Professional Documents
Culture Documents
HANDBOOK
Volume 5
Electromagnetic
Testing
Technical Editor
Satish S. Udpa
Editor
Patrick O. Moore
FOU
NDED
1941 American Society for Nondestructive Testing
Copyright © 2004
AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING, INC.
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Errata
Errata if available for this printing may be obtained from ASNT’s Web site, www.asnt.org, or as hard copy by mail, free on
request from ASNT at the address above.
It was 1955 when the Board of Directors I challenge each nondestructive testing
resolved to begin work on the professional to get involved in making
Nondestructive Testing Handbook with our professional organization better,
Robert C. McMaster serving as editor. The especially if you feel that important
first edition of the series began and was information is missing from any society
published in 1959. A review of the credits publication. We each have a unique
at the beginning of the first edition makes knowledge. The volunteers who worked
it clear that this documentation of our on this NDT Handbook were willing to
body of knowledge was a collaboration of share their knowledge. In the future, we
a large number of distinguished need your contribution to have
volunteers. Since the beginning of this comprehensive volumes.
society, volunteers have been our greatest Again thanks to all who contributed.
asset. They do not appear on the financial
balance sheet but they make this society Joseph L. Mackin
great. ASNT President, 2003-2004
At the time of publication of the first
edition, President Maurice J. Curtis wrote
that the NDT Handbook “will be
significantly revised in future editions to
keep pace with progress. Similarly, the
functions and services of the Society for
Nondestructive Testing will change as it
strives to provide the utmost service of its
membership to science, industry, and
mankind.”
In that spirit, the society published the
second edition in ten volumes and is in
the process of publishing the third
edition. Electromagnetic Testing is the fifth
volume to be published in this edition.
The corresponding volume in the second
edition was published in 1986. With the
changes in signal processing capabilities
and advances in science, this new volume
is necessary if we are to “keep pace with
progress,” as Curtis said.
The NDT Handbook continues to be one
of the finest examples of what society
volunteers can accomplish. We have the
support of a full time editor but the text is
provided and peer reviewed by volunteers.
The contributors and reviewers are listed
in the preface to this volume. We all owe
our appreciation these individuals for
volunteering their time, energy and
resources to document the science and
practice of electromagnetic testing.
Three individuals gave conspicuously
of their time and I would like to provide a
personal thanks on behalf of the Society
to Satish S. Udpa, technical editor; Mani
Mina, coordinator; and James E. Cox,
Electromagnetic Testing Committee chair.
Thank you for your efforts.
iv Electromagnetic Testing
Preface
Electromagnetic Testing v
Editor’s Preface
The first edition of the Nondestructive volume. He supported the project at every
Testing Handbook, published in 1959, stage of development and production.
introduced eddy current testing to test People listed as contributors in the
technicians in the United States and the acknowledgments below were also
world. reviewers but are listed once, as
The second edition started slowly. Two contributors.
drafts of the electromagnetic volume, in
the 1960s and 1970s, did not get into Patrick O. Moore
print. With the help of ASNT staff, the NDT Handbook Editor
second edition volume was finally
published in 1986.
The second edition, like the first,
featured the analytical approach of Acknowledgments
Friedrich Förster. In addition to its Thanks are extended to the Institute of
extensive treatment of applications, the Electrical and Electronics Engineers and
second edition also featured sections on its Center for the History of Electrical
magnetic flux leakage and microwave Engineering, for help in obtaining
testing. illustrations.
In 1999, work on the third edition of The infrastructure chapter is indebted
Electromagnetic Testing began in the to Bernard Mayton of the Virginia
Technical and Education Council’s Department of Transportation and Cesar
Handbook Development Committee and Apusen of the Virginia Transportation
Electromagnetic Testing Committee. Research Council for their assistance in
Production began in 2001, when Satish conducting field tests.
Udpa assumed the duties of technical The following people are thanked for
editor. their contributions to the discussion of
Since 1990, numerical techniques have offshore weld testing: Fred Cella and the
increasingly replaced analytical ones in Shaw Group, Stone and Webster; Dennis
research and applications and are well Donovan, Coastal Inspection Services;
represented in this volume. Helen Goldberg, Sea Test Services; and
In this edition, an attempt is made to Mike Wallace, Core Technical Services.
standardize the ways that technology is Sources of illustrations are
referred to. One is that conductivity acknowledged in a section at the end of
measurements are given in siemens per this book.
