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NONDESTRUCTIVE TESTING Third Edition

HANDBOOK

Volume 5

Electromagnetic
Testing
Technical Editor
Satish S. Udpa

Editor
Patrick O. Moore

FOU
NDED
1941 American Society for Nondestructive Testing
Copyright © 2004
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING, INC.
All rights reserved.
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any method, process, apparatus, product or composition, whether or not covered by letters patent or registered
trademark, nor as a defense against liability for the infringement of letters patent or registered trademark.
The American Society for Nondestructive Testing, its employees, and the contributors to this volume assume no
responsibility for the safety of persons using the information in this book.
ASNT is not responsible for the authenticity or accuracy of information herein, and published opinions and
statements do not necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do not
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Errata
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Library of Congress Cataloging-in-Publication Data


Electromagnetic Testing / technical editor, Satish S. Udpa; editor,
Patrick O. Moore.
p. cm. — (Nondestructive testing handbook (3rd ed.); v. 5).
Includes bibliographic references and index.
ISBN 1-57117-046-4 (alk. paper)
1. Magnetic testing. 2. Electric testing. I. Udpa, Satish S. II. Moore,
Patrick O. III. Series: Nondestructive testing handbook (3rd ed.) ; v. 5.
TA417.3.E525 2004
620.1'1278--dc22
200400448

First printing 05/04.


Second printing 07/06, with new impositions for pages 68, 73, 83,
130, 158, 160, 190, 196, 197, 201, 321, 325, 332.
Third printing 11/07. ASNT has withdrawn the second printing.

Published by the American Society for Nondestructive Testing


PRINTED IN THE UNITED STATES OF AMERICA
President’s Foreword

It was 1955 when the Board of Directors I challenge each nondestructive testing
resolved to begin work on the professional to get involved in making
Nondestructive Testing Handbook with our professional organization better,
Robert C. McMaster serving as editor. The especially if you feel that important
first edition of the series began and was information is missing from any society
published in 1959. A review of the credits publication. We each have a unique
at the beginning of the first edition makes knowledge. The volunteers who worked
it clear that this documentation of our on this NDT Handbook were willing to
body of knowledge was a collaboration of share their knowledge. In the future, we
a large number of distinguished need your contribution to have
volunteers. Since the beginning of this comprehensive volumes.
society, volunteers have been our greatest Again thanks to all who contributed.
asset. They do not appear on the financial
balance sheet but they make this society Joseph L. Mackin
great. ASNT President, 2003-2004
At the time of publication of the first
edition, President Maurice J. Curtis wrote
that the NDT Handbook “will be
significantly revised in future editions to
keep pace with progress. Similarly, the
functions and services of the Society for
Nondestructive Testing will change as it
strives to provide the utmost service of its
membership to science, industry, and
mankind.”
In that spirit, the society published the
second edition in ten volumes and is in
the process of publishing the third
edition. Electromagnetic Testing is the fifth
volume to be published in this edition.
The corresponding volume in the second
edition was published in 1986. With the
changes in signal processing capabilities
and advances in science, this new volume
is necessary if we are to “keep pace with
progress,” as Curtis said.
The NDT Handbook continues to be one
of the finest examples of what society
volunteers can accomplish. We have the
support of a full time editor but the text is
provided and peer reviewed by volunteers.
The contributors and reviewers are listed
in the preface to this volume. We all owe
our appreciation these individuals for
volunteering their time, energy and
resources to document the science and
practice of electromagnetic testing.
Three individuals gave conspicuously
of their time and I would like to provide a
personal thanks on behalf of the Society
to Satish S. Udpa, technical editor; Mani
Mina, coordinator; and James E. Cox,
Electromagnetic Testing Committee chair.
Thank you for your efforts.

