlled so that only the outer and inner radial sur- permeability were observed when treated for increased durations.
face of the specimens was in contact with the solution. By control- Table 2 shows the chemical composition of the different healing
ling the exposure time, the depth of decalcification within the solutions used.
specimen was also controlled. The undamaged (prior to exposure
to ammonium nitrate solution) and the decalcified cement mortar
pipe section specimens were tested for permeability using the HDP Results
method.
Controlled Decalcification
Controlled Cracking
Five sets of three specimens for each exposure time were tested
Controlled radial cracks were introduced into the pipe section spec- for permeability; Fig. 6 graphs the results. From Eq. (2), the amount
imens by freezing water in the middle hole of the cylinders. One of ammonium nitrate exposure time needed to fully decalcify the
end of the specimen was sealed water-tight and then the middle specimens was estimated to be 120 h. The results showed that 120 h
hole of the specimen was filled with water. The specimen was then of decalcification increased the permeability by two orders of mag-
placed in a temperature-controlled environmental test chamber at nitude compared with 24-h decalcification. This study exposed all
−20°C. As the water in the middle reached freezing temperature, decalcified specimens for 120 h to ensure complete decalcification
it expanded to induce radial pressure on the inner radial surface on the pipe section specimens. Table 3 lists the permeability results
of the hollow cylindrical specimen. When the corresponding and the standard deviations for decalcification tests.
10 20
10 21
0 20 40 60 80 100 120 140
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tained from the X-ray CT analysis. The surface crack widths ranged
2
10 17 Decalcification Healing
Five sets of four standardized decalcified samples were prepared for
10 18 healing with the four different healing solutions and the control
solution. The healing solutions were run through the decalcified
10 19
samples for 72 h. The specimens were tested for permeability using
1 2 3 the HDP method before and after healing. Fig. 9 graphs the results
No. of freeze thaw cycles for the different healing waters and Table 5 lists the mean values.
Healing Water 3 and healing Water 4 (both supersaturated with
Fig. 7. Measured permeability of pipe section specimens (m2 ) versus Ca2þ ions) showed the most promising results for healing decalci-
number of freeze–thaw cycles shows that induced cracks increased fied pipe sections in terms of permeability. Permeability reduction
permeability by several orders of magnitude. The error bars are one by a factor or 3.5 was observed in the case of Water 4.
standard deviation from the mean.
Cracked Healing
Five sets of four freeze-thaw cracked samples were prepared for
Controlled Cracking
healing with the four different healing waters and the control sol-
Three sets of three specimens for each level of freeze–thaw were ution. All the healing solutions were run through the cracked sam-
tested for permeability; Fig. 7 graphs the results. Thus, three differ- ples for 72 h. The healed samples were tested for permeability
ent severities of cracked samples were tested for permeability. The using the RFT method. Fig. 10 graphs the results for the different
experimental variance of permeability for one freeze–thaw cycle healing waters and Table 6 lists mean values.
was too high, but the variance for three cycles of free–thaw showed The control and the first two healing waters did not show any
consistent permeability results. Therefore, three cycles of freezing significant reduction in the permeability of the cracked samples.
and thawing was chosen as the optimal amount to induce the However, healing Waters 3 and 4 decreased the permeability for
2
m
17
Permeability m
1. × 10
5. × 10 18
Permeability
10 15
1. × 10 18
5. × 10 19
10 16
1. 10 19
Control Water 1 Water 2 Water 3 Water 4
10 17
Healing Waters Control Water 1 Water 2 Water 3 Water 4
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Healing Waters
Fig. 9. Measured HDP permeability of decalcified pipe section speci-
mens before and after healing for control and four healing waters shows Fig. 10. Measured RFT permeability of cracked pipe section speci-
that Waters 3 and 4 induced greatest decrease in permeability after mens before and after healing for control and four healing waters shows
healing. Error bars are one standard deviation from the mean. that Waters 3 and 4 induced greatest decrease in permeability after
healing. Error bars are one standard deviation from the mean.
Table 5. Mean HDP permeability values measured before and after healing of decalcified specimens
Solution used Damaged permeability (m2 ) Standard deviation Healed permeability (m2 ) Standard deviation
Control 1.08 × 10−18 3.68 × 10−19 1.03 × 10−18 2.61 × 10−19
Water 1 8.67 × 10−19 1.03 × 10−19 7.54 × 10−19 3.23 × 10−19
Water 2 1.42 × 10−18 4.68 × 10−19 9.48 × 10−19 3.17 × 10−19
Water 3 2.7 × 10−19 9.66 × 10−19 1.20 × 10−19 9.46 × 10−19
Water 4 1.05 × 10−18 5.07 × 10−19 2.15 × 10−19 2.07 × 10−19
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