meter in addition to the more familiar
percentages of the International Annealed
Copper Standard. Another is that, Handbook Development
wherever practical, alloys are referred to Committee
by their numerical designations in the
Unified Numbering System. It is hoped Gary L. Workman, University of Alabama,
that these changes will help to harmonize Huntsville
nondestructive testing with sister Michael W. Allgaier, Allgaier Consulting
disciplines and make the volume more and Training
useful to posterity. Albert S. Birks, Naval Surface Warfare
I would personally like to thank Center
members of ASNT staff who helped to Richard H. Bossi, Boeing Aerospace
make this book better. Hollis Humphries Company
and Joy Grimm produced many excellent Lisa J.H. Brasche, Iowa State University
graphics and laid out the chapters. William C. Chedister, Circle Systems
Senior Manager of Publications Paul James E. Cox, Zetec, Incorporated
McIntire believed strongly in the value of James L. Doyle, Jr., NorthWest Research
this book. He provided many valuable Associates
suggestions, read every chapter in galley Nat Y. Faransso, KBR
and reviewed the book again before François Gagnon, Vibra-K Consultants
publication. McIntire’s personal attention Matthew J. Golis
prevented more than a few errors and has Robert E. Green, Jr.
helped readability throughout the Gerard K. Hacker, Teledyne Brown
Engineering
Harb S. Hayre, Ceie Specs
vi Electromagnetic Testing
Eric v.K. Hill, Embry-Riddle Aeronautical Margarit G. Lozev, Edison Welding
University Institute
Frank A. Iddings Martin C. Lugg, TSC Inspection Systems,
Charles N. Jackson, Jr. United Kingdom
Morteza K. Jafari, Fugro South David D. Mackintosh, Queens University,
John K. Keve, DynCorp Tri-Cities Services Canada
Doron Kishoni, Business Solutions USA Walter R. Matulewicz, Huddleston
Lloyd P. Lemle, Jr., ConocoPhillips Technical Services
Xavier P.V. Maldague, University Laval Joseph M. Mandula
George A. Matzkanin, Nondestructive Michael L. Mester
Testing Information and Analysis Masashi Mizuno, Tohoku Steel, Japan
Center George Mordwinkin, Sensor Corporation
Paul McIntire, American Society for Nasser Qaddoumi, American University of
Nondestructive Testing Sharjah, United Arab Emirates
Michael L. Mester Pradeep Ramuhalli, Michigan State
Ron K. Miller, Physical Acoustics University
Corporation Gary P. Rogles, AmerenUE
Scott D. Miller, Saudi Aramco, Saudi David E. Russell, Russell NDE Systems,
Arabia Canada
Mani Mina, Technology Resource Group Takehide Sakamoto, Sumitomo Metal
Patrick O. Moore, American Society for Technology, Japan
Nondestructive Testing Ram P. Samy, The Timken Company
Stanley Ness Michael L. Scott, Wiss, Janney, Elstner
Louis G. Pagliaro, Engineered Sintered Associates
Components Company Ad A. Shatat, Russell NDE Systems,
Emmanuel E. Papadakis, Quality Systems Canada
Concepts William C.L. Shih, PRI Research and
Stanislav I. Rokhlin, Ohio State University Development Corporation
Frank J. Sattler Jack C. Spanner, Jr., Electric Power
Fred Seppi, Williams International Research Institute
Kermit A. Skeie Roderic K. Stanley, NDE Information
Roderic K. Stanley, NDE Information Consultants
Consultants Eric J. Strauts, TEEM Electronics
Holger H. Streckert, General Atomics Hal Streckert, General Atomics
Stuart A. Tison, Millipore Corporation Wolfgang Stumm
Noel A. Tracy, Universal Technology Theodoros Theodoulidis, Aristotle
Corporation University of Thessaloniki, Greece
Satish S. Udpa, Michigan State University Marvin W. Trimm, Westinghouse
James L. Walker, University of Alabama, Savannah River Company
Huntsville Lalita Udpa, Michigan State University
Mark F.A. Warchol, Alcoa, Incorporated Satish S. Udpa, Michigan State University
Glenn A. Washer, Turner-Fairbank Andrew P. Washabaugh, Jentek Sensors
Highway Research Center Glenn A. Washer, Turner-Fairbank
George C. Wheeler Highway Research Center
Herbert R. Weischedel, NDT Technologies,
Incorporated
Contributors Markus Zahn, Massachusetts Institute of
David M. Amos, MFE Enterprises Technology
Donald M. Bailey Reza Zoughi, University of Missouri, Rolla
David R. Bajula, Longview Inspection
Craig W. Benson, General Dynamics Reviewers
Thomas U. Bipes, Progress Energy
Anmol S. Birring, NDE Associates R. David Adamson, Pacific Gas and
Ronald J. Botsko Electric
David J. Brown, Zetec, Incorporated David L. Atherton, Queens University,
John R. Bowler, Iowa State University Canada
James E. Cox, Zetec, Incorporated Alfred J. Bahr, SRI International