Electromagnetic Testing iii


Foreword

technical editors, ASNT staff, many


Aims of a Handbook contributors and reviewers worked
together to bring the project to
The volume you are holding in your hand completion. For their scholarship and
is the fifth in the third edition of the dedication, I thank them all.
Nondestructive Testing Handbook. In the
beginning of each volume, it has been Gary L. Workman
useful to state the purposes and nature of Handbook Development Director
the NDT Handbook series.
Handbooks exist in many disciplines of
science and technology, and certain
features set them apart from other
reference works. A handbook should
ideally give the basic knowledge necessary
for an understanding of the technology,
including both scientific principles and
means of application.
The typical reader may be assumed to
have completed three years of college
toward a degree in mechanical
engineering or materials science and
hence has the background of an
elementary physics or mechanics course.
Additionally, this volume provides a
positive reinforcement for the use of
computer based media that enhances its
educational value and enlightens all levels
of education and training.
Standards, specifications,
recommended practices and inspection
procedures may be discussed in a
handbook for instructional purposes, but
at a level of generalization that is
illustrative rather than comprehensive.
Standards writing bodies take great pains
to ensure that their documents are
definitive in wording and technical
accuracy. People writing contracts or
procedures should consult the actual
standards when appropriate.
Those who design qualifying
examinations or study for them draw on
handbooks as a quick and convenient way
of approximating the body of knowledge.
Committees and individuals who write or
anticipate questions are selective in what
they draw from any source. The parts of a
handbook that give scientific background,
for instance, may have little bearing on a
practical examination except to provide
the physical foundation to assist handling
of more challenging tasks. Other parts of
a handbook are specific to a certain
industry. This handbook provides a
collection of perspectives on its subject to
broaden its value and convenience to the
nondestructive testing community.
The present volume is a worthy
addition to the third edition. The editors,

iv Electromagnetic Testing
Preface

Electromagnetic nondestructive test discussion on magnetic particle testing


methods have come a long way since the despite the fact that a separate NDT
work reported by S.M. Saxby concerning Handbook volume covers that method.
magnetic techniques for inspecting gun A handbook, by definition, is a source
barrels in 1868 and the early eddy current of fundamental information. Its readers
experiments conducted by D.E. Hughes in come from diverse backgrounds.
1879. The level of sophistication of these Practitioners who wish to seek additional
methods has grown considerably with information about a technique are just as
time as has the diversity of applications. welcome to use the book as a student
Progress in the fields of electronics, sensor seeking basic information about a test
technology and computer engineering has technique. Many readers may be
facilitated the development of new and interested in knowing about advanced
interesting approaches for improving the modeling techniques; others are
sensitivity and resolution of such interested in modern applications of
techniques. The ready availability of electromagnetic testing. This volume
microprocessors has contributed greatly to covers both theory and practice. In some
improving both the quality and quantity ways, the coverage is different from that
of information made available to the user. in previous editions. The references at the
The emergence of new techniques for end of each chapter will also allow the
modeling has not only given insight into reader to explore this fascinating subject.
the underlying physical process but also The volume represents the work of
given tools for the design of new sensors, many in the field. I am immensely
the prediction of test performance and thankful to all the contributors. I am
the development of new and improved equally grateful to all the reviewers who
techniques. Major sections of this NDT took the time to review and comment on
Handbook had to be rewritten to provide material that was sent to them on short
readers with information about a number notice. I am particularly thankful to Mani
of these exciting developments. The Mina, of Iowa State University, who went
resulting volume represents the collective to extraordinary lengths to contact many
wisdom of many volunteers who have of the contributors, to John Bowler, also
chosen to share their expertise. of Iowa State University, who invested a
All electromagnetic test techniques are lot of time to make sure that technical
described by Maxwell’s equations. These details presented in the book are correct
elegant equations describe magnetic and to Patrick Moore at ASNT for making
particle testing just as effectively as eddy this a labor of love. Finally, I would be
current and microwave techniques. An remiss if I did not acknowledge the help,
important factor that contributes to the support and advice that I have received
differences in the underlying physical over the years from William Lord. He was
processes associated with each technique instrumental in infecting me with the
is the excitation frequency. The excitation love for the subject and helped shape
frequency associated with magnetostatic many of the ideas in the book.
techniques such as magnetic particle
testing is either zero (direct current) or Satish S. Udpa
very low. Eddy current techniques use Technical Editor
excitation frequencies in the quasistatic
range (100 Hz to 10 MHz). Microwave
testing uses much higher frequencies.
Thus, these electromagnetic methods can
be viewed as a continuum of techniques
governed by the common thread of
Maxwell’s equations, with the character of
the underlying physical process dictated
by the choice of excitation frequency.
Techniques for modeling magnetic
particle techniques, for example, have
much in common with techniques for
simulating other tests described in this
volume. We have therefore included some

Electromagnetic Testing v
Editor’s Preface

The first edition of the Nondestructive volume. He supported the project at every
Testing Handbook, published in 1959, stage of development and production.
introduced eddy current testing to test People listed as contributors in the
technicians in the United States and the acknowledgments below were also
world. reviewers but are listed once, as
The second edition started slowly. Two contributors.
drafts of the electromagnetic volume, in
the 1960s and 1970s, did not get into Patrick O. Moore
print. With the help of ASNT staff, the NDT Handbook Editor
second edition volume was finally
published in 1986.
The second edition, like the first,
featured the analytical approach of Acknowledgments
Friedrich Förster. In addition to its Thanks are extended to the Institute of
extensive treatment of applications, the Electrical and Electronics Engineers and
second edition also featured sections on its Center for the History of Electrical
magnetic flux leakage and microwave Engineering, for help in obtaining
testing. illustrations.
In 1999, work on the third edition of The infrastructure chapter is indebted
Electromagnetic Testing began in the to Bernard Mayton of the Virginia
Technical and Education Council’s Department of Transportation and Cesar
Handbook Development Committee and Apusen of the Virginia Transportation
Electromagnetic Testing Committee. Research Council for their assistance in
Production began in 2001, when Satish conducting field tests.
Udpa assumed the duties of technical The following people are thanked for
editor. their contributions to the discussion of
Since 1990, numerical techniques have offshore weld testing: Fred Cella and the
increasingly replaced analytical ones in Shaw Group, Stone and Webster; Dennis
research and applications and are well Donovan, Coastal Inspection Services;
represented in this volume. Helen Goldberg, Sea Test Services; and
In this edition, an attempt is made to Mike Wallace, Core Technical Services.
standardize the ways that technology is Sources of illustrations are
referred to. One is that conductivity acknowledged in a section at the end of
measurements are given in siemens per this book.
meter in addition to the more familiar
percentages of the International Annealed
Copper Standard. Another is that, Handbook Development
wherever practical, alloys are referred to Committee
by their numerical designations in the
Unified Numbering System. It is hoped Gary L. Workman, University of Alabama,
that these changes will help to harmonize Huntsville
nondestructive testing with sister Michael W. Allgaier, Allgaier Consulting
disciplines and make the volume more and Training
useful to posterity. Albert S. Birks, Naval Surface Warfare
I would personally like to thank Center
members of ASNT staff who helped to Richard H. Bossi, Boeing Aerospace
make this book better. Hollis Humphries Company
and Joy Grimm produced many excellent Lisa J.H. Brasche, Iowa State University
graphics and laid out the chapters. William C. Chedister, Circle Systems
Senior Manager of Publications Paul James E. Cox, Zetec, Incorporated
McIntire believed strongly in the value of James L. Doyle, Jr., NorthWest Research
this book. He provided many valuable Associates
suggestions, read every chapter in galley Nat Y. Faransso, KBR
and reviewed the book again before François Gagnon, Vibra-K Consultants
publication. McIntire’s personal attention Matthew J. Golis
prevented more than a few errors and has Robert E. Green, Jr.
helped readability throughout the Gerard K. Hacker, Teledyne Brown
Engineering
Harb S. Hayre, Ceie Specs