Gerald L. Fitzpatrick, PRI Research and Narendra K. Batra, Naval Research
Development Corporation Laboratory
Paul M. Gammell Mark J. Bergander, Scientific Technologies
Lawrence O. Goldberg, Sea Test Services Albert S. Birks, Naval Surface Warfare
Donald J. Hagemaier Center
Johann H. Hinken, Hochschule Lisa J.H. Brasche, Iowa State University
Magdeburg-Stendal, Germany Timothy L. Brown, Foerster Instruments
Tatsuo Hiroshima, Marktec Corporation, Donald Bugden, Magnetic Analysis
Japan Corporation
Nathan Ida, University of Akron Val S. Cecco, R/D Tech, Canada
Timothy E. Kinsella, Dassault Falcon Jet
Electromagnetic Testing ix
Chapter 11. Reference Standards for Chapter 15. Chemical and
Electromagnetic Testing . . . . . 269 Petroleum Applications of
Part 1. Introduction to Electromagnetic Testing . . . . . 381
Reference Standards Part 1. Electromagnetic Testing
for Electromagnetic of Process Tubing and
Testing . . . . . . . . . . . . . . 270 Heat Exchangers . . . . . . 382
Part 2. Types of Reference Part 2. Electromagnetic Testing
Standards . . . . . . . . . . . . 273 of Transmission and
Part 3. Functions of Reference Storage Systems . . . . . . . 386
Standards . . . . . . . . . . . . 276 Part 3. Electromagnetic Testing
Part 4. Techniques of Reference of Drill and Coil Pipe . . . 390
Standard Fabrication . . . 279 Part 4. Eddy Current Testing of
Offshore Welds . . . . . . . 396
Chapter 12. Microwave Testing . . . . 285
Part 1. Introduction to Chapter 16. Electric Power
Microwave Testing . . . . . 286 Applications of Electromagnetic
Part 2. Theory of Microwave Testing . . . . . . . . . . . . . . . . . . . 401
Testing . . . . . . . . . . . . . . 288 Part 1. Introduction to
Part 3. Applications of Electromagnetic Testing
Microwave Testing . . . . . 302 of Electric Power
Components . . . . . . . . . 402
Chapter 13. Electromagnetic Part 2. Electromagnetic
Techniques for Heat
Techniques for Material
Exchanger Tubing . . . . . 405
Identification . . . . . . . . . . . . . . 321
Part 3. Eddy Current Detection
Part 1. Introduction to of Forging Laps in
Electromagnetic Pressurized Water
Identification of Reactor Tubing . . . . . . . . 411
Materials . . . . . . . . . . . . 322
Part 4. Dezincification in
Part 2. Eddy Current Impedance Inhibited Admiralty
Plane Analysis . . . . . . . . 323 Brass Tubing . . . . . . . . . 413
Part 3. Conductivity Testing . . . . 329 Part 5. Eddy Current Testing of
Part 4. Hysteresis Loop Ferritic Welds in Nuclear
Characteristics . . . . . . . . 337 Transfer Casks . . . . . . . . 418
Part 5. Electrical Resistivity
Measurements . . . . . . . . 342 Chapter 17. Infrastructure
Part 6. Thermoelectric Sorting . . 344 Applications of Electromagnetic
Part 7. Dielectrometric Testing . . . . . . . . . . . . . . . . . . . 423
Techniques for Material
Part 1. Eddy Current Detection
Characterization . . . . . . 346
of Cracks in Steel
Bridges . . . . . . . . . . . . . . 424
Chapter 14. Primary Metals Part 2. Applications of Ground
Applications of Electromagnetic Penetrating Radar to
Testing . . . . . . . . . . . . . . . . . . . 353 Bridge Decks . . . . . . . . . 430
Part 1. Electromagnetic Testing Part 3. Magnetic Flux Leakage
in Primary Metals Testing of Wire Rope . . . 437
Industries . . . . . . . . . . . . 354 Part 4. Near Field Microwave
Part 2. Rotating Probe Testing Testing of Cement
of Hot Rolled Bars . . . . . 356 Based Materials and
Part 3. Eddy Current Device for Structures . . . . . . . . . . . . 451
Total Surface Testing of
Square Billets . . . . . . . . . 360
Part 4. Rotating Machine to
Test Hot Steel Rods
and Wires . . . . . . . . . . . 364
Part 5. Seam Testing in Hot Steel
Rods . . . . . . . . . . . . . . . 369
Part 6. Online Testing of Hot
Metal Products . . . . . . . . 373
x Electromagnetic Testing
Chapter 18. Aerospace Applications
of Eddy Current Testing . . . . . . 457
Part 1. Introduction to Eddy
Current Testing of
Aircraft . . . . . . . . . . . . . 458
Part 2. Eddy Current Tests of
Metal and Coating
Thickness . . . . . . . . . . . . 459
Part 3. Eddy Current Tests of
Metal Conductivity . . . . 463
Part 4. Eddy Current Testing of
Bolt Holes . . . . . . . . . . . 468
Part 5. Impedance Plane Analysis
of Typical Aerospace
Material Tests . . . . . . . . . 472
Part 6. Low Frequency Eddy
Current Testing of
Aircraft Structure . . . . . . 481
Part 7. Eddy Current Testing of
Jet Engines . . . . . . . . . . . 486
Index . . . . . . . . . . . . . . . . . . . . . . . . 511
Electromagnetic Testing xi
M U LT I M E D I A C O N T E N T S
Electromagnetic Testing