vi Electromagnetic Testing
Eric v.K. Hill, Embry-Riddle Aeronautical Margarit G. Lozev, Edison Welding
University Institute
Frank A. Iddings Martin C. Lugg, TSC Inspection Systems,
Charles N. Jackson, Jr. United Kingdom
Morteza K. Jafari, Fugro South David D. Mackintosh, Queens University,
John K. Keve, DynCorp Tri-Cities Services Canada
Doron Kishoni, Business Solutions USA Walter R. Matulewicz, Huddleston
Lloyd P. Lemle, Jr., ConocoPhillips Technical Services
Xavier P.V. Maldague, University Laval Joseph M. Mandula
George A. Matzkanin, Nondestructive Michael L. Mester
Testing Information and Analysis Masashi Mizuno, Tohoku Steel, Japan
Center George Mordwinkin, Sensor Corporation
Paul McIntire, American Society for Nasser Qaddoumi, American University of
Nondestructive Testing Sharjah, United Arab Emirates
Michael L. Mester Pradeep Ramuhalli, Michigan State
Ron K. Miller, Physical Acoustics University
Corporation Gary P. Rogles, AmerenUE
Scott D. Miller, Saudi Aramco, Saudi David E. Russell, Russell NDE Systems,
Arabia Canada
Mani Mina, Technology Resource Group Takehide Sakamoto, Sumitomo Metal
Patrick O. Moore, American Society for Technology, Japan
Nondestructive Testing Ram P. Samy, The Timken Company
Stanley Ness Michael L. Scott, Wiss, Janney, Elstner
Louis G. Pagliaro, Engineered Sintered Associates
Components Company Ad A. Shatat, Russell NDE Systems,
Emmanuel E. Papadakis, Quality Systems Canada
Concepts William C.L. Shih, PRI Research and
Stanislav I. Rokhlin, Ohio State University Development Corporation
Frank J. Sattler Jack C. Spanner, Jr., Electric Power
Fred Seppi, Williams International Research Institute
Kermit A. Skeie Roderic K. Stanley, NDE Information
Roderic K. Stanley, NDE Information Consultants
Consultants Eric J. Strauts, TEEM Electronics
Holger H. Streckert, General Atomics Hal Streckert, General Atomics
Stuart A. Tison, Millipore Corporation Wolfgang Stumm
Noel A. Tracy, Universal Technology Theodoros Theodoulidis, Aristotle
Corporation University of Thessaloniki, Greece
Satish S. Udpa, Michigan State University Marvin W. Trimm, Westinghouse
James L. Walker, University of Alabama, Savannah River Company
Huntsville Lalita Udpa, Michigan State University
Mark F.A. Warchol, Alcoa, Incorporated Satish S. Udpa, Michigan State University
Glenn A. Washer, Turner-Fairbank Andrew P. Washabaugh, Jentek Sensors
Highway Research Center Glenn A. Washer, Turner-Fairbank
George C. Wheeler Highway Research Center
Herbert R. Weischedel, NDT Technologies,
Incorporated
Contributors Markus Zahn, Massachusetts Institute of
David M. Amos, MFE Enterprises Technology
Donald M. Bailey Reza Zoughi, University of Missouri, Rolla
David R. Bajula, Longview Inspection
Craig W. Benson, General Dynamics Reviewers
Thomas U. Bipes, Progress Energy
Anmol S. Birring, NDE Associates R. David Adamson, Pacific Gas and
Ronald J. Botsko Electric
David J. Brown, Zetec, Incorporated David L. Atherton, Queens University,
John R. Bowler, Iowa State University Canada
James E. Cox, Zetec, Incorporated Alfred J. Bahr, SRI International
Gerald L. Fitzpatrick, PRI Research and Narendra K. Batra, Naval Research
Development Corporation Laboratory
Paul M. Gammell Mark J. Bergander, Scientific Technologies
Lawrence O. Goldberg, Sea Test Services Albert S. Birks, Naval Surface Warfare
Donald J. Hagemaier Center
Johann H. Hinken, Hochschule Lisa J.H. Brasche, Iowa State University
Magdeburg-Stendal, Germany Timothy L. Brown, Foerster Instruments
Tatsuo Hiroshima, Marktec Corporation, Donald Bugden, Magnetic Analysis
Japan Corporation
Nathan Ida, University of Akron Val S. Cecco, R/D Tech, Canada
Timothy E. Kinsella, Dassault Falcon Jet

Electromagnetic Testing vii


Robert L. Crane, Air Force Research Thierry Sollier, Commissariat à l’Energie
Laboratory Atomique, France
Alfred E. Crouch, Southwest Research Tadeusz Stepinski, Uppsala University,
Institute Sweden
James M. Daughton, NVE Corporation Douglas J. Strand, Army Research
Claude D. Davis, Unified Testing Services Laboratory, Aberdeen Proving Ground
Thomas J. Davis, HD Laboratories Yushi Sun, Innovative Materials Testing
John C. Deboo, Boeing Commercial Technologies
Airplane Company Richard L. Tiefenauer, Saint Louis Testing
Louis M. de la Pintiere Laboratories
Hitoshi Domon, Tokyo Engineering Orestes J. Varonis
University, Japan Mark F.A. Warchol, Alcoa, Incorporated
John J. Flaherty, Flare Technology Gary Zimmerman, Zetec, Incorporated
Michael J. Gilkey, General Dynamics
Mark H. Gehlen, UniWest
Neil J. Goldfine, Jentek Sensors
Tad S. Golosinski, University of Missouri,
Rolla
David P. Harvey, Oremet-Wah Chang
Rudolf G. Hentschel
James W. Houf, American Society for
Nondestructive Testing
Morteza K. Jafari, Fugro South
Marvin Johnson, Owens Services
Corporation
Marty J. Klatt, R/D Tech, Canada
Gary G. Korkala, Security Defense Systems
Karl E. Kraft, Tinker Air Force Base
Kenji J. Krzywosz, Electric Power Research
Institute
Lloyd P. Lemle, Jr., ConocoPhillips
Raymond J. Leseck, US Airways
Clayton D. Luce, Northeast NDE
Company
Joseph L. Mackin, International Pipe
Inspectors Association
Shreekanth Mandayam, Rowan University
John F. Manning, MTS, Incorporated
Michael J. Maulucci
Paul McIntire, American Society for
Nondestructive Testing
Scott M. Metzger, Stupp Pipeline Services
Scott D. Miller, Saudi Aramco, Saudi
Arabia
Mani Mina, Iowa State University
William Arthur Mullan, Boeing Aerospace
Company
Shridhar C. Nath, General Electric Global
Research Center
Monty O’Connor, Eddy Current
Technology
Allan F. Pardini
Ronald B. Peoples, Foerster Instruments
Dennis N. Poffenroth
G. Alan Raine, TSC Inspection Systems,
United Kingdom
Paul Ristuccia, Boeing Commercial
Airplane Company
Harold A. Sabbagh, Victor Technologies
E.H. Sabbagh, Victor Technologies
Robert Saglio, Commissariat à l’Energie
Atomique, France
Frank J. Sattler
Thomas R. Schmidt
Ujjal Sen, Spectronics Corporation
Richard L. Skaugset, PRI Research and
Development Corporation

viii Electromagnetic Testing


C O N T E N T S

Chapter 1. Introduction to Chapter 6. Eddy Current


Electromagnetic Testing . . . . ...1 Instrumentation . . . . . . . . . . . . 171
Part 1. Nondestructive Testing . ...2 Part 1. Introduction to
Part 2. Management of Eddy Current
Electromagnetic Testing . . 13 Instrumentation . . . . . . 172
Part 3. Units of Measure for Part 2. Eddy Current System
Electromagnetic Testing . . 22 Functions . . . . . . . . . . . . 175
Part 3. Demodulation . . . . . . . . . 180
Chapter 2. History of Part 4. Output . . . . . . . . . . . . . . 186
Electromagnetic Testing . . . . . . 27
Part 1. Electromagnetic Theory . . 28 Chapter 7. Signal and Image
Part 2. Industrial Development of Processing for
Electromagnetic Tests . . . 34 Electromagnetic Testing . . . . . 189
Part 1. Signal Enhancement . . . . 190
Chapter 3. Principles of Part 2. Signal Classification . . . . 195
Electromagnetic Testing . . . . . . 45 Part 3. Signal Characterization . . 201
Part 1. Introduction to
Principles of Chapter 8. Remote Field Testing . . . . 207
Electromagnetic Testing . . 46 Part 1. Background . . . . . . . . . . . 208
Part 2. Magnetic Flux Leakage Part 2. System Components . . . . 209
Testing . . . . . . . . . . . . . . . 47
Part 3. Detector Signal . . . . . . . . 211
Part 3. Eddy Current Testing . . . . 51
Part 4. Selection of Remote
Part 4. Microwave Testing . . . . . . 56 Field Testing . . . . . . . . . 215
Part 5. Signal Analysis . . . . . . . . 217
Chapter 4. Modeling of Part 6. Field Operation . . . . . . . . 224
Electromagnetic Testing . . . . . . 61
Part 1. Modeling of Phenomena Chapter 9. Magnetic Flux Leakage
for Electromagnetic
Testing . . . . . . . . . . . . . . . . . . . 227
Testing . . . . . . . . . . . . . . . 62
Part 2. Modeling of Homogeneous Part 1. Introduction to Magnetic
Conducting Media . . . . . . 65 Flux Leakage Testing . . . 228
Part 3. Analytical and Integral Part 2. Magnetization
Models for Simulating Techniques . . . . . . . . . . 230
Cracks . . . . . . . . . . . . . . . 74 Part 3. Magnetic Flux Leakage
Part 4. Computer Modeling of Test Results . . . . . . . . . . 235
Eddy Current Fields . . . . . 93 Part 4. Applications of Magnetic
Flux Leakage Testing . . . 239
Chapter 5. Probes for
Electromagnetic Testing . . . . . 127 Chapter 10. Alternating Current
Field Measurement . . . . . . . . . 247
Part 1. Introduction to Eddy
Current Probes . . . . . . . . 128 Part 1. Introduction to
Part 2. Design of Eddy Current Alternating Current
Probes . . . . . . . . . . . . . . 132 Field Measurement . . . . 248
Part 3. Hall Effect Detectors . . . . 152 Part 2. Alternating Current
Field Measurement
Part 4. Probes for Magnetic Flux Technique . . . . . . . . . . . 250
Leakage . . . . . . . . . . . . . 157
Part 3. Alternating Current
Part 5. Eddy Current Imaging Field Measurement
with Magnetooptic Accuracy . . . . . . . . . . . . 260
Sensors . . . . . . . . . . . . . 160
Part 4. Alternating Current
Field Measurement
Indications . . . . . . . . . . 265

Electromagnetic Testing ix
Chapter 11. Reference Standards for Chapter 15. Chemical and
Electromagnetic Testing . . . . . 269 Petroleum Applications of
Part 1. Introduction to Electromagnetic Testing . . . . . 381
Reference Standards Part 1. Electromagnetic Testing
for Electromagnetic of Process Tubing and
Testing . . . . . . . . . . . . . . 270 Heat Exchangers . . . . . . 382
Part 2. Types of Reference Part 2. Electromagnetic Testing
Standards . . . . . . . . . . . . 273 of Transmission and
Part 3. Functions of Reference Storage Systems . . . . . . . 386
Standards . . . . . . . . . . . . 276 Part 3. Electromagnetic Testing
Part 4. Techniques of Reference of Drill and Coil Pipe . . . 390
Standard Fabrication . . . 279 Part 4. Eddy Current Testing of
Offshore Welds . . . . . . . 396
Chapter 12. Microwave Testing . . . . 285
Part 1. Introduction to Chapter 16. Electric Power
Microwave Testing . . . . . 286 Applications of Electromagnetic
Part 2. Theory of Microwave Testing . . . . . . . . . . . . . . . . . . . 401
Testing . . . . . . . . . . . . . . 288 Part 1. Introduction to
Part 3. Applications of Electromagnetic Testing
Microwave Testing . . . . . 302 of Electric Power
Components . . . . . . . . . 402
Chapter 13. Electromagnetic Part 2. Electromagnetic
Techniques for Heat
Techniques for Material
Exchanger Tubing . . . . . 405
Identification . . . . . . . . . . . . . . 321
Part 3. Eddy Current Detection
Part 1. Introduction to of Forging Laps in
Electromagnetic Pressurized Water
Identification of Reactor Tubing . . . . . . . . 411
Materials . . . . . . . . . . . . 322
Part 4. Dezincification in
Part 2. Eddy Current Impedance Inhibited Admiralty
Plane Analysis . . . . . . . . 323 Brass Tubing . . . . . . . . . 413
Part 3. Conductivity Testing . . . . 329 Part 5. Eddy Current Testing of
Part 4. Hysteresis Loop Ferritic Welds in Nuclear
Characteristics . . . . . . . . 337 Transfer Casks . . . . . . . . 418
Part 5. Electrical Resistivity
Measurements . . . . . . . . 342 Chapter 17. Infrastructure
Part 6. Thermoelectric Sorting . . 344 Applications of Electromagnetic
Part 7. Dielectrometric Testing . . . . . . . . . . . . . . . . . . . 423
Techniques for Material
Part 1. Eddy Current Detection
Characterization . . . . . . 346
of Cracks in Steel
Bridges . . . . . . . . . . . . . . 424
Chapter 14. Primary Metals Part 2. Applications of Ground
Applications of Electromagnetic Penetrating Radar to
Testing . . . . . . . . . . . . . . . . . . . 353 Bridge Decks . . . . . . . . . 430
Part 1. Electromagnetic Testing Part 3. Magnetic Flux Leakage
in Primary Metals Testing of Wire Rope . . . 437
Industries . . . . . . . . . . . . 354 Part 4. Near Field Microwave
Part 2. Rotating Probe Testing Testing of Cement
of Hot Rolled Bars . . . . . 356 Based Materials and
Part 3. Eddy Current Device for Structures . . . . . . . . . . . . 451
Total Surface Testing of
Square Billets . . . . . . . . . 360
Part 4. Rotating Machine to
Test Hot Steel Rods
and Wires . . . . . . . . . . . 364
Part 5. Seam Testing in Hot Steel
Rods . . . . . . . . . . . . . . . 369
Part 6. Online Testing of Hot
Metal Products . . . . . . . . 373

x Electromagnetic Testing
Chapter 18. Aerospace Applications
of Eddy Current Testing . . . . . . 457
Part 1. Introduction to Eddy
Current Testing of
Aircraft . . . . . . . . . . . . . 458
Part 2. Eddy Current Tests of
Metal and Coating
Thickness . . . . . . . . . . . . 459
Part 3. Eddy Current Tests of
Metal Conductivity . . . . 463
Part 4. Eddy Current Testing of
Bolt Holes . . . . . . . . . . . 468
Part 5. Impedance Plane Analysis
of Typical Aerospace
Material Tests . . . . . . . . . 472
Part 6. Low Frequency Eddy
Current Testing of
Aircraft Structure . . . . . . 481
Part 7. Eddy Current Testing of
Jet Engines . . . . . . . . . . . 486

Chapter 19. Electromagnetic Testing


Glossary . . . . . . . . . . . . . . . . . . 497

Index . . . . . . . . . . . . . . . . . . . . . . . . 511

Figure Sources . . . . . . . . . . . . . . . . . . 524

Electromagnetic Testing xi
M U LT I M E D I A C O N T E N T S

Chapter 1. Introduction to Chapter 16. Electric Power


Electromagnetic Testing Applications of Electromagnetic
Movie. Need for nondestructive Testing
testing . . . . . . . . . . . . . . . . 2 Movie. Eddy current test of
Movie. Radian of circle . . . . . . . . . 23 tubing . . . . . . . . . . . . . . 405
Movie. Calibration reference
Chapter 2. History of standard tube . . . . . . . . . 406
Electromagnetic Testing Movie. Magnetic flux leakage test
of ferromagnetic tube . . 409
Movie. Electromagnetic Movie. Heat exchanger tube
induction . . . . . . . . . . . . . 31 indications . . . . . . . . . . . 415
Movie. Strip chart indications . . . 415
Chapter 5. Probes for
Electromagnetic Testing Chapter 18. Aerospace
Movie. Eddy current array Applications of Eddy Current
probe . . . . . . . . . . . . . . . 129 Testing
Movie. Skin effect . . . . . . . . . . . . 130
Movie. Edge effect . . . . . . . . . . . . 465
Movie. Standard depth of
penetration . . . . . . . . . . 130 Movie. Bolt hole probe . . . . . . . . 468
Movie. Cup core probe . . . . . . . . 140
Movie. Shielded probe . . . . . . . . 144 Chapter 19. Electromagnetic
Movie. Shielding . . . . . . . . . . . . . 146 Testing Glossary
Movie. Encircling probe . . . . . . . 151 Movie. Mutual inductance . . . . . 504
Movie. Self-inductance . . . . . . . . 506
Chapter 10. Alternating Current
Field Measurement
Movie. Testing of threads . . . . . . 249
Movie. Testing through
coatings . . . . . . . . . . . . . 252

Chapter 13. Electromagnetic


Techniques for Material
Identification
Movie. Metal sorting . . . . . . . . . . 329

Chapter 14. Primary Metals


Applications of Electromagnetic
Testing
Movie. Magnetic saturation . . . . 354
Movie. End effect . . . . . . . . . . . . 357

Chapter 15. Chemical and


Petroleum Applications of
Electromagnetic Testing
Movie. Bobbin coil probe . . . . . . 384
Movie. Pig tool . . . . . . . . . . . . . . 386

Electromagnetic Testing

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